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Preltlara on R 8 t or a in Yarn warpyarns Yams must be aligned properly Yam strength must be increased Yam hairiness must be decreased Yam smoothness must be increased Y a m elongation and flexibility must be sustained FillingYarns Yarn must be wound properly and on a suitable package for high speed unwinding
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-+ +.
Weft Knitting Yam friction must be decreased Fiber shedding must be decreased Yam smoothness must be increased w r Knitting ap Yam friction must be decreased Fiber shedding must be decreased Yam smoothness must be increased Yarns must be properly aligned for introduction to knitting needles
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+ Q 00 Weft Knit
Knitting
Warppit
Winding
I
Winding
I
winding waxing
Winding waxing
lwsrping
Slashing
Drawing-In or Tying-In
I I
F l
Fabric
El
Fabric
WOVen
Fabric
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Winding
Materials Processed Input - Yam (spinning bobbins) Output - Yarn (large cones, tubes, etc.)
Doffing
Package
Cylinder
Slub C t h r ace
N n m [ A QLU L r w l U a J
rl*"W\\A
YarnGuide
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Tension Dtvicc
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Elements of Winding
Yam withdrawal
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Tenskrr%Knock-On
2 ,
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I.
Waning
II, P
size, and wind configuration.
C. Contact surfaces which the yam passes must be smooth and must not impede the progress of the yam.
D. The speed of the warper must not exceed that at which the yam can be withdrawn from supply packages without undue strain.
E. Warp winding speed must be controlled and maintained at a constant rate throughout. & I
Direct Versus Indirect Warning A. Direct Warping 1 Warp is wound directly onto section beams. . 2. Used predominantly i preparing yam for warp knitting n and weaving.
B. Indirect Warping 1 Warp is wound in bands onto pattem drum and then . transferred onto a beam in a separate operation. 2. Used for fancy pattem warps or where creel capacity is limited.
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Yarn Preparation F r Weavlng And Warp KnltHng 8-7 o
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New packages placed on inside while the packages on the outside arc being unwound
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Slashing
13 Obiectives k Strengthen the yam
B. Make outer surface of yam smoother
a. due to shedding b. due to beat-up c. higher level in dense fabric d. highest tension in cycle is where a weak yam will break 3. Random variations in tension a. due to large, badly shaped knot b. yam and fiber entanglements c. knot tails entangling B. To overcome weaknesses in the yam created by: 1 Yam damage caused by the machine . 2. Weak places i the yam supplied n 3. Inadequate distribution of load over all warp ends 4. Inadequate knotting or joining
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D. Warp separation
E. Headstock
a Size Add-on
_ .
E. Viscosity of mix
D. Water or solvent
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B. Temperature
C. Concentration of size liquor
Ix.SZashing Calculations
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Beam
Loom
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Warp Preparation
Drawing-In Provides each warp yam with its drop wire, heddle, and reed dent. Tying-In When m s producing the same fabric by simply typing each end of a as new beam to its corresponding end of the old beam
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Yam Preparallon For Weaving And Warp Wfflng 6-17