PLASTIC SEACOCKS & PIPE FITTINGS

Aquafax Limited 14 Dencora Way Sundon Business Park Luton Beds LU3 3HP Tel: (01582) 568700 Fax: (01582) 568720 e-mail: sales@aquafax.co.uk website: www.aquafax.co.uk Aquafax Limited (Hamble) 12-13 Mitchell Point Ensign Business Park Hamble Southampton SO31 4RF Tel: (023) 8045 7206 Fax: (023) 8045 7208 Aquafax Limited (Nantwich) Venetian Marina Village Cholmondeston Nantwich Cheshire CW5 6DD Tel: (01270) 528822 Fax: (01270) 528833 Aquafax Limited (Wroxham) Unit 31 Littlewood Lane Stalham Road Ind. Estate Hoveton Norfolk NR12 8DZ Tel: (01603) 781881 Fax: (01603) 781981

3
KM Fittings Marelon Fittings Safi Fittings

CATALOGUE H
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SECTION 3

MARELON FITTINGS
FORESPARS MARELON INTEGRATED PLUMBING SYSTEM
Marelon is a formulation of glass reinforced dupont zytel.
Special Features Non Corrosive: Long term reliability Compact: Ease of installation Servicable: Even afloat Easy to operate: Positive action High impact strength Non conductive Fire resistant: test details available UV Resistant: Temp. range -120C to +80C Not affected by bilge cleaners, gas, diesel or oils

Exceeding ABYC recommendations and meeting all UL standards; its unique design provides easy installation in a wide variety of valve configurations. All Marelon integrated valves are sold as a complete system. The assembly consists of thru-hull, valve body and tailpipe barb or female pipe thread end. The thru-hulls use a Buttress style thread for exceptional strength and are not compatible with any other valves. Thru-hulls cannot be sold or used separately. All valves have one part number for the complete assembly. Each valve is factory assembled and pressure tested. Forespar cannot be held responsible for valves disassembled and modified or reassembled improperly. In case of an emergency; all non-screened thru-hull style valve are supplied with a handle cap/bung that is designed to plug the thru-hull from the outside. This plug can be put in place while vessel is in water. The valve can then be removed from the king-nut and any blockage cleared. Warning... Never leave a boat unattended while bung is in place and valve disassembled. This bung plug is for temporary use only. The bung can also be used during Winter storage to keep debris from collecting inside thru hull. Per ABYC/UL requirements, a flat surface approximately the same diameter as the king-nut is needed inside the hull for proper installation. All valves are full port. The I.D of the hose barb is carried thru the ball so there is no restriction of flow.

SEACOCK
Mushroom outboard fitting Part No. Connection 1 3-80161 /2 B.S.P . 3 3-80162 /4 3-80163 1 3-80164 11/4 3-80165 11/2 3-80166 2 Countersunk outboard fitting (to order) Part No. Connection 1 3-80171 /2 B.S.P . 3 3-80172 /4 3-80173 1 3-80174 11/4 3-80175 11/2 3-80176 2

SEACOCK
Mushroom outboard fitting Part No. Connection 1 3-80111 /2 Hose, straight 3 3-80112 /4 3-80113 1 3-80114 11/4 3-80115 11/2 3-80116 2 Countersunk outboard fitting (to order) Part No. Connection 1 3-80141 /2 Hose, straight 3 3-80142 /4 3-80143 1 3-80144 11/4 3-80145 11/2 3-80146 2

SEACOCK
Mushroom outboard fitting Part No. Connection 1 3-80121 /2 Hose, r/angle 3 3-80122 /4 3-80123 1 3-80124 11/4 3-80125 11/2 3-80126 2 Countersunk outboard fitting (to order) Part No. Connection 1 3-80151 /2 Hose, r/angle 3 3-80152 /4 3-80153 1 3-80154 11/4 3-80155 11/2 3-80156 2

SEACOCK - LPort type with two connectors inboard

Mushroom outboard fitting Part No. Connection 1 3-80201 /2 Hose 3 3-80202 /4 3-80203 1 3-80204 11/4 3-80205 11/2 3-80206 2 Countersunk outboard fitting (to order) Part No. Connection 1 3-80221 /2 Hose 3 3-80222 /4 3-80223 1 3-80224 11/4 3-80225 11/2 3-80226 2

SEE PAGE 5 FOR NPT CONNECTORS

SEE PAGE 5 FOR NPT CONNECTORS

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SECTION 3
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As with any threaded assembly, Teflon tape should be applied to the thru-hull threads for a water tight connection.
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MARELON FITTINGS
VALVE MAINTAINANCE All Forespar valves are non-corrosive, but like any moving part in a marine environment, they require
regular inspection and lubrication. Do not fail to actuate the handle and lubricate the seals on a regular schedule (water pump grease or even vegetable oil will lubricate seals).

MARELON VALVES WITH BSP STYLE THREADS

These valves are designed to meet the needs of builders and owners who require the benefits of the Marelon integrated plumbing system, with BSP style threads. Aquafax offer this female thread in three of our most widely used valve configurations.

Size 1 /2 BSP 3 /4 BSP 1 BSP 11/4 BSP 11/2 BSP 2 BSP

Part No. 3-80071 3-80072 3-80073 3-80074 3-80075 3-80076

Part No. 3-80081 3-80082 3-80083 3-80084 3-80085 3-80086 Hose Size 1 /2 3 /4 1 11/4 11/2 2

Hose 1 /2 3 /4 1 11/4 11/2 2 Two Way Part No. 3-80231 3-80232 3-80233 3-80234 3-80235 3-80236

Part No. 3-80091 3-80092 3-80093 3-80094 3-80095 3-80096

Hose 1 /2 3 /4 1 11/4 11/2 2

THREE WAY VALVE

Diverter valve with three positions

TWO WAY VALVE

On/off only

Three Way Part No. 3-80241 3-80242 3-80243 3-80244 3-80245 3-80246

BALL VALVES
Precision moulded in Marelon with P.T.F.E. seals. After 11,000 operations a 3/4 valve was submerged in water and pressure tested to 80 P .S.I. The result was leak free and no evidence of wear on internal seals. Threaded BSP parallel. Part No. 3-80001 3-80002 3-80003 3-80004 3-80005 3-80006 Thread 1 /2 3 /4 1 11/4 11/2 2 Body Dia. 76mm 76mm 121mm 125mm 130mm 150mm Length OA 100mm 100mm 140mm 150mm 195mm 205mm

FLOWTECH PERFORMANCE VALVE

Flowtech free flow sea valves incorporate the valve body, thru-hull and all three sizes of hose pipe connections all in one set. These high performance valves are available for 3/4, 1 & 1 1/2 hose sizes. The flowtech valve pipe to be glassed in for fitting can be smooth to the boats outer skin. When the valve is closed, the internal plunger and valve pipe creates a flush outer surface. Made of Marelon Part No.3-80045

WATER STRAINERS
It features an integral mounting bracket and clear polycarbonate lid for ready inspection. The stainless steel strainer basket can be easily removed for cleaning. Ports:11/2BSP Height 155mm. Dia. 160mm. . Part No. Description 3-80055 11/2 BSP Strainer 3-86246 3-86248 3-86250 3-80065 11/2 BSP - 1 hose connector 11/2 BSP - 11/4 hose connector 11/2 BSP - 11/2 hose connector 11/2 BSP - 3/4 BSP reducing bush

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As with any threaded assembly, Teflon tape should be applied to the thru-hull threads for a water tight connection.
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SECTION 3

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MARELON FITTINGS
SKIN FITTINGS - Available in three versions. Precision moulded in high strength glass reinforced Marelon. Makes them suitable for either above or below waterline.

MUSHROOM HEAD
Part No. 3-80501 3-80502 3-80503 3-80503A 3-80504 3-80505 3-80506 Hose Size 5 /8 3 /4 1 11/8 11/4 11/2 2

MUSHROOM HEAD BSP

Part No. 3-80511 3-80512 3-80513 3-80514 3-80515 3-80516 Thread 1 /2 3 /4 1 11/4 11/2 2 Length 2 21/4 23/8 3 3 3

COUNTERSUNK HEAD BSP

Part No. 3-80521 3-80522 3-80523 3-80524 3-80525 Thread 1 /2 3 /4 1 11/4 11/2 Length 2 21/4 23/8 3 3

DECK DRAINS
Flush countersunk head. Made in Marelon 11/2 & 2.Fitted with integral grate, (*not 11/4 hose model). Colour: off white Part No. Hose Thread Length 3-80534 *11/4 13/4 3-80535 11/2 13/4 3-80536 2 13/8

DIVERTER VALVES
Mounted in Marelon Y configuration operated by simple 120 movement. Spares available. Easily bulkhead mounted. Projection (height): 80mm. Part No. Hose O.A. Dia. 3-80023 1 100mm(inc. handle) 100mm(inc. handle) 3-80025 11/2

Y CONNECTORS
Moulded in Marelon. Flange mounting. Projection 60mm. Suitable for up to 80 P .S.I. Part No. 3-80033 3-80035 Hose 1 11/2 Flange Dia. 89mm 89mm

TYPICAL HEAD INSTALLATION

Pump Out Deck Fill Vented Loops Vent

VENTED LOOPS
Anti syphon loops moulded in glass filled nylon. Two hose sizes available fitted with removeable valve. Mount at least 30cm above water line. Part No. 3-80752 3-80755

1-1/2 Overboard Discharge Holding Tank

Y Valve

SAFI BULKHEAD FITTINGS

Heavy duty fittings moulded in black glass reinforced polypropylene. Threaded BSP complete with E.P. gasket & large black nut. Part No. BSP Length O.A. 1 3-86331 /2 85mm 3 3-86332 /4 85mm 3-86333 1 105mm 3-86334 11/4 105mm 3-86335 11/2 105mm 3-86336 2 105mm

Marine Head

/4 ID Hose 11/2 ID Hose

3/4 Intake

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SECTION 3
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HOSE CONNECTORS MARELON FITTINGS

HOSE CONNECTORS
Part No. 3-80401 3-80402 3-80403 3-80404 3-80405 3-80406 BSP 1 /2 3 /4 1 11/4 11/2 2 Hose 5 /8 3 /4 1 11/4 17/16 2 A 25 25 37 42 42 44 B 25 26 27 32 32 32 C 57 63 75 81 81 81

ELBOWS
2 Two versions available, male thread/hose, female thread/hose Part No. 3-80411 3-80412 3-80413 3-80414 3-80415 3-80416 3-80421 3-80422 3-80423 3-80424 3-80425 3-80426 Item 1 1 1 1 1 1 2 2 2 2 2 2 A /2 3 /4 1 11/4 11/2 2
1

1 1

B /8 3 /4 1 11/4 11/2 2
5

C 11 12 16 22 26 38 11 13 16 22 28 39

D 51 54 63 70 81 90 51 54 63 70 78 90

E 38 42 47 54 70 81 42 45 48 63 70 81

/2 /4 1 11/4 11/2 2
3

/8 /4 1 11/4 11/2 2
3

The fittings below have barbed ends for hose. Sizes up to 3/4 are moulded in polypropylene and the larger ones in nylon.

ELBOWS
Equal ends Hose 3 /8 1 /2 3 /4 1 11/4 11/2 2 Part No. 3-69070 3-69071 3-69072 3-69073 3-69074 3-69075 3-69076

STRAIGHT CONNECTORS
Hose 3 8 / 1 /2 3 /4 1 11/4 11/2 2 1 /2 - 3/8 Part No. 3-69080 3-69081 3-69082 3-69083 3-69084 3-69085 3-69086 3-69087

TEE - Equal ends

Hose 3 /8 1 /2 3 /4 1 11/4 11/2 2
3 1

NPT HOSE CONNECTORS

Part No. 3-69090 3-69091 3-69092 3-69093 3-69094 3-69095 3-69096 3-69220 3-69221 3-69222 Thread 1 /2 NPT(M) 1 /2 NPT(M) 3 /4 NPT(M) 3 /4 NPT(M) 3 /4 NPT(M) 1 NPT(M) 1 NPT(M) 1 NPT(M) 11/2 NPT(M) 11/2 NPT(M) 11/2 NPT(M) 2 NPT(M) 2 NPT(M) Hose 1 /2 3 /4 1 /2 3 /4 1 3 /4 1 11/4 1 11/4 11/2 11/2 2 Part No. 3-95011 3-95012 3-95021 3-95022 3-95023 3-95032 3-95033 3-95034 3-95053 3-95054 3-95055 3-95065 3-95066 Part No. 3-85210 3-85211 3-85230 3-85232 3-85233 3-85250 3-85255 3-85270 3-85280 3-85302 3-85303 3-85305

Y CONNECTOR
/8 Y Conn. /2 Y Conn. 3 /4 Y Conn.

KM FITTINGS
HOSE CONNECTORS
BSP Male or female thread. Available as single or dual hose types. See page 6 for elbows & female reducing connectors. /2 BSP (Male) 1 /2 BSP (Male) 1 BSP (Male) 1 BSP (Male) 1 BSP (Male) 11/2 BSP (Male) 11/2 BSP (Male) 11/2 BSP (Female) 11/2 BSP (Female) 11/2 BSP (Female) 11/2 BSP (Female) 11/2 BSP (Female)
1

/8 / 1/2 Hose 1 /2 Hose 3 /4 / 1 Hose 3 /4 Hose 1 Hose 11/4 / 11/2 Hose 11/2 Hose 3 /4 / 1 Hose 11/4 / 11/2 Hose 3 /4 Hose 1 Hose 11/2 Hose

SEE PAGE 8 FOR SAFI HOSE CONNECTORS

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SECTION 3

KM FITTINGS
The KM fittings below are moulded in off white Nylon, a strong, stable material unaffected by extreme temperature. These fittings represent high quality at a very competitive price.

SKIN FITTINGS
Straight type for either. Part No. ID Hose 3 3-85000 /8 or 1/2 3 3-85001 /4 or 1 3-85002 11/4 or 11/2

SKIN FITTINGS
Long, one size hose tail design. Reduces fitting time & errors encountered with dual hose. Enables two clip fitting. Part No. Thread Hose 1 1 3-85510 /2 BSP /2 3 3-85530 1 BSP /4 3-85550 1 BSP 1 3-85560 1 BSP 11/8 3-85590 11/2 BSP 11/2

SKIN FITTINGS
Threaded type. Part No. 3-85011 3-85013 3-85015 Thread 1 /2 1 11/2 Length (exc nut) 53mm 54mm 55mm

SKIN FITTINGS 90
Part No. 3-85050 3-85051 3-85060 3-85062 3-85063 3-85070 3-85075 Thread 1 /2BSP 1 /2BSP 1BSP 1BSP 1BSP 11/2BSP 11/2BSP Hose 3 /8 / 1/2 1 /2 3 /4 / 1 3 /4 1 11/4/ 11/2 11/2

ELBOWS FOR HOSE 90 ELBOWS

BSP female / female Part No. 3-85041 3-85043 3-85045 Thread 1 /2BSP 1 BSP 11/2BSP Part No. 3-85370 3-85371 3-85380 3-85382 3-85383 3-85390 3-85395 Hose 3 /8 / 1/2 1 /2 3 /4 / 1 3 /4 1 11/4/ 11/2 11/2

COCKPIT DRAIN
Countersunk c/w grating, for flush fitting up to 40mm deck. 1 1/2 ID hose. O. dia. 68mm. Part No. 3-85035

BULKHEAD FITTINGS
Supplied as threaded pipe with fixed flange & adjustable back nut. Part No. 3-85081 3-85083 3-85085 Thread 1 /2 BSP Male 1 BSP Male 11/2 BSP Male Length 70mm 70mm 70mm

CONNECTORS
Female reducing connector Length 7/8 (22mm) Part No. Thread 1 3-85091 /2 BSP 3-85093 1 BSP 3-85095 11/2 BSP 3-85098 11/2-1 BSP

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SECTION 3
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SEE SECTION 1 FOR HOSE & CLIPS SEE SECTIONS 9 & 10 FOR PUMPS

KM FITTINGS
BILGE PUMP
All plastic hand operated, efficient and virtually unchokeable pump. Self priming and fast bailing. Made in PVC and Nylon, and synthetic rubber O ring and flap valves. Easily dismantled for servicing. Size: Length 14 1/4 (36cm)closed. 2 (51mm) bore barrel. Inlet and outlets for 1 (25mm) hose. Fitted with fixing brackets. Capacity approx. 8/9 galls per min. Pump Part No. 3-85700 Spares Kit Part No. 3-85701

NON RETURN VALVE

Made in PVC with synthetic rubber flap valve. Easily cleaned. Designed to assist pump priming or restrict backward flow but not for holding head of water. Ports 1 (25mm) dia. Length O.A. 130mm. Dia O.A.65mm. Part No. 3-85713

DIVERTER VALVE
Two way valve for liquids and semi solids. May be used with hand or power operated pump, and ideal for bilges or toilet uses. Moulded in PVC bore full 11/2 (38mm) bore. Supplied either complete with hose connectors fitted (cheaper) or with hose connectors separate to suit application. Size: Dia. approx 43/4 (120mm). Projection 45/8 (117mm). Three hole fixing. Outlets 11/2 BSP male. All spares available. Description Diverter valve only threaded Diverter valve complete with hose connections Diverter valve complete with hose connections Diverter valve complete with hose connections Diverter valve complete with hose connections Connectors only, see page 5 Connectors 11/2 BSP Male for 3/4 ID Hose for 1 ID Hose for 11/4 ID Hose for 11/2 ID Hose Part No. 3-85750 3-85752 3-85753 3-85754 3-85755

PLASTIC ROWLOCKS
Made in nylon and available with either two hole fixing through gunwhale socket or four hole side mounting socket. Jaw width 2 (51mm) Socket plate length 3 (76mm) Socket depth 1 (25mm). Rowlock only Rowlock only Thru-socket only Thru-socket only Side socket only Side socket only Closed Rowlock* Colour White Black White Black White Black White Part No. 3-85400 3-85401 3-85402 3-85403 3-85404 3-85405 3-85406 PAIRS COMPLETE WITH ROWLOCKS PART NO. 3-85410 3-85411 3-85412 3-85413 Body White White White White White White White White Spare Key Cap White Red White Red White Blue White Blue

BACKNUTS
Hex. shouldered flange Thread Part No. 1 /2 BSP 3-85971 1 BSP 3-85973 11/2 BSP 3-85975 Legend Diesel Diesel Diesel Diesel Water Water Water Water Hose 11/2 11/2 2 2 11/2 11/2 2 2 Part No. 3-85910 3-85912 3-85920 3-85922 3-85911 3-85913 3-85921 3-85923

*Not illustrated.

DECK FILLERS
Moulded in nylon and resistant to diesel. Cap is slotted for plastic key supplied. Cap secured by c/p brass ball chain. Bodies and caps available in different colours for fuel or water. O.A. dia. 95mm. Spare Caps available. Advise colour and legend.

Part No. 3-85940

PUMP OUT FITTING

Designed for closed toilet systems and the nozzle from shore pump out stations. Moulded in black nylon and c/w key. Cap is fitted with 5/8 hex, socket for opening with special key supplied. O.A. Dia. 3 3/4 (95mm). Deck aperture 54mm. For 11/2 Hose For 2 Hose Spare Key Spare cap black Part No. 3-85955 Part No. 3-85956 Part No. 3-85959 Part No. 3-85957

SEE PAGE 5 FOR KM FITTINGS HOSE CONNECTORS

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SECTION 3

P.V.C. COMPACT BALL VALVES

Strong, with slim, simple design. Open/close by 90 handle rotation. P.T.F.E. seats and EPDM seals. BSP parallel sockets. Plain sockets to order. Nominal pressure 10 bar at 20C. Part No. 3-86000 3-86001 3-86002 3-86003 3-86004 3-86005 3-86006 Part No. 3-86021 3-86022 3-86023 3-86024 3-86025 3-86026 BSP A 3 /8 42 1 /2 74 3 /4 74 1 98 11/4 98 11/2 118 2 118 BSP 1 /2 3 /4 1 11/4 11/2 2 B 16 20 25 32 40 50 63 D 9 15 20 25 25 32 41 H 38 51 56 61 63 68 77 L 58 76 94 110 120 134 161

P.V.C. BALL CHECK VALVE

EPDM Seals. SIngle union. Threaded BSP parallel. Not suitable for diesel.

Length 91mm 105mm 117mm 133mm 155mm 184mm

O.Dia. 48mm 60mm 70mm 70mm 85mm 102mm

HOSE CONNECTORS Male BSP Parallel thread.

Part No. 3-86200 3-86210 3-86218 3-86220 3-86230 3-86240 3-86246 BSP 3 /8 1 /2 3 /4 3 /4 1 11/4 11/2 Hose 3 /8 1 /2 1 /2 3 /4 1 11/4 1 Mat GRPP GRPP GRPP GRPP GRPP GRPP GRPP Part No. 3-86248 3-86250 3-86256 3-86257 3-86258 3-86260 BSP 11/2 11/2 2 2 2 2 Hose 11/4 11/2 1 11/4 11/2 2 Mat GRPP GRPP GRPP GRPP GRPP GRPP

THE SAFI RANGE OF G.R.P.P. BALL VALVES

Manufactured in glass filled polypropylene, each valve is individually tested to 10 bar under water. Easy to operate - self lubricating Positive 1/4 turn - open to close Handle indicates valve position UV protected: high impact strength Temp. range: -10C to +100C EPDM seals and Orings (viton to order), PTFE seats Easy to dismantle for servicing: spares available Pressure rating: PN10 - PN20 according to size Manufactured to BS 5750 quality assurance system Excellent chemical resistant Full range, technical details & certification available on request

COMPACT SERIES
3-86031 3-86032
1

/2 3 /4

BSP BSP

SANDWICH CONSTRUCTION SERIES

S/S Fastenings 1 3-86081 /2 3 3-86082 /4 BSP BSP

DOUBLE UNION SERIES

3-86041 3-86042 3-86043 3-86044 3-86045 3-86046 /2 3 /4 1 11/4 11/2 2
1

L PORT SERIES
The third port is below horizontal ports in centre of body. Sizes 1-2 double union. 1 3-86051 /2 BSP 3 3-86052 /4 BSP 3-86053 1 BSP 3-86054 11/4 BSP 3-86055 11/2 BSP 3-86056 2 BSP

BSP BSP BSP BSP BSP BSP

ELECTRICALLY ACTUATED SERIES

Ball valve operated by 12 or 24 Volt DC electric motor. Mounting lugs incorporated. Manual overide by removing cover. Actuator totally waterproof. Power consumption 2 amps starting (on 12V DC) 1 amp running. 3 core (or 5 core cable for connecting to position indicator). Thread 1 /2 BSP 3 /4 BSP 1 BSP 11/4 BSP 12V Part No. 3-86061 3-86062 3-86063 3-86064 24V Part No. 3-86071 3-86072 3-86073 3-86074

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SECTION 3
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FULL SAFI RANGE & DETAILS AVAILABLE ON REQUEST