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product catalogue

OBrien

Commercial Range
Boilers output from 22 up to 6000 kW

O,Brien OBrienBoilers

Condensing Range
Boilers output from 75 up to 2300 kW

Industrial Range
Boilers output from 70 up to 12000 kW

Package Boiler House


For additional information visit our website at:

www.obrienboilers.com.au

Boilers Boilers
1 21 35 72

THE 3 STARS EFFICIENCY SYSTEM Fin-e is a system that increases the boiler efficiency up to the 3 stars level according to the European norm 192 issued on August 19, 2005: energy saving reduces environmental impact. Fin-e is an aluminium extrusion, with internal fins, inserted on the back side of the boilers smoke tubes in order to guarantee the complete contact between surfaces. While flue gas transmits thermal energy along the finned surfaces, its own temperature is reduced before it reaches the smoke chamber and therefore it exits at the chimney at a very low temperature.

commercial range
Reverse Flame Boiler
Series: REX / REX K / REX DUAL

commercial commercial commercial

ThreePass Low NOx Boiler


Series: GREENOx.e / GREENOx BT.e

Metering Stations Calorifers

NEREIX / HEATING AND DOMESTIC HOT WATER / KRONOS / BL

BV / BVS / BVX / BVXS

Customisable Calorifers

AT / Coils for calorifiers / Insulation / Permanent cathodic protection / INOX flanges / Electrical resistances

Solid Fuel Boilers


WOOD F / SC-SCV / SP

range range
2 5 10 11 14 16

Commercial Range
10 6 15 12 13 11 17 12

Reverse Flame Boiler


UNASSEMBLED KIT FORM

REX K / KF
7 1

THREE PASS REVERSE FLAME WET BACK

3 8

14

Legend
1 2 3 4 5 6 7 8 9 10 11 12 front tube plate furnace upper boiler shell return trap lower boiler shell rear tube plate smoke tubes rear stay support boiler drai rear smoke box thermostats pockets flow and return
9 5

Prepared for site welding, REX K boilers are designed for installation in boiler rooms where no access has been provided for pre-assembled boilers. The pressure test is made at the end of the assembly. The REX K / KF boiler has the same technical and mechanical characteristics of the REX / F boiler. The single pieces are available on pallets with the assembly instructions. (Assembly and welding are not included in the boiler selling price).
16

13 14 15 16 17

safety valves connections boiler frame upper frame support boiler door eyebolt

Model standard REX K 7 REX K 8 REX K 9 REX K 10 REX K 12 REX K 15 REX K 20 REX K 25 REX K 30 REX K 35 REX K 40 REX K 50 REX K 62 REX K 75 REX K 85 REX K 95 REX K 100 REX K 120 REX K 130 REX K 140 REX K 160 REX K 180

Boiler Code standard 83801050 83801060 83802070 83802080 83802090 83803050 83803060 83804020 83805020 83806020 83807020 83808020 83809020 83810030 83810040 83811020 83812040 83812050 83812060 83813040 83813050 83814050

Model F REX K 7 F REX K 8F REX K 9 F REX K 10 F REX K 12 F REX K 15 F REX K 20 F REX K 25 F REX K 30 F REX K 35 F REX K 40 F REX K 50 F REX K 62 F REX K 75 F REX K 85 F REX K 95 F REX K 100 F REX K 120 F REX K 130 F REX K 140 F REX K 160 F REX K 180 F

Boiler Code F 83801250 83801260 83802270 83802280 83802290 83803250 83803260 83804220 83805220 83806220 83807220 83808220 83809220 83810230 83810240 83811220 83812240 83812250 83812260 83813240 83813250 83814250

Output
kW

Burner blast tube length


mm

Burner hole
mm

Water volume
l

Dimensions
(H x L x P in mm)

Weight
kg

C
mm

70 80 90 100 120 150 200 250 300 350 400 500 620 750 850 950 1020 1200 1300 1400 1600 1800

200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 230-280 270-320 270-320 270-320 270-320 270-320 270-320 270-320 270-320 350-400 350-400 450-500

130 130 130 130 130 160 160 160 180 180 225 225 225 280 280 280 280 280 280 320 320 320

105 105 123 123 123 172 172 220 300 356 360 540 645 855 855 950 1200 1200 1200 1500 1500 1650

1030 x 750 x 994 1030 x 750 x 994 1030 x 750 x 1119 1030 x 750 x 1119 1030 x 750 x 1119 1080 x 800 x 1364 1080 x 800 x 1364 1080 x 800 x 1614 1180 x 900 x 1614 1180 x 900 x 1864 1190 x 940 x 1872 1380 x 1160 x 1946 1380 x 1160 x 2235 1510 x 1290 x 2247 1510 x 1290 x 2247 1510 x 1290 x 2497 1660 x 1440 x 2477 1660 x 1440 x 2477 1660 x 1440 x 2477 1660 x 1440 x 2500 1660 x 1440 x 2500 1660 x 1440 x 2500

216 216 258 258 258 346 346 431 475 542 584 853 963 1205 1205 1417 1843 1843 1843 2600 2600 2750

200 200 200 200 200 250 250 250 250 250 250 300 300 350 350 350 400 400 400 400 400 400

Maximum working pressure: 5 bar

Fuel: natural gas, lpg, light oil

Minimal return water temperature: 55C

For higher pressure, please contact our Sales Dept.

Standard equipment
outer casing with high density insulation turbolators cleaning tool control panel complete with: 1 main switch 2 boiler control thermostats 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer

Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit

Code QCLI4301 QCLI6301 17120078 KITDO01

For details see Page 31 Page 31 Page 31 Page 33

Commercial Range

Reverse Flame Boiler

Reverse Flame Boiler


ADJACENT MODULES

REX DUAL / DUAL F


Catalogue 2009

THREE PASS REVERSE FLAME WET BACK

REX DUAL / DUAL F boilers consists of two equal capacity adjacent Reverse flame boiler Commercial Range modules, connected with flow and return headers, providing: high working flexibility to face variable heat demand ADJACENT MODULES high reliability against boiler failure (half power is always guaranteed in case one module fails) the digital sequencer (optional) mounted inside the control panel allows THREE intelligent management of twoBACK PASS REVERSE FLAME WET high/low burners

REX DUAL / DUAL F

REX DUAL / DUAL F boilers consists of two equal capacity adjacent modules, connected with flow and return headers, providing: high working flexibility to face variable heat demand high reliability against boiler failure (half power is always guaranteed in case one module fails) the digital sequencer (optional) mounted inside the control panel allows intelligent management of two high/low burners
Model standard REX DUAL 80 REX DUAL 100 REX DUAL 124 REX DUAL 150 REX DUAL 170 REX DUAL 190 Boiler Code standard 83807030 83808030 83809030
Model standard

Model F REX DUAL 80 F REX DUAL 100 F REX DUAL 124 F

Boiler Code F 83807230 83808230 83809230 83810250 83810260 83811230


Boiler Code F

Output
kW

Burner blast tube length


mm

Burner hole
mm

Water volume
l

Dimensions
(H x L x P in mm)

Weight
kg

C
mm

800 1000 1240 1500 1700


Output

230-280 270-320 270-320 270-320 Burner blast 270-320 tube length 270-320 mm 270-320 230-280

225 225 225 280 Burner hole 280 280 mm

720 1080 1290 1710 Water 1710 volume


l 1900

1690 x 1015 x 1901 x 1872 1880 x 1205 x 2341 x 1946 1900 x 1205 x 2341 x 2235 2155 x 1335 x 2600 x 2247 2155 x 1335 x 2600 x 2247
Dimensions Weight

1.167 1.705 1.925


C

250 300 300 350 350 350 400 400 400

83810060

83810050 Boiler Code DUAL 150 F REX Model F standardREX DUAL 170 F REX DUAL 190 F

2.409

2.409

83811030

1900 kW 2040 800

2155 x 1335 2600 (H x H1 x L x P in xmm) x 2497 kg

2.833 mm

REX DUAL 200REX DUAL 80 83812070 83807030 DUAL 200 F 80 F 83812270 REX REX DUAL 83807230 REX DUAL 240REX DUAL 100 83808030 DUAL 240 F 100 F83812280 83812080 REX REX DUAL 83808230 REX DUAL 260REX DUAL 124 83809030 DUAL 260 F 124 F83812290 83812090 REX REX DUAL 83809230

REX DUAL 150 Maximum working pressure: 5 bar REX REX REX REX REX DUAL 170 DUAL 190 DUAL 200 DUAL 240 DUAL 260

83810050 83810060 83811030 83812070 83812080 83812090

REX DUAL lpg, F Fuel: natural gas,150light oil83810250 REX DUAL 170 F REX DUAL 190 F REX DUAL 200 F REX DUAL 240 F REX DUAL 260 F 83810260 83811230 83812270 83812280 83812290

280 225 24001000 270-320 280 270-320 225 26001240 270-320 280 270-320 225 1500 return 270-320 280 Minimal water temperature: 55C 1700 270-320 280 1900 270-320 280 2040 270-320 280 2400 270-320 280 2600 270-320 280

2400 720 2400 1080 2400 1290 1710 1710 1900 2400 2400 2400

2405 x 1901 x 1872 3.686 1690 x 1015 x 1485 x 2900 x 24771.167 250 2405 x 2341 x 1946 3.686 1880 x 1205 x 1485 x 2900 x 24771.705 300 2405 x 2341 x 2235 3.686 1900 x 1205 x 1485 x 2900 x 24771.925 300 2155 x 1335higher pressure, please contact our Sales Dept. 2.409 350 For x 2600 x 2247 2155 x 1335 x 2600 x 2247 2.409 350 2155 x 1335 x 2600 x 2497 2.833 350 2405 x 1485 x 2900 x 2477 3.686 400 2405 x 1485 x 2900 x 2477 3.686 400 2405 x 1485 x 2900 x 2477 3.686 400

Maximum working pressure: 5 bar Fuel: natural gas, lpg, light oil For higher pressure, please contact our Sales Dept.

Minimal return water temperature: 55C

175

H1

Standard equipment Outer casing with high density insulation Turbolators outer casing with high density insulation Cleaning toolturbolators Control panel complete with: Cleaning tool - 2 boiler control/high limit thermostats for Control panel complete with: the two high/low burners 2 boiler control/high limit thermostats for the - 2 safety limit thermostats two high/low burners - 2 burner on/off switches 2 safety - 2 pump thermostats limit thermostats - 2 boiler thermometers on/off switches 2 burner - 1 pump on/off switch 2 pump thermostats - 2 hours run meters 2 boiler thermometers Pipe-work manifold and headers

Standard equipment

1 pump on/off switch 2 hours run meters pipe-work manifold and headers
For details see

Optional

Code

Optional Digital sequencer control panel Digital sequencer control panel Outside probe Outside sensor

Code 31020012 17090038

31020012 17090038

For details Page 57 see Page Page 5733 Page 33

ALWAYS SPECIFY THE PRODUCT CODE WHEN PLACING AN ORDER

ICI CALDAIE IS AT YOUR DISPOSAL FOR SUPPLYING BURNERS OF THE MAIN INTERNATIONAL BRANDS

27

Reverse Flame Boiler

Commercial Range

Reverse Flame Boiler


STACKED MODULES

REX DUAL / DUAL F

THREE PASS REVERSE FLAME WET BACK

REX DUAL / DUAL F boilers consists of two equal capacity stacked modules, connected with flow and return headers housed in the back of the boiler, providing: high working flexibility to face variable heat demand high reliability against boiler failure (half power is always guaranteed in case one module fails) the digital sequencer (optional) mounted inside the control panel allows intelligent management of two high/low burners global insulation coating for two modules to reduce the external surface area and radiation loss.

Model standard REX DUAL 14 REX DUAL 16 REX DUAL 18 REX DUAL 20 REX DUAL 24 REX DUAL 30 REX DUAL 40 REX DUAL 50 REX DUAL 60 REX DUAL 70 REX DUAL 80 REX DUAL 100 REX DUAL 124 REX DUAL 150 REX DUAL 170

Boiler Code standard 83801030 83801040 83802040 83802050 83802060 83803030 83803040 83804030 83805030 83806030 83807040 83808040 83809040 83810070 83810080

Model F REX DUAL 14 F REX DUAL 16 F REX DUAL 18 F REX DUAL 20 F REX DUAL 24 F REX DUAL 30 F REX DUAL 40 F REX DUAL 50 F REX DUAL 60 F REX DUAL 70 F REX DUAL 80 F REX DUAL 100 F REX DUAL 124 F REX DUAL 150 F REX DUAL 170 F

Boiler Code F 83801230 83801240 83802240 83802250 83802260 83803230 83803240 83804230 83805230 83806230 83807240 83808240 83809240 83810270 83810280

Output
kW

Burner blast tube length


mm

Burner hole
mm

Water volume
l

Dimensions
(H x L x P in mm)

Weight
kg

C
mm

140 160 180 200 240 300 400 500 600 700 800 1000 1240 1500 1700

200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 230-280 270-320 270-320 270-320 270-320

130 130 130 130 130 160 160 160 180 180 225 225 225 280 280

210 210 246 246 246 344 344 440 600 712 720 1080 1290 1710 1710

1693 x 930 x 1365 x 996 1693 x 930 x 1365 x 996 1693 x 930 x 1490 x 1121 1693 x 930 x 1490 x 1121 1693 x 930 x 1490 x 1121 1793 x 980 x 1798 x 1400 1793 x 980 x 1798 x 1400 1793 x 980 x 2048 x 1650 1993 x 1080 x 2299 x 1650 1993 x 1080 x 2299 x 1900 2244 x 1122 x 2440 x 1795 2624 x 1342 x 2490 x 1847 2640 x 1342 x 2792 x 2113 2935 x 1472 x 2756 x 2087 2935 x 1472 x 2756 x 2087

442 442 536 536 536 776 776 882 969 1.114 1.167 1.705 1.925 2.409 2.409

200 200 200 200 200 250 250 250 250 250 250 300 300 350 350

Maximum working pressure: 5 bar

Fuel: natural gas, lpg, light oil

Minimal return water temperature: 55C

For higher pressure, please contact our Sales Dept.

Standard equipment
outer casing with high density insulation turbolators cleaning tool control panel complete with: 2 boiler control/high limit thermostats for the two high/low burners 2 safety limit thermostats 2 burner on/off switches 2 pump thermostats 2 boiler thermometers 1 pump on/off switch 2 hours run meters pipe-work manifold and headers

Optional Digital sequencer control panel Outside sensor

Code 31020012 17090038

For details see Page 33 Page 33

Commercial Range

Reverse Flame Boiler

ThreePass Low NOx Boiler


AVAILABLE TILL RUN OUT OF STOCK

DUAL BT

THREE PASS WET BACK MODULAR BOILER

DUAL BT boilers consists of two equal capacity adjacent modules, connected with flow and return headers, having the advantages to divide the load into two modules and to work at low temperature. high working flexibility to face variable heat demand high reliability against boiler failure (half power is always guaranteed in case one module fails) the digital sequencer (optional) mounted inside the control panel allows intelligent management of two high/low burners environmentally friendly performance with low NOx combustion level high seasonal efficiency when matched with a weather-compensated flow temperature control

Model standard DUAL BT 20 DUAL BT 24 DUAL BT 30 DUAL BT 40 DUAL BT 50 DUAL BT 58 DUAL BT 70 DUAL BT 80 DUAL BT 92 DUAL BT 120

Boiler Code 83080182 83080202 83080262 83080322 83080402 83080502 83080602 83080702 83080802 83081002

Output
kW

Burner blast tube length


mm

Burner hole
mm

Water volume
l

Dimensions
(H x L x P in mm)

Weight
kg

C
mm

200 240 300 400 500 580 700 800 920 1200

200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250
Minimal return water temperature: 55C

160 160 160 170 170 225 225 225 225 225

592 592 592 824 824 1010 1476 1476 1726 1726

1780 x 1441 x 1734 1780 x 1441 x 1734 1780 x 1441 x 1734 1925 x 1521 x 1894 1925 x 1521 x 1894 2150 x 1611 x 194 2280 x 1761 x 2226 2280 x 1761 x 2226 2455 x 1901 x 2226 2455 x 1901 x 2226

1310 1310 1310 1580 1580 1800 2320 2320 2900 2900
Fuel: natural gas, lpg, light oil

200 200 200 250 250 250 250 250 250 250

Maximum working pressure: 5 bar

For higher pressure, please contact our Sales Dept.

Standard equipment
outer casing with high density insulation turbolators cleaning tool control panel complete with: 2 boiler control/high limit thermostats for the two high/low burners 2 safety limit thermostats 2 burner on/off switches 2 pump thermostats 2 boiler thermometers 1 pump on/off switch 2 hours run meters pipe-work manifold and headers

Optional Digital sequencer control panel Outside sensor

Code 31020012 17090038

For details see Page 33 Page 33

ThreePass Low NOx Boiler

Commercial Range

ThreePass Low NOx Boiler


OUTPUT FROM 120 TO 700 KW EFFICIENCY

GREENOx.e

THREE PASS WET BACK

The series GREENOx.e boilers are 3 pass design. They offer excellent results in terms of efficiency and low emissions, using traditional burners (yellow flame) or low-NOx burners (blue flame): environmentally friendly performance with low NOx combustion level high efficiency rated at 3 star according to the 92/42/CEE high water volume anti scale and anti condensate design reversible double door opening casing made of easy-to-mount painted steel panels

Model GREENOx.e 12 GREENOx.e 15 GREENOx.e 20 GREENOx.e 25 GREENOx.e 30 GREENOx.e 35 GREENOx.e 40 GREENOx.e 47 GREENOx.e 60 GREENOx.e 70

Boiler Code 83080100 83080130 83080160 83080200 83080250 83080300 83080350 83080400 83080500 83080600

Output
kW

Input
kW

Efficiency
100% 30%

Pressure Drop
mm

Burner blast tube length


mm

Burner hole
l

Water volume 296 296 296 412 412 505 505 738 863 863

Dimensions
(H x L x P in mm)

Weight
kg

C
mm

120 150 200 250 300 350 400 470 600 700

126 157 210 262 315 367 420 493 630 734

95,24 95,54 95,24 95,42 95,24 95,37 95,24 95,33 95,24 95,37

95,70 96,05 95,57 95,95 95,73 95,90 95,76 95,80 95,77 95,85

1,4 2,5 2,6 2,5 3,9 3,9 4,7 4,6 4,0 5,6

200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250

160 160 160 170 170 225 225 225 225 225

1400 x 715 x 1735 1400 x 715 x 1735 1400 x 715 x 1735 1520 x 755 x 1895 1520 x 755 x 1895 1675 x 800 x 1948 1675 x 800 x 1948 1805 x 875 x 2227 1925 x 945 x 2228 1925 x 945 x 2228

615 615 615 735 735 850 850 1110 1390 1390

200 200 200 250 250 250 250 250 250 250

Maximum working pressure: 5 bar

Fuel: natural gas, lpg, light oil

Minimal return water temperature: 55C

For higher pressure, please contact our Sales Dept.

GREENOX

175

Standard equipment
C

outer casing with high density insulation turbolators cleaning tool control panel complete with: 1 main switch 2 boiler control thermostats 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer

Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit

Code QCLI4301 QCLI6301 17120078 KITDO01

For details see Page 31 Page 31 Page 31 Page 33

Commercial Range

ThreePass Low NOx Boiler

Catalogue 2009

ThreePass Low NOx Boiler

Reverse flame boiler

Commercial Range
EFFICIENCY EFFICIENCY

OUTPUT FROM 1400 TO 6000 KW

OUTPUT FROM 800 TO 2600 KW

GREENOx.e REX
THREE PASS REVERSE FLAME

THREE PASS WET BACK

The series GREENOx.e boilers are 3 pass design. They offer excellent results in terms of efficiency and low emissions, using traditional burners The REX boiler or low-NOx burners (blue flame): horizontal retube (yellow flame) is a three pass reverse ame boiler suitable for use on liquid and gaseous fuels. level environmentally friendly performance with low NOx combustion The boiler is robust, giving according to the 92/42/CEE high efficiency rated at 3 star long life, high efciency and easy maintenance,volume are guaranteed by: high water which anti scale and plate without T-butt weld to the furnace anged front anti condensate design dished furnace back opening reversible double door and rear plate high water volume circular stucco aluminium casing which are fitted at the lagged and clad with antifactory and anti condensate design scale

reversible door opening lagged and clad with circular stucco aluminium casing which are tted at the factory
Model GREENOx.e 80 Model GREENOx.e 90 GREENOx.e 100 GREENOx.e 120 REX 140 140 GREENOx.e GREENOx.e REX 160 170 GREENOx.e 200 REX 180 230 GREENOx.e GREENOx.e REX 200 260 Boiler Code 83090804 Boiler Code 83090900 83091004 83091204 83813010 83091400 83091700 83813020 83092000 83814010 83092300 83092600 83815010 Output
kW

Input
kW 100%

Efficiency
30%

Pressure Drop
mm

Burner blast tube length


mm

Burner hole
l

Water volume

Dimensions

Weight
kg

C
mm

800 Output 900 1000 kW 1200 1400 1400 1700 1600 2000 1800 2300 2600 2000

839 Input 944 1050 kW 1259 14691517 17841733 2099 24151950 28402167

95,35 95,88 Efficiency 95,34 95,92 95,24100% 95,76 30% 95,31 95,83 90,36 95,3092,29 95,84 95,2992,33 95,79 90,41 95,28 95,79 90,50 95,2492,31 95,77 95,2092,29 95,80 90,30

REX 240 REX 300 REX 350 REX 400 REX 450 REX 500 REX 600

Maximum working pressure: 5 bar

83816010 83817010 83818010 83819010 83820010 83821010 83822010

2400 3000 3500 4000 4500 5000 6000

Fuel: natural gas, lpg, light oil

2600 3250 3792 4333 4865 5402 6480

92,31 92,31 92,30 92,31 92,50 92,56 92,59

7,0 6,0 Minimal return water temperature: 55C 90,60 7,5 450-500 90,55 90,20 91,80 91,90 91,90 91,90 8,0 9,0 9,0 10,0 10,0 12,0 450-500 450-500 450-500 500-550 500-550 530-580

2,8 3,5 2,6 4,0 5,5 6,3 8,8 9,4 12,0

Pressure Drop mbar

6,0 6,5

300-350 tube 300-350 length 360-410mm 360-410 350-400 360-410 360-410 350-400 360-410 450-500 360-410 360-410 450-500

Burner blast

280 280 280 320 320 320 360 360 360

Burner hole mm

320 320

320 360 For higher pressure, please contact our Sales Dept. 360 2300 1876 x 1600 x 3480 400 400 400 400 450 450 3150 3650 4450 4900 6200 6980 2146 x 1870 x 3480 2146 x 1870 x 3935 2326 x 1980 x 4310 2326 x 1980 x 4660 2529 x 2180 x 4729 2529 x 2180 x 5230

1200 1200 1365 1365 1570 1880 2340 2340 2754

1775 x 1380 x 2535Dimensions 1970 volume x 1380 x 2535 1775 1970 2760 l 1825 x 1490 x 2589 L x P in mm) (H x 1825 x 1490 x 2589 2760 1500 x 1490 x 2899x 147029952886 1746 x 1825 1965 1500 x 1640 x 2941x 147037002886 1746 x 1965 x 1640 x 3441 4330 1650 x 1640 x 3441x 147043303096 1746 x 1965 1965 2000 x 1640 x 3941x 160050503220 1876 x

Water

(H x L x P in mm)

350 Weight 350 400 kg 400 2600 400 400 2600 400 2750 400 400 3650

C mm

400 400 400 500 500 550 550 600 600 650 650

3900 5200 5700 7420 7920 9530 11330

Maximum working pressure : 5 bar from REX 140 to 350 6 bar from REX 175 175 600 400 to For higher pressure, please contact our Sales Dept.

Fuel: natural gas, lpg, light oil, heavy oil

Minimal return water temperature: 55C Standard Equipment (REX 140-350) Standard equipment outer casing with high density insulation outer casing with high density insulation turbolators turbolators cleaning tool cleaning tool control panel complete with: with: control panel complete - 1 main switch 1 main switch C - 2 boiler control thermostats 2 boiler control thermostats 1 safety limit thermostat - manual reset - 1 safety limit thermostat - manual reset 1 pump thermostat - 1 pump thermostat 1 burner on/off switch - 1 burner on/off switch 1 pump on/off switch - 1 pump on/off switch 1 boiler thermometer - 1 boiler thermometer Standard Equipment (REX 400-600) outer casing with high density insulation turbolators cleaning tool boiler thermometer boiler manometer 1st safety limit thermostat - manual reset 2nd safetyFor details see limit thermostat - manual reset boiler control thermostat Page 31 control panel IP55 1~ 230V 50 Hz
Page 31 Page 31 Page 33

Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit

Code QCLI4301 QCLI6301 17120078 KITDO01

Optional

Code

For details see

Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit

QCLI4301 QCLI6301 17120078 KITDO01

Page 55 Page 55 Page 55 Page 57

ThreePass Low NOx Boiler

Commercial Range

ThreePass Low NOx Boiler


AVAILABLE TILL RUN OUT OF STOCK OUTPUT FROM 100 TO 600 KW EFFICIENCY

GREENOx BT

THREE PASS WET BACK

The series GREENOx. BT boilers are 3 pass design. They offer excellent results in terms of efficiency and low emissions, using traditional burners (yellow flame) or low-NOx burners (blue flame). The GREENOx BT boiler is also fitted with double skin exhaust gas tubes which allow return water temperatures down to 35C without condensing the flue gases. environmentally friendly performance with low NOx combustion level high seasonal efficiency when matched with a weather-compensated flow temperature control high water volume anti scale and anti condensate design reversible double door opening casing made of easy-to-mount painted steel panels

Model GREENOx BT 10 GREENOx BT 12 GREENOx BT 15 GREENOx BT 20 GREENOx BT 25 GREENOx BT 30 GREENOx BT 35 GREENOx BT 40 GREENOx BT 47 GREENOx BT 60

Boiler Code 83080091 83080101 83080131 83080161 83080201 83080251 83080301 83080351 83080401 83080501

Output
kW

Input
kW

Efficiency
100% 30%

Pressure Drop
mm

Burner blast tube length


mm

Burner hole
l

Water volume 296 296 296 412 412 505 738 738 863 863

Dimensions
(H x L x P in mm)

Weight
kg

C
mm

100 120 150 200 250 300 350 400 470 600

107 129 162 214 269 324 376 432 506 649

93,46 93,02 92,59 93,46 92,94 92,59 93,09 92,59 92,89 92,45

93,45 92,50 92,34 93,17 92,53 92,35 92,75 92,41 92,70 92,22

1,4 2,2 2,2 2,0 2,8 3,5 3,6 4,5 4,0 5,0

200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250

160 160 160 170 170 225 225 225 225 225

1400 x 715 x 1735 1400 x 715 x 1735 1400 x 715 x 1735 1520 x 755 x 1895 1520 x 755 x 1895 1675 x 800 x 1948 1805 x 875 x 2227 1805 x 875 x 2227 1925 x 945 x 2228 1925 x 945 x 2228

655 655 655 790 790 900 1160 1160 1450 1450

200 200 200 250 250 250 250 250 250 250

Maximum working pressure: 5 bar

Fuel: natural gas, lpg, light oil

Minimal return water temperature: 55C

For higher pressure, please contact our Sales Dept.

80 MM HIGH DENSITY INSULATION

SAFETY VALVES
CONNECTIONS

CONTROL
PANEL

FLOW

INSTRUMENTS
CONNECTIONS

RETURN

Standard equipment
outer casing with high density insulation turbolators cleaning tool control panel complete with: 1 main switch 2 boiler control thermostats 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer

UPPER SHELL

STAINLESS STEEL
TURBOLATORS

BOILERS DOOR WITH CERAMIC INSULATION FURNACE

Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit

Code QCLI4301 QCLI6301 17120078 KITDO01

For details see Page 31 Page 31 Page 31 Page 33

Commercial Range

ThreePass Low NOx Boiler

Catalogue 2009

ThreePass Low NOx Boiler

Reverse flame boiler

Commercial Range
EFFICIENCY EFFICIENCY

AVAILABLE TILL RUN OUT OF STOCK OUTPUT FROM700 TO 2000 KW

OUTPUT FROM 1400 TO 6000 KW

GREENOx BT REX
THREE PASS REVERSE FLAME

THREE PASS WET BACK

The series GREENOx. BT boilers are 3 pass design. They offer excellent results in terms of efficiency and low emissions, using traditional burners The REX boiler or low-NOx burners (blue flame). The GREENOx BTretube (yellow flame) is a three pass reverse ame horizontal boiler boiler suitable for use on liquid and gaseous fuels. return is also fitted with double skin exhaust gas tubes which allow The boiler is robust,down to 35C withouthigh efciency and easy water temperatures giving long life, condensing the flue gases. maintenance, which are guaranteed low NOx combustion level environmentally friendly performance with by: high seasonal plate without T-butt weld to the furnaceflow anged front efficiency when matched with a weather-compensated dished furnace back and rear plate temperature control high water volume high water volume antianti scale and anti condensate designdesign scale and anti condensate reversible double door opening reversible door opening lagged and clad with circular aluminium casing which are lagged and cladwith circular stuccostucco aluminium casing which are fitted at the factory tted at the factory

Model

Boiler Code

Output kW

Input kW

Efficiency 100% 30%

Pressure Drop
Pressure Drop 6,0
mm

Burner blast tube length


Burner blast tube length 350-400

Burner hole
Burner hole 320 280 320 280 320 320 320 360 320 360 360 360 400
l

Water volume
Water volume 1200 1365 1365 1570 1880 2340 2340

Dimensions (H x L x P in mm)
Weight

Weight kg

C mm

REX 140 REX 160 BT 70 GREENOx


GREENOx REX 180 BT 90 GREENOx BT 100 REX 200 BT 120 GREENOx GREENOx REX 240 BT 140 GREENOx BT 170

Model

83813010 83813020 83080703


83080903 83814010 83081003 83815010 83081203 83081403 83816010 83081703

Boiler Code

Output

1400 kW 1600 700

Input

1517 kW 1733 761

92,29 100% 92,33 91,98


92,02 92,31 92,00 92,29 92,02 91,98 92,31 91,99 92,31 92,00

Efficiency

mbar

mm

mm

90,36 30% 90,41 91,68


91,72 90,50 91,70 90,30 91,72 91,68 90,60 91,69 90,55 91,70

REX 300 BT 200 83817010 GREENOx 83082003 REX 350 Maximum working pressure: 5 bar 83818010 REX 400 83819010 REX 450 83820010 REX 500 REX 600 83821010 83822010

900 1800 1000 2000 1200 1400 2400 1700 3000 2000

978 1950 1087 2167 1304 1522 2600 1848 3250 2174

3500 4000 4500 5000 6000

Fuel: natural gas, lpg, light oil

3792 4333 4865 5402 6480

92,30 92,31 92,50 92,56 92,59

450-500 360-410 90,20 Minimal return water temperature: 55C 9,0 450-500 91,80 9,0 450-500 91,90 10,0 500-550 91,90 91,90 10,0 12,0 500-550 530-580

6,5 2,7 2,7 7,0 3,5 6,0 5,1 5,4 7,5 8,0 8,0 8,5

350-400 300-350
360-410 450-500 360-410 450-500 360-410 360-410 450-500 360-410

mm

1500 1746 x 1470 x 2886 (H x L x P in mm) kg 1500 x 1380 x 2570x 1470 x 2886 1746 1775 2220
1825 3040 1650 x 1490 x 2624x 1470 x 3096 1746 1825 x 1490 x 2624 3040 2000 x 1490 x 2934x 1600 x 3220 1876 1825 3360 1965 4120 2300 x 1640 x 2976x 1600 x 3480 1876 1965 x 1640 x 3476 4825

Dimensions

2600 mm 3502600
4002750 400 4003650 4003900 400 4005200

400 400 400 500 500 550 550 600 600 650 650

3150 x 1640 x 3476x 1870 x 3480 2146 1965 4825 400 For higher pressure, please contact our Sales Dept. 3650 2146 x 1870 x 3935 400 4450 2326 x 1980 x 4310 400 4900 2326 x 1980 x 4660 450 450 6200 6980 2529 x 2180 x 4729 2529 x 2180 x 5230

5700 7420 7920 9530 11330

Maximum working pressure : 5 bar from REX 140 to 350 6 bar from REX 175 175 600 400 to For higher pressure, please contact our Sales Dept.

Fuel: natural gas, lpg, light oil, heavy oil

Minimal return water temperature: 55C Standard Equipment (REX 140-350) Standard equipment outer casing with high density insulation outer casing with high density insulation turbolators turbolators cleaning tool cleaning tool control panel complete with: with: control panel complete - 1 main switch 1 main switch C - 2 boiler control thermostats 2 boiler control thermostats 1 safety limit thermostat - manual reset - 1 safety limit thermostat - manual reset 1 pump thermostat - 1 pump thermostat 1 burner on/off switch - 1 burner on/off switch 1 pump on/off switch - 1 pump on/off switch 1 boiler thermometer - 1 boiler thermometer Standard Equipment (REX 400-600) outer casing with high density insulation turbolators cleaning tool boiler thermometer boiler manometer 1st safety limit thermostat - manual reset 2nd safetyFor details see limit thermostat - manual reset boiler control thermostat Page 31 control panel IP55 1~ 230V 50 Hz
Page 31 Page 31 Page 33

Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit

Code QCLI4301 QCLI6301 17120078 KITDO01

Optional

Code

For details see

Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit

QCLI4301 QCLI6301 17120078 KITDO01

Page 55 Page 55 Page 55 Page 57

ThreePass Low NOx Boiler

Commercial Range

Metering Station

NEREIX

METERING STATION

An appliance to connect individual heating circuits / domestic hot water circuits to a centralised plant, whereby the end users can individually manage their own consumption of thermal power, whilst gaining the advantage of energy conservation and reliability achieved by the use of a central plant. It allows for: individual choice of temperature centralised boiler check up choice of ON/OFF timing high efficiency pay only the energy used large d.h.w production no gas piping in the house no chimneys in the house

Commercial Range

HEATING AND DOMESTIC HOT WATER PACKAGE NEREIX


Metering stations

MASTER UNIT
control of 250 modules port RS232 to connect with local PC modem to transfer data to a remote control serial port RS485 for data exchange with unity slave of modules digital inputs output relays used to command and control central heating

SOFTWARE

BUS SIGNAL AMPLIFIER


To amplify the signals when the length of the BUS exceeds 400 meters

MS-Windows based with a database to manage different systems It allows for: Main duties: of temperature - Individual choice - Centralized boiler check up - Choice of ON/OFF timing - High efficiency Pay only the energy used record of every calls. production data base for storage - Large d.h.w - display of in the house No gas pipingfollowing information: - No chimneys in the house consumptions of domestic hot and cold water. annual or Seasonal Consumption metering in units of 1/1000 HEATING AND DOMESTIC HOT WATER PACKAGE internal parameters: SOFTWARE MASTER UNIT flow 250 Return Control of andmodules Temperature.MS-Windows based with a database to manage different systems Port RS232 to connect with local PC instantaneous Flow. Main duties: Modem to transfer data to a remote - Data istantaneous Duty, Water Volume. base for storage record of every calls. control - Display of following information: Serial port RS485 for data exchange clock slave of modules Consumptions of domestic hot and cold water. with unity
Digital inputs Output relays used to command and control central heating To amplify the signals when the length of the BUS exceeds 400 meters Annual or Seasonal Consumption Metering in units of 1/1000 - Internal parameters: Flow and Return Temperature. Instantaneous Flow. Istantaneous Duty, Water Volume. Clock.

An appliance to connect individual heating circuits / domestic hot water circuits to a centralised plant, whereby the end users can individually manage their own consumption of thermal power, whilst gaining the advantage of energy conservation and reliability achieved by the use of a central plant.

METERING STATION

thermostat function

FOR FURTHER INFORMATION, PLEASE CONTACT US FOR FURTHER LITERATURE BUS SIGNAL AMPLIFIER

KRONOS CHRONOTHERMOSTAT
Easy temperature setting thermostatic timer function with weekly program set by the user Easy programming owing to graphic display DWH temperature setting (for Radiax Combi) consumption display diagram of room temperature trend in the last 24 hours diagram of heat consumption trend in the last 12 months optional extras: Humidity measuring Remote control via mobile phone
34

FOR FURTHER INFORMATION, PLEASE REFER TO SEPARATE LITERATURE

METERING STATION

KRONOS CHRONOTHERMOSTAT
Thermostat function Easy temperature setting Thermostatic timer function with weekly program set by the user Easy programming owing to graphic display DWH temperature setting (for Radiax Combi) Consumption display Diagram of room temperature trend in the last 24 hours Diagram of heat consumption trend in the last 12 months Optional extras: - Humidity measuring - Remote control via mobile phone

ALWAYS SPECIFY THE PRODUCT CODE WHEN PLACING AN ORDER

10

Commercial Range

Metering Station

Standard equipment: polyurethane foam lagging painted steel casing protective magnesium anode

Calorifiers

Anticorrosive treatment: Inorganic vitreous-enamel coating suitable for potable water according to COIL CALORIFIER HORIZONTAL DIN 4753.33 Fixed coil horizontal heater for rapid production and storage of Domestic Hot Water. Working pressure: 6 bar

BL

Standard equipment:
polyurethane foam lagging painted steel casing protective magnesium anode
DHW production Code Exchange power kW (1) Heating time min.(2) Continous l/h (1) First 10 min. l (1)

Anticorrosive treatment:
Inorganic vitreous-enamel coating suitable for potable water according to DIN Weight 4753.33
L H P Dimensions

Working pressure: 6 bar mm mm


610 660 660 610 660 660
L
mm

mm

Kg

84070151 84070201 84070251

29,3 36 42,7

12 13 14

765 940 1.115

225 300 375

1.000 1.125 1.375


Dimensions H
mm

100 130 160


P
mm

rature 80 - 70 C, secondary temperature 10 45Exchange C, storage temperature 60 C DHW production Heating time Model Code power o heat the calorifier water from 10 to 45 C. Continous First 10 min.
kW (1) min. (2) i/h (1) l (1)

Weight
Kg

BL 150 BL 200 BL 250

84070151 84070201 84070251

29,3 36 42,7

12 13 14

765 940 1,115

225 300 375

610 660 660

610 660 660

1,00 1,125 1,375

100 130 160

(1) Primary temperature 80 - 70o C, secondary temperature 10 - 45o C, storage temperature 60o C (2) Time needed to heat the calorifier water from 10 to 45o C.

Key
E1 U1 A B AN R T TS
L P

nlet outlet

onnection 1/2 nection 1/2

Primary inlet Primary outlet Sanitary water inlet Sanitary water outlet Anode Recirculation Thermometer connection 1/2 Thermostat connection 1/2

Y THE PRODUCT CODE WHEN PLACING AN ORDER

35

Calorifiers

Commercial Range

11

Calorifiers

BV
Standard equipment:
30 mm thick polyurethane insulation external flexible polyurethane lagging N 2 protective magnesium anodes inspection flange (only for models 8001000) sensor housing not fitted

COIL CALORIFIER

Fixed coil vertical heater for rapid production and storage of Domestic Hot Water

Anticorrosive treatment:
Inorganic vitreous-enamel coating suitable for potable water according to DIN 4753.33 Working pressure: 10 bar up to 500 litre, 6 bar from 800 litre
DHW production Continous
i/h (1)

Model

Code

Exchange power
kW (1)

Heating time
min. (2)

Dimensions L
mm

First 10 min.
l (1)

H
mm

Weight
Kg

BV 160 BV 200 BV 300 BV 400 BV 500 BV 800 BV 1000

84071600 84072000 84073000 84074000 84075000 85520116 85520117

27 30 44 55 63 95 130

15 17 18 19 20 20 19

663 737 1.081 1.351 1.543 2.334 3.194

176 210 311 399 473 1.417 1.817

620 620 675 775 775 870 870

1.056 1.329 1.560 1.553 1.818 1.830 2.080

839 947 1.392 1.750 2.016 3.751 5.011

(1) Primary temperature 80 - 70o C, secondary temperature 10 - 45o C, storage temperature 60o C

(2) Time needed to heat the calorifier water from 10 to 45o C.

BVS
Standard equipment:

DOUBLE COIL CALORIFIER

Fixed double coil vertical heater for rapid production and storage of Domestic Hot Water.

30 mm thick polyurethane insulation external flexible polyurethane lagging N 2 protective magnesium anodes inspection flange (only for models 8001000). sensor housing not fitted

Anticorrosive treatment:
Inorganic vitreous-enamel coating suitable for potable water according to DIN 4753.33 Working pressure: 6 bar

Lower exchanger (solar) Model Code Power


kW (1)

Upper exchanger (integration) Power


kW (1)

Dimensions Diameter
mm

Heating time
min. (2)

DHW production Continous First 10 min.


l/h (1) l (1)

Heating Time
min. (3)

DHW production Continous First 10 min.


l/h (1) l (1)

Height
mm

Weight
kg

BVS 300 BVS 500 BVS 800 BVS 1000

85520136 85520137 85520138 85520139

37 57 71 95

21 23 30 28

909 1.400 1.744 2.334

615 946 1.417 1.817

22 37 44 44

19 19 25 32

540 909 1.081 1.081

261 436 637 751

660 760 940 940

1.360 1.640 1.850 2.100

160 140 205 230

Data refered to a single exchanger

(1) Primary temperature 80 - 70 C, secondary temperature 10 - 45 C, storage temperature 60 C (2) Time needed to heat the calorifier water from 10 to 60 C (3) Time needed to heat the upper calorifier water (40% of the total) from 10 to 60 C

12

Commercial Range

Calorifiers

Calorifiers

BVX

STAINLESS STEEL CALORIFIER

Fixed coil vertical heater for rapid production and storage of Domestic Hot Water. Rigid polyurethane foam lagging and PVC coating

Standard equipment:
30 mm thick polyurethane insulation external flexible polyurethane lagging inspection flange sensor housing not fitted Material: stainless steel AISI 316L Working pressure: 6 bar

Model

Code

Exchange power
kW (1)

Heating time
min. (2)

DHW production Continous


i/h (1)

Dimensions Diameter
mm

First 10 min.
l (1)

Height
mm

Weight
kg

BVX 200 BVX 300 BVX 400 BVX 500 BVX 600 BVX 800 BVX 1000

84100007 84100004 84100005 84100006 84100008 84100009 84100002

49 55 55 83 83 96 131

15 17 19 18 21 20 19

1.200 1.367 1.367 2.055 2.055 2.364 3.231

287 264 402 558 650 1.422 1.823

550 650 700 700 800 1.000 1.000

1.420 1.460 1.640 1.900 2.130 2.050 2.300

53 75 100 111 121 164 176

(1) Primary temperature 80 - 70o C, secondary temperature 10 - 45o C, storage temperature 60o C

(2) Time needed to heat the calorifier water from 10 to 45o C.

BVXS

DOUBLE COIL STAINLESS STEEL CALORIFIER

Fixed double coil vertical heater for rapid production and storage of Domestic Hot Water. Rigid polyurethane foam lagging and PVC coating.

Standard equipment:
30 mm thick polyurethane insulation external flexible polyurethane lagging inspection flange sensor housing not fitted

Material: stainless steel AISI 316L Working pressure: 6 bar

Lower exchanger (solar) Model Code Power


kW (1)

Upper exchanger (integration) Power


kW (1)

Dimensions Diameter
mm

Heating time
min. (2)

DHW production Continous First 10 min.


l/h (1) l (1)

Heating Time
min. (2)

DHW production Continous First 10 min.


l/h (1) l (1)

Height
mm

Weight
kg

BVXS 200 BVXS 300 BVXS 400 BVXS 500 BVXS 600 BVXS 800 BVXS 1000

84100010 84100011 84100012 84100013 84100014 84100016 84100017

49 55 55 83 83 96 131

15 17 19 18 21 20 19

1.200 1.367 1.367 2.055 2.055 2.364 3.231

287 264 402 558 650 1.422 1.823

19 19 22 45 45 49 49

18 20 22 20 23 24 31

417 417 483 980 980 1.048 1.048

160 250 330 450 540 645 760

550 650 700 700 800 1.000 1.000

1.420 1.460 1.640 1.900 2.130 2.050 2.300

577 667 813 1430 1520 1693 1808

Data refered to a single exchanger

(1) Primary temperature 80 - 70 C, secondary temperature 10 - 45 C, storage temperature 60 C

(2) Time needed to heat the calorifier water from 10 to 60 C

(3) Time needed to heat the upper calorifier water (40% of the total) from 10 to 60 C

Calorifiers

Commercial Range

13

Customisable Calorifiers

AT

STAINLESS STEEL BUFFER VESSEL

For storage od DHW and suitable for the fitting of a removable u-tube heat exchanger available from 2.000 up to 10.000 lts. An horizontal version is available upon request. Material: stainless steel AISI 316L or AISI 304 Working pressure: 6, 8 or 10 bar

Model AT 2000 AT 2500 AT 3000 AT 4000 AT 5000 AT 8000 AT 10000

Diameter
mm

Height
mm

Inlet
in

Outlet
in

Recirculation
in

Blow down
in

Manhole internal diameter


mm

Manhole flange diameter


mm

1.100 1.100 1.250 1.400 1.600 1.800 1.800

2.450 2.750 2.765 2.850 2.900 3.610 4.360

2 2 2 2 1/2 2 1/2 3 3

2 2 2 2 1/2 2 1/2 3 3

11/4 11/4 11/4 11/4 11/4 1 1/2 3

2 2 2 21/2 21/2 3 400

400 400 400 400 400 400 400

480 480 480 480 480 480 480

Coils for calorifiers


U-tubebatteries suitable for domestic hot water Material: stainless steel AISI 316L or AISI 304 Working pressure: 9 bar

Model 04 05 06 07 08 09 10

Heating Surface
m2

Duty (1)
kW

pipes internal diameter


mm

pipes thickness
mm

working pressure
bar

inlet / outlet connections


in

Diameter
mm

Length
mm

4 5 6 7 8 9 10

146 182 226 260 297 347 395

18 18 18 18 18 18 18

1 1 1 1 1 1 1

6 6 6 6 6 6 6

1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4

480 480 480 480 480 480 480

720 850 950 1.100 1.250 1.380 1.520

(1) Calculated considering: production of domestic hot water, primary temperatures 80-70C and storage temperature 60C.

14

Commercial Range

Customisable Calorifiers

Customisable Calorifiers

Insulation
Rigid Insulation
70 mm thickness hard polyurethane slabs clad with a 0,8 mm thickness aluminium sheet supplied fitted available for tanks up to 5000 litres

RIGID AND SOFT

Soft Insulation
50 mm thickness soft polyurethane slabs SKAY type cladding

Permanent cathodic protection


Electronic impressed-current titanium anode for permanent cathodic protection. Different from a magnesium anode, this system doesnt need a periodic check and its not subjected to consumption. Ideal for the protection of storage tanks and water heaters using highly aggressive water.

Compulsory for AISI 304 tanks Advised for AISI 316 L tanks

INOX flanges
Available on request both AISI 304 and AISI 316L flanged connections from DN15 up to DN 200. Flanges PN6, PN 10 or PN16 UNI 2276/78

Electrical resistances
Electrical resistances are available on request. Material: stainless steel AISI 316L Power: from 2000W up to 40 kW Voltage: 220 or 380 V Connections: screwed or flanged

Customisable Calorifiers

Commercial Range

15

Solid Fuel Boilers


HAND FIRED

WOOD F

INVERSE FLAME BOILER

WOOD F is a hand fired boiler with inverse combustion chamber. The combustion system of WOOD F boiler works with an induced air fan. This technology allows to get the highest levels of efficiency from solid fuel. The set temperature is reached gradually by regulation of the air fan. combustion chamber with 8 mm wall thickness to resist corrosion seamless tubes exchanger induced draught combustion for high efficiency and reduction of unburned residues long working autonomy, 2-3 loads a day large heating surface for low flue gas temperature

Model WOOD 25 F WOOD 35 F WOOD 50 F WOOD 80 F WOOD 100 F


Maximum working pressure: 3 bar

Boiler Code 82021025 82021035 82021050 82021080 82021100

Output kW 29,0 40,7 58,0 93,0 116,3

Input kW 33,7 47,3 67,7 108,5 137,5

Weight kg 420 480 600 790 870

Dimension H mm 1510 1510 1660 1760 1760


Fuel: firewood

L mm 645 645 645 735 735

P mm 1220 1370 1520 1710 1860

c mm 200 200 200 200 200

Legend
A R S AS P1 P2 VA VP QC BP F Heating flow Heating return Drain Exchanger fittings Loading door Cleaning door Aspirator (aspirated version) Air fan (fan version) Switch board By-pass handle Smoke box

Standard equipment
outer casing with high density insulation induced air fan ash box control panel safety exchanger cleaning tool

16

Commercial Range

Solid Fuel Boilers

Solid Fuel Boilers


AUTOMATICALLY FIRED

SC-SCV

BIOMASS FIRED BOILER

SC-SCV boilers are designed for functional use of wood and other biomass such as chip, sawdust, blocks, nut shells, etc. For medium/high duties, the boiler can be equipped with an automatic feed system. The boiler is available in two versions: SC version with thermostatic draught controller, and SCV with combustion air fan. large combustion chamber volume and load capacity combustion chamber with 8 mm wall thickness to resist corrosion seamless tubes exchanger large heating surface for low flue gas temperature Larger boilers available upon request .

Model SC-SCV 25 SC-SCV 40 SC-SCV 60 SC-SCV 80 SC-SCV 100 SC-SCV 150 SC-SCV 200 SC-SCV 250 SC-SCV 300 SC-SCV 400 SC-SCV 500 SC-SCV 600 SC-SCV 800 SC-SCV 1000

Heat output
kW

Heat input
kW

Pressure drop
mbar

Water side pressure drop


mbar

Water volume
l

DHW production
lt/min

Dimensions
(H x L x P in mm)

c
mm

Weight
kg

29,0 46,5 69,8 93,0 116,3 174,5 232,6 290,7 348,9 465,2 581,5 697,8 930,4 1163,0

36,0 57,6 86,2 114,5 142,3 214,5 286,0 363,8 429,2 574,5 715,2 858,3 1144,4 1430,5

0,1 0,2 0,3 1,0 1,1 1,2 1,5 1,7 1,9 2,4 2,9 3,2 3,7 4,2

100 110 120 125 125 130 135 135 145 180 220 240 330 380

115 145 200 250 390 725 980 1250 1650 1800 1950 2250 3400 3950

18 18 25 25 30 30 30 30 30 30 30 30 30 30

870 x 620 x 1220 1030 x 620 x 1220 1240 x 700 x 1440 1490 x 700 x 1440 1620 x 850 x 1520 1920 x 1000 x 1860 2420 x 1000 x 1860 2720 x 1000 x 1860 2150 x 1200 x 2000 2500 x 1200 x 2000 2650 x 1300 x 2450 3000 x 1300 x 2450 3300 x 1600 x 2700 3600 x 1600 x 2900

194 194 220 220 250 250 273 273 273 300 350 350 400 400

320 360 550 650 950 1450 1800 2000 2250 3000 3600 4100 4800 5500

Working pressure: 2,5 bar for models 25-100; 2 bar for models 150-1000

Standard equipment
outer casing with high density insulation draught controller (only SC) induced air fan (only SCV) ash box (up to SC/SCV 100) control and safety thermostats thermometer safety exchanger cleaning tool

Options Preparation for automatic feeder Automatic feeder Precombuster Ciclon Multiciclon

Remarks 1,5 3 8 m3 Humidity up to 50% Ash separator Ash separator

For details see Please contact OBrien Boiler Services Please contact OBrien Boiler Services Please contact OBrien Boiler Services Please contact OBrien Boiler Services Please contact OBrien Boiler Services

Solid Fuel Boilers

Commercial Range

17

Solid Fuel Boilers

SP

PELLET FIRED BOILER

The Series SP are automated wood pellet fired boilers, complying to norms EN12809 and EN303-5 second. They are constructed from a body boiler in steel, with a pressure jet burner, a control system and a system of feeding to stoker. three pass design to ensure good solid fuel combustion the cleaning of the boiler is facilitated from the two fast opening and closing front doors large volume for the accumulation of ashes complete combustion assisted by the grate design ensuring no unburnt carbon in ash. pellet burner is specially designed for the application on the biomass boilers with a high performance centrifugal fan producing a horizontal flame like traditional burners the pellet fuel is fed through an auger which can be operated on / off, high / low and is complete with electronic control system the combustion air is supplied by a variable speed fan which adapts to the demand for power and requirement of combustion air to suit the supply of fuel from the stoker

Model

Heat output min


kW

max
kW

Heat input
kW

Efficiency
%

Working pressure
bar

Water Volume
l

Dimensions
(H x L x P in mm)

Weight
kg

c
mm

SP 25 SP 35 SP 50 SP 65 SP 100

12,5 20 25 30 50

25 34,5 50 65 100

27 38 55 71 110

91 91 91 91 91

3 3 3 3 3

120 120 150 200 250

620 x 1220 x 915 620 x 1220 x 915 620 x 1220 x 1075 700 x 1500 x 1350 700 x 1500 x 1550

320 320 380 600 650

150 150 180 200 200

Higher output up to 350 kW available on request.

Standard equipment
outer casing with high density insulation Pellet Burner electronic controller stoker with servomotor stainless steel grate pellet hopper of 220 kg capacity

Options Ash box Programmer for burner ignition Kit for operation on wood chip Safety exchanger

18

Commercial Range

Solid Fuel Boilers

Note

###### Advert to be inserted here #### boiler training collage

Note

Commercial Range

19

Condensing Range

condensing range
Modular Condensing Boilers
Series: WALL

condensing condensing condensing

Single Pass Condensing Boilers


Series: MONOLITE

Condensing Boilers
Series: MONOLITE Series: STELT / STELT DUAL Series: GREENOx BT COND

Accessories

range range
22 26 27 31

Modular Condensing Boilers


EFFICIENCY

WALL

MODULAR CONDENSING BOILER FOR OUTSIDE INSTALLATION PREMIX BURNER

The WALL series are hot water condensing boilers specially designed for modular use. Each module consists of a 125 or 150 kW boiler with single pass combustion chamber and condensing section underneath, both constructed from AISI 316 L anti-acid stainless steel. Combustion of each module is provided by a total premix burner. Up to 4 modules can be joined together for a maximum output of 600 kW. very low NOx and noise level high water volume boiler sequence and weather compensation function fully packaged unit complete with hydraulic & gas headers, control and safety devices gas/water outlet side is selectable (to be specified on the order) external stainless steel casing for outside installation twin water return

Model

Boiler Code

Output 70oC*
kW

50-30oC**
kW

Input
kW

Efficiency 70oC*
100%

50-30oC**
100%

50-30oC**
30% mbar

Dimensions
(H x L x P in mm)

c
mm

Weight
kg

UNASSEMBLED KIT VERSION WALL 125 WALL 150 WALL 250 WALL 300 WALL 375 WALL 450 WALL 500 WALL 600 SKID MOUNTED VERSION WALL 125 M WALL 150 M WALL 250 M WALL 300 M WALL 375 M WALL 450 M WALL 500 M WALL 600 M
Maximum working pressure: 4 bar

81029125 81029150 81029250 81029300 81029375 81029450 81029500 81029600 81029126 81029151 81029251 81029301 81029376 81029451 81029501 81029601

113 137 227 274 340 412 454 549 113 137 227 274 340 412 454 549

124 150 248 300 372 450 496 600 124 150 248 300 372 450 496 600
Fuel: natural gas or LPG

115 140 231 279 346 419 461 558 115 140 231 279 346 419 461 558

98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3

107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5

109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109

2,4 3,4 2,4 3,4 2,4 3,4 2,4 3,4 2,4 3,4 2,4 3,4 2,4 3,4 2,4 3,4

1265 x 1795 x 1975 1265 x 1795 x 1975 1265 x 1368 x 1975 1265 x 1368 x 1975 1265 x 1946 x 1975 1265 x 1946 x 1975 1265 x 2523 x 1975 1265 x 2523 x 1975 1335 x 1795 x 1975 1335 x 1795 x 1975 1335 x 1368 x 1975 1335 x 1368 x 1975 1335 x 1946 x 1975 1335 x 1946 x 1975 1335 x 2523 x 1975 1335 x 2523 x 1975

125 125 250 250 250 250 250 250 125 125 250 250 250 250 250 250

250 250 500 500 750 750 1000 1000 335 335 660 660 985 985 1300 1300

No minimal return water temperature required

* Average temperature ** Flow and return temperature

Options CASING WITH INSULATION SKID FOR UNASSEMBLED KIT VERSION WALL 250-300 SKID FOR UNASSEMBLED KIT VERSION WALL 375- 450 SKID FOR UNASSEMBLED KIT VERSION WALL 500-600 Acid condense neutralizer

Code WL-15031 94070086 94070087 94070088 81020001

22

Condensing Range

Modular Condensing Boilers

Catalogue 2009

Modular condensing boilers

Condensing Range

Modular Condensing Boilers

L
L
ON

TechnicalTechnical drawings drawings


P L
L
MAX MIN

WALL
20 40

I 0
OFF AUT

I 0
MAN

I 0

I 0

L
+

ON

WALL
20 40

ON

WALL
20 40

I 0
OFF AUT

I 0
OFF AUT

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

MAX

MIN

ON

I
ON 0 OFF AUT OFF AUT 0 MAN

WALL WALL
20 40 20 40

ON

ON

WALL
20 40

ON

WALL
20 40

WALL
20 40
ON

ON

I 0
OFF AUT

WALL
20 40

WALL
20 40

ON

WALL
20 40
ON

ON

I 0
OFF AUT

I 0
OFF AUT

WALL
20 40

ON

I 0
OFF AUT

WALL WALL
20 40 20 40

I 0

I 0 I 0 I 0
OFF AUT

I 0 I 0 I 0
OFF AUT

I 0
OFF AUT

ON

WALL
20 40

ON

WALL
20 40

ON

I 0

I 0
OFF AUT

ON

WALL
20 40

WALL
20 40

I 0
OFF AUT

I 0
OFF

I 0 I 0

I 0 I 0

OFF AUT

I 0

I 0

I 0

0
MAN

MIN

MAN

MAX

MAX

MIN

H
OFF AUT

I 0
MAN

I 0 I 0 I 0
MAN

I 0

I 0

I 0
MAN

I 0 I
MAN

I 0 I 0

I 0

OFF AUT

I 0 I 0 I 0
MAN

I 0

I 0

I 0

I 0

I 0

I 0

I 0
MAN

I 0

I 0

I 0

I 0
MAN

I 0

I 0

AUT

I 0
MAN

MAN

MAX MIN

MAN

MAN

MAX MIN

MAN

MAX MIN

MAX

MIN

L
ON

L
ON

WALL
20 40

ON

WALL
20 40

WALL
20 40

I 0
OFF AUT

I 0
OFF AUT

I 0
OFF AUT

ON

WALL
20 40

ON

WALL
20 40

ON

WALL
20 40

ON

WALL
20 40

I 0
OFF

I 0
OFF AUT

I 0
OFF AUT

I 0
OFF AUT

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

AUT

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

MAX MIN

MAX MIN

LL

ON

ON

WALL
20 40

ON

ON

I 0
OFF AUT

I 0
OFF AUT

WALL WALL
20 40 20 40

ON

WALL
20 40

WALL
20 40
ON

ON

I 0
OFF

I 0
OFF AUT

WALL WALL
20 40 20 40

ON

I
ON

0
OFF AUT

WALL WALL
20 40 20 40

ON

ON

I 0
OFF AUT

I 0
OFF AUT

I 0

I 0

WALL
20 40

ON

WALL
20 40

ON

I 0

I 0
OFF AUT

WALL
20 40

ON

WALL
20 40

ON

I 0
OFF AUT

I 0
OFF AUT

WALL
20 40

WALL
20 40

I 0
OFF AUT

I 0
OFF

AUT

0 I 0 I 0
MAN

AUT

0
MAN

0 I 0 I 0

AUT

0
MAN

0 I 0 I 0

OFF

OFF

OFF AUT

I 0 I 0 I 0
MAN

I 0

I 0

AUT

I 0
MAN

I 0

I 0

I 0
MAN

I I 0 0
MAN

I I 0 0

I 0

I 0
MAN

I 0
MAN

I 0

I 0

I 0

I 0

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

MAX MIN

MAN

MAN

MAN

MAX MIN

MAX MIN

MAX MIN

MAX MIN

MAX

MIN

When placing your order, be sure to specify the side of the following headers: P gas, flues, hydraulic (flow and return) and condensate drain. L L L

When placing your order, be sure to specify the side of the following headers: gas, flues, hydraulic (flow and return) and condensate drain.
ON ON

WALL
20 40

ON

WALL
20 40

WALL
20 40

ON

WALL
20 40

OFF

OFF

AUT

AUT

OFF

OFF

AUT

AUT

ON

MAN

MAN

WALL
0
20 40

ON

WALL
20 40

ON

WALL
20 40

MAN

MAN

OFF

OFF

OFF

MAX MIN

AUT

AUT

AUT

MAX

MIN

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

MAX MIN

MSX
ON

MDX
ON

WALL
20 40

ON

WALL
20 40

ON

WALL
20 40

ON

WALL
20 40

ON

WALL
20 40

WALL
20 40

I 0
OFF AUT

I 0
OFF AUT

I 0
OFF AUT

I 0
OFF AUT

I 0
OFF AUT

I 0
OFF AUT

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

I 0
MAN

I 0

I 0

GSX

MAX MIN

GDX

MAX MIN

FSX SCDX
ON

FDX
ON

SCSX RBSX

WALL
20 40

WALL
20 40

I 0
OFF

I 0
OFF AUT

RBDX

AUT

I 0
MAN

I 0

I 0

MAX

MIN

RMSX
+

I 0
MAN

I 0

I 0

RMDX

Legend:
GSX Gas left GDX Gas right SCSX Condensate drain left Legend: SCDX Condensate drain right GSX = Gas left RBSX Low temperature return left GDX = Gas right SCSX = Condensate drain left SCDX = Condensate drain right RBSX = Low temperature return left RBDX MSX MDX FSX FDX Low temperature return right Flow left Flow right Flues left RBDX = Low temperature return right Flues right MSX = Flow left MDX = Flow right FSX = Flues left FDX = Flues right

ALWAYS SPECIFY THE PRODUCT CODE WHEN PLACING AN ORDER

47

Modular Condensing Boilers

Condensing Range

23

c
+ +

+ +
+

+ + +

+
+

+
+

+ +

+ +

Modular Condensing Boilers

Plant diagram

SINGLE OR CASCADE BOILER CONTROL


OUTSIDE PROBE

OUTSIDE PROBE

WALL 125 / 150

CASCADE CONTROLLER FLOW COLLECTOR PROBE


MAIN BOARD CONTROLLER

MIXED ZONE PROBE CALORIFIER PROBE (OPTIONAL)

CALORIFIER PROBE (OPTIONAL)

WALL 500/600

MAIN BOARD CONTROLLER NEXT BOILER CONTROLLERS MIXED ZONE PROBE (OPTIONAL) MAX ONE FOR EACH CONTROLLER

24

Condensing Range

Modular Condensing Boilers

Modular Condensing Boilers

WALL
CONTROL PANEL WITH RVA 63 CONTROLLER FULLY MODULATING PREMIX BURNER GAS HEADER FLOW HEADER FURNACE IN AISI 316 L STEEL

FLUES HEADER

MEDIUM TEMPERATURE RETURN HEADER

STAINLESS STEEL CASING

CONDENSING SECTION IN AISI 316 L STEEL

Standard equipment
SAFETY VALVE
outer casing with high density insulation control panel with RVA 63 for each module with possibility to control: one direct or mixed heating circuit one DHW circuit cascade master controller RVA 43 (for models 300, 450 and 600) premix burner hydraulic headers (flow, return, condensate drain) gas header flue header safety accessories

LOW TEMPERATURE RETURN HEADER

Modular Condensing Boilers

Condensing Range

25

Single Pass Condensing Boilers


SUITABLE FOR PRESSURE JET BURNERS EFFICIENCY

MONOLITE JB

CONDENSING BOILER

The MONOLITE JB has a very high efficiency (max. 109%) which places it at the peak of the classification according to European standards (Output Directive 92/42/EEC). The AISI 316 Ti furnace and vertical flues are capable of resisting attacks from acidic condensation. The boiler may operate with any kind of pressure jet gas burners, always ensuring the highest performance, which is provided by: recovery of the latent heat by condensation of the water vapour present in the flue gases; extremely low flue temperature, equal to that of the return water plus about 10C; reduction to a minimum of heat loss through the boiler casing, as the boiler may operate regularly alternating total off-periods without limits, below the water temperature. twin water return

Model

Boiler Code

Output Input 70oC*


kW

Efficiency 70oC*
kW 100%

50-30oC**
kW

5030oC**
30%

Pressure Drop
mbar

Burner blast tube length


mm

Burner Water side hole c Pressure drop


mm mbar

Water vol.
l

Dimensions
(H x L x P in mm)

Weight
kg

c
mm

MONOLITE 75 JB MONOLITE 95 JB MONOLITE 125 JB MONOLITE 160 JB MONOLITE 210 JB MONOLITE 270 JB MONOLITE 350 JB MONOLITE 440 JB MONOLITE 550 JB MONOLITE 610 JB MONOLITE 670 JB

81020076 81020096 81020126 81020160 81020210 81020270 81020350 81020440 81020550 81020610 81020670

87 110 145 186 244 313 406 511 639 709 779

95 120 158 203 266 343 445 559 699 775 851

88 112 147 189 248 319 414 520 650 721 792

98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3

109 109 109 109 109 109 109 109 109 109 109

0,8 1,0 1,1 1,5 2,0 2,1 2,3 2,5 2,7 3,4 4,1

150-200 150-200 150-200 150-200 150-200 150-200 150-200 150-200 150-200 150-200 150-200

150 150 150 180 180 180 225 225 225 225 225

8 12 22 12 22 16 11 17 27 34 41

150 210 200 308 285 340 392 560 523 523 523

1825 x 936 x 990 1825 x 963 x 1330 1825 x 963 x 1330 2151 x 1060 x 1550 2151 x 1060 x 1550 2200 x 1060 x 1801 2310 x 1198 x 1817 2310 x 1198 x 2331 2310 x 1198 x 2331 2310 x 1198 x 2331 2310 x 1198 x 2331

220 280 320 520 590 680 1030 1230 1270 1270 1270

150 180 180 200 200 200 250 250 250 250 250

Maximum working pressure: 5 bar

Fuel: natural gas or LPG

No minimal return water temperature required

* Average temperature - ** Flow and return temperature

High density insulation

Standard equipment
outer casing with high density insulation boiler control panel complete with: 1 main switch 2 control thermostat 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer

Burner (not icluded) Furnace manufactured in AISI 316 Ti

Two water returns for constant and variable circuits

Chimney

Smoke vertical sections in AISI 316TI

Smoke box & condense drain

Boiler frame

26

Condensing Range

Single Pass Condensing Boilers

Condensing Boiler
WITH PREMIX BURNER EFFICIENCY

MONOLITE GT

CONDENSING BOILER

The MONOLITE GT has a very high efficiency (max. 109%) which places it at the peak of the classification according to European standards (Output Directive 92/42/EEC). The AISI 316 Ti furnace and vertical flues are capable of resisting attacks from acidic condensation. The boiler is already equipped with a fully modulating premix burner, thus ensuring the highest performance, which is provided by: recovery of the latent heat by condensation of the water vapour present in the flue gases extremely low flue temperature, equal to that of the return water plus about 10C reduction to a minimum of heat loss through the boiler casing, as the boiler may operate regularly alternating total off-periods without limits, below the water temperature twin water return very low NOx and noise level

Model MONOLITE 45 GT MONOLITE 70 GT MONOLITE 95 GT MONOLITE 125 GT


Maximum working pressure: 5 bar

Boiler Code 81020047 81020070 81020097 81020127

Output 70 C*
kW
o

50-30oC**
kW

Input
kW

70oC*
100%

Efficiency 50-30oC**
100%

50-30oC**
30% mbar

Dimensions
(H x L x P in mm)

c
mm

Weight
kg

52 81 110 145

57 88 120 158
Fuel: natural gas or LPG

53 82 112 147

98,3 98,3 98,3 98,3

107,5 107,5 107,5 107,5

109 109 109 109

0,6 0,8 1,0 1,1

1825 x 936 x 1267 1825 x 936 x 1267 1825 x 963 x 1607 1825 x 963 x 1607

150 150 180 180

200 220 280 320

No minimal return water temperature required

* Average temperature - ** Flow and return temperature

180

Standard equipment
H

outer casing with high density insulation boiler control panel complete with: 1 main switch 2 control thermostat 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer

Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit Acid condense neutralizer

Code QCLI4301 QCLI6301 17120078 KITDO01 81020001

For details see Page 31 Page 31 Page 31 Page 33 Page 33

Condensing Boiler

Condensing Range

27

Condensing Boiler
EFFICIENCY

STELT

CONDENSING BOILER

STELT is a commercial hot water condensing boiler for single or modular use. Small dimensions, high water content and very high efficiency (up to 107%) are the main features of this boiler. STELT is a condensing boiler that allows the new technology of condensing to be easily utilised on a new or existing heating circuit. The furnace, the boiler shell and the horizontal flue sections are fully manufactured in titanium stainless steel AISI 316 Ti. recovery of the latent heat by condensation of the water vapour present in the flue gases extremely low flue temperature, equal to that of the return water plus about 15C twin water return

Model

Boiler Code

Output Input 70 C*
kW
o

Efficiency
o

50-30 C**
kW kW

70 C*
100%

5030oC**
30%

Pressure Drop
mbar

Burner blast tube length


mm

Burner Water side hole c Pressure drop


mm mbar

Water vol.
l

Dimensions
(H x L x P in mm)

Weight
kg

c
mm

STELT 75 STELT 90 STELT 120 STELT 160 STELT 220 STELT 270 STELT 320

81026201 81026202 81026203 81026302 81026402 81026502 81026503

68,6 82,3 110,2 147,0 201,2 246,9 294,0

75 90 120 160 220 270 320

69,8 83,7 112,2 149,5 204,7 251,2 299,1

98,3 98,3 98,3 98,3 98,3 98,3 98,3

108,5 108,5 108,5 108,5 108,5 108,5 108,5

0,7 0,9 1,5 2,5 2,5 1,6 2,5

150-250 150-250 150-250 150-250 150-250 170-250 170-250

130 130 130 145 145 180 180

5 7 13 22 41 22 31

97 97 97 112 149 230 230

1190 x 773 x 1155 1190 x 773 x 1155 1190 x 773 x 1155 1290 x 873 x 1155 1290 x 873 x 1410 1290 x 1003 x 1463 1290 x 1003 x 1463

170 170 170 205 220 330 330

150 150 150 180 180 200 200

Maximum working pressure: 5 bar

Fuel: natural gas or LPG

No minimal return water temperature required

* Average temperature ** Flow and return temperature

INSTRUMENTATION FITTINGS

80 MM HIGH DENSITY INSULATION

FLOW

HIGH TEMPERATURE RETURN

CHIMNEY

STAINLESS STEEL AISI 316 TI FURNACE BOILER DOOR INSULATION TITANIUM AISI 316 TI STAINLESS STEEL FLUE SECTIONS

P
L

Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit Acid condense neutralizer

Code QCLIMA4301 QCLIMA6301 17120078 KITDO01 81020001

28

Condensing Range

Condensing Boiler

BOILER DOOR

LOW TEMPERATURE RETURN

Standard equipment
outer casing with high density insulation boiler control panel complete with: 1 main switch 2 control thermostat 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer

For details see Page 31 Page 31 Page 31 Page 33 Page 33

Condensing Boiler
STACKED MODULES EFFICIENCY

STELT DUAL

CONDENSING BOILER

Owing to its slim design, the STELT DUAL boiler can be installed in most plant rooms, particularly where the access is a problem. High water content and the twin water return, allow an easy installation for every plant application. New condensing technology can be used on the traditional heating circuits as well (radiators, heating fan coils, etc.) increasing the efficiency up to 107%. With the same characteristics of the STELT boiler, the STELT DUAL boiler additionally features: high working flexibility to face variable heat demand high reliability against boiler failure (half power is always guaranteed in case one module fails) the digital sequencer (optional) mounted inside the control panel allows intelligent management of two high/low burners
Boiler Code Output Input 70 C*
kW
o

Efficiency
o

Model

50-30 C**
kW kW

70 C*
100%

5030oC**
30%

Pressure Drop
mbar

Burner blast tube length


mm

Burner Water side hole c Pressure drop


mm mbar

Water vol.
l

Dimensions
(H x L x P in mm)

Weight
kg

c
mm

STELT 75 STELT 90 STELT 120 STELT 160 STELT 220 STELT 270 STELT 320

81026201 81026202 81026203 81026302 81026402 81026502 81026503

68,6 82,3 110,2 147,0 201,2 246,9 294,0

75 90 120 160 220 270 320

69,8 83,7 112,2 149,5 204,7 251,2 299,1

98,3 98,3 98,3 98,3 98,3 98,3 98,3

108,5 108,5 108,5 108,5 108,5 108,5 108,5

0,7 0,9 1,5 2,5 2,5 1,6 2,5

150-250 150-250 150-250 150-250 150-250 170-250 170-250

130 130 130 145 145 180 180

5 7 13 22 41 22 31

97 97 97 112 149 230 230

1190 x 773 x 1155 1190 x 773 x 1155 1190 x 773 x 1155 1290 x 873 x 1155 1290 x 873 x 1410 1290 x 1003 x 1463 1290 x 1003 x 1463

170 170 170 205 220 330 330

150 150 150 180 180 200 200

Maximum working pressure: 5 bar

Fuel: natural gas or LPG

No minimal return water temperature required

* Average temperature ** Flow and return temperature

Standard equipment
outer casing with high density insulation control panel complete with: 2 boiler control/high limit thermostats for the two high/low burners 2 safety limit thermostats 2 burner on/off switches 2 pump thermostats 2 boiler thermometers 1 pump on/off switch 2 hours run meters Pipe-work manifold and headers

Optional Digital sequencer control panel Outside sensor Acid condense neutralizer

Code 31020012 17090038 81020001

For details see Page 33 Page 33 Page 33

Condensing Boiler

Condensing Range

29

Condensing Boiler
EFFICIENCY

GREENOx BT COND

THREE PASS WET BACK WITH CONDENSER

These boilers are fitted with double skin third pass gas tubes which allow the boiler to operate with a return water temperature of 35 C. Owing to the low water temperature in the boiler and the particular shape of the flue gas passages inner surfaces, the flue gases exiting from the outlet of the boiler pass into a flue gas condenser installed downstream of the boiler, where the temperature of the gases drop below dew point. The droplets of condensate are then conveyed into the specially inclined flue ways, in order to drain. The stainless steel AISI 316 Ti horizontal gas passes are characterized by tapered projecting parts obtained from a pressed plate heat exchanger. The inner surface has a particular corrugated shape capable of transmitting both sensible heat (due to the fall in the flue gas temperature) and latent heat

Model

Boiler Code

Output 70 C*
kW
o

Efficiency Input
kW

5030oC**
kW

70 C*
100%

5030oC**
30%

Pressure Drop
mbar

Burner blast tube length


mm

Burner Water side hole c Pressure drop


mm mbar

Water vol.
l

Dimensions
(H x L x P in mm)

Weight
kg

c
mm

GREENOx BT 80 COND GREENOx BT 100 COND GREENOx BT 110 COND GREENOx BT 140 COND GREENOx BT 160 COND GREENOx BT 200 COND GREENOx BT 230 COND
Maximum working pressure: 5 bar

83080850 83081050 83081150 83081450 83081650 83082050 83082350

732 914 1006 1280 1463 1829 2103

800 1000 1100 1400 1600 2000 2300

744 930 1023 1302 1488 1860 2140

98,3 98,3 98,3 98,3 98,3 98,3 98,3

109 109 109 109 109 1079 109

7,3 7,3 9,0 11,5 11,9 14,5 15,0

300-350 360-410 360-410 360-410 360-410 360-410 360-410


o

280 280 320 320 320 360 360

58 90 90 69 64 85 90

1200 1365 1365 1570 1880 2340 2340

1930 x 1380 x 4119 2019 x 1490 x 4204 2019 x 1490 x 4204 2084 x 1490 x 4514 2224 x 1640 x 4555 2224 x 1640 x 5049 2224 x 1640 x 5049

2905 3760 3760 4110 4895 5560 5560

350 400 400 400 400 400 400

Fuel: natural gas or LPG

Minimal return water temperature required 35 C

* Average temperature ** Flow and return temperature

Standard equipment
outer casing with high density insulation boiler control panel complete with: 2 control thermostat 2 safety limit thermostat - manual pump thermostat burner on/off switch pump on/off switch boiler on/off switch

Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit Acid condense neutralizer

Code QCLIMA4301 QCLIMA6301 17120078 KITDO01 81020001

For details see Page 31 Page 31 Page 31 Page 33 Page 33

30

Condensing Range

Condensing Boiler

Accessories

Commercial / Condensing

Digital controller control panel RVA43/RVA63


FUNCTIONS OF THE CONTROLLERS
FUNCTIONS High/low burner control High/low progressive burner control Modulating burner control Cascade control as master unit Direct heating circuit control Mixed heating circuit control Weather-compensated temperature control Automatic adjustable heating curve Automatic winter/summer commutation Daily heating programs available Minimum burner running time Pump overrun Pump seizure protection Frost protection * RVA43 RVA63

Standard equipment:
digital controller RVA 43 2 control thermostats 1 safety limit thermostat 1 thermometer 1 low limit thermostat 1 main on/off switch 1 burner on/off switch 1 heating circuit pump on/off switch 1 calorifier pump on/off switch 1 switch automatic/manual setting 1 boiler sensor 1 outside sensor

RVA 43 Controller

RVA 63 Controller

Description RVA 43 controller control panel RVA 63 controller control panel RVA 43 controller RVA 63 controller Immersion calorifier sensor Immersion boiler sensor Immersion collector sensor Clamb-on collector sensor Outside sensor Room sensor
The correct working is guarantee with original items only

Note For any boiler with high/low burner For any boiler with modulating burner

Code QCLI4301 QCLI6301 17120070 17120071

Suitable only for controllers RVA 43 and RVA 63 Suitable only for controllers RVA 43 and RVA 63 Suitable only for controllers RVA 43 and RVA 63 Suitable only for controllers RVA 43 and RVA 63 Suitable only for controllers RVA 43 and RVA 63 Suitable only for controllers RVA 43 and RVA 63

17120078 17120078 17120078 17120077 17120076 17120079

Commercial / Condensing

Accessories

31

Accessories

Commercial / Condensing

Example of boiler cascade control with progressive or modulating burners


RVA 43 Master B10 B3 B9 B2 B1 PANEL WITH RVA63 BOILER 1

QCLIM6301

PANEL WITH RVA63 BOILER 2 B2 boiler sensor B10 collector sensor immersion (code 17120078) clamb-on (code 17120077) B9 outside sensor (code 17120076) B3 calorifier sensor (code 17120078) B1 mixed circuit sensor (code 17120078) B2 B1

QCLIM6301

The digital controller control panels are inclusive of boiler sensor and outside sensor; in case of cascade control, only one outside sensor is used; collector sensor and calorifier/mixed circuit sensors must be ordered separately.

Example of boiler cascade control with high/low burners


B2 = B10 = boiler sensor collector sensor immersion (code 17120078) clamb-on (code 17120077) outside sensor (code 17120076) calorifier sensor (code 17120078) B9 B10 B3 B2
QCLIM4301

PANEL WITH RVA43 BOILER 1

B9 = B3 =

PANEL WITH RVA43 BOILER 2

B2

QCLIM4301

32

Accessories

Commercial / Condensing

Accessories

Commercial / Condensing

Climatic control panel for modular boilers


The climatic control panel for modular boilers manages the high level performance of the burners stages and the variable temperature function when an outside probe is fitted.
Description Digital sequencer control panel Outside sensor Note For boilers REX DUAL - DUAL BT - STELT DUAL To be used only with digital sequencer Code 31020012 17090038

Volt Free Kit


This kit, to be fitted to control panel, complete with relays and plugs, supplies 3 contacts for remote signals.
Description Volt Free Kit Note For all boilers with standard control panel Code KITDO01

Acid condense neutralizer


To complete the equipment of the condesing boilers OBrien Boiler Services offers acid condense neutralizer kit. The kit is supplied in two models, standard or with pump.
Description Acid condense neutralizer Acid condense neutralizer with pump Note For boiler output <800 kW For boiler output >800 kW Code 81020001 81020002

Wieland plugs and cables


Boiler / burner wiring is made quick and safe by means of Wieland plugs supplied with this kit. The burner must be provided with Wieland plugs.
Description Notes Wieland plugs and cables Code 90050040

Commercial / Condensing

Accessories

33

Industrial Range Index Spread

Industrial Range

Steam Plant Overview


Series: FLASH

industrial i industrialndustrial

industrial range
36 39 42 48 53

Steam Generator
Flash / Series: PX

Steam Boiler
Series: BX / AX / GX

Steam Plant Ancillaries

Steam Boiler Accessories


Series VRC / BDV / DEG / ECXV / ADD

Total Safety System for Steam Boilers


Series: TSS

Medium Temperature Hot Water Boilers


Series: ASX / ASGX

Low Temperature Hot Water Boilers


Series TNX / TNOX

Thermal Oil Heaters


Series: OPX / OPX REC

Steam Generator
Series: EVX

Thermal Oil Options


PMX / ESP

range range
53 58 62 66 68 69

Industrial Range

Burner control...
Fully modulating control Use of variable speed fan O2 trim ...can save up to 2% thermal energy 30% electric energy

% +12

Steam Plant Overview

ENERGY S

Auto TDS control...


Reduces amount of boiler blowdown required Reduces water carryover with steam Use of air actuated valve instead of electric ...can save up to 0.4% thermal energy 5% salts and chemicals

Waste heat recovery...


Use of flue gas economizer Use of flues / air preheater ...can save up to 5% thermal energy

36

Industrial Range

Steam Plant Overview

Industrial Range

AVING IN INDUSTRIAL BOILER PLANTS

Water treatment...
Reduces amount of boiler blowdown required Avoids scaling inside the boiler which affect heat transfer rate between the water and the hot gases ...can save up to 5% thermal energy

Feed water control... Boiler insulation... Deaerator ...


High density and thickness insulation lagging ...can save up to 0.45% electric energy 70% salts and chemicals High density and thickness insulation lagging Elimination of heat bridges between hot vessel and cladding ...can save up to 0.1% thermal energy Use of multistage high efficiency pumps Use of variable speed feed water pumps Use of modulating feed water system for feed water rating matched to steam demand ...can save up to 15% electric energy

Steam Plant Overview

Industrial Range

37

Industrial Range Notes

Notes

38

Industrial Range

Notes

Industrial Range FLASH

Steam Generator
STEAM PRODUCTION FROM 9 TO 163 KG/H

ELECTRIC STEAM GENERATOR

The FLASH is an automatic electric steam generator. Its safety and longlasting features make the FLASH generator the ideal steam producer for cleaning and ironing centres which require reduced maintenance and quick response to intermittent steam demand. easy and quick installation reduced maintenance due to absence of combustion exemption from supervision being an unfired boiler quick steam production different sets of heaters available to increase flexibility
Dimensions (P x L x H) mm 550 x 440 x 980 550 x 440 x 1980 580 x 660 x 1730 580 x 660 x 1730 710 x 750 x 1568 710 x 750 x 1136 710 x 750 x 1704
Design pressure: 4,5 or 7 bar

Model FLASH 15 FLASH 15 electro FLASH 24 FLASH 26 FLASH 60 FLASH 60 combi FLASH 180

Output kW 7;10;12;15 7;10;12;15 7;10;12;15;18 7;10;12;15;18 from 20 to 60 from 20 to 60 x 2 from 20 to 60 x 3

Steam production kg 9,5; 13,6; 16,3; 20,4 9,5; 13,6; 16,3; 20,4 9,5; 13,6; 16,3; 20,4; 24,5 9,5; 13,6; 16,3; 20,4; 24,5 from 27 to 81,5 from 27 to 81,5 *2 from 27 to 81,5x3

Water volume l 16 16 24 24 55 55 x 2 55 x 3

Characteristics 4 steam outlets 4 steam electrovalves 1 steam outlet condensate trap, 2 steam outlets 1 steam outlet 2 steam outlets 3 steam outlets

Standard voltage: 1~ 230V or 3/N~ 400V 50 Hz

Standard equipment
level indicator main steam stop valve/s safety valve pressure gauge pressure switches automatic level control feed water pump non-return valve blowdown valve electric heater/s switches and alarm lamps

Optional Boiler body in AISI 304 stainless steel Special voltage Feed water tank Double independent heaters set

Code No code No code No code No code

For details see 3~ 230V or 3~ 400V For FLASH 24/26

Steam Generator

Industrial Range

39

# E URO

Industrial Range AN DIRECT PE


IV E

Steam Generator

.E.

D. 9 7/23

/C

1370

PX

CASING TYPE STEAM BOILER

40

The PX steam boiler is an upright, externally fired cylindrical boiler consisting of a furnace with vertical downward fire passage all encircled by a water and steam casing. Thanks to its limited water content, it has a quick start-up and provides high working efficiency even in intermittent operating conditions. supplied fully packaged and ready for installation reduced base size due to the vertical design; quick start up and reduced boilerhouse supervision owing to its limited water content avoids problems of scaling which are typical in coil type generators standby feed pump as standard

Model PX 100 PX 150 PX 200 PX 300

Boiler Code 86011104 86011154 86011204 86011304

Heat output
kW

Heat input
kW

Steam Production
kg/h

Working P min./max.
bar

NWL
l

Water volume Total


l

Dry weight
kg

67 101 135 202

77 115 155 233

100 150 200 300


Design pressure: 5 or 6 bar

4 / 5,5 4 / 5,5 4 / 5,5 3 / 4,5

33 36 36 43

47 49 49 59

430 550 560 680

Steam production is from feed water at 85C

Standard equipment
2 level indicators 1 main steam stop valve 2 spring safety valves 1 pressure gauge 1 limit pressure switch 1 second stage pressure switch 1 safety pressure switch, manual reset 1 automatic level control 1 low level safety probe 1 extra low level safety probe 2 feed water pumps 2 strainers 3 isolating valves 1 non-return valve 1 blowdown stop valve 1 control panel 1~ 230V 50 Hz

Industrial Range

Steam Generator

Industrial Range
Model PX 100 PX 150 PX 200 PX 300
SFuel: gas or light oil

Steam Generator
Burner blast tube length
mm

Furnace resistance
mbar

Burner hole diam.


mm

Fuel consumption Natural gas Diesel oil


st Nm3/h kg/h

Dimensions C
mm

H
mm

L
mm

P
mm

1,5 1,8 2,5 3,0

150-200 180-230 180-230 180-230

125 145 145 165

7,9 11,8 15,9 23,9

6,5 9,7 13,1 19,6

180 200 200 250

1370 1580 1580 1690

1100 1200 1200 1300

1020 1130 1130 1260

Flue gas temperature: 280C (on natural gas with 10% CO2)

CHIMNEY MAIN STEAM STOP VALVE SAFETY VALVE

LEVEL PROBES BURNER PLATE PRESSURE GAUGE

FURNACE

INSULATION

LEVEL INDICATOR

ALUMINIUM COVER

SAFETY AND REGULATION PRESSURE SWITCHES

CONTROL PANEL BOILER SHELL NON-RETURN VALVE WATER STRAINER

BASE-FRAME

FEED WATER PUMP

Optional Automatic blowdown system High level alarm kit

Code 86900046 90060010

For details see Page 53 Page 54

Steam Generator

Industrial Range

41

# E URO

Industrial Range AN DIRECT PE


IV E

Steam Boiler

.E.

D. 9 7

/23

/C

1370

BX

THREE PASS REVERSE FLAME WET BACK BOILER

OBrien Boiler Services steam boiler model BX is specifically designed for operation at 1 bar g. only. The steam dome on top of the shell increases the steam space volume as well as the distance between the evaporating surface and the steam outlet connection, resulting in high quality dry steam in spite of the low pressure. supplied fully packaged and ready for installation quality dry steam owing to large steam space and steam drum full stainless steel casing for food or sanitary applications standby feed pump as standard

Model BX 60 BX 90 BX 200 BX 300 BX 400 BX 500 BX 600 BX 800 BX 1000 BX 1200 BX 1500 BX 1750

Boiler Code 86120064 86120094 86120204 86120304 86120404 86120504 86120604 86120804 86121004 86121204 86121504 86121754

Heat output
kW

Heat input
kW

Steam Production
kg/h

Working P min./max.
bar

NWL
l

Water volume Total


l

Dry weight
kg

70 105 233 349 465 581 698 930 1163 1395 1744 2035

77 116 258 387 516 645 774 1032 1292 1550 1937 2260

100 159 354 530 708 883 1060 1415 1770 2000 2650 3000
Design pressure: 1 bar

0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9

146 250 515 705 815 1035 1175 1480 1695 2050 2805 3100

198 410 805 1050 1210 1540 1740 2225 2530 3020 3840 4240

470 660 1080 1400 1520 1960 2200 2600 3200 3600 4400 4900

Higher steam production up to 5100 kg/h available on request


Steam production actual from feed water at 80C

Standard equipment
2 level indicators 1 main steam stop valve 2 spring safety valves 1 pressure gauge 1 limit pressure switch 1 second stage pressure switch 1 safety pressure switch, manual reset 1 automatic level control 1 low level safety probe 1 extra low level safety probe 2 feed water pumps 2 strainers 3 isolating valves 3 non-return valves 1 blowdown stop valve 1 control panel 1~ 230V 50 Hz for BX 60200 3/N~ 400V 50 Hz for BX 3001750

42

Industrial Range

Steam Boiler

Industrial Range
Model Furnace resistance
mbar

Steam Boiler
Burner hole diam.
mm

Burner blast tube length


mm

Fuel consumption Natural gas


st Nm3/h

Dimensions Heavy Oil


kg/h

Diesel oil
kg/h

C
mm

H
mm

L
mm

L1
mm

P
mm

BX 60 BX 90 BX 200 BX 300 BX 400 BX 500 BX 600 BX 800 BX 1000 BX 1200 BX 1500 BX 1750
Fuel: gas, light oil or heavy oil

0,7 1,5 3,5 3,5 5,0 4,5 6,0 5,5 7,0 7,5 6,5 7,5

240-290 280-330 280-330 310-360 310-360 350-400 350-400 370-420 370-420 370-420 420-470 420-470

130 160 180 225 225 280 280 280 280 320 360 360

7,9 11,9 26,4 39,6 52,8 66,0 79,2 105,7 132,3 158,7 198,3 231,4

6,5 9,8 21,8 32,6 43,5 54,4 65,3 87,0 108,9 130,7 163,3 190,5

6,8 10,3 22,9 34,3 45,7 57,2 68,6 91,5 114,5 137,4 171,7 200,4

180 200 250 250 250 300 300 350 350 400 450 450

1500 1680 2010 2260 2260 2280 2280 2570 2570 2720 3000 3000

1200 1220 1400 1590 1590 1750 1750 1900 1900 2000 2200 2200

750 900 1080 1240 1240 1400 1400 1550 1550 1680 1840 1840

1215 1720 2060 2092 2342 2384 2633 2633 2963 3160 3419 3719

Flue gas temperature: 220C (on natural gas with 10% CO2)

STEAM STOP VALVE LIFTING EYE PRESSURE SWITCHES PRESSURE GAUGE DRY STEAM DRUM

CONTROL PANEL FLUE EXIT LEVEL CONTROL PROBES

FLAME SIGHT GLASS BLOWDOWN STOP VALVE

FEED WATER CHECK VALVE

FEED WATER PUMP LEVEL GAUGE

Optional High level alarm kit Automatic blowdown system (from BX 60 to 200) Automatic blowdown system (from BX 300 to 2000) ECXV economiser

Code 90060010 86900037 86900044 According to model

For details see Page 54 Page 53 Page 53 Page 50

Steam Boiler

Industrial Range

43

Industrial Range AX

Steam Boiler

THREE PASS REVERSE FLAME WET BACK BOILER

D. 9 7/23

Model AX 100 AX 200 AX 300 AX 400 AX 500 AX 600 AX 800 AX 1000 AX 1200 AX 1500 AX 1750 AX 2000 AX 2500 AX 3000

Boiler Code 12 bar 15 bar 86140204 86140304 86140404 86140504 86140604 86140804 86141004 86141204 86141504 86141754 86142004 86142504 86143004 86150204 86150304 86150404 86150504 86150604 86150804 86151004 86151204 86151504 86151754 86152004 86152504 86153004

Heat Output
kW

Heat input
kW

Steam Production
kg/h

Working P min./max. 12 bar 15 bar


bar bar

Water volume NWL Total


l l

Dry weight 12 bar


kg

15 bar
kg

117 233 349 465 581 698 930 1163 1395 1744 2035 2326 2907 3488

129 258 388 517 646 775 1034 1292 1550 1938 2261 2584 3230 3876

170 340 510 680 850 1020 1370 1700 2040 2560 3000 3400 4270 5100

8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5

10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3

256 500 670 780 930 1070 1420 1620 1970 2600 2875 3280 4250 4765

375 730 940 1090 1380 1585 2030 2330 2860 3630 4020 4470 6220 6945

1300 1500 1800 2100 2600 3000 3600 4300 4700 6000 6500 7500 10000 11000

1500 1700 2000 2400 2900 3300 4000 4800 5200 6600 7200 8300 11000 12100

Steam production actual from feed water at 80C

Design pressure: 12 or 15 bar

Standard equipment
2 level indicators 1 main steam stop valve 2 spring safety valves 1 pressure gauge 1 limit pressure switch 1 second stage pressure switch 1 safety pressure switch, manual reset 1 automatic level control 1 low level safety probe 1 extra low level safety probe 2 feed water pumps 2 strainers 3 isolating valves 3 non-return valves 1 blowdown stop valve 1 control panel 3/N~ 400V 50 Hz

44

Industrial Range

Steam Boiler

/C

OBrien Boiler Services steam boiler model AX is a reverse flame three pass wet back horizontal boiler. The boiler is fully packaged for easy installation and requires only connection to power, water supply, steam and blow down lines. The construction utilises high quality material and the welds are checked by x-ray, ultrasonic and dye penetrant inspections. supplied fully packaged and ready for installation AN DIRECT PE large steam space account for good quality dry steam full stainless steel casing for food or sanitary applications 1370

IV E

# E URO

.E.

Industrial Range
Model Furnace resistance
mbar

Steam Boiler
Fuel consumption Natural gas
stNm3/h

Burner blast tube length


mm

Burner hole diam.


mm

Dimensions Heavy oil


kg/h

Diesel oil
kg/h

C
mm

H
mm

L
mm

L1
mm

P
mm

AX 100 AX 200 AX 300 AX 400 AX 500 AX 600 AX 800 AX 1000 AX 1200 AX 1500 AX 1750 AX 2000 AX 2500 AX 3000

3,0 3,5 3,5 5,0 4,5 6,0 5,5 7,0 8,0 6,5 7,5 8,0 9,0 9,5

280-330 280-330 310-360 310-360 350-400 350-400 370-420 370-420 370-420 420-470 420-470 480-530 480-530 480-530

140 180 225 225 280 280 280 280 320 360 360 360 400 400

13,2 26,4 39,7 52,9 66,1 79,3 105,9 132,3 158,7 198,4 231,5 264,6 330,7 396,8

11,9 21,8 32,7 43,6 54,5 65,3 87,2 108,9 130,7 163,4 190,6 217,9 272,3 326,8

11,5 22,9 34,4 45,8 57,3 68,7 91,7 114,5 137,4 171,8 200,5 229,1 286,4 343,6

200 250 250 250 300 300 350 350 400 450 450 450 550 600

1905 1600 1780 1800 1980 2010 2160 2220 2370 2550 2550 2710 2900 3000

1200 1480 1640 1640 1800 1800 1950 1950 2100 2260 2260 2450 2600 2700

900 1130 1290 1290 1450 1450 1600 1600 1730 1890 1890 2000 2150 2250

1650 2060 2092 2342 2381 2631 2661 2961 3163 3413 3713 3785 4283 4626

Fuel: gas, light oil or heavy oil

Flue gas temperature: 240C (on natural gas with 10% CO2)

PRESSURE SWITCHES PRESSURE GAUGE

STEAM STOP VALVE MANHOLE SAFETY VALVES CONTROL PANEL

ECXV ECONOMISER (OPTIONAL)

FEED WATER TANK

ECONOMISER CIRCULATION PUMP

AUTOMATIC BLOWDOWN VALVE (OPTIONAL)

FEED WATER PUMPS

LEVEL INDICATORS

STRAINERS

Optional High level alarm kit Automatic blowdown system (from AX 200 to 2000) Automatic blowdown system (from AX 2500) TDS control system Sample cooler Modulating feed water system Self monitoring low level alarms Self monitoring high level alarm ECXV economiser

Code 90060010 86900039 86900042 17090037 38040102 No code No code No code According to model

For details see Page 54 Page 53 Page 53 Page 53 Page 53 Page 55 Page 54 Page 54 Page 50

Steam Boiler

Industrial Range

45

Industrial Range N DIREC


# E URO
PE
A

Steam Boiler
T
IV E

.E.

D. 9 7/23

/C

1370

GX

THREE PASS WET BACK BOILER

Medium - high pressure steam boiler GX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for industrial plants. The GX boiler is manufactured incorporating the latest technology and provides excellent performance, in order to satisfy the special requirements of reliability, endurance and control. supplied fully packaged and ready for installation large steam space and evaporation surface for good quality dry steam large heating surface without use of turbulators for a low heat release flanged tube plates for full flexibility of the vessel during the combustion process standby feed pump as standard

Model GX 1000 GX 1200 GX 1500 GX 1750 GX 2000 GX 2500 GX 3000 GX 3500 GX 4000 GX 5000 GX 6000 GX 7000 GX 8000 GX 9000 GX 10000 GX 12000

Boiler Code 12 bar 86161000 86161200 86161500 86161750 86162000 86162500 86163000 86163500 86164000 86165000 86166000 86167000 86168000 86169000 86169900 86169912 15 bar 86171000 86171200 86171500 86171750 86172000 86172500 86173000 86173500 86174000 86175000 86176000 86177000 86178000 86179000 86179900 86179912

Heat Output
kW

Heat input
kW

Steam Production
kg/h

Working P min./max. 12 bar 15 bar


bar bar

Water volume NWL Total


l l

Dry weight 12 bar


kg

15 bar
kg

1163 1395 1744 2035 2326 2907 3488 4070 4651 5814 6977 8140 9302 10465 11628 13953

1292 1550 1938 2261 2584 3230 3876 4522 5168 6460 7752 9044 10336 11628 12920 15500

1700 2040 2560 3000 3410 4270 5100 6000 6820 8500 10240 12000 13600 15300 17000 20000

8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5

10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3

4565 4445 5475 5395 6615 7640 7955 9565 10280 11180 13345 15970 20050 22060 24620 29250

5940 5805 6960 6890 8435 9610 9865 11940 12630 14120 16530 20030 25700 28140 31120 37500

6500 7100 8500 9600 10500 11500 13000 14300 16000 18000 21000 24000 26500 30000 33000 38000

7300 8000 9500 10700 11800 12800 14300 16000 18000 20000 23200 26200 29000 32500 36000 42000

Higher duty up to 17441 kW (25000 kg/h) available on request Steam production actual from feed water at 80C

Higher pressure available upon request

Standard equipment
2 level indicators 1 main steam stop valve 2 spring safety valves 1 pressure gauge 1 limit pressure switch 1 second stage pressure switch 1 safety pressure switch, manual reset 1 automatic level control 1 low level safety probe 1 extra low level safety probe 2 feed water pumps 2 strainers 3 isolating valves 3 non-return valves 1 blowdown stop valve 1 control panel 3/N~ 400V 50 Hz

46

Industrial Range

Steam Boiler

Industrial Range
Model Furnace resistance
mbar

Steam Boiler
Fuel consumption Natural gas
st

Burner blast tube length


mm

Burner hole diam.


mm

Dimensions Heavy oil


kg/h

Diesel oil
Nm3/h

C
kg/h

H
mm

L
mm

L1
mm

P
mm

Dry weight
mm

GX 1000 GX 1200 GX 1500 GX 1750 GX 2000 GX 2500 GX 3000 GX 3500 GX 4000 GX 5000 GX 6000 GX 7000 GX 8000 GX 9000 GX 10000 GX 12000

5,5 7,0 7,0 7,0 8,5 8,0 9,0 10,5 10,0 10,5 12,0 12,0 14,0 14,0 15,0 19,0

min. 320 min. 320 min. 320 min. 320 min. 320 min. 320 min. 320 min. 320 min. 380 min. 380 min. 430 min. 430 min. 430 min. 500 min. 500 min. 550

subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner

type type type type type type type type type type type type type type type type

132,3 158,7 198,4 231,5 264,6 330,7 396,8 463,0 529,1 661,4 793,7 925,9 1058,2 1190,5 1322,8 1586,9

108,9 130,7 163,4 190,6 217,9 272,3 326,8 381,3 435,7 544,7 653,6 762,5 871,5 980,4 1089,3 1306,9

114,5 137,4 171,8 200,5 229,1 286,4 343,6 400,9 458,2 572,7 687,3 801,8 916,4 1030,9 1145,5 1374,2

400 400 450 450 500 550 600 600 650 650 700 700 800 900 900 1100

2280 2280 2460 2460 2460 2620 2760 2720 2920 3000 3200 3350 3500 3600 3685 3900

2450 2450 2550 2650 2650 2760 2900 2900 3000 3200 3300 3460 3620 3750 3750 4000

2000 2000 2180 2180 2180 2300 2340 2400 2500 2640 2740 2880 3040 3200 3280 3500

4100 4100 4100 4100 4600 4900 5100 5600 5700 5700 6300 6750 7250 7650 8050 8600

Fuel: gas, light oil or heavy oil

Flue gas temperature: 240C (on natural gas with 10% CO2)

MANHOLE STEAM STOP VALVE PRESSURE SWITCHES SAFETY LEVEL PROBES PRESSURE GAUGE 3RD PASS TUBES 2ND PASS TUBES

ECXV ECONOMISER (OPTIONAL) GAS RESERSAL CHAMBER MODULATING FEED WATER VALVE (OPTIONAL)

DOUBLE PIN JOINT HINGE FEED WATER PUMPS

STRAINER LADDER AND HANDRAIL (OPTIONAL) CORRUGATED FURNACE CONTROL PANEL

Optional High level alarm kit Automatic blowdown system TDS automatic control system Sample cooler Modulating feed water system Self monitoring low level alarms Self monitoring high level alarm ECXV economiser Ladder and handrail

Code 90060010 86900042 17090037 38040102 No code No code No code According to model No code

For details see Page 54 Page 53 Page 53 Page 53 Page 37 Page 54 Page 54 Page 50

Steam Boiler

Industrial Range

47

Industrial Range VRC

Steam Plant Ancillaries

VERTICAL FEED WATER TANK

designed for boiler feed water storage and condensate handling available in galvanized steel when below 60 C or in AISI 316 L stainless steel when above 60 C available for all steam boilers

Standard equipment
1 level indicator 1 floating type level controller 1 drain valve

Model VRC 200 VRC 300 VRC 500 VRC 800 VRC 1000 VRC 1500 VRC 2000 VRC 2500 VRC 3000 VRC 4000 VRC 5000 AISI 316L 85520046 85520048 85520047 85520056 85520045 85520070 85520054 85520058 85520053 85520074 85520075

Product code Galvanized 85520034 85520033 85520030 85520040 85520010 85520001 85520005 85520017 85520068 85520032 85520028

Total volume l 200 300 500 800 1000 1500 2000 2500 3000 4000 5000

To suit boiler steam production kg/h 160 340 510 850 1020 1370 2040 2560 3410 4270 5100

Dimensions D mm 450 550 650 800 800 950 1100 1100 1250 1400 1600 H mm 1580 1630 1900 1995 2250 2580 2650 2900 2860 2950 3000

Dry weight kg 35 44 60 84 90 142 159 179 223 335 385

Storage time 1 hr approx

BDV
Standard equipment:
1 cooling water system (40-105C) via cold water injection 1 set of inlet stop and check valves 1 pressure gauge 1 drain valve

BLOWDOWN VESSEL

provides safe expansion and cooling of boiler blowdown inlets and manifolds available for bottom, TDS and level gauges blowdown meets local or national requirements

48

Industrial Range

Steam Plant Ancillaries

Industrial Range

Steam Plant Ancillaries

DEG

ATMOSPHERIC DEAERATOR

reduces the concentration of dissolved corrosive gases in boiler feed water higher and controlled feed water temperature available for all steam boilers up to 10 t/h

Model consumption DEG 500 DEG 1000 DEG 1500 DEG 2000 DEG 2500 DEG 3000 DEG 4000 DEG 5000 DEG 8000 DEG 10000

Product code 85500015 85500012 85500026 85500028 85500025 85500005 85500014 85500016 85500018 85500022

Total volume
l

Deaeration capacity
kg/h

Steam consumption H
kg/h mm

Dimensions L
mm

P
mm

Dry weight
kg

500 1000 1500 2000 2500 3000 4000 5000 8000 10000

510 1020 1700 2040 2560 3400 4260 5100 8500 10000

74 147 246 295 370 491 616 737 1229 1446

1170 1320 1320 1620 1620 1850 1980 2200 2220 2110
Water temperature 5-90C, steam pressure 12 bar

830 1030 1030 1300 1300 1480 1630 1830 1830 1860

1930 2350 3250 2540 3130 3230 3190 3030 4500 5580

140 330 415 550 650 700 1050 1250 1800 2100

Storage time 1 hr approx

Standard equipment
1 steam control unit for temperature maintaining (modulating control valve, temperature controller, sparge tube with suitably sized steam injector/s) 1 water control unit for level maintaining (solenoid valve, level control probes) 1 level indicator 1 thermometer 1 control panel 3/N~ 400V 50 Hz A B C D E F G condensate return steam supply 12/15 bar water supply to boiler drain too much full vent

Steam Plant Ancillaries

Industrial Range

49

Industrial Range ECXV

Steam Plant Ancillaries

VERTICAL ECONOMISER

Gas flows contain a considerable heat potential at high temperatures. The economiser uses this potential for the preheat of the feed water, thus increasing the boiler efficiency. non-condensing economizer for gas fired boilers only boiler efficiency increase min. 4% at any rated output with consequent reduction of the fuel cost less thermal shock due to higher feed water temperature supplied fully integrated in the boiler package the economizer can run dry

Model

To suit boiler AX 200 AX 300

Duty
kW

Efficiency increase
%

Flue gas pressure drop


mbar

Exiting flue gas temperature


C

Dry weight
kg

N1
in/DN

C
mm

Dimensions H
mm

L
mm

P
mm

15 21 25 30 34 47 54 62 82 92 101 142 161 179 267 315 391 435 502 564 606

6,7 6,1 5,6 5,2 4,9 5 4,7 4,4 4,7 4,5 4,3 4,9 4,6 4,4 5,7 5,4 5,6 5,3 5,4 5,4 5,2

0,1 0,2 0,3 0,4 0,5 0,3 0,4 0,5 0,2 0,3 0,4 0,4 0,5 0,7 1,9 2,8 2,3 2,9 2,8 2,5 3,0

119 131 139 146 152 149 155 160 155 158 162 152 157 160 135 141 138 143 142 142 145 269 341 438 510 40 50 50 65 650 700 800 900 700 700 700 700 642 732 822 912 1280 1480 1530 1630 232 32 550 575 708 1280 178 32 450 550 552 1030 124 32 350 400 380 910 85 1 250 400 278 710

ECXV 2-6

AX 400 AX 500 AX 600 AX 800

ECXV 8-12

AX/GX 1000 AX/GX 1200 AX/GX 1500

ECXV 15-20

AX/GX 1750 AX/GX 2000 AX/GX 2500

ECXV 25-35

AX/GX 3000 GX 3500 GX 4000 GX 5000 GX 6000 GX 7000 GX 8000 GX 9000 GX 10000
Working pressure 18 bar

ECXV 40-50 ECXV 60-70 ECXV 80 ECXV 90-100

The boiler dimensions are subjected to the economizer fitting. Please contact our Sales Dept for further information.

SIDE VIEW N1 N1
P

FRONT VIEW

50

Industrial Range

Steam Plant Ancillaries

Industrial Range
Model To suit boiler Code Inlet temperature
C

Steam Plant Ancillaries


Setting (A) Exiting temperature
C

flow
l/h

Water pressure drop


bar

Code

Inlet temperature
C

Setting (B) Exiting temperature


C

flow
l/h

Water pressure drop


bar

AX 200 AX 300 ECXV 2-6 AX 400 AX 500 AX 600 AX 800 ECXV 8-12 AX/GX 1000 AX/GX 1200 AX/GX 1500 ECXV 15-20 AX/GX 1750 AX/GX 2000 AX/GX 2500 ECXV 25-35 AX/GX 3000 GX 3500 ECXV 40-50 ECXV 60-70 ECXV 80 ECXV 90-100 GX 4000 GX 5000 GX 6000 GX 7000 GX 8000 GX 9000 GX 10000 85500170 85500140 85500120 85500090

75 75 75 75 75 75 75 75 75 75 75 75 75 75

90 90 90 90 90 90 90 90 90 90 90 90 90 90

891 1209 1485 1728 1945 2695 3096 3555 4701 5275 5791 8141 9231 10263

0,02 0,02 0,04 0,05 0,06 0,19 0,26 0,31 0,13 0,15 0,18 0,21 0,26 0,37 85500175 85500190 85500220 85500230 85500160 85500135 85500110 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 109 107 106 107 106 105 108 107 105 114 113 113 111 112 112 111 1370 1700 2040 2560 3000 3400 4270 5100 6000 6820 8500 10240 12000 13600 15300 17000 0,15 0,21 0,29 0,03 0,07 0,06 0,07 0,09 0,13 0,27 0,3 0,44 0,57 0,58 0,18 0,19 Setting (B) not available

Setting (A) not available Setting (A) not available Setting (A) not available Setting (A) not available

ECXV fitting diagram in a closed circuit with vertical feed water tank or deaerator. Standard equipment:
1 safety valve 1 circulating pump 3 isolating valves 1 filter 2 thermostats

SETTING (A)

ECXV fitting diagram between feed water pumps and boiler with modulating level control system. Standard equipment:
1 safety valve (18 bar) 3 isolating valves 1 thermostats 1 pressostat

SETTING (B)

Accessories Flue gas bypass for light oil fuel Special design for liquid fuel Stainless steel design

Code -

Remarks Required when the burner is dual fuel fired Please specify the fuel type AISI 304 o AISI 316

Steam Plant Ancillaries

Industrial Range

51

Industrial Range ADD

Steam Plant Ancillaries

WATER TREATMENT SYSTEMS

Water treatment system designed for treatment of feed water of the steam boiler, in order to prevent scale deposits and oxygen corrosion inside the boiler. The treatment consists in water softening via ion exchange resins and oxygen scavenging via dosing of chemical additives. The selection of the equipment is based on the following plant parameters: boiler steam production condensate return boiler working hours per day raw water hardness The following tables help a quick selection:

SELECTION TABLE Boiler capacity kg/h 1001020 13702040 25603000 34005100 60006820 850010240 30% C F G I J K

Working 812 h/day Hardness 30 F Condensate return 50% C E F H I J Hardness 30 50 F Condensate return 30% 50% 80% E H I J K L D F H J J K C D E F H I Hardness 30 F Condensate return 50% BB DD DD FF GG II

Working 1624 h/day Hardness 30 50 F Condensate return 30% 50% 80% DD FF GG II JJ KK CC EE FF HH II JJ AA BB DD EE FF GG

80% A B D E F G

30% BB DD EE GG HH JJ

80% AA AA BB DD DD FF

Sel. B= C= D= E= F= G= H= I= J= K= L=

Model (single) ADD 150 ADD 210 ADD 300 ADD 450 ADD 600 ADD 800 ADD 1050 ADD 1350 ADD 1950 ADD 3000 ADD 4300

Sel. AA = BB = CC = DD = EE = FF = GG = HH = II = JJ = -

Model (duplex) ADD 90 D ADD 150 D ADD 210 D ADD 300 D ADD 450 D ADD 600 D ADD 800 D ADD 1055 D ADD 1355 D ADD 1955 D -

Hydraulic connections in 1 1 1 1 1 1 1 1 1 2 2 2

Max flow m3/h 1,6 2,4 2,8 3,2 4,1 4,5 5 8 11,5 16 18 20

Resins per column l 15 25 35 50 75 100 130 175 225 325 500 725

Cycle per column m3F 90 150 210 300 450 600 800 1050 1350 1950 3000 4300

LEGEND
H F C S B G P raw water inlet filters softener softener discharge deareator steam boiler sample taking SG A V R D E boiler blow down dosing unit for chemicals steam condensate return brine tank boilers pump

Standard equipment
softner with single or dual system via volume control brinetank/s inlet sand filter/s dosing station for chemicals and 50 kg of oxygen scavenger

52

Industrial Range

Steam Plant Ancillaries

Industrial Range

Steam Boiler Accessories

TDS control system


Standard equipment:
1 conductivity probe 1 isolating valve 1 check valve 1 pneumatic blowdown valve 1 blowdown controller

FOR BOILER TDS CONTINUOUS CONTROL

avoids carryover problems due to high TDS levels remote indication of operating conditions probe cleaning plus compensation for scaling for precise TDS control

Description TDS automatic control system

Code 17090037

Sample cooler
Standard equipment:
1 sample cooler 1 sample inlet valve 1 cooling water inlet valve

FOR BOILER WATER ANALYSIS

corrosion resistant materials for long life and contamination free samples counter current flow for efficient cooling compact and maintenance free design

Description Sample cooler

Code 38040102

Automatic blowdown system


adjustable blowdown interval and duration repetition or omission of blowdown avoided

FOR TIME CONTROLLED BOILER BOTTOM BLOWDOWN

Standard equipment:
1 blow-down valve with pneumatic actuator 1 air electro-valve 1 panel mounted timer

Description Automatic blowdown system Automatic blowdown system Automatic blowdown system Automatic blowdown system Automatic blowdown system

Code 86900046 86900037 86900044 86900039 86900042

Remarks For PX generators For BX boilers from model 60 to 200 For BX boilers from model 300 to 2000 For AX boilers from model 200 to 2000 For AX boilers 2500 and 3000 and GX boilers

Steam Boiler Accessories

Industrial Range

53

Industrial Range

Steam Boiler Accessories

Self monitoring low level alarms


safe operation and low maintenance helps to reduce boiler house supervision

CERTIFIED TO P.E.D. 97/23/EC

Standard equipment:
2 Low level safety conductivity probes fail safe 2 High integrity self monitoring low level controllers in the control panel

Description Self monitoring low level alarms

Code No code

Self monitoring high level alarm


safe operation and low maintenance helps to reduce boiler house supervision

CERTIFIED TO P.E.D. 97/23/EC

Standard equipment:
1 high level safety conductivity probe fail safe 1 high integrity self monitoring high level controller in the control panel
Description Self monitoring high level alarm Code No code

High level alarm kit


provides reliability against boiler over flooding meets local or national requirements

Standard equipment:
1 high level conductivity probe 1 electronic relay in the boiler control panel
Description High level alarm kit Code 90060010

54

Industrial Range

Steam Boiler Accessories

Industrial Range

Steam Boiler Accessories

To the boiler

Modulating level control system

VIA MODULATING FEED WATER VALVE

With this system, the water level is maintained by a PID controller regulating a pneumatic valve in the feed water line with a continuously running feed pump. The feed water flow rate is smoothly matched to the steam demand, thus avoiding cycling of the steam output which occurs with on/off control.

Standard equipment:
From feed water pump

1 capacitance probe with preamplifier 1 modulating control valve with pneumatic actuator 1 air electrovalve
Description Modulating level control system

2 isolating valves 2 bypass valves 1 level controller in the boiler control panel
Code No code

Modulating level control system


steady feedwater flowrate matched to steam demand avoids cycling of steam output considerable electric energy saving on/off or modulating mode selectable automatic timed pumps changeover for standby pump protection

VIA VARIABLE SPEED FEED WATER PUMP

Standard equipment:
1 capacitance probe with preamplifier 1 frequency converter (inverter) integrated in one feed pump 1 PID level controller in the boiler control panel
Description Modulating level control system Code No code

Quick connection plugs kit


FOR SAFE BOILER CONTROL PANEL WIRING
When the boiler control panel is delivered apart from the boiler, this kit provides the quickest and easiest connection between boiler junction box and control panel. faultfree unique connections saves time for complex wiring

Standard equipment:
boiler electric junction box boiler / control panel connection wires and plugs control panel / burner connection wires and plugs (only when the burner is part of supply)
Description Quick connection plugs kit Code No code

Steam Boiler Accessories

Industrial Range

55

Industrial Range TSS


TOTAL SAFETY SYSTEM FOR STEAM BOILERS

Steam Boiler Accessories

Pressure control system composed by:


safety pressure switch fail safe, manual reset continuous pressure transmitter

Level control system composed by:


two independent fail safe low level probes connected to two distinct self monitoring relays one high level alarm probe capacitance probe for continuous level monitoring

56

Industrial Range

Steam Boiler Accessories

Industrial Range

Steam Boiler Accessories

Boiler blowdown control system composed by:


pneumatic valve with handle for manual operation, closed on power failure compressed air solenoid valve

Boiler TDS control system composed by:


conductivity probe for TDS level measuring with temperature compensation function blowdown pneumatic valve sample cooler

Boiler main control panel certified for the management of the safety chains with self diagnosis function, comprising:
integrated PLC for setting and visualizing the statuses and alarms with self-monitoring logics board mounted operator panel with user friendly interface

Steam Boiler Accessories

Industrial Range

57

# E URO

Industrial Range AN DIRECT PE


IV E

Medium Temperature Hot Water Boiler

.E.

D. 9 7

/23

/C

1370

ASX

THREE PASS REVERSE FLAME WET BACK

The OBrien Boiler Services ASX Medium Temperature Hot Water Boiler is a three pass reverse flame furnace wet back boiler. The boiler is a complete package and requires only a firm level base. The construction utilises material tested according the European standards, metals are tested by ultrasonic inspection, while the welds by radiographics and dye penetrants. supplied fully packaged and ready for installation large volume furnace to suit perfect combustion of both liquid and gaseous fuels

Standard equipment
2 safety valves 1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 drain valve 1 control panel 3/N~ 400V 50 Hz

Model ASX 200 ASX 300 ASX 400 ASX 500 ASX 600 ASX 800 ASX 1000 ASX 1200 ASX 1500 ASX 1750 ASX 2000 ASX 2500 ASX 3000

Boiler code 5 bar 86180200 86180300 86180400 86180500 86180600 86180800 86181000 86181200 86181500 86181750 86182000 86182500 86183000 12 bar 86190200 86190300 86190400 86190500 86190600 86190800 86191000 86191200 86191500 86191750 86192000 86192500 86193000
T=20C

Heat output
kW

Heat input
kW

Water side pressure drop


mbar

Working T max. 5 bar 12 bar


C C

Water volume
l

Dry weight 5 bar


kg

12 bar
kg

233 349 465 581 698 930 1163 1395 1744 2035 2326 2907 3488

258 388 517 646 775 1034 1292 1550 1938 2261 2584 3230 3876

13 16 17 21 20 26 24 22 30 32 39 48

130 130 130 130 130 130 130 130 130 28 130 130 130

150 150 150 150 150 150 150 150 150 130 150 150 150
Design pressure: 5 or 12 bar

735 750 865 1060 1220 1535 1765 2170 2680 150 3560 4360 5450

1400 1600 1850 2200 2700 3000 3500 4100 4550 3050 6650 7200 8200

1540 1760 2035 2420 2970 3300 3850 4510 5000 6500 7300 7920 9000

Water side pressure drop is from

Working T max recommended, not compulsory

Standard equipment
2 safety valves 1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 drain valve 1 control panel 3/N~ 400V 50 Hz

58

Industrial Range

Medium Temperature Hot Water Boiler

Industrial Range
Model ASX 200 ASX 300 ASX 400 ASX 500 ASX 600 ASX 800 ASX 1000 ASX 1200 ASX 1500 ASX 1750 ASX 2000 ASX 2500 ASX 3000 Furnace resistance
mbar

Medium Temperature Hot Water Boiler


Burner hole diam.
mm

Burner blast tube length


mm

Natural gas
st Nm3/h

Fuel consumption Diesel oil


kg/h

Heavy oil
kg/h

C
mm

H
mm

Dimensions L
mm

L1
mm

P
mm

3,5 3,5 5,0 4,5 6,0 5,5 7,0 8,0 6,5 7,5 8,0 9,0 9,5

280-330 310-360 310-360 350-400 350-400 370-420 370-420 370-420 420-470 420-470 480-530 480-530 480-530

180 225 225 280 280 280 280 320 360 360 360 400 400

26,4 39,7 52,9 66,1 79,3 105,9 132,3 158,7 198,4 231,5 264,6 330,7 39,8

21,8 32,7 43,6 54,5 65,3 87,2 108,9 130,7 163,4 190,6 217,9 272,3 326,8

22,9 34,4 45,8 57,3 68,7 91,7 114,5 137,4 171,8 200,5 229,1 286,4 343,6

250 250 250 300 300 350 350 400 450 450 450 550 600

1730 1780 1780 1940 1940 2090 2090 2190 2445 2445 2455 2595 2765

1290 1380 1380 1530 1530 1660 1660 1750 1930 1930 1950 2160 2160

1080 1170 1170 1320 1320 1450 1450 1540 1720 1720 1740 1900 1950

2100 2100 2300 2300 2550 2600 2900 3100 3400 3700 3700 4250 4550

Fuel: gas, light oil or heavy oil

Flue gas temperature: 220C (on natural gas with 10% CO2)

CONVECTION TUBES

THERMOMETER HOUSING

RETURN

FLOW MANHOLE WET BACK

SIGHT GLASS

FURNACE HANDHOLE (OPTIONAL)

BASE FRAME

DRAIN

SMOKEBOX

Medium Temperature Hot Water Boiler

Industrial Range

59

# E URO

Industrial Range

CT A PE Medium Temperature Hot Water Boiler

N D I RE

IV E

#
1370

ASGX

.E.

D. 9 7/23

/C
THREE PASS WET BACK
Water volume
l

Medium temperature hot water boiler ASGX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for industrial plants. The ASGX boiler is manufactured incorporating the latest technology and provide excellent performance, in order to satisfy the special requirements of reliability endurance and control. supplied fully packaged and ready for installation large heating surface without use of turbulators for a low heat release flanged tube plates for full flexibility of the vessel during the combustion process

Model ASGX 1200 ASGX 1500 ASGX 1750 ASGX 2000 ASGX 2500 ASGX 3000 ASGX 3500 ASGX 4000 ASGX 5000 ASGX 6000 ASGX 7000 ASGX 8000 ASGX 9000 ASGX 10000

Boiler code 86900120 86900150 86900175 86900200 86900250 86900300 86900350 86900400 86900500 86900600 86900700 86900800 86900900 86900990

Heat output
kW

Heat input
kW

Water side pressure drop


bar

Working T max.
C

Dry weight
kg

1395 1744 2035 2325 2907 3488 4070 4651 5814 6977 8140 9302 10465 11628

1533 1916 2236 2555 3195 3833 4473 5111 6389 7667 8945 10222 11500 12920

20 25 32 20 27 36 50 66 50 70 95 70 90 115

150 150 150 150 150 150 150 150 150 150 150 150 150 150

4800 5000 5200 5970 6500 7600 8890 9660 11020 12430 15700 17600 18800 19600

6500 7500 8500 9400 10500 11500 13000 15000 17000 19000 22000 25000 27500 30000

Water side pressure drop is from T=20C Design pressure: 12 bar

Standard equipment
2 safety valves 1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 drain valve 1 control panel 3/N~ 400V 50 Hz

60

Industrial Range

Medium Temperature Hot Water Boiler

Industrial Range
Model ASGX 1200 ASGX 1500 ASGX 1750 ASGX 2000 ASGX 2500 ASGX 3000 ASGX 3500 ASGX 4000 ASGX 5000 ASGX 6000 ASGX 7000 ASGX 8000 ASGX 9000 ASGX 10000 Furnace resistance
mbar

Medium Temperature Hot Water Boiler


Natural gas
st Nm3/h

Burner blast tube length


mm

Burner hole diam.


mm

Fuel consumption Diesel oil


kg/h

Dimensions Heavy oil


kg/h

C
mm

H
mm

L
mm

P
mm

7,0 7,0 7,0 8,5 8,0 9,0 10,5 10,0 10,5 12,0 12,0 14,0 14,0 15,0

min. 320 min. 320 min. 320 min. 320 min. 320 min. 320 min. 320 min. 380 min. 380 min. 430 min. 430 min. 430 min. 500 min. 500

subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type

156,9 196,2 229,0 261,6 327,1 392,4 457,9 523,3 654,1 785,0 915,8 1046,5 1177,4 1322,8

129,3 161,6 188,5 215,4 269,3 323,2 377,1 430,9 538,7 646,4 754,2 861,9 969,6 1089,3

135,9 169,9 198,3 226,5 283,2 339,8 396,5 453,1 566,4 679,8 793,1 906,3 1019,6 1145,5

400 450 450 500 550 600 600 650 650 700 800 800 900 900

2200 2250 2400 2400 2550 2600 2600 2720 2900 3000 3100 3300 3300 3400

1800 1900 2000 2000 2100 2100 2150 2260 2450 2490 2600 2750 2800 3000

4000 4100 4100 4500 4900 5000 5500 5600 5700 6200 6800 7000 7300 7600

Fuel: gas, light oil or heavy oil

Flue gas temperature: 220C (on natural gas with 10% CO2)

FLUE TUBES

THERMOMETER FITTING FLOW

FOX CORRUGATED FURNACE RETURN MANHOLE

WET FLAME REVERSAL CHAMBER

MANOMETER FITTING

SMOKE BOX

BOILER FRAME FLANGED TUBE PLATES CRADLE DRAIN INSPECTION DOOR

HEADHOLE

Medium Temperature Hot Water Boiler

Industrial Range

61

Industrial Range

Low Temperature Hot Water Boiler


OUTPUT FROM 3000 UP TO 7000 kW

TNX

THREE PASS WET BACK BOILER

TNX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for large heating circuits. The boiler is robust and giving long life and high efficiency. supplied fully packaged and ready for installation large water volume large heating surface flanged tube plates for full flexibility of the vessel during the combustion process

Model TNX 3000 TNX 3500 TNX 4000 TNX 5000 TNX 6000 TNX 7000

Boiler code 83473000 83473500 83474000 83475000 83476000 83477000

Heat output
kW

Heat input
kW

Efficiency at 100% load


%

Water side pressure drop


mbar

Working T max.
C

Water volume
l

Dry weight
kg

3000 3500 4100 5000 6000 7000


Water side pressure drop is from T=20C

3261 3804 4457 5435 6522 7609

92,0 92,6 92,7 92,2 92,2 92,9

19,5 26,6 36,5 22,2 32,0 43,6

110 110 110 110 110 110

4496 5212 6441 7335 9088 10066


Design pressure: 6 bar

6300 6950 8200 8970 11280 12160

Model TNX 3000 TNX 3500 TNX 4000 TNX 5000 TNX 6000 TNX 7000

Furnace resistance
mbar

Burner blast tube length


mm

Burner hole diam.


mm

Natural gas
st Nm3/h

Fuel consumption Diesel oil


kg/h

Dimensions Heavy oil


kg/h

C
mm

H
mm

L
mm

P
mm

13,5 16,0 11,7 14,0 12,0 14,0

300-400 300-400 300-400 300-400 300-400 300-400

400 400 500 500 500 500

333,9 389,5 456,3 556,4 667,7 779,0

274,9 320,7 375,8 458,2 549,9 641,5

289,1 337,3 395,2 481,9 578,2 674,6

550 550 600 600 700 700

2400 2400 2610 2615 2765 2765

1960 1960 2170 2170 2320 2320

3872 4372 4372 4872 5372 5872

Flues: gas, light oil or heavy oil

Flue gas temperature: 180C (on natural gas with 10% CO2)

Standard equipment
1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 control panel 3/N~ 400V 50 Hz

62

Industrial Range

Low Temperature Hot Water Boiler

Industrial Range

Low Temperature Hot Water Boiler


OUTPUT FROM 8000 UP TO 12000 kW

TNX

THREE PASS WET BACK BOILER

TNX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for large heating circuits. The boiler is robust and giving long life and high efficiency. supplied fully packaged and ready for installation large water volume large heating surface flanged tube plates for full flexibility of the vessel during the combustion process

Model TNX 8000 TNX 9000 TNX 10000 TNX 12000

Boiler code 83478000 83479000 83479900 83479990

Heat output
kW

Heat input
kW

Efficiency at 100% load


%

Water side pressure drop


mbar

Working T max.
C

Water volume
l

Dry weight
kg

8000 9000 10000 12000

8696 9783 10870 13043


Hight output available on request

92,0 92,0 92,0 92,0

95 70 90 115
T=20C

110 110 110 110

14250 15700 17230 18600

16000 18600 22000 25000

Water side pressure drop is from

Model TNX 8000 TNX 9000 TNX 10000 TNX 12000

Furnace resistance
mbar

Burner blast tube length


mm

Burner hole diam.


mm

Natural gas
st Nm3/h

Fuel consumption Diesel oil


kg/h

Dimensions Heavy oil


kg/h

C
mm

H
mm

L
mm

P
mm

12,0 14,0 14,0 15,0

400-450 400-450 400-450 550-600

600 600 600 700

890,3 1001,6 1112,8 1335,4

733,2 824,8 916,5 1099,7

771,0 867,3 963,7 1156,4

800 800 900 1000

3140 3250 3350 3350

2620 2740 2860 2860

6600 6600 7000 7400

Flues: gas, light oil or heavy oil

Flue gas temperature: 180C (on natural gas with 10% CO2)

Standard equipment
1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 control panel 3/N~ 400V 50 Hz
C

Low Temperature Hot Water Boiler

Industrial Range

63

Industrial Range

Low Temperature Hot Water Boiler


OUTPUT FROM 2500 TO 6000 KW

TNOX

THREE PASS WET BACK BOILER WITH EXTRA LOW Nox

TNOX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for large heating circuits. The boiler is robust and giving long life and high efficiency. supplied fully packaged and ready for installation large water volume large heating surface flanged tube plates for full flexibility of the vessel during the combustion process large volume for low Nox level

Model TNOX 2500 TNOX 3000 TNOX 3500 TNOX 4000 TNOX 5000 TNOX 6000
Water side pressure drop is from

Boiler code 83472510 83473010 83473510 83474010 83475010 83476010


T=20C

Heat output
kW

Heat input
kW

Efficiency at 100% load


%

Water side pressure drop


mbar

Working T max.
C

Water volume
l

Dry weight
kg

2500 3000 3500 4100 5000 6000


Design pressure: 6 bat

2688 3226 3763 4409 5376 6452

93,0 93,0 93,0 93,0 93,0 93,0

38 54 74 41 62 89

110 110 110 110 110 110

4496 5212 6441 7335 9088 10066

6300 6950 8200 8970 11280 12160

Model TNOX 2500 TNOX 3000 TNOX 3500 TNOX 4000 TNOX 5000 TNOX 6000

Furnace resistance
mbar

Burner blast tube length


mm

Burner hole diam.


mm

Natural gas
st Nm3/h

Fuel consumption Diesel oil 226,7 272,0 317,3 371,7 453,3 543,9

Dimensions Heavy oil


kg/h

H
kg/h

L
mm

P
mm

C
mm

9,1 12,5 10,7 11,5 10,0 11,0

300-400 300-400 300-400 300-400 300-400 300-400

400 400 500 500 500 500

275,2 330,2 385,2 451,3 550,5 660,5

238,4 286,0 333,6 390,8 476,7 572,0

2460 2460 2700 2700 2820 2820

2135 2135 2345 2345 2495 2495

3879 4379 4379 4879 5379 5879

550 550 600 600 700 700

Flues: gas, light oil or heavy oil

Flue gas temperature: 180C (on natural gas with 10% CO2)

Standard equipment
1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 control panel 3/N~ 400V 50 Hz

64

Industrial Range

Low Temperature Hot Water Boiler

Industrial Range

Low Temperature Hot Water Boiler


OUTPUT FROM 7000 TO 10000 KW

TNOX

THREE PASS WET BACK BOILER WITH EXTRA LOW Nox

TNOX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for large heating circuits. The boiler is robust and giving long life and high efficiency. supplied fully packaged and ready for installation large water volume large heating surface flanged tube plates for full flexibility of the vessel during the combustion process large volume for low Nox level

Model TNOX 7000 TNOX 8000 TNOX 9000 TNOX 10000

Boiler code 83477010 83478010 83479010 83479910

Heat output
kW

Heat input
kW

Efficiency at 100% load


%

Water side pressure drop


mbar

Working T max.
C

Water volume
l

Dry weight
kg

7000 8000 9000 10000

7568 8649 9782 10811


Higher output available on request

92,5 92,5 92,5 92,5


Water side pressure drop is from T=20C

97 107 103 118


Design pressure: 6 bar

110 110 110 110

14300 15900 17650 20400

16000 18600 22800 24200

Model

Furnace resistance
mbar

Burner blast tube legth


mm

Burner hole diam.


Natural gas mm st Nm3/h

Fuel consumption
Diesel oil kg/h Heavy oil kg/h H mm L mm

Dimensions
P mm C mm

TNOX 7000 TNOX 8000 TNOX 9000 TNOX 10000

13,0 14,0 14,0 15,0

400-450 400-450 400-450 550-600

600 600 600 700

634,6 725,3 815,9 906,6

667,3 762,7 858,0 953,3

770,6 880,7 990,8 1100,9

3150 3300 3300 3650

2775 2975 2975 3275

6700 6700 7450 7500

700 700 800 900

Flues: gas, light oil or heavy oil

Flue gas temperature: 180C (on natural gas with 10% CO2)

Standard equipment
1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 control panel 3/N~ 400V 50 Hz
C

Low Temperature Hot Water Boiler

Industrial Range

65

Industrial Range OPX

Thermal Oil Heater

THREE PASS COIL TYPE HEATER

OPX is a three pass, horizontal thermal oil heater with flue exit at the back of the boiler. The heater is designed with low heat losses and very high oil velocity in order to eliminate cracking: thermal oil disease during superheating. The very low thermal capacity, for a reduced use of refractory cement, allows reliability against superheating risks even, at worst, during oil circulation stopping. OPX is generously sized with low heat release criteria, manufactured incorporating the latest technology and providing excellent performance.

Model OPX 100 OPX 200 OPX 300 OPX 400 OPX 500 OPX 600 OPX 800 OPX 1000 OPX 1200 OPX 1500

Code 87110100 87110200 87110300 87110400 87110500 87110600 87110800 87111000 87111200 87111500

Heat output
kW

Heat input
kW

Efficiency
100%

Oil side Pressure drop


bar

Working T max.
C

Oil volume
l

Dry weight
kg

116 233 349 465 581 698 930 1163 1395 1744
T= 40 C

135 270 405 541 676 810 1081 1351 1622 2028

84,87 86,30 86,17 85,95 85,95 86,17 86,03 86,08 86,00 86,00

1,44 1,70 1,94 1,00 1,84 1,60 1,20 1,68 1,00 1,70

300 300 300 300 300 300 300 300 300 300
Design pressure 10 bar

40 80 120 210 250 210 290 460 680 700

650 900 1200 1500 1650 1750 2200 2650 3750 3800

Oil side pressure drop is from

Model OPX 100 OPX 200 OPX 300 OPX 400 OPX 500 OPX 600 OPX 800 OPX 1000 OPX 1200 OPX 1500

Furnace resistance
mbar

Burner blast tube length


mm

Burner hole diameter


mm Natural gas

Fuel consumption
Diesel oil Heavy oil

H
mm

L
mm

L1
mm

P
mm

C
mm

0,5 1,0 1,5 2,0 4,0 3,5a 4,0 3,5 4,0 5,0

280-330 280-330 310-360 310-360 310-360 350-400 370-420 370-420 370-420 420-470

160 225 225 280 280 280 280 280 320 320

13,8 27,6 41,4 55,4 69,2 83,0 110,7 138,3 166,1 207,6

11,4 22,7 34,1 45,6 57,0 68,3 91,2 113,9 136,8 171,0

12,0 23,9 35,9 47,9 59,9 71,9 95,9 119,8 143,8 179,8

1150 1400 1600 1650 1645 1695 1725 1805 1915 2050

1330 1510 1730 1790 1765 1885 1910 1985 2180 2300

1145 1295 1495 1545 1515 1605 1635 1715 1845 1935

1540 1780 1805 2070 2315 2390 2940 3050 3500 3900

200 250 250 300 350 350 350 400 450 500

Fuel: gas, light oil or heavy oil - Flue gas temperature: 350 C (on natural gas with 10% CO2)

Standard equipment
1 oil filter 2 isolating valves 1 thermal oil pump 3 pressure gauges 1 differential pressure switch 1 safety thermostat, manual reset 1 flue gas sensor 1 drain valve 1 control panel 3/N ~ 400 V 50 Hz

66

Industrial Range

Thermal Oil Heater

Industrial Range

Thermal Oil Heater

OPX REC

THREE PASS COIL TYPE HEATER

OPX REC is a three pass, horizontal thermal oil heater with flue exit at the back of the boiler directed to a heat recuperator. The heater is designed with low heat losses and very high oil velocity in order to eliminate cracking: thermal oil disease during superheating. The very low thermal capacity, for a reduced use of refractory cement, allows reliability against superheating risks even, at worst, during oil circulation stopping. OPX REC is generously sized with low heat release criteria, manufactured incorporating the latest technology and providing excellent performance. Before being expelled to the chimney, the flue gases pass through a built-in recuperator where the flue gas temperature is further reduced by preheating the combustion air, thus achieving a global efficiency over 91%. The hot air is then carried to the industrial type burner which is always supplied with the OPX REC heater.

Model OPX 1000 REC OPX 1200 REC OPX 1500 REC OPX 2000 REC OPX 2500 REC OPX 3000 REC OPX 4000 REC OPX 5000 REC OPX 6000 REC OPX 8000 REC

Code 87111001 87111201 87111501 87112000 87112500 87113000 87114000 87115000 87116000 87118000

Heat output
kW

Heat input
kW

Effi ciency
100%

Oil side pressure drop


bar

Working T max.
C

Oil volume
l

Dry weight
kg

1163 1395 1744 2326 2907 3488 4651 5814 6977 9302

1277 1533 1916 2555 3194 3833 5110 6388 7666 10222
T= 40 C

91,07 91,00 91,02 91,04 91,01 91,00 91,02 91,01 91,01 91,00

1,68 1,00 1,70 1,60 1,30 1,80 2,00 1,90 2,00 2,90

300 300 300 300 300 300 300 300 300 300
Design pressure 10 ba

460 680 700 1350 1600 1520 2300 2500 2800 3650

3500 4800 5000 6800 8600 10500 14000 17500 21000 28000

Oil side pressure drop is from

Model OPX 1000 REC OPX 1200 REC OPX 1500 REC OPX 2000 REC OPX 2500 REC OPX 3000 REC OPX 4000 REC OPX 5000 REC OPX 6000 REC OPX 8000 REC

Furnace resistance
mbar

Burner blast tube length


mm

Burner hole diameter


mm Natural gas

Fuel consumption
Diesel oil Heavy oi

H
mm

L
mm

L1
mm

P
mm

C
mm

5,5 6,0 7,5 8,0 9,0 10,0 12,0 15,0 18,0 19,0

280-330 280-330 310-360 310-360 310-360 350-400 370-420 370-420 370-420 420-470

280 320 320 350 360 380 400 400 400 450

130,7 156,9 196,2 261,5 327,0 392,4 523,2 654,0 784,9 1046,5

107,6 129,2 161,6 215,4 269,3 323,1 430,9 538,6 646,4 861,9

113,2 135,9 169,9 226,5 283,2 339,8 453,1 566,4 679,7 906,3

2000 2120 2250 2700 2900 2850 3300 3800 3800 3800

2150 2300 2500 2700 2900 3000 3300 3450 3600 3750

1715 1845 1935 2250 2350 2474 2650 2950 2950 2950

3800 4300 4600 4700 5200 5600 6350 7000 7750 8000

400 450 500 550 600 600 650 700 800 850

Fuel: gas, light oil or heavy oil - Flue gas temperature: 350 C (on natural gas with 10% CO2)

Standard equipment
1 oil filter 2 isolating valves 1 thermal oil pump 3 pressure gauges 1 differential pressure switch 1 safety thermostat, manual reset 1 flue gas sensor 1 drain valve 1 control panel 3/N ~ 400 V 50 Hz

L1 L

Thermal Oil Heater

Industrial Range

67

# E URO

Industrial Range EVX

PE

AN DIRECT

Steam Generator
IV E

.E.

D. 9 7/23

/C
INDIRECT STEAM GENERATOR

1370

EVX is a very large indirect steam generator. The thermal oil passes through the stainless steel coil in the closed circuit within OPX the boiler. TheEV generator provides excellent steam quality and dryness as in a traditional steam boiler. Suitable for all plant requirements.

L1 L

Model EVX 200 EVX 300 EVX 400 EVX 500 EVX 600 EVX 800 EVX 1000 EVX 1200 EVX 1500 EVX 2000 EVX 2500 EVX 3000 EVX 4000 EVX 5000 EVX 6000 EVX 8000

Code 87140212 87140312 87140412 87140512 87140612 87140812 87141012 87141212 87141512 87142012 87142512 87143012 87144012 87145012 87146012 87148012

Output
kW

Steam production
kg/h

Working P min/max
bar

Water volume NWL Total


l l

Dry weight
kg

Dimensions C
mm

H
mm

L
mm

P
mm

233 349 465 581 698 930 1163 1395 1744 2326 2907 3488 4651 5814 6977 9302

340 510 680 850 1020 1370 1700 2040 2560 3400 4270 5100 6820 8500 10000 13600

8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5

500 615 960 1000 1350 1580 2070 2220 3100 3600 3390 3910 5000 6100 8300 9500

650 800 950 1300 1750 2050 2600 2950 4050 4700 4850 5500 6500 8000 10800 12300

600 850 1050 1150 1350 1550 1700 1850 2400 2550 2900 3400 3800 4500 5500 7200

1450 1500 1600 1700 1850 1850 2000 2000 2250 2250 2300 2400 2500 2650 2800 3000

1300 1350 1400 1500 1650 1650 1750 1750 1950 1950 2050 2150 2250 2350 2500 2650

900 950 1000 1100 1250 1250 1350 1350 1550 1550 1550 1650 1750 1850 2000 2150

2000 2200 2400 2700 3000 3500 3600 3800 3800 3800 4300 4500 4600 4900 5900 6300

Steam production is from feed water at 80C

Thermal oil temperature 280/240C

Standard equipment:
2 level indicators 1 main steam stop valve 2 spring safety valves 1 pressure gauge 1 limit pressure switch 1 safety pressure switch, manual reset 1 automatic level control 1 low level safety probe 1 extra low level safety probe 2 feed water pumps 2 strainers 3 isolating valves 2 non-return valves 1 blowdown stop valve 1 control panel 3/N 400V 50 Hz

Optional High level alarm kit Automatic blowdown system TDS control system Sample cooler Modulating feed water system Self monitoring low level alarms Self monitoring high level alarm ECXV economiser

Code No code 86900033 17090037 38040102 No code No code No code According to model

For details see Page 54 Page 53 Page 53 Page 53 Page 55 Page 54 Page 54 Page 50

68

Industrial Range

Steam Generator

Industrial Range

Thermal Oil Optionals

PMX

STANDBY THERMAL OIL CIRCULATION PUMP

full reliability against system stopping due to service pump failure supplied completely connected and wired to the thermal oil heater

Standard equipment:
1 thermal oil pump 1 isolating valves on pump inlet and outlet 1 filter 1 pressure gauge 1 drain valve

Description PMX 100 PMX 200 PMX 300 PMX 400 PMX 500 PMX 600 PMX 800 PMX 1000 PMX 1200 PMX 1500 PMX 2000 PMX 2500 PMX 3000 PMX 4000 PMX 5000 PMX 6000 PMX 8000

Code 87050100 87050200 87050300 87050400 87050500 87050600 87050800 87051000 87051200 87051500 87052000 87052500 87053000 87054000 87055000 87056000 87058000

To suit boiler OPX 100 OPX 200 OPX 300 OPX 400 OPX 500 OPX 600 OPX 800 OPX 1000 OPX 1200 OPX 1500 OPX 2000 REC OPX 2500 REC OPX 3000 REC OPX 4000 REC OPX 5000 REC OPX 6000 REC OPX 8000 REC

# E URO

PE

AN DIRECT
IV E

DESIGN RESSURE: 5 BAR

#
1370

ESP

.E.

D. 9 7/23 THERMAL OIL EXPANSION VESSEL

pressurized by air or nitrogen supplied fully packaged and ready for installation

Standard equipment:
1 pressure gauge 1 safety pressure switch 1 level indicator 2 nitrogen/air solenoid valves 1 safety valve 1 nitrogen/air check valve 1 level controller 1 nitrogen/air manifold 1 pressure switch

Description ESP 200 ESP 400 ESP 800 ESP 1000 ESP 1500 ESP 2000 ESP 3000
* = subject to plant parameters; to be checked before order

Volume 200 400 800 1000 1500 2000 3000

Code 87170200 87170400 87170800 87171000 87171500 87172000 87173000

/C

Thermal Oil Optionals

To suit boiler* OPX 100-200-300 OPX 400-500-600 OPX 800-1000 OPX 1200-1500 OPX 2000-2500 REC OPX 3000-4000 REC OPX 5000-8000 REC

Industrial Range

69

Package Boiler House

Package Boiler House

OBriens Box

package boiler boiler

package boiler house


72 73

Package boiler house

Customised package boiler plant 74

house

Package Boiler House

ICI Box

OBriens Box

COMPACT PACKAGED BOILER HOUSE

OBriens Box is a package plant room for small and medium heating circuits. OBriens Box is the optimal solution when it is difficult or not convenient to find the space and cover the expenses for the construction of a conventional boilerhouse. It is supplied with all the safety devices and accessories according latest European standards, ready to be piped to existing or new circuits. saving on costs of installation of pipework. saving on construction costs saving on time for installation easy maintenance simplifies projects budget costs calculations system fully tested and certified absolute safety against gas leakages as the plant room is out of any building light structure for installation on robust roofs

Model MINI BOX MEDI BOX MEDI BOX SPECIAL MAXI BOX 1 MAXI BOX 1 SPECIAL MAXI BOX 2 MAXI BOX 2 SPECIAL

Output Up to 640 kW Up to 1.280 kW Up to 1.600 kW Up to 1.920 kW Up to 2.000 kW Up to 2.560 kW Up to 3.000 kW

Dimensions (2400 x 1600 x 2300 h) (2400 x 3149 x 2300 h) (2400 x 3149 x 2995 h) (2400 x 3950 x 2300 h) (2400 x 3950 x 2995 h) (2400 x 4700 x 2300 h) (2400 x 4700 x 2995 h)

Standard equipment:
roofing / side walls anti-fire construction door 60 minutes anti-fire construction boiler burner with accessories chimney boiler circulation pumps anti-condensate pumps (not supplied for condensing boiler house) electrical circuit pipe-work control thermostats safety thermostats thermometer pressure switches pressure gauges on-off fuel valve safety valves expansions vessel pressurisation equipment ventilation louvres fire extinguisher

72

Package Boiler House

ICI Box

Package Boiler House

Package Boiler House

Package boiler house


OBrien Boiler Services Packaged Boiler House is a package plant room for small and medium heating circuits. OBrien Boiler Services Packaged Boiler House is the optimal solution when it is difficult or not convenient to find the space and cover the expenses for the construction of a conventional boilerhouse. It is supplied with all the safety devices and accessories according latest European standards, ready to be piped to existing or new circuits. saving on costs of installation of pipework. saving on construction costs saving on time for installation easy maintenance simplifies projects budget costs calculations system fully tested and certified absolute safety against gas leakages as the plant room is out of any building robust and highly insulated boiler room suitable for different locations within the boiler life

Model Classe A Classe A Classe A Classe D Classe D Classe E Classe E Classe C Classe C Classe C

Output
kW

Type traditional traditional traditional double furnace double furnace low temperature low temperature condensing condensing condensing

Dimensions
(H x L x P in mm)

93 - 186 232 - 407 465 - 581 186 - 233 302 - 581 105 - 407 465 - 581 70 - 145 186 - 314 407 - 511

3000 x 2000 x 3000 3000 x 2000 x 4000 3000 x 2400 x 4000 3000 x 2000 x 3000 3000 x 2000 x 4000 3000 x 2000 x 4000 3000 x 2400 x 4000 3000 x 2000 x 3000 3000 x 2000 x 4000 3000 x 2400 x 4000

Standard equipment:
roofing / side walls anti-fire construction door 60 minutes anti-fire construction boiler burner with accessories chimney boiler circulation pumps anti-condensate pumps (not supplied for CLASSE C) electrical circuit pipe-work control thermostats safety thermostats thermometer pressure switches pressure gauges on-off fuel valve safety valves expansions vessel pressurisation equipment ventilation louvres fire extinguisher

Package Boiler House

Package Boiler House

73

Package Boiler House

Customised Package Boiler Plant

Customised package boiler plant

PACKAGED BOILER HOUSE

OBrien Boiler Services Packaged Boiler House is a customized package plant room for large heating circuits or industrial plants (steam, thermal oil or MTHW). ICI Caldaie Packaged Boiler House is the optimal solution when it is difficult or not convenient to find the space and cover the expenses for the construction of a conventional boilerhouse. It is supplied with all the safety devices and accessories according latest European standards, ready to be piped to existing or new circuits. saving on costs of installation of pipework. saving on construction costs saving on time for installation easy maintenance simplifies projects budget costs calculations system fully tested and certified absolute safety against gas leakages as the plant room is out of any building robust and highly insulated boiler room completely designed according to customer specifications suitable for different locations within the boilerhouse lifetime

Modello heating boiler plant steam boiler plant thermal oil boiler plant MTHW boiler plant

Tipologia specifications to be provided for a quotation specifications to be provided for a quotation specifications to be provided for a quotation specifications to be provided for a quotation

Standard equipment:
roofing / side walls anti-fire construction door 60 minutes anti-fire construction boiler (steam, thermal oil or MTHW) burner with accessories chimney regulation and safety accessories according to boiler type and customer specification electrical circuit pipe-work ventilation louvres fire extinguisher

74

Package Boiler House

Customised Package Boiler Plant

Package Boiler House

OBrien

Perth Brisbane Melbourne Albury Sydney

Australia Wide

27 Technology Drive Sunshine West Victoria 3020 Australia T - +61 3 8325 1000 F - +61 3 8325 1001 E - service@obrienboilers.com W - www.obrienboilers.com.au

O,Brien OBrienBoilers

Boilers Boilers

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