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Cable Measurement for
www.cable-measurement.de
cable wall thickness, diameter, Made in Germany

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PageNo. 1 of 30 Issuedon
06.7.2010
Spec.No.ELRS/SPEC/ELC/0019,
REV-1

GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
INDIANRAILWAYSTECHNICALSPECIFICATION
FOR
THINWALLEDFLEXIBLEELASTOMERICCABLES
WITHCOPPERCONDUCTORS
FOR
WORKINGVOLTAGES
(i)UPTO750VOLTS(FORAC/DCEMU,BGACEMU&
MEMU/COACHINGSTOCK)
(ii) UPTO750V& ABOVE750VOLTS UPTO1.8
KV/3KV(FOR
TAPCHANGERELECTRICLOCOMOTIVESAND
AC/DCEMU,BGACEMU&MEMU/COACHINGSTOCK)
Specification No.ELRS/SPEC/ELC/0019,(REV-1)
IssueDate/Year July/2010
Approvedby Signature
Sr.EDSE
2/27/13 0019
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Preparedby Checkedby
ELECTRICALDIRECTORATE
RESEARCH,DESIGNS & STANDARD ORGANISATION
MANAK NAGAR, LUCKNOW226011
SE/Inspection EDSE
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PageNo. 2 of 30 Issuedon
06.7.2010
Spec.No.ELRS/SPEC/ELC/0019,
REV-1
StatusofRevision
S.N. DateofRevision Page No. Revision ReasonsforRevision
1. - Amendments
madein
relevant
pagesand
thesameare
renumbered
1 1.Incorporationofprovisions
containedintheguidelines&
approvalofRailwayBoard
circulatedvidetheirlettersdt
20.03.09&27.04.10
2.InclusionofallAmendments
ofRev0ofspecinthemain
textofRev1
2.
3.
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PageNo. 3 of 30 Issuedon
06.7.2010
Spec.No.ELRS/SPEC/ELC/0019,
REV-1
TECHNICAL SPECIFICATION FOR ELECTRON BEAM IRRADIATED/
CHEMICALLY CURED CROSS LINKED THIN WALLED FLEXIBLE
ELASTOMERIC CABLES WITH COPPER CONDUCTORS FOR TAP CHANGER
ELECTRICLOCOMOTIVES(WITHDCTM)ANDCOACHING/AC/DCEMU,BGAC
EMU&MEMUSTOCK
(FORWORKINGVOLTAGEUPTO750VOLTSANDABOVE750VOLTSUPTO1.8KV/3.0KV)
1.0 SCOPE:
1.1 Specification No.ELRS/SPEC/ELC/004 of June 1999 for thin walled cables for Electric
LocomotivewasissuedspecifyingbothChemicalcuring&ElectronbeamradiationCuringprocess
but only one table of dimensions of cable/ insulation thicknessand Tolerance was indicated there.
Withthedevelopmentof Electronbeamirradiatedcablesindigenouslyandtogetfulladvantageof
precise control of dimension, separate tables were given for Chemical & Electron beam curing
process and Specification No.ELRS/SPEC/ELC/0019 of May 2002 was issued. It is also observed
thatdifferentProductionUnitsarefollowingdifferentspecificationsforthesametypeofcables.In
thepresentversion,detailsofMulticorecablesandallfourAmendmentsspecifiedinearlierversion
of specification have been included and the specification has been made uniform for all
Railways/Production Units to make it complete for adoption of thin walled cables on existing tap
changerlocomotiveswithDCdrivesandcoaching/AC/DCEMU,BGACEMU&MEMUSTOCK.
The specification provides for single/double layer of cable insulation/sheath for working voltages
upto 750 volts for EMU/Coaching stock only and double layer of insulation/sheath for working
voltagesupto750volts for electriclocomotives only&above750volts forelectriclocomotives
and EMU/coaching stock based on the experience gained by IR with coaches imported and
manufacturednowforRajdhani/ShatabdiExpresstrainsinconsonancewiththetrendbeingadopted
worldwideandalsotoensureuniformityinspecificationsadoptedbydifferentPUs/Railways.
1.2 This specification covers the design / performance requirements of Electron Beam
Irradiated/chemically cured thin walled flexible cables with copper conductor for use in power,
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Preparedby Checkedby
SE/Inspection EDSE
Irradiated/chemically cured thin walled flexible cables with copper conductor for use in power,
auxiliary as well as control circuits of conventional Tap Changer Electric Locomotives , AC/DC
EMU,BGACEMU&MEMU/Coachingstock.Thecablesshallbeoflimitedfirehazardtypei.e.
minimumflamespread,lowsmokeemissionandlimitedtoxicfumeemission.
1.3 Thespecificationisapplicabletomeettherequirementsofcablesforworkingvoltage upto
750volts(withsingle/doublelayerinsulation)forAC/DCEMU,BGACEMU&MEMU/coaching
stock only, upto 750 volts(with one layer of insulation and one layer of sheath) for tap changer
electriclocomotives andfromabove750volts upto1.8KV/3KVgradecables(withonelayerof
insulation and one layer of sheath) for Tap Changer electric locomotives, AC/DC EMU, BG AC
EMU&MEMU/coachingstock.
1.4 Thecableshallbesuitableforcontinuousoperationatconductortemperatureof120C.
Cable Measurement for
www.cable-measurement.de
cable wall thickness, diameter, Made in Germany
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