Session on Power Solution for AAI

Vikas Mishra Date: 19-Dec-2011

We welcome AAI Officials to the Session

Preview
About Emerson Power Solution requirements SLD of Ideal Power Solutions Emersons Product Portfolio ATS TVSS UPS Systems Precision Air Conditioner Remote Monitoring Battery Chargers & DC Systems

For A World In Action

FY2011 Sales of $21 B We are one of The Fortune 500 Companies Founded in 1890 Record of consistent long-term performance Global product/market leadership Recognized outstanding management process Strong global presence Solid financial position Over 108,000 employees and 245 worldwide plants

Emerson: Creating Technology & Solutions

Emerson Network Power India

Established in 1993 and formerly known as TataLiebert till 2001 H.O. and R&D Center at Thane, Maharashtra ISO14001 and ISO-9001:2000 certified company Dedicated Team for tailored Business-Critical Continuity Solutions in:
Infrastructure Vertical IT/ITES Vertical Telecom Vertical BFSI Vertical Government Vertical

Emerson India : Reach

29 Branch Offices for sales & service divided in 4 zones 55 Business Partners across the country More than 1500 VARs / SIs across the country National Distributor INGRAM MICRO Offices in Sri Lanka & Bangladesh

CHANDIGARH NEW DELHI LUCKNOW BARODA AHMEDABAD MUMBAI PUNE NAGPUR INDORE JAMSHEDPUR KOLKATA BHUBANESHWAR GUWAHATI

VIZAG SECUNDERABAD

BANGALORE CHENNAI COIMBATORE

COCHIN

Power Solution requirements

Higher Reliability Higher Availability Avoid potential failures Automatic recovery from critical failures Faster repair time Easy Manageability UPS management over the network (Remote UPS monitoring)

Power Solution with PRS Architecture for Critical Load, Option -1

SCVS

UPS- 1

Maintenance Bypass Static Bypass

TVSS TVSS

ATS

Rectifier cum Charger

Inverter

Static Switches 1+1 // Card

TVSS
Output ACDB

BCB-1

(
Battery Bank -1 Battery Bank -2

TVSS
BCB -2

( Input Transformer Panel

1+1 // Card Rectifier cum Charger

3 Phase, 415 Vac, 4 Wire Paralleled Output from UPS-1 & 2

Inverter

Static Switches

Static Bypass Maintenance Bypass

UPS- 2 Spare

Power Solution with Dual Bus Architecture for Critical Load, Option- 2
SCVS

UPS- 1

Maintenance Bypass Static Bypass

ATS

Rectifier cum Charger

Inverter

Static Switches LBS Card

BCB-1

(
Battery Bank -1 Battery Bank -2

Output ACDB Static Switch Output ACDB

LBS Card

TVSS
BCB -2

( Input Transformer Panel

Rectifier cum Charger

TVSS Load

Inverter

Static Switches

Static Bypass Maintenance Bypass

UPS- 2 Spare

Emersons Product Portfolio

Automatic Transfer Switches (ATS)- ATS transfers the critical load to emergency sources reliably in the event of failure of utility power; Features include neutral overlapping, repeatedly fast transfer operation, Microprocessor based control panel, Serial communication capability etc; Range: 30 - 4000A TVSS (Transient Voltage Surge Suppressior) - Offers Power Sure Panel Low & Medium exposure surge suppression systems; Features include compact; Repeatable surge current capability; monitors the status of all protection modes, including neutral to ground; easy, safe & maintenance free operation; Response time less than 0.5 ns; Available in 25kA, 50kA, 100kA & 160kA surge current capacities; UPS Systems (UPS) - Range: 600VA to 4800 KVA; State of the art Technology UPS Systems protecting the critical equipments from blackouts and brownouts. Precision Air Conditioners (PAC) - A complete line of high capacity precision air conditioning systems, from 6 to 60 tons, protects areas housing critical equipment with precise, reliable control of temperature, humidity and airflow. Floor mounted, Wall/Ceiling mounted, Rack mounted, Extreme density systems, Heat rejection & air conditioners for equipment rooms are available DC Power Systems - A complete line of DC power systems have been designed for modularity and easy servicing for the needs of DC dependent Telecommunication equipment (Network Access equipment, Transmission equipment, BTS, MSC, BSC, Microwave Communication equipment, Surface station of Satellite Communication); Range: (5A - 6600A) @ 48V . Also 110 V DC Power systems for Industrial applications. Static Transfer Switches (STS) - The STS is a solid-state, three-pole, dual-position transfer switch designed to automatically and manually switch between two synchronized three-phase AC power sources without an interruption of power to the load; Sensing and transfer time 4-6 ms; Types include Static Switch (6 kVA); Static Transfer Switch - 3-ph, (100-1000A); Power Distribution Units (PDU) - PDUs are designed to efficiently deliver conditioned power from UPS to Critical loads. Features include monitoring, grounding, expansion capabilities & custom distribution; Types include Precision Power Center (Available with Isolation Transformer, in 3-ph, 15 -225 kVA systems, upto 4 Panels each 42 poles); Remote Distribution Center (3-ph, 4-wire-plus-ground, 225A, 168 poles); Free standing rack distribution unit (3-ph, 4-wire-plus-ground, 225A, 168 Poles); Power Distribution units are also available with Static Transfer Switches Site Scan ,Web - Site Monitoring Solutions : Web- Based Site monitoring, Alarm Management and Trending/Analysis for critical sites; Shows exactly where is the problem, monitors virtually any piece of critical equipment located in next room/in a facility on other side of the country; oversees multiple facilities located thousand miles apart; Ability to interface with Building Management System/other facility supervisory equipment; Can be tailored to the specific requirements of critical support infrastructure; Applications: Computer rooms, Telecommunication centers, Industrial process control facilities, locations housing sensitive electronic equipment Battery Monitoring Solutions - Battery Monitoring solutions help in preventing battery failure, extending battery life, reducing maintenance cost & increasing safety; Features - checks the health status of each cell by proactive DC resistance test, scans pertinent battery parameters for every 4 sec; Trend Analysis; Remote notification; Types include BDS - 40(Designed for 12V sealed batteries; monitors upto 32 cells); BDS -256(Supports 2V, 4V, 6V, 8V & 12V modules; NiCd cells; Monitors 256Cells); Racks & Enclosure systems - Product range: Network racks, Server Racks, 19"racks/enclosures, Outdoor cabinets, Street cabinets, Wall case - wall mounted enclosures, 10"/19" wall mounted enclosures; Water cooled server racks up to 35kW; MaxLoad seisimic racks & Heavy load racks; ETS racks; Applications: IT & Telecommunications Data Center Solution - Emerson provides total turnkey Data Center solution for the passive infrastructure with Adaptive architecture which provides modularity, scalability and optimum total cost of ownership . Avocent solution - For Data Center Infrastructure management- This covers servers, networking applications, telecom gears from a single console including power management at individual asset level. Active Harmonic Filters Power Quality Audits

Overview of Emerson Products for You

Inbound Power Utility AC TVSS DC Power System DC Power Interface DC Power Systems OEM Embedded

Comprehensive Racks Site Monitoring

AC Power Systems

Automatic Transfer Switch

ACTIVE FILTERS

TVSS

UPS

PPC / PDU

STS

RACKS

Generator

TVSS - Maintenance

Precision Air Conditioning Systems

Services

- Power Quality Audits

Commonly Used Transfer Switching Methods

Interlocking of Magnetic Contactors (IEC 60947-4) Interlocking of Circuit Breakers (IEC 60947-2) Switch Disconnectors or Changeovers (IEC 60947-3)

Their Technical Limitations

Electrically Interlocked Magnetic Contactors
AC hum Limited to approximately 600 amps Continuous power consumption

Interlocked Circuit Breakers

No AC hum Not designed for repetitive switching Contacts designed to open under overcurrents Contacts not easily serviced

Automatic Transfer Switch (ATS)

UL-1008 : 1.4 : a transfer switch as covered by these requirements is a device that automatically transfers a common load from a Normal Supply to an Alternate Supply in the event of failure of the the normal supply and automatically returns the load to the normal supply when the normal supply is restored. IEEE, NEMA ICS : An automatic transfer switch is self acting equipment for transferring one or more load conductor connections from one power source to another.

Automatic Transfer Switch (ATS)

A device which transfers electrical loads between two sources of power by using automatic controls.

Seven Functions of ATS

Carries current continuously Withstands fault currents Detects power failures Initiates alternate source Transfers load Senses restoration of Normal Re-transfers load

ATS - Design Criteria

Single Solenoid Operator Simple and reliable True double-throw design Inherently interlocked Speed of operation

Single-Solenoid Operator Normal Position

Single-Solenoid Operator Transferring

Single-Solenoid Operator Emergency Supply

Transfer Switch - Features

No Overheating True double-throw operation Wide Arc gaps Protection of main contacts Handle currents dependably beyond listed rating. Fastest operation Operates continuously on Either source Operator powered by the live source Neutral switching with overlapping contacts Inphase monitor for transfer of motor loads

Transfer Switch available RATINGS

Must be capable of carrying its rated current. 24 hrs. a day and 7 days a week No overheating 30 / 70 / 100 150 / 200 260 / 400 600 / 800 1000 / 1200 1600 / 2000 3000 4000

Automatic Transfer Switch Complies with IEC-947-6-1 CE Marked UL 1008 listed for total system loads Meets National Electric Code requirement Kema Keur Marked

Overview of Emerson Products for You

Inbound Power Utility AC TVSS DC Power System DC Power Interface DC Power Systems OEM Embedded

Comprehensive Racks Site Monitoring

AC Power Systems

Automatic Transfer Switch

ACTIVE FILTERS

TVSS

UPS

PPC / PDU

STS

RACKS

Generator

TVSS - Maintenance

Precision Air Conditioning Systems

Services

- Power Quality Audits

Power Quality Problems

TS OU K AC BL

PO TH WE E RQ BI G UA P U LI ZZ TY LE
S CS IC NI ON O M RM AR HA H

ES ES RG RG SU SU

LINE NOISE

EARTHING SYSTEMS

EM RF I I

LIG HTN ING

WIRING METHODS

O O LC LC TE NES KS TE NES KS LI OR LI OR TW TW NE NE

e tag ons l Vo uati uct Fl

TRANSIENTS
SURGE SURGE NOISE

Transients are (typically a few milliseconds duration)

SURGELARGE AMPLITUDE VOLTAGE / CURRENT PROBLEM > 2x nominal Vp EFFECT- HARDWARE DAMAGE SOLUTION- TVSS WITH FILTERING ( LIFE INSURANCE) NOISE SMALL AMPLITUDE FAST RISE VOLTAGE PROBLEM < 2 x nominal Vp EFFECT- SOFTWARE / HARDWARE ERRORS, SYSTEM LOCK-UP SOLUTION- FILTERING SYSTEMS OF CAPACITORS ARE GOOD CAPACITORS & INDUCTORS ARE BETTER ( HEALTH INSURANCE )

TRANSIENT SOURCES

Lightning Strikes Utility Line Work / System Faults Motors Arc Welders Switches Power Factor Correction Capacitors Isurge
switch time

E = I x R + L di/dt

STATISTICS ON POWER PROBLEMS

Under voltage, Over voltage, outages and others 21.5%

Voltages Spikes 40% Transient Voltage and noise 48.5%

IEEE Report Impact of Utility Distribution Systems on Power Line Disturbance 1976 GW-Allen and Seagall.

According to prominent IEEE report, 88.5% of all external and internal power disturbances are Transients, Spikes

and Noise.

IEEE STD 1100- EMERALD BOOK

SECTION 8.4.2.5 SURGE PROTECTIVE DEVICES Recommended practice is that surge protective devices (TVSS) be applied to service entrance electrical switchboards and panelboards, and panelboards on the secondary of separately derived systems that support information technology equipment (ITE), telephone, telecommunications,signaling,television and other forms of electronic load equipment.

IEEE STD 1100-1992 EMERALD BOOK

SECTION 9.11.3 UPS Surge Protection

Lightning and other transient voltage producing phenomena are harmful to most UPS equipment and to sensitive electronic load equipment (e.g., via an unprotected static-switch bypass path around a UPS). Therefore, it is recommended practice that both the rectifier-charger input circuit to the UPS and the associated UPS bypass circuits ( including the manual maintenance bypass circuit ) be equipped with effective Category B TVSS protection as specified in IEEE Std. C62.41-1991. The required protection should be attached in both the line-to-line and line-to-ground modes. Low - inductance connections should be employed for this protection. TVSS devices should be connected to the available equipment grounding conductors, not to isolated grounding conductors.

IEEE Recommended TVSS Selection and all Mode Protection IEEE Recommended TVSS Selection and all Mode Protection IEEE Std 1100-1999 CHAPTER 8 8.6.1 Selection The selection of surge protective devices typically depends on the location of the device. The surge protective devices are recommended to be sized per IEEE Std C62.41-1991 and IEEE Std C62.45-1992 requirements to achieve proper coordination. Surge protective devices should be listed to UL 1449-1996. Surge protective devices used for three-phase, four-wire circuits are generally recommended to be connected in all combinations of line-to-line, line to-neutral, line-to-ground, and neutral-to-ground. Surge protective devices for three-phase, three-wire circuits are recommended to be attached in both the line-to-line and line-to-ground modes. Surge protective devices may also be specified with high-frequency filtering characteristics.

REQUIREMENTS OF SUPPRESSION EVALUATION

u u u u u u u u u

VOLTAGE PROTECTION LEVEL <1000Vp LISTED WITH UL 1449-3 / CE / CUL ALL MODE PROTECTION (L-L/L-N/L-G/N-G) TESTING & MONITORING (LED / DRY Contacts) RESPONSE TIME < 0.5nS NOISE FILTERING EMI/RFI 40dB SAFE COORDINATED FUSING SERVICE AND SUPPORT VERIFIED SURGE CURRENT PROTECTION ONE TIME / MULTIPLE TIMES

Liebert TVSS Products

Interceptor II

LM Series

Accuvar

PowerSure

DRS-SPD

AccuGuide

Liebert PowerSure

Powersure - Low Exposure - LPL

Ideal for Distribution & Sub Dist Board Surge Rating Capacity: 25kA, 50kA, 100KA per phase Fault Current Rating: 22 kAIC MCOV: 320VAC Response Time: < 0.5 nanoseconds EMI/RFI Attenuation: 40dB Standard Indication: LED, form C contacts Certifications: UL 1449-3, CUL Standard enclosure: ABS Plastic Standard LEDS indication, form C contacts Coordinated Silver Link Fusing with individual MOV

Powersure - Medium Exposure - LPM

Ideal protection for Distribution Boards Surge Rating Capacity: 100kA & 160kA per phase Fault Current Rating: 65 kAIC MCOV: 320VAC Response Time: < 0.5 nanoseconds EMI/RFI Attenuation: 40dB All Mode Protection: (L-L, L-N, L-G, N-G) Certifications: UL 1449-3, CUL Standard Enclosure: NEMA 12 Standard indication: LEDS, form C contacts & Audible Alarm Coordinated Silver Link Fusing with individual MOV

Interceptor II- High Exposure

Ideal protection at Service Entrances (MDB) Surge Current Capacity: 160 kA to 1000 kA per phase Fault Current Rating: 200KAIC MCOV: 320VAC Response Time: < 0.5 nanoseconds EMI/RFI Attenuation: 60dB All Mode Protection: (L-L, L-N, L-G, N-G) Listed with UL 1449-3, UL 1283 Complete NEMA LS 1 testing Standard Enclosure: NEMA 4 Standard LEDS indication, form C contacts and Audible Alarm Coordinated Silver Link Fusing Optional: Rotary Disconnect, Surge Counters Built-In Testing- By pressing a push button to monitor each MOV/fuse link status

IEEE EMERALD BOOK

Section 9.11.4 Data (e.g.,control,data I/O cables,and other communication or signaling) that are metallic (not fiber optic) should also be equipped with suitable surge protector devices. Surge protectors should be placed on both ends of data cables for optimum effect.

TVSS Installation at Electrical Panels TVSS Installation at Electrical Panels (Standard Protection Solution) (Standard Protection Solution)
Main Dist. Board
TVSS 3-Phase 415 VAC

Distribution Board
TVSS 415VAC/ 230VAC 230VAC

Sub Dist. Board

TVSS

LM,250kA/Phase

Accuvar,160kA/Phase

LPL,100kA/Phase

Overview of Emerson Products for You

Inbound Power Utility AC TVSS DC Power System DC Power Interface DC Power Systems OEM Embedded

Comprehensive Racks Site Monitoring

AC Power Systems

Automatic Transfer Switch

ACTIVE FILTERS

TVSS

UPS

PPC / PDU

STS

RACKS

Generator

TVSS - Maintenance

Precision Air Conditioning Systems

Services

- Power Quality Audits

Uninterruptible Power Supply (UPS)

Micro UPS (0~3kVA) for Micro UPS (0~3kVA) for desktops, servers, telecom desktops, servers, telecom closets closets Small UPS (3~20kVA) with Small UPS (3~20kVA) with completely redundant system completely redundant system controls, power modules, controls, power modules, battery modules and monitoring battery modules and monitoring options options Medium UPS (30~100kVA) with Medium UPS (30~100kVA) with smaller footprint, higher smaller footprint, higher efficiency and superior efficiency and superior performance performance Large UPS (>100kVA) with Large UPS (>100kVA) with continuous availability continuous availability
Dual-UPS Systems in Parallel Dual-UPS Systems in Parallel
Medium UPS Large UPS

Micro UPS

Small UPS

Micro & Small UPS Product Basket

6KVA

10KVA/20KVA 1KVA to 6KVA 10 & 20 KVA

Range : 600VA to 20KVA

GXT MT + and Adapt Series

Product Range GXT MT + Series -1KVA / 2KVA / 3KVA Adapt Series 6 KVA / 10 KVA / 20 KVA True ONLINE double Conversion Technology. Option of Using as Rack mountable Cum Tower Mountable

Key Features
Online VFI technology with Sinewave Output. Power Factor Corrected Input >0.9 Cold Start on Batteries Internal Static and Mannual Bypass Handles all Potential Power Problems i.e Spikes, Transient, EMI/RFI, Harmonics etc Wide Input Voltage Window 119V to 280V up to 3KVA 176V to 276V for 6KVA Wide Input Frequency Range 40Hz to 70Hz ( Auto Sensing )

Other Features / Options

Remote monitoring through SNMP. Advanced Early Warning Shutdown through Multilink Software USB Port User configurable Settings ,Voltage & Frequency. Automatic Battery Test Feature Enable/Disable Flexibility of operation ( UPS or CVCF)

FEATURES OF S400D
Input Unity Power Factor Rectifier. IGBT Based Rectifier and Inverter. Input current distortion < 5%. Parallel Redundant UPS. Wide Input Voltage Variation of +15%, -25%. Wide Input Frequency Variation of +/-10%. Each UPS can support a Battery Backup of 1 Hours duration without the Need of Additional Charger. Black start facility at full load as standard.

FEATURES OF S400D
Battery test facility.

(Contd.)

Black start disable facility if battery in fully discharged condition. Inverter output short circuit protected. Rectifier output short circuit protected. Reverse Phase sequence operation. Auto retransfer facility. Adjustable synchronisation band from +/-1 Hz to +/- 3 Hz in the steps of 1Hz.

Liebert SX
Powering real time business

Salient features
-High efficiency up to 94% in dual conversion mode -up to 98% in DIM mode THDi<3% Clean grid I/p PF >.99

No De-ration through entire load PF range

Automatic power adjustment on operating temperature Maximum power availability kVA=kW Full galvanic isolation as built in option

Rating available(kVA) : 66,88,110,132,176,220

Full compatibility with all type of load

Full compatibility with all types of loads with PF up to 1 without de-rating Fully compliant with leading power factor loads UPS do not require de-rating for leading power factors and can be connected to any load within the nominal kVA and kW rating of the UPS regardless of power factor.

Enhanced power quality

Vector control technology
The performance of the converter is enhanced A quick and flexible processing of data in DSP Rapidly generating variable as a result This allows a real time control of the UPS electronics

Advantages
Improvement of short circuit behaviour, as individual phases can be controlled more quickly Synchronisation or phase angle precision between UPS output and bypass supply even in the case of a distorted mains voltage High flexibility in parallel operation

Cost Saving: Extended Battery LIFE

ABC : Battery Life Maximized up to 50%
1. 2. 3. 4. 5. Temperature compensated battery charger operation Low ripple current Time compensated end of discharge voltage Wide input voltage range Battery temperature monitoring

Modular parallel configuration

The parallel control is integrated in the renewed hardware architecture. No tests are required to convert a single unit into a parallel unit. A UPS can be paralleled within 10 minutes and only one communication cable is required.

Parallel ready UPS-Plug and Play solution

Up to 8 units in parallel Each UPS includes a bypass line

Full Galvanic isolation (optional)* (optional)*

Full Galvanic isolation (optional)* (optional)*

Flexible DC bus Voltage

Battery Compatibility

VRLA /Wet acid / Ni-cd

Flexib;ity in battery blocks

40 -50 12V monoblocks (240 cells to 300 cells )- 2V cells

Connectivity options

Overview of Emerson Products for You

Inbound Power Utility AC TVSS DC Power System DC Power Interface DC Power Systems OEM Embedded

Comprehensive Racks Site Monitoring

AC Power Systems

Automatic Transfer Switch

ACTIVE FILTERS

TVSS

UPS

PPC / PDU

STS

RACKS

Generator

TVSS - Maintenance

Precision Air Conditioning Systems

Services

- Power Quality Audits

What is High Performance Air-conditioning

HPAC systems are primarily designed for Cooling electronic / electrical equipment, rather than people. These pre-packaged systems offer excellent reliability. Typically have a high ratio of sensible-to-total cooling capacity and a high CFM/ton ratio.

Temperature and RH Requirements

50% 24oC 35% 21oC 65% 27oC 45% 22oC 50% 23oC 55% 24oC

Office

Technology room

Defining today's Technology Room

Not just merely Computer / Server Rooms Encompasses
Signalling Control Room Telicom Equipment Rooms Substation Control Rooms Server rooms / Data Centers

Application areas of Precision A.C.

Data Centre

Telecom Equipment room MRI CAT scan

Server Room Precision A.C VFD Room

Signaling & sub station Control Room Clean Room Laboratorie s

HPAC Vs. Comfort Split / Window Solution

Item Description Type of Mounting Type of Discharge Sensible Heat Ratio Air Quantity Duty Cycle HPAC Wall / Floor Room 0.9 - 1 600 to 650 Cfm/TR Designed for 24X7X365 Hrs. Operation Min.- 10 Years for 24Hrs. Operation Rigid (CRCA PowderCoated Riveted Design (Rugged Design) 1.05KW/TR Comfort Split/Window ACs Wall/Floor Room 0.6 065 300-375 Cfm/TR Designed for 8X7X365 Hrs. Operation Max. life- 3 Years for 24Hrs. Operation CRCA Powder-Coated Screwed Unit ( 2.5TR) & Plastic Body Type (1.5TR) 1.2KW/TR

Average Life Body Construction

Running Cost (at nominal capacity Conditions) Clubbing with Fire detection system Designed Ambient Temperature

Possible Up to 43 deg C

No Designed at 38 deg C but Decrease in cooling at 43degC

HPAC Vs. Comfort Split / Window Solution

Item Description Filtration Overload protection for individual components Indoor-Outdoor Copper Piping Piping Insulation Cabling work Capital Investment ( Capex) Running Cost (Opex) Indoor Unit Motor HPAC 80%-85% down to 20 Microns Yes Heavy Gauge Copper FR Rated FR LS high Low Direct Coupled with Blower & IP-44 Protection Comfort Split/Window ACs 70% down to 20 Microns No Soft Copper Piping Ordinary foam Normal Type Low Higher Ordinary motor

Summary & Conclusion:

- Technology Trend in Cooling - Technology Trend in Cooling

Solution for Modern Control Room

Industrial AC System

Technology

CW + PAHU CW + Dual Fluid

I/Split 2Tr, 3Tr, 4Tr

Chilled water & DX Plant

Comfort PAC Window / Split Unit
PAHU 5 TR to 40 TR

UCS 24x7 3.5Tr, 6.5Tr, 7.5Tr

PeX
5 TR to 30 TR

Time

Comfort

High Performance

Overview of Emerson Products for You

Inbound Power Utility AC TVSS DC Power System DC Power Interface DC Power Systems OEM Embedded

Comprehensive Racks Site Monitoring

AC Power Systems

Automatic Transfer Switch

ACTIVE FILTERS

TVSS

UPS

PPC / PDU

STS

RACKS

Generator

TVSS - Maintenance

Precision Air Conditioning Systems

Services

- Power Quality Audits

Comprehensive Site Monitoring

SiteScan Web Server 1
1

Ethernet LAN / WAN Ethernet LAN / WAN 3

SiteScan Web SiteScan Web Client Client

2 3 4 5 6

SiteScan Web Server A computer running SiteScan Web Server Software under Windows 2000, XP or other Site Java compliant OS. The SiteScan Web Server manages the database and servers web pages to the SiteScan Web Clients. SiteScan Web Client 4 Any PC on the network running Microsoft Internet Explorer 5.5 or higher. Site Gate Gateway/router module that interfaces the control module network to the BACnet/IP network. Site Link Interface Module for Liebert Equipment. Also provides Modbus or BACnet to BMS systems. Site I/O Interface Module for Dry Contact Closures or Analog Sensors Site TPI-M Interface Module for Modbus devices.

Gate

Site Link

Fire / Smoke

5 6

Site I/O

Temperature

Site TPI-M

Typical Remote Monitoring Screen

Overview of Emerson Products for You

Inbound Power Utility AC TVSS DC Power System DC Power Interface DC Power Systems OEM Embedded

Comprehensive Racks Site Monitoring

AC Power Systems

Automatic Transfer Switch

ACTIVE FILTERS

TVSS

UPS

PPC / PDU

STS

RACKS

Generator

TVSS - Maintenance

Precision Air Conditioning Systems

Services

- Power Quality Audits

Technology

Existing Phase Controlled Thyristor Based Conventional Technology

Latest High Frequency Switch Mode Technology

Technology
Battery Charger function

Technology
Ferroresonant Battery Charger

Technology
SCR Controlled Battery Charger

Technology
Typical Switchmode Power Supply

Technology
SMPS Battery Charger

Technology
Technology Comparison
COMPARISON CRITERIA FERRORESONANT SCR SWITCHMODE

Efficiency

Medium at full load Low at light load Very Slow Minimal Large / Heavy Very Audible Low

Medium

High

Response Control Size and Weight Noise Complexity

Medium Medium Large / Heavy Audible Medium

Very Fast High Small / Light Non Audible High

Efficiency > 90% Power Factor > 0.90 Low EMI

Features

DC ripple 0.5%, regulation 1.0% MTBF > 3,00,000 Hours Hot swappable Charging Modules Intelligent Battery Management Online Insulation Monitoring Remote Monitoring Parallallable for redundancy Smaller in size & weight

Advantages
Performance
Energy Efficient High Reliability

Reasons
Much better efficiency. Improved power factor. Paralleling feature of charging modules. Very good MTBF of Charging modules. Compatibility to IEC & UL standards. Intelligent battery management. Improved DC characteristics. Hot swappable design of charging module. Wide DC output voltage range of charging modules.

Increase in Battery Life Online Maintenance Suitable For All Type of Batteries

Advantages
Performance
Capacity Expansion Space Saving

Reasons
Modular Concept of Charging modules. Smaller in size & light in weight.

Suitable For Manned Remote monitoring of parameters through & Unmanned Stations RS485/ RS232 interface for the following. System status, performance & alarm functions. Status of individual battery cell voltage. Earth fault of individual feeders with fault indication. Individual feeder On / Off / Trip status.

Thyristor vs SMPS Technology

Parameter
Principle of operation

Thyristor
Phase Angle Control Of Mains Frequency 2% 2% 2% 800 m. sec 0.7 80% 70% 1,00,000 Hours ( 1 + 1 ) Off line Poor

SMPS
High Frequency Pulse Width Control 1.0% 1.0% 0.5% 1 m. sec 0.9 90% 80% 3,00,000 Hours ( n + 1 ) Modules On line Very Good

Voltage Stabilization Tolerance Current Stabilization Tolerance Ripple Coefficient Response Time Power Factor at 100% Load Efficiency at 100% Load Efficiency at 50% Load MTBF Standby Mode Remote Control & Monitoring

Comparison
Efficiency
10% more efficient at full load Much more efficient at 50% load ( normal working load ) Net saving in energy units 10% ( Minimum )
95
90 90 88 8685 84 8280 80 75 78 7670 74

Thyristor
Thyristor Switch Mode Switch Mode

Efficiency ( % )
Efficiency ( % )

Comparison
Power Factor
Huge improvement in AC input Power factor Current drawn from the AC Mains is much lesser Reduction in current ratings of AC input cables, circuit breakers, fuses etc.
1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Power Factor

Thyristor Switch Mode

Rectifier Operating Principle

3PH AC input Input EMI 3PH passive PFC AC/DC High frequency transformer Rectification and filtering DC output

DC/AC

Output EMI

Output volt., current, and tem p signal

PWM generator

AC input detection protection

Auxiliary power

DC/DC control and protection

RS485 PCU

Charging Module
Features :
Three phase three wire input. Wide input voltage range . Wide output voltage range. Efficiency up to 90% with low EMI. Hot swappable design. Active current sharing. EMC and Safety complies with IEC standard. Low output ripple, very good regulation. Increased battery life expectancy. Remote adjustment of parameters ensures suitability for unattended installations.
Standard Models 110V DC / 10A 110V DC / 20A 110V DC / 40A 220V DC / 05A 220V DC / 10A 220V DC / 20A

Rectifier Module : 24V/ 75A

Power Control Unit

Features ;
Remote monitoring. Control of system performance. Monitoring of system status. Visual / audio alarm for system failure. Event log. Can be used with both 110V & 220V Systems. Switching between float & boost charging. Current limiting charging. Temperature compensation.
RST button Alarm indicator Run indicator LCD

Function keys

Power Control Unit

Monitoring : The following parameters can be monitored on LCD display . AC Voltage Load Voltage Battery Voltage Battery Current Load Current Status : Display the status of the following. AC input Circuit breaker DC output circuit breaker Battery fuse Surge Protection Device fault

Power Control Unit

Alarms : The following alarms are provided. AC under / over voltage / fail DC under/ over voltage Battery Cell under / over voltage Battery bank temperature

Input Circuit breaker trip Output Circuit breaker trip Battery fuse fail Surge protection device fault abnormal Rectifier module fault Communication interruption

System insulation fail

Host Communication : Communicate with the host in RS232 mode.

Insulation Monitor
Features ;
Monitoring of * On line insulation between DC bus & earth. * 2 independent buses simultaneously. * Maximum 768 nos. of subsidiary branches. Suitable for * Both 110V & 220V DC systems. * Variable alarm settings to adopt to different climates. EMC and safety meets relevant IEC standards.

Battery Detector
Features :
Monitoring of * On line individual battery cell voltage * Input Voltage range : 80 320V DC * Maximum 24 nos. of battery cell voltages/ detector * battery cell voltage range : 0.1V 16.5V Isolated voltage measurement ensures stable & safe operation. Capable for variable settings to adapt to batteries of different makes..

Block Schematic Diagram

Charging Module (1) Voltage Regulator Control Bus

+ ve Outputs

AC Input - A

Switching Bus AC Distribution Unit AC Input - B Charging Module ( N+1 ) Battery Monitor Battery Bank

+ ve
Outputs

- ve
Output

Distribution Monitoring Unit

Power Control Unit

Insulation Monitor Remote Monitoring

Indicates DC Current path incase of AC Input failure

DC Power System
AC Input
Charging Modules DC Distribution

DC Output

Insulation Monitor

Battery Bank

DC Output : 110.00 Volts

Power Control Unit (Monitoring Module) Battery Detector

Monitoring Center

DC Power Systems 220V/ 450A

Wall Mounted System

Installation hole (four) Cable entry hole

Power indicator Alarm indicator PCU

Voltage regulator

Rectifier (two)

Bypass switch of voltage regulator

Cable entry hole

EDCF-1 Sub rack System

Applications
Energy & Power : Generation, Transmission & Distribution Petrochemicals, Oil & Gas : On shore, Off Shore Pipelines Transportation : Railways, Airports, Shipping Instrumentation & Process Control : Chemicals, Steel, Cement, Paper Other Industrial Facilities of Process Plants

Customer List
Adani Power- 220V/ 450A Numalighar Refinery Ltd. : 110V/ 400A Nirma - Ahmedabad : 110V/ 80A Reliance, Hazira - 220V/ 100A Jupiter - Jamshedpur : 110V/ 40A NTPC - Barh : 24V/ 400A / 600A / 900A Tisco - Jamshedpur: 110V/ 60A Essar Power Ltd - Hazira : 24V/ 600A Reliance Energy : 48V/ 35A Rainbow Papers Ltd Ahmedabad : 220V/ 30A L&T : 110V/ 20A Ultratech Cement Ltd : 110V/ 40A DMRC : 110V/ 30A

Introduction to Liebert AF3

True Active Harmonic Solution

Why Power Quality Is Important?

Increasingly Sensitive Loads Increasing use of power electronics in equipments Increasing emphasis on power system efficiency and maximum utilisation

Types of Power Quality Problem

Equipment demands this BUT gets this..

Sag Spike Surge/Swell Power Fails

Transients

Harmonic Distortion

Noise

Frequency Change

Most commonly detected problem

Harmonics
What are harmonics? - Voltage or current waveform that are not at the desired 50 or 60 Hz fundamental
frequency, but at some multiple frequency.

Harmonics Originators :
Nonlinear Load SMPS, DC power supply/chargers Uninterruptible Power System (UPS) Frequency converters AD/DC variable speed driver (VFD, ASD) Fluorescent lamps Welding machines Computers and peripherals

Effect Of Harmonics
Overheating of Generator, motor, transformer. Overvoltage conditions on supply system. Increased transformer losses (need to over-size) Nuisance tripping of circuit breakers Improper operation of microprocessor-based equipment Overheating and possible resonance with capacitors Cause fire in wiring & other distribution system equipment Neutral burnout & the list can go on & on.

More than half of the total harmonics distortion is caused by Third harmonics .

3rd Harmonics
3rd harmonics is also called triple-n harmonics which has 150Hz frequency ( 3 * fundamental frequency i.e 50 Hz)

Effects
Third (triple-n) harmonics in the phase conductors add in the neutral - Neutral current can be up to 172% of phase currents Third harmonics circulate in the delta winding, causing overheating of the Transformer Neutral conductors must be oversized Eddy current losses cause excessive heating in the transformer: De-rating required Breakers Must be oversized Standard transformers DO NOT cancel harmonics

Harmonic Control Techniques

Survive
- De-rate Up-stream equipments

Isolate
- Isolated the harmonic rich load - Use of Line Reactors or Isolation transformers

Divert - Use tuned filters to reduce selected harmonics

Cancel
- Use phase shifting techniques to cancel load generated harmonics Neutralize
- Active Harmonic Filter

Harmonics one stop solution : Harmonics Liebert AF3

What is Liebert AF3? It is an active harmonic filter which neutralize the effects of harmonics & correct the power factor at the chosen level Functions: Harmonic Compensation Reactive Compensation Load balancing Selectivity

Ratings Available - 30,60,100,150,300 Amps

Modus Operandi
It is based on source current harmonic sensing. Source current is fed to high speed AD Converter of DSP. Source current harmonics are extracted by DSP. These harmonics are injected to the load by filter. This in turn takes only fundamental harmonic current from the mains.

Improves
-Reliability of the electrical system -Reduces cable -Transformer losses..

Single Line Diagram for AF3

Liebert AF3 latest technology to eliminate harmonics injected into the mains supply by non-linear loads. Cancel the loads harmonic current and then obtain a sinusoidal current in the utility.

Product Features
Synchronous Rotating Reference Frame principle 32 bit, DSP control

PF compensation, leading as well as lagging

Load Balancing Employees high speed IGBTs in power circuit Internal CAN Communication Closed loop active filter with source current sensing

Continued ..

Product Features
Required PF can be set from 0.7 to unity Selection between PF and harmonic compensation Remote monitoring and diagnosis Automatic current limit modification with respect to ambient temperature Alarm log with date and time stamp for fault diagnosis.

Close Loop Control

Close Loop Control: CT installed at Source side Close Loop Control is recommended.

External CT xxxx/1

Close Loop Control

Close Loop Control

Close Loop Control
CTA Phase A
X1 X2

Phase A

POWER Phase B SOURCE

CTB Phase B LOAD

X1 X2

CTC Phase C
X1 X2

Phase C

Liebert AF3

Enersine
X2 X1 CTA CTB X2 X1 CTC X2 X1

Control Module External Terminal

Control & Power Module Input Terminal

3CTs Wiring Schematic Diagram at Source Side for 3 phase 4 wires / 3 wires

Case Study : 120 kVA UPS with AF3 150 A

A. Without Active Filter
Load Characteristics :
Input Current THDV PF Voltage THDI Power 164 A 4.80% 0.87 217 V 27.40% 93 KW

Continued..
B. With AF3 (Only Harmonic Correction selected)
Load Characteristics :
Input Current THDV PF AF3 Current Voltage THDI Power 146 A 3.70% 0.92 48 A 221 V 4.00% 93 KW

Continued..
C. With AF3 (Power factor + Harmonic Correction)
Load Characteristics :
Input Current THDV PF AF Bridge Voltage THDI Power 135 A 2.20% 1 95 A 223 V 3.90% 93 KW

Application Area
1. At the Input side of Rectifier, AC Drive, UPS

Harmonic & PF compensation

Continued 2..
2.PF Compensation

Continued 3..
3.At the source input.

1 AF3 at the Input of multiple UPS system

Liebert AF3 : Sizing calculation

For sizing AF3 ,following data must be available; Present load current Measured value of THDi Power consumed Input PF measured Phase to Phase Voltage.

Intuitive HMI
Following parameters are displayed locally as well as remotely ;
Front LCD Display on Liebert AF3

1. Status 2. ID 3. Input Voltage 4. Input Voltage Waveform 5. Input Voltage FFT 6. Input Current 7. Input current Waveform 8. Input current FFT 9. Input Power (KW) 10. Input Power (KVA)

11. No. of failures 12. Total Filter ON Time 13. Alarm log 14. Power Factor 15. DC bus Voltage 16. Filter Load % 17. Mains Frequency 18. Heat Sink Temperature 19. Date & Time

HMI Characteristics
OLED based graphic display showing :
Harmonic spectrum upto 64 th harmonic of load & line current. True measurement of Input/output voltage ,current,Kva,kw,pf. Waveform-Showing real time display visual of input current, load current &Input voltage. Harmonics & pf configuration.

Remote monitoring & Diagnosis.

All front display parameters including waveform can be monitored through PC. Supports MODBUS protocol. Potential free contacts for monitoring the status of filter. Inbuilt SNMP & HTTP support*

*optional

Communication
Communication Application
Remote Monitoring Center Ethernet RS-485/RS-422 Local Control Center

RS-232 USB
Monitoring at site

Service at site

Connectivity Diagram

Specification

We Welcome Your Queries & Views ..

Colossal Thanks for your Valuable Time