Anaerobic Digestion of Livestock Manure –

An Attractive Option for Renewable Power

SALMAN ZAFAR
Renewable Energy Advisor

Email: salman.alg@gmail.com
Introduction
The generation and disposal of organic waste without adequate treatment result in
significant environmental pollution. Besides health concerns for the people in the vicinity
of disposal sites, degradation of waste leads to uncontrolled release of greenhouse gases
(GHGs) into the atmosphere. Conventional means, like aeration, is energy intensive,
expensive and also generates a significant quantity of biological sludge. In this context,
anaerobic digestion offers potential energy savings and is a more stable process for
medium and high strength organic effluents. Waste-to-Energy (WTE) plants, based on
anaerobic digestion of biomass, are highly efficient in harnessing the untapped renewable
energy potential of organic waste by converting the biodegradable fraction of the waste
into high calorific gases. Apart from treating the wastewater, the methane produced from
the biogas facilities can be recovered, with relative ease, for electricity generation and
industrial/domestic heating.
Anaerobic digestion plants not only decrease GHGs emission but also reduce
dependence on fossil fuels for energy requirements. The anaerobic process has several
advantages over other methods of waste treatment. Most significantly, it is able to
accommodate relatively high rates of organic loading. With increasing use of anaerobic
technology for treating various process streams, it is expected that industries would
become more economically competitive because of their more judicious use of natural
resources. Therefore, anaerobic digestion technology is almost certainly assured of
increased usage in the future.
Anaerobic digestion provides a wide range of advantages over other conversion
processes. These may be classified into three groups viz. environmental, economic and
energy benefits.
Figure 1

Feedstock for Anaerobic Digestion Plants

A wide range of feedstock is available for anaerobic digesters. In addition to MSW, large
quantity of waste, in both solid and liquid forms, is generated by the industrial sector like
breweries, sugar mills, distilleries, food-processing industries, tanneries, and paper and
pulp industries. Out of the total pollution contributed by industrial sub-sectors, nearly

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40% of the total organic pollution is contributed by the food products industry alone.
Food products and agro-based industries together contribute 65% to 70% of the total
industrial wastewater in terms of organic load. Poultry waste has the highest per tonne
energy potential of electricity per tonne but livestock have the greatest potential for
energy generation in the agricultural sector.
Most small-scale units such as tanneries, textile bleaching and dying, dairy,
slaughterhouses cannot afford effluent treatment plants of their own because of
economies of scale in pollution abatement. Recycling/recovery/re-use of products from
the wastes of such small-scale units by adopting suitable technology could be a viable
proposition. Generation of energy using anaerobic digestion process has proved to be
economically attractive in many such cases. The urban municipal waste (both solid and
liquid) – industrial waste coming from dairies, distilleries, pressmud, tanneries, pulp and
paper, and food processing industries, etc., agro-waste and biomass in different forms – if
treated properly, has a tremendous potential for energy generation. Fig 2 lists the possible
feedstock for waste-to-energy plants based on anaerobic digestion of biomass.
Figure 2

Anaerobic Digestion of Livestock Manure – A Case Study

The livestock industry is an important contributor to the economy of any country. More
than one billion tons of manure is produced annually by livestock in the United States.
Animal manure is a valuable source of nutrients and renewable energy. However, most of
the manure is collected in lagoons or left to decompose in the open which pose a
significant environmental hazard. The air pollutants emitted from manure include
methane, nitrous oxide, ammonia, hydrogen sulfide, volatile organic compounds and
particulate matter, which can cause serious environmental concerns and health problems.

Anaerobic digestion is a unique treatment solution for animal agriculture as it can

deliver positive benefits related to multiple issues, including renewable energy,
water pollution, and air emissions. Anaerobic digestion of animal manure is gaining
popularity as a means to protect the environment and to recycle materials efficiently into

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the farming systems. Waste-to-Energy (WTE) plants, based on anaerobic digestion of
biomass, are highly efficient in harnessing the untapped renewable energy potential of
organic waste by converting the biodegradable fraction of the waste into high calorific
gases. The biomass of important domestic animals has been listed in Fig 3.

Figure 3

The establishment of anaerobic digestion systems for livestock manure

stabilization and energy production has accelerated substantially in the past several years.
There are more than 111 digesters operating at commercial livestock facilities in the
United States which generated around 215 million kWh equivalent of useable energy.
Besides generating electricity (170 million kWh), biogas is used as boiler and domestic
fuel. Many of the projects that generate electricity also capture waste heat for various in-
house requirements.

In the past, livestock waste was recovered and sold as a fertilizer or simply spread
onto agricultural land. The introduction of tighter environmental controls on odour and
water pollution means that some form of waste management is necessary, which provides
further incentives for biomass-to-energy conversion.

Important Factors to Consider

The main factors that influence biogas production from livestock manure are pH and
temperature of the feedstock. It is well established that a biogas plant works optimally at
neutral pH level and mesophilic temperature of around 35o C. Carbon-nitrogen ratio of
the feed material is also an important factor and should be in the range of 20:1 to 30:1.
Animal manure has a carbon - nitrogen ratio of 25:1 and is considered ideal for maximum
gas production. Solid concentration in the feed material is also crucial to ensure sufficient
gas production, as well as easy mixing and handling. Hydraulic retention time (HRT) is
the most important factor in determining the volume of the digester which in turn
determines the cost of the plant; the larger the retention period, higher the construction
cost.

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 An emerging technological advance in anaerobic digestion that may lead to
increased biogas yields is the use of ultrasound to increase volatile solids conversion.
This process disintegrates solids in the influent, which increases surface area and, in turn,
allows for efficient digestion of biodegradable waste.

Process Description of WTE Facility Based on Livestock Manure

The layout of a typical biogas facility using livestock manure as raw material is shown in
Fig 4. The fresh animal manure is stored in a collection tank before its processing to the
homogenization tank which is equipped with a mixer to facilitate homogenization of the
waste stream. The uniformly mixed waste is passed through a macerator to obtain
uniform particle size of 5-10 mm and pumped into suitable-capacity anaerobic digesters
where stabilization of organic waste takes place.
Figure 4

In anaerobic digestion, organic material is converted to biogas by a series of

bacteria groups into methane and carbon dioxide. The majority of commercially
operating digesters are plug flow and complete-mix reactors operating at mesophilic
temperatures. The type of digester used varies with the consistency and solids content of
the feedstock, with capital investment factors and with the primary purpose of digestion.
Biogas contain significant amount of hydrogen sulfide (H2S) gas which needs to be
stripped off due to its highly corrosive nature. The removal of H2S takes place in a
biological desulphurization unit in which a limited quantity of air is added to biogas in
the presence of specialized aerobic bacteria which oxidizes H2S into elemental sulfur.
Gas is dried and vented into a CHP unit to a generator to produce electricity and
heat. The size of the CHP system depends on the amount of biogas produced daily. The
digested substrate is passed through screw presses for dewatering and then subjected to
solar drying and conditioning to give high-quality organic fertilizer. The press water is
treated in an effluent treatment plant based on activated sludge process which consists of
an aeration tank and a secondary clarifier. The treated wastewater is recycled to meet in-
house plant requirements. A chemical laboratory is necessary to continuously monitor

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important environmental parameters such as BOD, COD, VFA, pH, ammonia, C:N ratio
at different locations for efficient and proper functioning of the process.
The continuous monitoring of the biogas plant is achieved by using a remote
control system such as Supervisory Control and Data Acquisition (SCADA) system. This
remote system facilitates immediate feedback and adjustment, which can result in energy
savings.

Utilization of Biogas and Digestate

An anaerobic digestion plant produces biogas as well as digestate which can be further
utilized to produce secondary outputs. Biogas can be used for producing electricity and
heat, as a natural gas substitute and also a transportation fuel. A combined heat and power
plant system (CHP) not only generates power but also produces heat for in-house
requirements to maintain desired temperature level in the digester during cold season.
CHP systems cover a range of technologies but indicative energy outputs per m3 of
biogas are approximately 1.7 kWh electricity and 2.5kWh heat. The combined production
of electricity and heat is highly desirable because it displaces non-renewable energy
demand elsewhere and therefore reduces the amount of carbon dioxide released into the
atmosphere.
In Sweden, the compressed biogas is used as a transportation fuel for cars and
buses. Biogas can also be upgraded and used in gas supply networks. The use of biogas in
solid oxide fuel cells is being researched.
The surplus heat energy generated may be utilized through a district heating
network. Thus, there is potential scope for biogas facilities in the proximity of new
housing and development areas, particularly if the waste management system could
utilise kitchen and green waste from the housing as a supplement to other feed stock.
Digestate can be further processed to produce liquor and a fibrous material. The
fiber, which can be processed into compost, is a bulky material with low levels of
nutrients and can be used as a soil conditioner or a low level fertilizer. A high proportion
of the nutrients remain in the liquor, which can be used as a liquid fertilizer.

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CONCLUSIONS
Anaerobic digestion of biomass offer two important benefits of environmentally safe
waste management and disposal, as well as the generation of clean electric power. The
growing use of digestion technology as a method to dispose off livestock manure has
greatly reduced its environmental and economic impacts. Biomass-to-biogas
transformation mitigates GHGs emission and harness the untapped potential of a variety
of organic waste. Anaerobic digestion technology affords greater water quality benefits
than standard slurry storage due to lower pollution potential. It also provides additional
benefits in terms of meeting the targets under the Kyoto Protocol and other environmental
legislations.
The livestock industry is a vitally important contributor to the economy of any
country, regardless of the degree of industrialization. Animal manure is a valuable source
of renewable energy; additionally, it has soil enhancement properties. Anaerobic
digestion is a unique treatment solution for animal agriculture as it can deliver positive
benefits related to multiple issues, including renewable energy, water pollution, and
air emissions. Anaerobic digestion of animal manure is gaining popularity as a means to
protect the environment and to produce clean energy. There is an urgent need to integrate
the digester with manure management systems for effective implementation of the
anaerobic digestion technology to address associated environmental concerns and to
harness renewable energy potential of livestock