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ILLUSTRATED TOOL AND EQUIPMENT MANUAL

CHAPTER

12
SERVICING

EMPRESA BRASILEIRA DE AERONUTICA S.A. AV. BRIGADEIRO FARIA LIMA, 2.170 - CAIXA POSTAL 8050 - TELEFONE (55) 12 3927-7517 FAX (55) 12 3927-7546 - CEP 12.227-901 - SO JOS DOS CAMPOS - SO PAULO - BRASIL e-mail: distrib@embraer.com.br - http://www.embraer.com

TO: HOLDERS OF PUBLICATION No. T.E. 120/719 - ILLUSTRATED TOOL AND EQUIPMENT MANUAL, APPLICABLE TO EMB-120 BRASILIA AIRCRAFT.

CHAPTER 12 - REVISION No. 10 DATED APRIL 30/05

HIGHLIGHTS

Pages Pages. Remove

which

have been added, revised or deleted by the current

revision are indicated by an asterisk, on the List of Effective and insert the affected pages as listed and enter this

revision to the Record of Revisions sheet. This issue incorporates all preceding Temporary Revisions (if any).

HIGHLIGHTS Page 1 of 1 Apr 30/05

ILLUSTRATED TOOL AND EQUIPPMENT MANUAL


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BY

BY

RETAIN THIS RECORD IN THE FRONT OF MANUAL OR CHAPTER. ON RECEIPT OF REVISION, INSERT REVISED PAGES IN THE MANUAL, AND ENTER NUMBER, DATE INSERTED AND INITIALS.

ILLUSTRATED TOOL AND EQUIPPMENT MANUAL


RECORD OF TEMPORARY REVISIONS
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ILLUSTRATED TOOL AND EQUIPPMENT MANUAL


SERVICE BULLETIN LIST SERVICE BULLETIN
NUMBER REV. No. REV. No.

MANUAL
DATE ISSUED

SERVICE BULLETIN
NUMBER REV. No. REV. No.

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


CAPTULO CHAPTER CHAPTER SEO SECTION SECTION SUBJECT ASSUNTO SUBJECT 12 - Title 12 - Eff 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 12-00-00 * * * 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Apr 30/05 Apr 30/01 Apr 30/01 Apr 30/01 Apr 30/01 Oct 30/04 Apr 30/00 Apr 30/01 Apr 30/01 Apr 30/01 Apr 30/01 Apr 30/05 Oct 30/00 Apr 30/05 Oct 30/02 Oct 30/00 Oct 30/00 CAPTULO CHAPTER CHAPTER SEO SECTION SECTION SUBJECT ASSUNTO SUBJECT

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DATE DATA DATE

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* Asterisk indicates pages revised, added/deleted (del) by the current revision.

12-LIST OF EFFECTIVE PAGES


Page 1 LEP12TE-REV10 Apr 30/05

ILLUSTRATED TOOL AND EQUIPMENT MANUAL


ITEM NAME:

Adapter - Oxygen charging

PART NUMBER:

PC-1006
FUNCTIONAL DESCRIPTION: MANUFACTURER:

Used for oxygen system recharging Used in conjunction with the oxygen servicing regulator GSE 217.
SPECIAL GSE FOR EMB-120 STANDARD GSE GSE NUMBER

TRONAIR

009

EFFECTIVITY: ALL

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


TECHNICAL DESCRIPTION:

Oxygen system charging (FILL) adapters are used for connection between the ground service station and the airplane oxygen fill valve. One end of the adapter attaches to the high pressure service hose coming from the ground service system, while the other end connects directly to the aircraft oxygen fill valve. The adapter is constructed of rugged, heavy-duty brass and is fitted with an integral filter and flow restriction orifice. It is provided with dust plug to prevent the entrance of foreign contaminants while disconnected. The adapter is proof pressure tested at 3000 psi for safety. It is provided with hose fitting per MS 33656-4 (mates with 1/4 inch flared tube connection). NOTE: The Previous P/N was 173784.

EFFECTIVITY: ALL

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


ITEM NAME:

Drainage Device

PART NUMBER:

123-16593-401
FUNCTIONAL DESCRIPTION:

Drainage of aircraft fuel tanks


MANUFACTURER: SPECIAL GSE FOR EMB-120 STANDARD GSE GSE NUMBER

EMBRAER

040

EFFECTIVITY: ALL

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


TECHNICAL DESCRIPTION:

It is a stainless steel-made funnel with blade on its extremity.

EFFECTIVITY: ALL

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


ITEM NAME: PART NUMBER:

Hydraulic Test Set


FUNCTIONAL DESCRIPTION:

AC21898120-1

Landing gear/hydraulic system maintenance servicing


MANUFACTURER: SPECIAL GSE FOR EMB-120 STANDARD GSE GSE NUMBER

Messier-Bugatti

036

EFFECTIVITY: ALL

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


TECHNICAL DESCRIPTION:

The set consists of: ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART No. GA47567-100 GA47567-140 GA47567-120 GA47567-130 GA47875-100 44-9/16 x 5/8 44-5/8 x 11/16 44-17 x 19 GA47588-100 GA47770-100 GA47695-105 GA47695-104 GA47695-106 153 197E-13 GA47695-100 GA47694-100 GA47693-100 GA47586-100 S4259-1 GA47587-100 9120041 15005 GA47575-103 GA47575-101 GA47579-103 GA47570-803 GA47576-103 AC21958120 NOMENCLATURE Pressure gauge assy, 0-16b/0-230PSI Pressure gauge assy, 0-25b/0-365PSI Pressure gauge assy, 0-100b/0-1450PSI Pressure gauge assy, 0-250b/0-3625PSI Cock assy 9/16 - 5/8 wrench 5/8 - 11/16 wrench 17/19 wrench 120 swivel coupling 90 swivel coupling NATO/MS33514-4 union NATO/MS33514-5 union NATO/MS33514-6 union Tweezers Locking ring pliers Bleed union Union Bleed union Union Reflection tool Bleed can Grease gun Fluid collecting can HP/HP flexible pipe HP/HP flexible pipe HP/HP flexible pipe HP/HP flexible pipe Bleed flexible pipe Hand pump assy QTY 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1

NOTE: For further details on the utilization and application of the test set, refer to the Messier-Bugatti Manufacturers Manual (F6137) A08607e for the hydraulic test set P/N AC21898120-1.

EFFECTIVITY: ALL

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


ITEM NAME: PART NUMBER:

Dolly
FUNCTIONAL DESCRIPTION:

EMB-00420-017

Hydraulic fluid replenishing/nitrogen charging


MANUFACTURER: SPECIAL GSE FOR EMB-120 STANDARD GSE GSE NUMBER

Embraer

005

EFFECTIVITY: ALL

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


TECHNICAL DESCRIPTION:

The equipment consists of a metallic tubular structure with wheels. It incorporates a hydraulic fluid supply system consisting of a reservoir, hand pump and filter. The dolly also incorporates a high and low pressure nitrogen supply system, consisting of a nitrogen cylinder, pressure selector valve and regulator valves. Weight: 130 kgf Dimensions: 860 x 650 x 1300 mm

EFFECTIVITY: ALL

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


ITEM NAME: PART NUMBER:

Special Tool
FUNCTIONAL DESCRIPTION:

2024

Fuselage drain valves removal/installation.


MANUFACTURER: SPECIAL GSE FOR EMB-120 STANDARD GSE GSE NUMBER

Stewart

134

EFFECTIVITY: Post-Mod. S.B. 120-053-0029 and S/N 064, 066, 067, 070 thru 076, 078, and on

12-00-00

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TECHNICAL DESCRIPTION:

Tool made up of the same material as the drain valve.

EFFECTIVITY: Post-Mod. S.B. 120-053-0029 and S/N 064, 066, 067, 070 thru 076, 078, and on

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


ITEM NAME: PART NUMBER:

Cart - Potable Water Servicing


FUNCTIONAL DESCRIPTION:

19-4305-0000

Used to transport and supply potable water to the aircraft.


MANUFACTURER: SPECIAL GSE FOR EMB-120 STANDARD GSE GSE NUMBER

TRONAIR

193

EFFECTIVITY: AIRCRAFT WITH EXTERNAL PRESSURE SUPPLY SYSTEM

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


TECHNICAL DESCRIPTION:

The filling potable water unit consists of a cart equipped with a high density polyethylene tank with UV inhibitor and hand pump. Unit features: - Capacity: - Hand pump: - Output fill hose: - Potable water coupling: - Tire size: - Weight: 117,4 l (31 gal); (6 strokes/gal); 4572 mm (15 ft); K-2411 included; 254 mm (10 in); 111,6 Kg (246lb).

EFFECTIVITY: AIRCRAFT WITH EXTERNAL PRESSURE SUPPLY SYSTEM

12-00-00

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ITEM NAME: PART NUMBER:

Cart - Potable Water Servicing


FUNCTIONAL DESCRIPTION:

19-4306-0001

Used to transport hot water and supply it to the aircraft.


MANUFACTURER: SPECIAL GSE FOR EMB-120 STANDARD GSE GSE NUMBER

TRONAIR

196

EFFECTIVITY: AIRCRAFT WITH EXTERNAL PRESSURE SUPPLY SYSTEM

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


TECHNICAL DESCRIPTION:

The hot potable water unit consists of a cart equipped with a high-density polyethylene tank provided with UV inhibitor and a hand pump. Unit features: Capacity: Hand pump: Output fill hose: 117.4 l (31 gal); (6 strokes/gal); 4572 mm (15 ft);

Cold-weather units include: 120 V AC (50-60 Hz) thermostatically controlled mat heater and insulated cabinet; Potable water coupling: Tire size: Weight: K-2411 included; 254 mm (10 in); 157.9 Kg (348 lb).

NOTE: This equipment may be used as an alternative to GSE 193, provided the current limitations and capacity of the potable water system are complied with.

EFFECTIVITY: AIRCRAFT WITH EXTERNAL PRESSURE SUPPLY SYSTEM

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


ITEM NAME: PART NUMBER:

Regulator - Oxygen Servicing


FUNCTIONAL DESCRIPTION:

20-4502-6000

Used during the oxygen replenishment. Used in conjunction with the oxygen charging adapter GSE 009.
MANUFACTURER: SPECIAL GSE FOR EMB-120 STANDARD GSE GSE NUMBER

TRONAIR

217

EFFECTIVITY: ALL

12-00-00

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ILLUSTRATED TOOL AND EQUIPMENT MANUAL


TECHNICAL DESCRIPTION:

Oxygen cleaned, rated flow capacity 3900 scfm Pressure, maximum rating: 3000 psi Pressure, maximum inlet: 3000 psi Pressure, output range: 0-2500 psi Inlet connection: CGA-540 Outlet connection: #4, 37 JIC female swivel Hose length: 4572 mm (15 ft)

PARTS LIST: For information on parts and maintenance, refer to the vendors documentation.

EFFECTIVITY: ALL

12-00-00

Page 16 Oct 30/00