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ELECTRICAL

Title: EL004-03
 

Title:

EL004-03

 

Technical Service

Technical Service
Technical Service

BULLETIN

Models:

March 21, 2003

Camry
Camry

’02 – ’03

     

Introduction

Some 2002 – 2003 model year Camry owners may experience a condition where the blower volume gradually decreases after about 1-1/2 hours of driving. It has been determined that, in hot high humidity conditions, the A/C system evaporator is freezing over, blocking the airflow path. There may be some instances where this condition may affect the A/C compressor and clutch assembly. An in–line thermistor resistor harness is now available to correct this concern.

Applicable

2002 – 2003 model year Camry vehicles produced before the VINs shown below.

Vehicles

Production

 

PLANT

 

STARTING VIN

Change

   

JTDBE3#K#30187351

JTDBE3#K#30118354

 

Information

 

TMC

   

4T1BF3#K#3U040018

 

4T1BF3#K#3U547049

 

TMMK

4T1BE3#K#3U146151

 

4T1BE3#K#3U668355

 

Parts

 

PREVIOUS

CURRENT PART

     

Information

PART NUMBER

NUMBER

 

PART NAME

 

ENGINE MODEL

QTY

 

88648–33120* 1

 

Air Conditioner Wire

 

1

88320–33160

 

TMC V6

 

88320–48080

 

Compressor Assembly

p

C

A

bl

TMC L4

1 1

88320–07090

TMMK V6

 

N/A

88320–06080

 

TMMK L4

 
 

88410–33120

 

TMC V6

 

88410–42040

 

Magnetic Clutch

M

ti

Cl

t

h

 

TMC L4

1 1

88410–33120

TMMK V6

88410–42040

 

TMMK L4

 

* 1 Air Conditioner Wire 88648–33120 includes a wire with register, a silencer sheet and a clamp band.

Warranty

Information

OP CODE

DESCRIPTION

TIME

OFP

T1

T2

AC2004

A/C Wire Installation

0.5

 

87

99

AC2005

Compressor With Magnetic Clutch

1.8

88501–07020

95

99

Applicable Warranty*:

This repair is covered under the Toyota Comprehensive Warranty. This warranty is in

effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s

in-service date.

* Warranty application is limited to correction of a problem based upon a customer’s specific complaint.

ELECTRICAL Title: EL004-03 Technical Service BULLETIN Models: March 21, 2003 Camry ’02 – ’03 Introduction Some

Toyota Supports ASE Certification

Page 1 of 3

A/C PERFORMANCE & DURABILITY IMPROVEMENT EL004-03

March 21, 2003

Repair

  • 1. Compressor and Magnetic Clutch OnVehicle Inspection.

Procedure

  • A. Start the engine.

  • B. Inspect the compressor for a metallic rattle sound.

    • a. Check if there is a metallic rattle sound from the compressor when the A/C switch is on.

    • b. If a metallic rattle sound is heard, replace the compressor assembly. Please follow the instructions in the repair manual for compressor removal and replacement:

V6 engine: page 5550

L4 engine: page 5557

  • C. Inspect magnetic clutch condition.

    • a. Check the magnetic clutch for signs of overheating.

    • b. If there are signs of overheating, replace the magnetic clutch.

  • 2. Install Air Conditioner Wire.

    • A. Remove instrument panel under cover subassembly No. 1, glove compartment door pad, instrument panel subassembly lower and heater to foot duct No. 1.

A/C PERFORMANCE & DURABILITY IMPROVEMENT – EL004-03 March 21, 2003 Repair 1. Compressor and Magnetic Clutch
  • B. Remove the cooler thermistor connector from the blower unit.

NOTE:

The cooler thermistor connector is

clipped into the hole on the blower

unit.

A/C PERFORMANCE & DURABILITY IMPROVEMENT – EL004-03 March 21, 2003 Repair 1. Compressor and Magnetic Clutch

A/C PERFORMANCE & DURABILITY IMPROVEMENT EL004-03

March 21, 2003

Repair

Procedure

(Continued)

  • C. Disconnect the connectors and install the air conditioner wire.

  • D. Wrap the connector with the silencer sheet.

  • E. Install the air conditioner wire clamp into the hole on the blower unit.

  • F. Tie the connector onto the body wire harness with clamp band.

  • G. Install the heater to foot duct No. 1, instrument panel subassembly lower, glove compartment door pad, and instrument panel under cover subassembly No. 1.

A/C PERFORMANCE & DURABILITY IMPROVEMENT – EL004-03 March 21, 2003 Repair Procedure (Continued) C. Disconnect the
Silencer Sheet

Silencer Sheet

A/C PERFORMANCE & DURABILITY IMPROVEMENT – EL004-03 March 21, 2003 Repair Procedure (Continued) C. Disconnect the
A/C PERFORMANCE & DURABILITY IMPROVEMENT – EL004-03 March 21, 2003 Repair Procedure (Continued) C. Disconnect the