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Index
U-TRONIC
Medium and large-sized NC heads for facing,
boring, threading and radiusing
GENERAL FEATURES
p. 160
p. 162-165
ELECTRIC COMPONENTS
p. 166-167
ASSEMBLY/GENERALITIES
p. 168
p. 169
FLANGE-CONSTRUCTION EXAMPLE
p. 170
p. 171
TOOLHOLDERS
p. 172-175
TECHNICAL DATA
p. 176-177
General features
U TRONIC
U-TRONIC
T M
W
T M
AXES
X
Y
Z
W
U
M= motor
T= transducer
160
INTERFACE
CNC
COMPONENTS
1. Stationary body
2. Rotating body
3. Tool slide
4. Gears
5. Bearings
6. Coolant way
7. Servomotor
8. Rotary transducer
9. Limit switches
10. Connectors
11. Interchangeable arbor
12. Flange
IMPORTANT NOTE
The kinematic system of the
U-TRONIC is made up of a
kinematic chain complete
with differential or
epicycloidal unit where:
- U-TRONIC 180 and
200 BH one motor
revolution=0.125 mm radial
shift of the slide. One
revolution of the transducer =
0.25 mm radial shift of the
slide.
- U-TRONIC 325, 400, 500 and
630 one motor revolution=0.1
mm radial shift of the slide.
One revolution of the
transducer = 2 mm radial
shift of the slide.
- U-TRONIC 800, 1000 one
motor revolution=0.4 mm
radial shift of the slide. One
revolution of the transducer =
2 mm radial shift of the slide.
Between the transducer and
the toolholder slide there is a
max radial reversal play in the
kinematic chain of
approximately 0.05 mm, thus
in order to be precise
positioning must take place in
a single direction, and be
included during programming.
For safety reasons, install
a microswitch on the machine
that signals when the
U-TRONIC is mounted and
limits spindle rotation as
follows:
UT 180 BH max. RPM 1000
UT 200 BH max. RPM 800:
per stroke +- 25 mm
RPM 600:
per stroke from 25 to 37.5 mm
UT 3-325 S max. RPM 500
UT 5-400 S max. RPM 400
UT 5-500 S max. RPM 315
UT 5-630 S max. RPM 250
UT 8-800 S max. RPM 200
UT 8-1000 S max. RPM 160
10
11
12
4 5 2
10
12
1 5 2 3
161
U-TRONIC
Sizes
U-TRONIC 180 BH
10
177
255
62
M12 prof.fil.20
25
C
33
28
11.5
125
25
C
15
190
E1
il.1
f.f
o
pr
25
0
223
50
25
220
0.01
81
-0.005
50 -0.008
160 H6
63
21.5
184
45
25 -0.005
324
80
+0.02
140
45
12 +0.04 prof.2
29.5
+0.02
E2
12 +0.04
44
+0.02
12 +0.04
30 0.01
30 0.01
U-TRONIC 200 BH
177
+0.02
220
275
200
37.5
C
15
75
E2
44
29.5
25
0.01
+0.02
+0.02
12 +0.04
12 +0.04
60 0.01 60 0.01
A = Coolant outlet
C = Radial trasverse
D = Coolant way
E1 = Electric connectors
Encoder-Limit stop
E2= Electric connectors
Servomotor
l.1
f.fi
ro
6p
160 H6
-0.005
50 -0.008
63
80
21.5
45
184
25 -0.005
324
45
162
11.5
140
190
E1
28
M12 prof.fil.20
37.5
C
33
25
62
12 +0.04 prof.2
255
81
10
Sizes
DANDREA
U-TRONIC 3/325 S
18
13
16
252
235
40
M10x1
F 8.5
70 H7
140
196.869
325
120
180
155
125
27
120
98
98
38 38
22
22
''
77'30
M16x1.5
98
98
38 38
G 25
17
132
9.5
25.5
78
+0.1
0
10
pro
f.fi
130
22.2
l.1
130
M8
1
12 H8
15
15
44
325
H gr.6
100
C
E2
E1
4
20
9
9.5
208
25.5
19
136
+0.1
0
12
46
M20x1.5
0p
M1
77'3
M10x1
rof
.fil
.16
G 57.5
25
274.5
95.5
U-TRONIC 5/400 S
13
299.5
500
285.775
210
242
230
200
160
146
131 H7
146
400
210
190.5
105
60
105
105
60
45
210
25 H7 prof.9
0''
40
163
0p
rof
60
110
110
.fil
.16
F 8.5
20
E1
A = Coolant outlet
B = Presetting block
C = Radial trasverse
D = Coolant way
E1 = Electric connectors
Encoder-Limit stop
H gr.8
125
C
4.5
20
400
50.7
181.86
12 H8
181.86
82
60
0
25.4 -0.1
M1
E2
U-TRONIC
Sizes
20
208
+0.1
0
M10x1
25 H7 prof.9
M1
0p
0
-0.1
16
500
242
.fil.
82
25.4
60
110
181.86
rof
285.775
210
146
40
131 H7
146
230
200
160
105
105
60
45
210
0''
0
M1
20
20
F 8.5
500
50.7
160
C
12 H8
60
110
181.86
77'3
M20x1.5
50
210
190.5
105
60
25
136
9.5
5
103.5
25.5
19
12
303.5
278.5
0p
rof
.fil
.16
G 57.5
U-TRONIC 5/500 S
13
E1
E2
4.5
20
U-TRONIC 5/630 S
13
303.5
278.5
103.5
fil.1
208
M10x1
M1
210
rof
.fil
.16
82
F 8.5
242
20
1
D
E1
E2
20
630
50.7
4.5
E1 = Electric connectors
Encoder-Limit stop
E2= Electric connectors
Servomotor
285.775
0
25.4 -0.1
60
110
181.86
0p
12 H8
60
110
181.86
= Coolant outlet
= Presetting block
= Radial trasverse
= Coolant way
210
146
40
131 H7
146
230
200
160
210
190.5
105
60
105
45
105
60
M1
A
B
C
D
30''
164
77'
25 H7 prof.9
0p
rof.
50
136
9.5
5
M20x1.5
G 57.5
25
25.5
500
+0.1
0
19
12
200
C
Sizes
DANDREA
26
U-TRONIC 8/800 S
10
22
430
395
14
365.5
35
43
232
45
M1
55 55
M24 prof.fil.40
153
0
il.4
f.f
.20
o
pr
24
M
fil
rof.
0p
21
90
l.2
f.fi
ro
2p
800
500 H4
320
205 H7
382
250
310
250
100 100
M14x1.5
250
300
15
100
247.5
350
10
80 80
55 55
95
prof.8
100
247.5
350
2 5 H7
50
E2
100 100
M1
25
50
800
175
247.5
D 10
247.5
280
C
F 8.5
32.2 H8
350
14 H9
350
17
U-TRONIC 8/1000 S
26
10
435
M1
rof.
0p
365.5
400
22
14
800
45
35
223
43
M24 prof.fil.40
158
95
21
fil.2
55 55
25 H7
0
il.4
f.f
2
M1
pr
o
24
f.fi
382
500 H4
320
205 H7
250
25
E2
950
l.2
50
pro
100 100
175
F 8.5
A = Coolant outlet
B = Presetting block
C = Radial trasverse
D = Coolant way
E2= Electric connectors
Servomotor
350
C
350
17
32.2 H8
350
D 10
247.5
14 H9
247.5
165
M14x1.5
50
00
250
320
260
100 100
247.5
350
300
55
10
80 80
55
95
15
100 100
247.5
350
prof.8
U-TRONIC
Electric components
BURNDY CONNECTOR
UTG6 16-19 SN
SIEMENS CONNECTOR
BURNDY CONNECTOR
6FX2003-OCE12
6FX2003-OCE17
UTG0 16-19 PH
(DIGITAL)
E
F
D
R
G
H
J
A
C
B
T
S
M
L
P
K
N
V
U
LIMIT SWITCH
KW4203K6U375
SIEMENS CONNECTOR
6FX2003-OCE10
BURNDY CONNECTOR
UTG0 14-12 PH
BURNDY CONNECTOR
+
A _
+
B _
C
1
1
1
3
2
3
2
3
2
3
2
UTG6 14-12 SN
Ua2
+5V
Ua0
Ua0
Ua1
Ua1
_
Ua2
screen
V
+5V
V
ENCODER (E)
1FT5046-1AK71
LIMIT SWITCH
KW4203K6U375
PINK
BLUE
RED
BLACK
BROWN
GREEN
YELLOW
GRAY
WHITE-BROWN
0.5 mm2 WHITE
0.5 mm2 BROWN
WHITE
A
B
C
D
E
F
G
H
J
K
L
M
BURNDY CONNECTOR
UTG6 16-19 SN
COD. 30.141.1.02.1619
BURNDY CONNECTOR
UTG0 16-19 PH
COD. 30.141.1.03.1619
BURNDY CONNECTOR
UTG6 14-12 SN
COD. 30.141.1.02.1412
BURNDY CONNECTOR
UTG0 14-12 PH
COD. 30.141.1.03.1412
ENCODER (E)
U-TRONIC 3/325 S
E
F
D
R
G
H
J
A
C
B
T
S
M
L
P
K
N
V
U
BURNDY CONNECTOR
UTG0 14-12 PH
LIMIT SWITCH
KW4203K6U1500
BURNDY CONNECTOR
UTG6 14-12 SN
BURNDY CONNECTOR
UTG6 16-19 SN
SIEMENS CONNECTOR
6FX2003-OCE10
SIEMENS CONNECTOR
6FX2003-OCE12
6FX2003-OCE17
(DIGITAL)
BURNDY CONNECTOR
+
A_
+
B _
C
1
1
1
3
2
3
2
3
2
3
2
3
2
UTG0 16-19 PH
166
Ua2
+5V
Ua0
Ua0
Ua1
Ua1
PINK
BLUE
RED
BLACK
BROWN
GREEN
YELLOW
Ua2 GRAY
screen WHITE-BROWN
0.5 mm2 WHITE
1FT5034-1AK71
ENCODER (E)
A
B
C
D
E
F
G
H
J
K
L
M
BURNDY CONNECTOR
UTG6 16-19 SN
COD. 30.141.1.02.1619
BURNDY CONNECTOR
UTG0 16-19 PH
COD. 30.141.1.03.1619
BURNDY CONNECTOR
UTG6 14-12 SN
COD. 30.141.1.02.1412
BURNDY CONNECTOR
UTG0 14-12 PH
COD. 30.141.1.03.1412
LIMIT SWITCH
KW4203K6U1500
A= END OF STROKE
B= EMERGENCY
C= RESET
ENCODER (E)
ROD 426-E/500 pulse/rev
Electric components
DANDREA
1FT5046-1AK71
LIMIT SWITCH
KW4203K6U1500
+
A_
+
B_
C
3
2
3
2
3
2
1
1
3
2
3
2
Ua2
+5V
Ua0
Ua0
Ua1
Ua1
Ua2
screen
PINK
BLUE
RED
BLACK
BROWN
GREEN
YELLOW
GRAY
WHITE-BROWN
2
0.5 mm WHITE
2
+5V 0.5 mm BROWN
WHITE
LIMIT SWITCH
KW4203K6U1500
ENCODER (E)
ROD 426-E/500 pulse/rev
BURNDY CONNECTOR
UTG0 16-19 PH
BURNDY CONNECTOR
SIEMENS CONNECTOR
UTG0 14-12 PH
6FX2003-OCE12
BURNDY CONNECTOR
6FX2003-0CE17 (DIGITAL)
UTG6 16-19 SN
E
F
D
R
G
H
J
A
C
B
T
S
M
L
P
K
N
V
U
A
B
C
D
E
F
G
H
J
K
L
M
BURNDY CONNECTOR
UTG6 16-19 SN
COD. 30.141.1.02.1619
BURNDY CONNECTOR
UTG0 16-19 PH
COD. 30.141.1.03.1619
BURNDY CONNECTOR
UTG6 14-12 SN
COD. 30.141.1.02.1412
BURNDY CONNECTOR
UTG0 14-12 PH
COD. 30.141.1.03.1412
ENCODER (E)
BURNDY CONNECTOR
SIEMENS CONNECTOR
UTG6 14-12 SN
6FX2003-OCA10
SIEMENS CONNECTOR
1FT5 074-1AF71
6FX2003-OCA10
6FX2003-OCB10
(DIGITAL)
LIMIT SWITCH
KW4203K6U1500
SIEMENS CONNECTOR
6FX2003-OCA12
6FX2003-OCE17
(DIGITAL)
+
A_
+
B _
C
1
1
1
3
2
3
2
3
2
3
2
3
2
0.3 m
E
F
D
R
G
H
J
A
C
B
T
S
M
L
P
K
N
V
U
CABLES LENGTH = 1 m.
A
B
C
D
E
F
G
H
J
K
L
M
167
1m
Ua2 PINK
+5V BLUE
Ua0 RED
Ua0 BLACK
Ua1 BROWN
Ua1 GREEN
YELLOW
Ua2 GRAY
screen WHITE-BROWN
0.5 mm2 WHITE
2
+5V 0.5 mm BROWN
WHITE
-
LIMIT SWITCH
KW4203K6U1500
ENCODER (E)
ROD 426-E/500 pulse/rev
A= END OF STROKE
B= EMERGENCY
C= RESET
ENCODER (E)
ROD 426-E/500 pulse/rev
U-TRONIC
Assembly/Generalities
U-TRONIC BH
U-TRONIC S
CAMLOCK
168
D
0.8
0.8
0.01
0.8
0.8
0.005 A
of 0.005 mm.
- Mount the U-TRONIC with
the taper and the flange on
the machine spindle and
tighten the screws.
On machines with axial
spindle stroke (boring
machines)
- Make the flange with
support surfaces parallel
in 0.01 mm tolerance.
- Mount the U-TRONIC with
the taper and the flange
on the machine spindle.
- Retract the spindle until
the flange rests lightly
against the front surface
of the boring machine head.
- Block the axial stroke of the
boring machine spindle.
- Tighten the flange screws.
169
U-TRONIC
U-TRONIC 325 S
98 0.05
0.01
10.054.1.1.0010.0
15
.9
.1
98 0.05
0.01
77
'30
"
165
5.3
CAMLOCK KIT
G n4 23
+0.05
0
20.010.0.15.0817
10.055.1.060.023
0.8
57
M8
13.5
0.8
325
98 0.05
635'1
6"
98 0.05
45
+0.015
196.869 0
0.8
.8
27
2
+0.04
25.6 +0.08
14
23.8
0.8
39.42.001.325.00
consisting of:
n4 camlock cams
n4 pins for cams
n4 springs for cams
n1 key
n1 M10 eyebolt
46 min.
10.160.1.02.06.00
E
0.01
10.150.07.01200
U-TRONIC 5-... S
C
181.86 0.05
181.86 0.05
0.01
10.054.1.1.0016.0
0.01
0.8
45
'30"
+0.02
0
77
250
500
5.3
H n6 26
+0.05
0
18.25 0.1
39.42.001.500.00
consisting of:
n6 camlock cams
n6 pins for cams
n6 springs for cams
n1 key
n2 M16 eyebolt
10.055.1.060.023
20.010.0.15.0818
+0.04
28.5 +0.08
0.8
27
53 min.
0.8
76
M8
13.5
CAMLOCK KIT
285.775
"
170
9'8
105 0.05
36
105 0.05
15
210 0.05
15
210 0.05
0.8
15
E
10.160.1.02.08.00
0.01
10.150.07.01400
E = Size to control
depending on the
spindle protrusion
F = Control wrench
U-TRONIC 180-200 BH
U-TRONIC 325 S
D mm
D mm
140
225
60
310
180
450
UT 200/BH
260
360
1,4 mm2
485
650
100
0,8 mm2
50
TOOL LENGTH mm
TOOL LENGTH mm
2 mm2
325
UT 325 S
UT 180/BH
0
165
100
150
200
5 mm2
200
4 mm2
300
3 mm2
250
400
500
U-TRONIC 400-500-630 S
U-TRONIC 800-1000 S
D mm
320
630
D mm
940
1250
200
400
600
800
UT 5-630 S
0
250
500
750
1000
160
320
UT 5-500 S
0
200
400
600
480
640
800
960
800
UT 5-400 S
200
0
100
TOOL LENGTH mm
9 mm2
200
6 mm2
300
TOOL LENGTH mm
300
400
14 mm2
10 mm2
500
600
7 mm2
400
4 mm2
500
700
800
600
angle = 75 (average
Ks = 2000N/mm2)
cutting speed = 120 m/min.
Optimal value and working
time will be determined
by tests.
5 mm2
171
U-TRONIC
Toolholders
P111
T 214 R
T 214 L
ARBOR
P101
U-TRONIC
FLANGE
P100
K03
consisting of:
P 100
P 101
P 110
P 111
T 214 L
T 214 R
REF.
K03 UT 180/BH
K03 UT 200/BH
CODE
50 04 182 03 000
50 04 182 03 000
ARBORS
172
REF.
UT 180/BH
UT 200/BH
P100
P101
H
UT 180 - 200/BH
REF.
CODE
P 100
P 101
43 15 60 40 100 0
43 15 60 40 160 0
40
100
160
P110
P111
L
UT 180 - 200/BH
T 214 L
REF.
CODE
P 110
P 111
43 35 60 40 120 0
43 35 60 40 180 0
35
120
180
T 214L
T 214R
T 214 R
D
95
UT 180 - 200/BH
REF.
CODE
T 214 L
T 214 R
46 02 040 12 9 10
46 02 040 12 9 20
40
40
28
173
CCMT 1204..
49 40 1 0005009
10 150 09 0250 0
U-TRONIC
Toolholders
B50
B 15
25x25
TU 80/95.25
16CA ISO5611
B 01
PC 11.50
MR
TP 80/90.50
FLANGE
U-TRONIC
PC 12.50
B 02
K03
174
consisting of:
B01
B02
B15
MR
TU
REF.
UT3/325S
UT5/400S
UT5/500S
UT5/630S
UT8/800S
UT8/1000S
50 17 0325 9 3 00
50 17 0500 9 3 00
50 17 0800 9 3 00
REF.
B50
UT5/400S
UT5/500S
UT5/630S
UT8/800S
UT8/1000S
Toolholders
DANDREA
d2
d1 H7
B01/B02
UT5/400S
UT5/500S
UT5/630S
UT8/800S
UT8/1000S
L1
L
d2
d1 H7
B15
H1
L1
A
MR
L
MHD' 80
L2
d2
-0.01
d1 -0.03
L1
95
25
MHD' 80
TU
65
25
90
85
TP
MHD' 80
d2
40
PC
50
16CA
55
20
50
16
CODE
d1
d2
44 3 0 050 0115 0
44 3 0 050 0275 0
150
150
50
50
80
80
135 100
135 260
23
23
5.5
8.5
B01 UT 5
44 3 0 063 0155 0
200
63
30
11
B02 UT 5
44 3 0 063 0365 0
200
63
30
19
B01 UT 8
B02 UT 8
44 3 0 080 0230 0
44 3 0 080 0720 0
250
250
80
80
30
30
25
60
REF.
CODE
d1
d2
44 5 0 050 0190 0
150
50
80
44 5 0 063 0250 0
200
44 5 0 080 0300 1
250
UT3/325S B15 UT 3
UT5/400S
UT5/500S B15 UT 5
UT5/630S
UT8/800S
B15 UT 8
UT8/1000S
UT3/325S
REF.
B01 UT 3
B02 UT 3
59
REF.
CODE
REF.
UT3/325S
UT5/400S
UT5/500S
UT5/630S
UT8/800S
UT8/1000S
TU 80/95.25
REF.
UT3/325S
UT5/400S
UT5/500S
UT5/630S
UT8/800S
UT8/1000S
L1 kg
H1
L1 kg
190 135
60
23
3.7
63
70
30
7.5
80
85
30
30
d1
d2
L1
L2
kg
50
80
95
50
45
1.6
63
98
105
60
45
80
130
125
78
45
CODE
kg
46 05 080 25 0 01
CODE
d2
kg
175
TP 80/90.50
46 04 080 50 0 01
90
2.3
TP 80/125.50
46 04 080 50 0 02
125
3.2
kg
REF.
UT3/325S
UT5/400S
UT5/500S
UT5/630S
UT8/800S
UT8/1000S
CODE
PC 11.50
43 30 50 16 095 0
95
1.3
PC 12.50
43 30 50 16 135 0
135
PC 13.50
43 30 50 16 200 0
200
3.2
PC 14.50
43 30 50 16 300 0
300
Technical data
H
P1
P100
P111
C/2 C/2
M max.
F max.
E max.
P110
N max.
325 325
12.8"12.8"
D D
C/2 C/2
255
10"
255
10"
P2
P101
U-TRONIC
P2
TECHNICAL DATA
UT 180 BH
UT 200 BH
UT 325 S
mm
inch
50
1.97
75
2.95
100
3.94
Feed
mm/min.
inch/min.
1500
.0419.7
1500
.0419.7
1400
.0415.75
Rapid trasverse
mm/min.
inch/min.
500
19.7
500
19.7
400
15.75
350
Maximum rotation
Torque
Radial force
176
N max.
F max.
Radial trasverse C
M max.
P1
-1
min
RPM
da Nm
lb ft.
100
1000
740
100
800
740
500
2590
da N
pound
250
562.5
250
562.5
300
675
Weight
Kg
pound
32
70.4
40
88
110
242
mm
inch
325
12.8
mm
inch
180
7.090
200
7.87
325
12.8
mm
inch
235
9.25
mm
inch
125
4.92
ExP
mm
inch
240 x 75
9.45x 3
350 x 75
13.78x 3
FxP
mm
inch
360 x 75
14.17x 3
450 x 75
17.7x 3
650 x 140
25.5x 10.5
M x P2
mm
inch
125 x 200
4.92x 7.87
180 x 200
7x 7.87
360 x 400
13.9x 15.75
N x P1
mm
inch
165 x 140
6.5x 5.5
250 x 140
9.84x 5.5
560 x 240
20x 9.45
Repeatibility accuracy
mm
inch
0.003
.00012
0.003
.00012
0.003
.00012
H7
H7
H7
H7
H7
H7
Facing accuracy
mm
inch
0.010
.0004
0.010
.0004
0.010
.0004
mm2
inch2
.0031
2.5
.0039
.0078
Ra
in
1.6
63
1.6
63
1.6
63
Boring accuracy
Roughness
Technical data
DANDREA
UT 5 400 S
UT 5 500 S
UT 5 630 S
UT 8 800 S
UT 8 1000 S
125
4.92
160
6.3
200
7.87
280
11.03
350
13.78
1400
.0415.75
1400
.0415.75
1400
.0415.75
1500
.0419.7
1500
.0419.7
400
15.75
400
15.75
400
15.75
500
19.7
500
19.7
800
5920
800
5920
800
5920
1000
7400
1000
500
1125
500
1125
500
1125
1000
2250
1000
2250
200
440
230
506
350
770
1200
2700
1500
3375
500
19.7
500
19.7
500
19.7
800
31.5
800
31.5
400
315
250
200
160
7400
400
15.75
500
19.7
630
24.8
800
31.5
1000
39.37
274.5
10.8
278.5
10.96
278.5
10.96
395
15.55
400
15.75
160
6.3
160
6.3
160
6.3
200
7.87
200
7.87
800 x 150
31.5x 6
1000 x 150
39.5x 6
1250 x 150
49x 6
1600 x 160
63x 6.3
2000 x 160
79x 6.3
450 x 540
17.7x 21.26
560 x 540
22x 21.26
700 x 540
27.6x 21.26
850 x 860
33.5x 33.8
1050 x 860
41.5x 33.8
680 x 295
26.8x 11.6
850 x 295
33.5x 11.6
1050 x 295
41.4x 11.6
1250 x 370\
49.2x 14.5
1600 x 370
63x 14.5
0.003
.00012
0.003
.00012
0.003
.00012
0.005
.0002
0.005
.0002
H7
H7
H7
H7
H7
H7
H7
H7
H7
H7
0.01
.0004
0.015
.0006
0.015
.0006
0.020
.0008
0.020
.0008
.014
.014
.014
14
.0217
14
.0217
1.6
63
1.6
63
1.6
63
1.6
63
1.6
63
177