HT Panel Specs

Doc No DSG CONSULTANTS PVT LTD. Client: HINDUSTAN PETROLEUM CORPORATION LTD.
NEW POL DEPOT PROJECT AT KADAPA
Date: 31-08-11 Revision: R0 Dated 31-08-11
HPCL/KADAPA/2011/E/SS-127 Created / Rev By VSG Check by: VSG Approval by: PKG
Document Title: SPECIFICATIONS OF HT BREAKER PANEL
HINDUSTAN PETROLEUM CORPORATION LIMITED

ENGINEERING & PROJECTS GRESHAM ASSURANCE HOUSE, 2ND FLOOR, A-1595(3) 1-A, SIR P M ROAD, FORT MUMBAI-400 001
TECHNICAL SPECIFICATION HT BREAKER PANEL FOR KADAPA
CONSULTANT :DSG CONSULTANTS PVT. LTD.
PROJECT HPCL ( KADAPA)
TECHNICAL SPECIFICATIONS OF MAIN 33KV HT BREAKER PANEL WITH DATA SHEET 1.1 1.1.1 GENERAL REQUIREMENTS The main 33KV panel shall have 1 nos. H.T. Breaker to receive the main incoming supply from the
local supplying authority. 1.1.3 All equipment and materials shall be designed, manufactured and tested in accordance with the latest
applicable Indian Standards (IS: 13118-1991, 3427-1997, IEC:56-1987,298-1990 etc.) except where modified and/or supplemented by this specification. 1.1.4 The equipment shall meet the requirements of Indian Electricity Rules as amended up to date and
relevant IS Codes of Practice. In addition, other rules and regulations as applicable to the work shall be followed. In case of any discrepancy, the more restrictive rule shall be binding. 1.2 COMPLETENESS OF SUPPLY 1.2.1 It is not the intent to specify completely herein all details of the equipment. Nevertheless, the equipment
shall be complete and operative in all aspects and shall conform to highest standard of engineering, design and workmanship. 1.2.2 Any material or accessory which may not have been specifically mentioned but which is necessary or
usual for satisfactory and trouble free operation and maintenance of the equipment shall be furnished without any extra charge.
1.3 DESIGN CRITERIA 1.3.1 The Switchgear shall be capable of continuous operation at specified rating under the following
condition: Voltage variation: 10 % Frequency variation: 3% Combined voltage & frequency variation: 10 % The de-rating of the equipments shall be done taking 45 deg C as an ambient temperature if it is designed at lower temperature. The maximum temperature in any part of the equipment at specified rating shall not exceed 80 deg C considering reference ambient temperature as 45 deg C. The system fault level for 33KV system is 31.5 KA. The breakers of the respective system shall have the breaking capacity corresponding to above fault levels specified. The breaker shall be VCB/SF6 type of 1250A capacity. The breaker ratings shall be as per the attached single line diagram.
STANDARDS
The equipment proposed in this offer has been designed, manufactured and tested in compliance with IEC recommendations.

Common clause for high voltage switchgear standards, IEC 694 High voltage switchgear in metallic enclosures High voltage AC circuit breakers AC switches and earthing switches High voltage switches High voltage combined switch/fuses for AC current Current transformers
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IEC 298 IEC 56 IEC 129 IEC 265 IEC 420 IEC 044-1
Voltage transformers High voltage fuses Control-monitoring
IEC 044-2 IEC 282-1 IEC 801
1.4 SPECIFIC REQUIREMENTS 1.4.1 The switchgear enclosure shall conform to the degree of protection IP-42. The minimum thickness of sheet steel used shall be 2mm CRCA steel. 1.4.2 The switchgear assembly shall comprise a continuous, dead-front, line-up of free standing, vertical cubicles. Each cubicle shall have a front hinged door with latches and a removable back cover. All covers and doors shall be provided with recessed neoprene gaskets. All door shall have pad locking arrangement. Switchgear shall be fire retardant type. 1.4.3 Circuit breakers, instrument transformers, bus-bars, cable compartment etc., shall be housed in totally isolated air tight separate compartments within the cubicle. The design shall be such that failure of one equipment shall not affect the adjacent units. Suitable venting arrangement shall be provided to release the gas pressure developed due to the operation of the breaker or due to live arc of fault. 1.4.4 Each cubicle shall be separated from adjacent one by grounded sheet steel barrier and bus sealing arrangement. 1.4.5 The switchgear panel shall be of arc proof version. Test report as per DIN VDE 0670 part 601, IEC694/IEC-298 shall be furnished. 1.4.6 All relays, meters, switches and lamps shall be flush mounted on the respective cubicle door or on control cabinet built on the front of the cubicle. 1.4.7 Each switchgear cubicle shall be provided with a thermostat controlled space heater and single phase plug point operated at 230 V AC. 50 Hz.
CONSULTANT :DSG CONSULTANTS PVT. LTD. 4 PROJECT HPCL ( KADAPA)
1.4.8
Bus connection from bus compartment to breaker compartment & breaker compartment to cable
compartment and bus compartment to adjacent panels shall be through sealed resin cast bushing assembly. 1.4.9 Each breaker cubicle shall be provided with service and test position limit switches, each having at least 4 NO & 4 NC contacts. All fixing bolts, screws, etc. appearing on the panel shall be so arranged as to present a neat appearance. The swing of the door shall not be more than 90 deg 1.5 BUS AND BUS TAPS
1.5.1 The main buses and connections shall be of high conductivity copper, sized for specified continuous and fault current ratings with maximum temperature limited to 80 deg C (i.e.35 deg C rise over 45 deg C ambient). 1.5.2 Adequate contact pressure shall be ensured by means of two bolts connection with plain and spring washers and locknuts. Bimetallic connectors shall be furnished for connections between dissimilar metals. 1.5.3 All Busbar, Jumpers and connection shall be fully insulated for working voltage with adequate
phase/ground clearances. Epoxy cast-resin shrouds for joints shall be provided. All jointing hardware shall have nylon caps. All busbars, links, jumpers etc. shall be sleeved with sleeves of approved make and noninflammable heat shrinkable type. Busbars, links, live parts etc. shall have non-flammable shrouds. No paper / cotton based insulation shall be used any where in the switch gear. Minimum amount of combustible and low smoke generation type insulating material shall be used. Safety shutter, phase barrier, busbar seal-off bushing plate, support insulators etc. shall be noninflammable high tracking fiber glass/epoxy insulation system of grade 94V-O as per UL. 1.5.4 All buses and connections shall be supported and braced to withstand dynamic electro-magnetic stresses due to maximum short circuit current and also to take care of any thermal expansion. 1.5.5 Busbars shall be colour coded for easy identification and so located that the sequence R-Y-B shall be from left to right, top to bottom or front to rear, when viewed from front of the switchgear assembly.
1.5.6 The successful vendor shall submit the calculation in support of selection of busbar conductor size, spacing and short time withstand capability.
1.6 CIRCUIT BREAKER 1.6.1 Circuit breaker shall be triple pole, VCB/SF6 type. 1.6.2 Circuit breaker shall be draw-out type, having SERVICE, TEST and DISCONNECTED positions with positive indication for each position. 1.6.3 Circuit breakers of identical rating shall be physically and electrically interchangeable. 1.6.4 Circuit breaker shall have motor wound spring charging facility with Mechanical & Electrical antipumping feature and shunt trip. In addition facility for manual charging of spring shall be provided. The motor shall be suitable for operation with voltage variation from 85% to 110% of rated voltage. Spring charging motor shall be in a standard enclosure. 1.6.5 For motor wound mechanism, spring charging shall take place automatically after each breaker closing operation. One open-close-open operation of the circuit breaker shall be possible after failure of power supply to the motor. 1.6.6 Mechanical safety interlock shall be provided to prevent: 1.6.7 The circuit breaker from being racked in or out of the service position when the breaker is closed. 1.6.8 Racking in the circuit breaker unless the control plug is fully engaged. 1.6.9 Closing & opening of the breaker in an intermediate position between service & test and between Test and Disconnected position. 1.6.10 Automatic safety shutters shall be provided to fully cover the female primary contacts when the breaker is withdrawn from service position.
1.6.11
Each breaker shall be provided with an emergency manual trip, mechanical ON-OFF indication,
operation counter and mechanism charge/discharge indicator. The manual trip device shall be located on the front door. Indicators with shrouds will be visible from front door even when breaker is closed. Breaker shall be provided with the following : a) Auxiliary switch, with 6 NO + 6 NC contacts, mounted on the draw-out portion of the switchgear. b) Position / limit switch with minimum 3 NO + 1 NC contacts, one each for TEST and SERVICE position. c) Auxiliary switch, with 4 NO + 4 NC contacts, mounted on the stationary portion of the switchgear and operated mechanically by a sliding lever from the breaker in SERVICE position. d) Limit/auxiliary switches shall be convertible type that is facility for changing NO contact to NC and viceversa. Switch contact shall be rated 10A A.C. and 2A D.C. at operating voltage. 1.6.12 Circuit breaker shall be draw out type, complete with transfer trucks, self-aligning primary and
secondary disconnects, positive guides to ensure proper alignment. 1.6.13 Each breaker shall be provided with suitable encased rollers. 1.6.14 The trip coils shall be operated satisfactorily at voltage between 70 % and 110 % of rated control supply voltage. 1.6.15 Each circuit breaker cubicle shall be provided with an earthing facility to earth the incoming or
outgoing feeders by the arrangement specified below. Earthing facilities shall be fully interlocked to prevent faulty operation e.g. earthing of live parts. 1.6.16 Separate earthing truck, which can be inserted in place of circuit breakers, one truck suitable for
incoming and the other for outgoing circuits shall be provided. 1.6.17 Positive earthing of circuit breaker frame shall be maintained when it is in the connected position and in all other positions in which the safety shutters are in open position. 1.6.18 Insulation used for auxiliary switches shall be anti tracking type.
1.7 1.7.1
INDICATION & MONITORING Each breaker cubicle shall be equipped with following:
One (1) number heavy duty spring return type TRIP-NORMAL-CLOSE control switch with pistol grip handle. Four (4) indicating lights front of compartments: GREEN : Breaker Open RED : Breaker Closed
Amber : Trip Blue 1.7.2 1.8 1.8.1 : Spring charged/Low vacuum
Lamp shall be LED type with series resistor, Lamp and lens shall be replaceable from the front. CURRENT TRANSFORMER Current transformers shall be bar primary, cast resin type. All secondary connections shall be brought out to terminal blocks where Y or D connection will be made.
a. b. c.
Class PS for differential & restricted earth fault protection Class 5P15 for protection. Class 1.0 for metering.
1.8.1.1 The current transformer shall be capable of safely withstanding the short circuit, stresses corresponding to the fault level as indicated & shall be able to meet the short-time requirement specified. 1.8.1.2 All CT secondary shall be earthed through separate switch link on terminal block. The secondary terminals of the CTS shall have the provision of shorting and disconnecting facilities by links. 1.8.1.3 CT terminals & their polarities shall be clearly marked. 1.8.2 VOLTAGE TRANSFORMER
8 PROJECT HPCL ( KADAPA)
1.8.2.1 Voltage Transformer shall be cast-resin, draw-out type and shall have an accuracy class of 1.0,. Voltage Transformer mounted on breaker carriage is not acceptable. 1.8.2.2 High voltage winding of voltage transformer shall be protected by current limiting fuses. The voltage transformer and fuses shall be completely disconnected and visibly grounded in fully draw-out position. 1.8.2.3. Low voltage fuses, sized to prevent overload, shall be installed in all ungrounded secondary leads. Fuses shall be suitably located to permit easy replacement while the switchgear is energized. 1.8.2.4 The connections from main circuit to PT shall be capable of withstanding short circuit stresses. 1.8.3 RELAYS
1.8.3.1 Relays shall be of draw-out design with built-in site testing facilities. Small auxiliary relays may be in non draw-out execution and mounted within the cubicle. 1.8.3.2 Relays shall be rated for operation on 110 V secondary voltage and 5 A secondary current as shown on drawings. Number and rating of relay contacts shall suit the job requirements. 1.8.3.3 1.8.4 1.8.4.1 1.8.5 All relays shall be numerical type self powered relays with RS-485 port. METERS All meters are digital type of 96 x 96 mm accuracy class of 1%. SECONDARY WIRING
1.8.5.1 The switchgear shall be fully wired at the factory to ensure proper functioning of control, protection, transfer and interlocking schemes. 1.8.5.2 Fuse and links shall be provided to permit individual circuit isolation from bus wires without disturbing other circuits. All spare contacts of relays, switches and other devices shall be wired upto terminal blocks. 1.8.5.3 Wiring shall be done with flexible, 650V grade, FRLS PVC insulated switchboard wires with stranded
copper conductors of 2.5 mm2 for control and current circuits and 2.5 mm2 for voltage circuits. All
power wiring like space heater supply etc. shall be carried out with min. 4 mm2 Cu conductor. Wiring of trip circuit shall be with fluro-plastic wires. 1.8.5.4 Each wire shall be identified, at both ends, with dependent & cross addressing permanent markers bearing wire numbers as per Contractors Wiring Diagrams. Trip circuit shall have red coloured ferrule. 1.8.5.5 Wire termination shall be made with crimping type ring connectors with insulating sleeves. Wires shall not be spliced between terminals. 1.8.5.6 The wires shall run preferably through metallic trough adequately supported along its run to prevent sagging due to flexibility or vibration. The control & power wires shall be routed through separate troughs. 1.8.5.7 Inter-panel wiring trough shall be furnished for wiring between switchgear cubicles. All wiring required for interlocking between the cubicles of any switchgear shall be furnished and installed. Wherever wires are passing through cutouts or openings they shall be protected by providing suitable grommet or gasket around the openings. Inter panel wiring at shipping sections shall be through terminal blocks or interlocking plug and sockets placed suitably at intersection points. 1.8.5.8 The colour of wire shall be taken as follows : a) AC System : Black b) DC System : Grey c) Earthing System : Green d) CT & PT Wiring System : Red, Yellow, Blue colour code. 1.8.6 TERMINAL BLOCKS
1.8.6.1 Terminal blocks shall be 660 V grade box-clamp type with marking strips ELMEX 10 mm2 or equal. Terminal for C.T. Secondary leads shall be disconnecting link type and shall have provision for shorting. Terminal for P.T. Secondary lead shall also be disconnecting link type.
1.8.6.2 Not more than two wires shall be connected to any terminal. Spare terminals equal in number to 20% active terminals shall be furnished. Multi connection terminal strip to be used if required. 1.8.6.3 Terminal blocks shall be located to allow easy access. Wiring shall be so arranged that individual wires of an external cable can be connected to consecutive terminals. 1.8.6.4 Terminal blocks for inter panel/external/Space Heater wiring shall be separate from in panel wiring. 1.8.6.5 All control wire shall be terminated with ring type insulated lug only. 1.8.6.6 The terminal block shall be grouped according to circuit functions and individual terminals in each block shall be serially numbered in accordance with the drawings. Such numbering shall be legible, permanent and indelible. 1.8.6.7 The terminal blocks of different voltage classes shall be segregated. 1.8.6.8 Similar type of terminal block shall be used for inter panel wiring at shipping sections. 1.8.7 CABLE TERMINATION
1.8.7.1 Switchgear shall be designed for cable entry from the top / side/ bottom. Sufficient space shall be provided for ease of termination and connection. 1.8.7.2 Power cables shall be 33KV XLPE insulated, armoured, overall FRLS PVC sheathed with stranded Aluminum conductors. 1.8.7.3 Control cables shall be PVC/XLPE insulated, armored, overall FRLS PVC sheathed with 2.5mm2 stranded copper conductor. 1.8.7.4 All provisions and accessories shall be furnished for termination and connection of cables, including removable aluminum gland plates, cables supports etc. 1.8.7.5 The gland plates shall be minimum 4mm thick aluminum sheet. The gland plate and supporting arrangement for 1/C power cables shall be such as to minimize flow of eddy current. 1.8.7.6 Sufficient space shall be provided between the power cable termination (end-boxes) and gland plate.
Core balance C.T.s, wherever specified, shall be accommodated within this space.
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1.8.8
GROUND BUS
1.8.8.1 A ground bus, rated to carry maximum fault current, shall extend full length of the switchgear. 1.8.8.2 The ground bus shall be provided with two-bolt drilling with G.I. bolts and nuts at each end to receive 50 x 6 mm G.I. flat. 1.8.8.3 Each stationary unit shall be connected directly to the ground bus. The frame of each circuit breaker and draw out P.T. unit shall be grounded through heavy multiple contacts at all times except when the primary disconnecting devices are separated by a safe distance. 1.8.8.4 Wherever the schematic diagrams indicate a definite ground at the switchgear, a single wire for each circuit thus grounded shall run independently to the ground bus and connected thereto. 1.8.8.5 C.T. and P.T. secondary neutrals shall be earthed through removable links so that earth of one circuit may be removed without disturbing other. 1.8.8.6 Suitable ground terminal, directly connected with the ground bus shall be provided in the cable chamber for grounding connection of cable screen/armoured. 1.8.8.7 All hinged doors shall be grounded using sliver plated and braided copper flexible of adequate size.
1.8.9
NAMEPLATES
1.8.9.1 Nameplates of approved design shall be furnished at front & back side of each cubicle and at each instruments & device mounted on or inside the cubicle. 1.8.9.2 The material shall be 3ply lamecoid or approved equal, 3 mm thick with white letter on black background. The letters of the nameplates shall be engraved. 1.8.9.3 The nameplate shall be held by self-tapping screws. Nameplate size shall be minimum 20 x 75mm for instrument/device and 40 x 150mm for panels. 1.8.9.4 Caution notice on suitable metal plate shall be affixed at the back of each vertical panel.
1.8.9.5 Following plate size & letter size shall be considered for nameplate. LETTER SIZE (mm x mm) 25 25 55 33
SR. NO.
NAMEPLATE NO.
PLATE SIZE (mm x mm)
1.0 2.0 3.0
Main nameplate Equipment & device (Front) Equipment & device (Internal)
40 150 20 75 6 20
1.8.10 SPACE HEATERS AND PLUG SOCKETS 1.8.10.1 Each cubicle shall be provided with thermostat controlled space heaters and 10A, 3 pin plug socket. 1.8.10.2 Cubicle heater, Plug/socket circuits shall have Individual MCBs. 1.8.11 A.C.POWER SUPPLY 1.8.11.1 The following power supplies will be made available to the switchgear: A.C.supply: Single Feeder with isolating switch. 1.8.11.2 Isolating MCB will be provided at the switchgear for the incoming supplies. 1.8.11.3 Bus-wires of adequate (minimum 4 sq.mm copper) capacity shall be provided to distribute the incoming supplies to different cubicles. Isolating MCB shall be provided at each cubicle for A.C. supplies. 1.8.11.4 A.C. load shall be so distributed as to present a balance loading on three-phase supply system. 1.8.12 TROPICAL PROTECTION 1.8.12.1All equipment, accessories and wiring shall have fungus protection involving special treatment of insulation and metal against fungus, insects & corrosion.
1.8.12.2 Screens of stainless steel shall be furnished on all ventilating louvers to prevent the entrance of insects. 1.8.13 PAINTING 1.8.13.1 All surfaces shall be sand blasted, pickled and grounded as required to produce a smooth, clean surface free of scale, grease rust and foreign adhering matter. 1.8.13.2 After cleaning, the surfaces shall be given a phosphate coating followed by 2 coats of high quality primer and stoved after each coat. 1.8.13.3 The switchgear shall be finished in light gray (Shade No. 631 of IS-5) with three coats of epoxy paint. 1.8.13.4 Alternatively vendors can offer sandblasting and finish by powder coating 80 microns. 1.8.13.5 Sufficient quantity of touch-up paint (approx. 5 ltrs.) shall be furnished for application at site. 1.8.14 ACCESSORIES The following accessories shall be furnished along with the Switchgear: a. Earthing equipment suitable for earthing the bus or outgoing cable. b. Breaker carrier trolley if C.B is of that design. c. Cubicle door opening key (1 for each panel). d. Withdrawal handle for breaker. e. Commissioning spares ( Provide list of spares along with offer ) 1.9 1.1.1 TESTS The switchgear shall be completely assembled, wired, adjusted and tested at the factory as per the relevant standards. 1.1.2 Routine Test check of conformity with wiring diagrams and plans, mechanical operation tests, and checking of interlocks,
testing of the interchange ability of moving parts, high voltage dielectric tests at the power frequency. low voltage dielectric tests. low voltage functional checking. 1.1.3 The tests shall include but not necessarily limited to the following for switchgear:
a. Operation under simulated service condition to ensure accuracy of wiring, correctness of control scheme & proper functioning of the equipment. b. All wiring and current carrying part shall be given appropriate High Voltage test. c. Primary current and voltage shall be applied to all instrument transformers. d. Routine test shall be carried out on all equipment such as circuit breakers, instrument transformers, meters etc. a. One minute power frequency withstands insulation test as per relevant-IS. 1.1.4 Test Certificate
1.1.5 Certified reports of all the tests carried out at the works shall be furnished in six (6) copies for approval of the Consultant / Engineer. 1.1.6 The equipment shall be dispatched from works only after receipt of Owner' written approval of the test s reports. 1.1.7 The test report shall furnish complete identification of the equipment such as serial no., rating, equipment designation as per schematic drawing etc. & date of test. 1.2 SPARES The following minimum operational spares shall be supplied with the main panel: Closing Coil- 2 No.s
Tripping Coil- 2 No.s Spring Charging Motor-1 No. Indicating lamps-5 No.s
In case the Bidder is of the opinion that any additional spares are required over and above the items listed herein above,then he shall submit such a list indicating the itemized price of each item of the spares vide a separate annexure, which will be handled appropriately by HPCL. Shelf life of consumable spares would be indicated specifically. Commissioning spares shall be supplied along with the Panel. Quoted rates are deemed to include supply of commissioning spares. 1.11 DRAWINGS, DATA & MANUALS
1.11.1 Drawings, Data & Manuals shall be submitted in triplicate with the bid and in quantities and procedures as specified in General Conditions of contract and/or elsewhere in the specification for approval & subsequent distribution after the issue of Letter of intent. 1.11.2 Drawing / Document to be submitted: a. Outline dimensional drawing of the switchgear showing general arrangement, space requirements and cable entry points, location of breaker, CT, PT, busbar chamber, grounding arrangement etc. b. Bill of Materials. c. Typical foundation plan. d. Typical breaker control schematic. e. Test reports on circuit breaker/CT/PT. f. Technical leaflets on & complete specifications & OEM address for bought out items. g. Bus bar & circuit breaker sizing calculation along with relevant Test Reports.
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1.11.3 Instruction manuals of switchgear & individual equipment. The manual shall clearly indicate that the installation method, check-up and tests to be carried out before commissioning of the equipment as well as monitoring tests, their interval & maintenance/overhauling procedure & schedule. DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL SR. NO. 1.0 1.1 1.2 1.3 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 PARTICULAR GENERAL : Ambient temperature Atmosphere Location ELECTRICAL DATA : Type of breaker Service System Voltage System earthing Frequency No. Of phase System fault level Vaccum Circuit Breaker/SF6 Continuous 33 KV 10% Solidly earthed 50 Hz. 3% 3 31.5 KA
DESCRIPTION
45 c. Corrosive, Humid and Dusty Indoor
DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL SR. NO. 2.8 2.9 2.10 PARTICULAR Fault current Max. System voltage Auxiliary Supply : DESCRIPTION 31.5KA 36KV 24V D.C derived from power pack connected on incoming P.T. supply. 2.11 2.12 2.13 2.14 2.15 Rated short time current Making capacity Busbar current rating and Material Cable entry Cable size 21.6KA (1 sec.) rms 75 KA (peak) 1250 Amp min. and Aluminium busbar Bottom 1 No., 3c x 400 sq.mm. XLPE armoured cable (incoming) from APSEBs HT Switchgear 2.16 Breaker particulars: (a) Operating duty (b) Operating mechanism (c) Spring charging motor 0 - 3 M CO 3M CO Motor charged spring / manual trip & close 230 V AC
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DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL SR. NO. PARTICULAR (d) Trip / Closing coil (e) Anti pumping feature (f) Latching requirement (g) Emergency trip push button (h) Space heater and cubicle lamp 2.17 Constructional requirements (a) Thickness of sheet steel for frame, CRCA sheet - 2 mm, hinge type door with neoprene enclosure, partitions (b) Degree of protection (c) Colour (d) Earth bus size (e) Foundation frame IP 42 Epoxy powder coating - Shade 631 as per IS 50 6 mm GI ISMC-75, Suitable for the breakers with necessary bed plate and foundations bolt. doors, handles and rubber gasket DESCRIPTION 110 V DC To be provided Trip free Required Required
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DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL SR. NO. 2.18 PARTICULAR Annunciation : To be Provided- 8/10 windows 2.19 PANEL ACCESSORIES Toggle switch for space heater and 230 V A.C , 10 A socket Socket 3 pin 10 A DESCRIPTION
MCB for spring charging motor 6 A , DP MCB circuit MCB for ON / OFF Double pole,16 A, 110 V D.C for D.C ckt. Double pole,16 A, 230 V A.C for A.C ckt. Local / Remote selector switch 4 ways, 2 positions, lockable in any position, angular movement, stay put, lever type handle. Auto- Off Manual switch 18 ways, 3 positions, lockable in all position, stay put, wing type handle. Breaker control switch ( Trip 6 ways, 3 position, spring return to neutral, angular Neutral Trip ) movement, pistol grip type handle.
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DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL SR. NO. PARTICULAR LED indicating lamp ( 230V A.C ) DESCRIPTION Breaker On Breaker Off Auto trip - Red colour - Green colour - Amber colour
Trip ckt healthy - Amber colour Spring charged - Blue colour Low vacuum - Blue colour
100 ohm, 3 / 4 W resistor Filament Bulb Space Heater 2 / 3 W bulb for R , Y , B , Healthy indication 230 V A.C , 100 W
Limit switch for test and service Applicable position 3.0 3.1 RELAY Instantaneous Phase Over Current As per SLD (DSG/HPCL/KADAPA/2011/E/SLDRelay : 50/50n 3.2 101)
AC Inverse Definite Minimum Phase As per SLD (DSG/HPCL/KADAPA/2011/E/SLDOver Current Relay : 51/51n 101)
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DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL SR. NO. 3.3 3.4 PARTICULAR Lock out relay : 86 Buchholz relay : 63 GP & Aux. Relay for alarm & trip 63 GP X1 & X2 3.5 Oil Temperature Indicator : 49-2 & required Aux. Relay for alarm & trip 49-2 X1 & X2 ALL RELAYS SHALL BE OF SELF POWERED NUMERICAL TYPE WITH RS-485 PORT . 4.0 4.1 METERING Digital Multi Function Meter To be Provided DESCRIPTION To be Provided Required.
including parameters Amp., Voltage, KW, KWH, KVAR, KVARH, PF, Frequency etc With RS-485 port. 5.0 CURRENT TRANSFORMER /
POTENTIAL TRANSFORMER
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DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL SR. NO. 5.1 PARTICULAR CT For Metering. Accuracy Class VA burden 5.2 CT For Protection. Accuracy Class VA burden 5.3 PT For Metering. Accuracy Class VA burden 5.4 PT For Protection. Accuracy Class VA burden 5.5 Power Pack to convert to 24 V DC DESCRIPTION Cast Resin type 1.0 15 VA Cast Resin type 5P10 / PS 15 VA Cast Resin type 1.0 100 VA Cast Resin type CL-1 100 VA Required
1.12 GUARANTEE :
The switchboard along with all equipment shall be guaranteed for trouble-free-operation for a period of 12 months from the date of commissioning or 18 months from the date of arrival at site, whichever is earlier. Any defects discovered during this period shall be rectified free of cost. Any cost towards transportation, taxes and
duties for replacement shall also have to be borne by the vendor. The vendor shall furnish a guarantee certificate to this effect.
1. 12 INFORMATION TO BE PROVIDED ALONG WITH BID
1.12.1
The bidder shall provide information about past supply references, type test certificates and general arrangement drawing.
1.12.2 1.12.3
List of sub suppliers of items proposed to be bought from outside. A clear exclusion list, which, when procured and provided by purchaser, will make the system complete and operational to meet the performance guarantees.
1.13
TECHNICAL INFORMATION TO BE PROVIDED UNDER THE CONTRACT
Successful bidder shall be required to provide the following Drawings and Documents, as specified below Final dimensions / weights. All Drawings for approval Typical component arrangement drawing Busbar sizing calculations All Drawings As built 4 prints + 1 soft copy (CD) Operation and Maintenance Instruction Manuals 4 copies Successful bidder shall furnish all necessary drawings, documents and manuals and all information, as detailed below
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Necessary engineering drawings like single line diagram, general arrangement, door GA layout, control schematic diagrams, terminal connection drawings, panel cross-section drawings, etc. Detailed drawings showing foundation requirement with load details Busbar sizing calculation Inspection and Test Certificates for Equipment Type test certificates Catalogue numbers of all components liable to be replaced during the life of the switchgear.
LIST OF APPROVED MATERIALS BRANDS/MAKES OF EQUIPMENTS REQUIRED UNDER THIS TENDER. The following are the list of approved brands/makes of equipments required under this tender. Please note that wherever there is a multiple choice of brands/makes approved, any one make as nominated by the Owners/Consultants will have to be supplied by the Contractor without any extra cost to the owners. No deviation in this will be accepted by the owners. Sr. No. 1. Approved Makes : Siemens/ABB/L&T/Schneider/ GE/Control & swgr SCHNIDER/L & T/ SIEMENS SCHNIDER/L & T SIEMENS
Description 33 KV VCB/SF6
Makes/Brands being offered by the Contractor
2.
LED Type Indicating Lamps with Color LED.
3. Selector Switches for Ammeter/Voltmeter.

4.
Meters, Analog type. for Ammeters, Voltmeters, PF meters, Frequency Meters. Energy Meters. Relays FRLS Panel wires, in color in 660/1100 Volts grade. Starters/Contactor/ Timers.
IMP/ RISHABH/CONZERV SECURE/ L & T/CONZERV ABB/SIEMENS/ SCHNIDER-CONZERV/SECURE LAPP/ R.R. KABEL POLYCAB TELEMECANIQUE / L & T SIEMENS / ABB SCHNIDER/ LEGRAND L & T/ABB SAMPLE FOR APPROVAL OF THE CONSULTANTS/ OWNER
5. 6. 7.
8.
9. Miniature Circuit Breaker of 10 KA Breaking Capacity and Boards. 10. Any other Item. Drawing attached
1. HT panel SLD (DSG/HPCL/KADAPA/2011/E/SLD-101) NOTE: MCC-2 AND LTG AC PANEL-2 WILL BE LOCATED IN SUB-STATION-2 AT FIRST FLOOR LEVEL.THERE WOULD BE A CABLE CELLAR AT GROUND FLOOR LEVEL. PCC, APFC PANEL,MCC-1 AND LIGHTING AC PANEL-1 WOULD BE LOCATED IN SUB-STATION-1 AT FIRST FLOOR LEVEL. THERE WOULD BE A CABLE CELLAR AT GROUND FLOOR LEVEL. HT PANEL WILL BE LOCATED IN SUB-STATION-1.
26

HT Panel Specs

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HT Panel Specs

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Doc No DSG CONSULTANTS PVT LTD. Client: HINDUSTAN PETROLEUM CORPORATION LTD.

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

HINDUSTAN PETROLEUM CORPORATION LIMITED

TECHNICAL SPECIFICATION HT BREAKER PANEL FOR KADAPA

CONSULTANT :DSG CONSULTANTS PVT. LTD.

PROJECT HPCL ( KADAPA)

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

CONSULTANT :DSG CONSULTANTS PVT. LTD.

PROJECT HPCL ( KADAPA)

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

CONSULTANT :DSG CONSULTANTS PVT. LTD.

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

Voltage transformers High voltage fuses Control-monitoring

IEC 044-2 IEC 282-1 IEC 801

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

CONSULTANT :DSG CONSULTANTS PVT. LTD.

PROJECT HPCL ( KADAPA)

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

Amber : Trip Blue 1.7.2 1.8 1.8.1 : Spring charged/Low vacuum

CONSULTANT :DSG CONSULTANTS PVT. LTD.

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

PROJECT HPCL ( KADAPA)

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

PLATE SIZE (mm x mm)

1.0 2.0 3.0

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

NEW POL DEPOT PROJECT AT KADAPA

Date: 31-08-11 Revision: R0 Dated 31-08-11

Document Title: SPECIFICATIONS OF HT BREAKER PANEL

CONSULTANT :DSG CONSULTANTS PVT. LTD.

NEW POL DEPOT PROJECT AT KADAPA