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23. Steam reforming process has reactor (endo reaction) followed by shift reaction (high T and low T), PSA for CO removal 24. 25. 26. 27. Substitue for ax = t Then solve by gamma function to a2(1!/a2) 28. Apply Newtons formula to get x1 using f(x0) and f(x0) 29. 30. Using adiabatic process equation i.e. PV = const and its variants get the relation for T2/T1 & P2/P1 31 Here G = H-TS. Substitute the given expressions & then differentiate G = 5x1x2 ( RT )( x1ln x1 x2ln x2) wrt x1 with x2= 1-x1 Equate 1st order derivative to zero to get x1 = 0.5 32. 33. Shape factor F22 is to be found. For surface 1 F11 =0, F12 =1. So F21 get by reciprocal rule Hence F22 =1-F21 = 1- (R1/R2)2 34. Get temperature on insulation surface by hA (Ts- 30) =100. Then use steady state HT equation in case of cylindrical pipe for transfer from pipe to insulation So q ln( R 2 R1) T-Ts = Get T as ans. k 2 L 35. Get T exit for cold fluid which is 60 C Then LMTD = 30 as difference same on both sides avg would do. Equate heat duty with UATLMTD to get U 36. B because in the rate equation conc. Of vacant sites would come twice for A & B hence the substitution of it would lead to B 37. Convert the conc to dry basis so 0.33 is the intial & 0.02 as final Then apply the const. Drying rate & falling rate formula. Now t got is for water removal per kg of solid whereas for solid loading of 50 kg/ m2 multiply by 50 to get ans. As C x 38. Use relative volatility eqn y Subst x =0.4 to get y & then apply the mass 1 ( 1) x balance eqns to get V 39. 40. 41. For non isothermal, non adiabatic exoth rev rxn in PFR Graph C is preferred as for rev exo with decrease in T eqlm conversion decreases & hence to min reactor volume heat transfer to increase than evolved heat. 42. 105 43. Here Total cost = 340* PB 200 PB Derivative wrt PB and equated to 0 gives PB ans. C 44. For break even total investment = Energy cost that is saved in 3 yrs So Investment + Interest (3 yr) = 20 * x*3 (1+0.15 *3)*(2*10^6) = 60 *x which gives x as 48300/- as ans. Option 43800 is near or it may be error in the option 45. Here Nu = 0.2 * Re^0.6 Pr^0.33 correlation is helpful. Since Nu= hD/k where pitch = D can be used for square arrangement. 46. Catalyst P & S are eay to identify then methanol conversion is oxidation so iron oxide as catalyst
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47. Polyester is fibre, polyethylene is thermoplastic, isoporene used in rubber i.e. elastomer 48. Mass balance gives F*Y1* 0.99 = Smin(X1*) = Smin(Y1/2) gives Smin = 1485 Hence A
49. For Kresmer eqn i.e. equilibrium line is straight Substitute the conc. Values to get n =5. Also conversion to mole compositions is required for conc. Molar flow of feed. 50. Since Fb/Fa = 5 which is 2+0.3 FRG = 5 So FRG = 10 Using FRG & mole balance get the parent stream molar flow which splits into recycle & purge . Also hint is C is pure & Recycle stream hence contains B & D only as A is completely converted So parent stream flow = 12 mol/s Hence RG/PG = 10/2 =5 51. Now RG/PG = 4 Let PG =x so RG = 4x, total parent stream = 5x. Hence mole balance across the reactor gives 3+4x = 5x+1 i.e. x = 2. Then use Fb/Fa = 5 where 2+y*8 = 5 gives y as 3/8 52. 53. 54. Use the design equation of PFR in terms of conc to get k =0.28 55. Using k =0.28 solve for the series of CSTR using the design rquation Remember intial conc. Changes but space time remains same for all the CSTRs. Exit conc is 0.53 so conversion is 73.7
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