FIRE PROTECTION TECHNICAL SPECIFICATIONS FOR PROPOSED UPTOWN-21 HOUSING PROJECT

SECTION 15300 FIRE PROTECTION GENERAL REQUIREMENTS

PART 1 - GENERAL

1.01

Application This section applies to all sections of the specification of the Fire Protection Systems of the Uptown-21 Housing Project in Sanville Subdivision, Quezon City.

1.02

Description of Work The work includes providing Fire Protection Systems of the Uptown-21 Housing Project.

1.03

Project Information Omissions from the drawings or specifications or the misdescription of detail of work which are manifestly necessary to carry out the intent of the drawings and specifications or which are customarily performed, shall not relieve the contractor from performing such omitted or misdescribed details of the work but shall be performed as if fully and correctly set forth and described in the drawings and specification.

1.04 Qualification of Installer The contractor shall submit with the bid, Data for approval showing that the contractor has successfully installed Fire Protection Systems and equipment of the same type and design as specified herein. The data shall include the names and locations of at least two installations where the contractor refer to above, has installed such systems. Indicate the type and design of each systems and certify that each system has performed satisfactorily in the manner intended for the period of not less than 18 months. The data shall include the followings:

A. Contractors organizational chart and name of personnel.

B. Companys final statement.

C. Contractors PCAB certificate.

D. List of project that has been completed E. Company profile

1.05

Review of material and equipment submittals

A. Submittals: Provide submittals for all products and systems described in specification and shown
on the drawings to demonstrate compliance with the requirements of the project. Furnish equipment submittals in the manner described below. In addition, include data for review, and organize data as noted below. B. Substitution are discouraged. Suitability and fit of substitutions are the sole responsibility of the contractor. C. Data Required for Review: Mark submittal literature and shop drawings clearly, and include all

equipment material shown on drawings and specified. Indicate the following: 1. Index, followed by specification reference and/or drawing reference for which literature is submitted for review. Item by item identification. 2. Manufacturer's name and address, and supplier's name, address and phone number. 3. Catalog designation or model number. 4. Rough-in data and dimensions. 5. Performance curves and rated capacities. 6. Motor characteristics and wiring diagrams. 7. Operation characteristics. 8. Complete customized listing of characteristics, equipment, accessories, etc., specified. Indicate whether item is "As Specified" or "Proposed Substitution". Indicate any deviations on submittal applicable items. The Terminology "As Specified" used without this customized listing is not acceptable. 9. Wiring diagrams for the specific system operation. 10. Working construction drawings (shop drawings). D. Partial Submittals are permitted only after prior approval and only if long lead items require special attention. Piecemeal submittals, and submittals not organized by specification will be returned without review. Submittal review is for general design and arrangement only, and does not relieve the Contractor from any of the requirements of the Contract Documents. Submittals will not be checked for quantity, dimension, fit or proper technical design of manufactured equipment. Where deviations of substitute product or system performance have not been specifically noted in the submittal by the Contractor, provision of a complete and satisfactory working installation is the sole responsibility of the Contractor.

E.

1.06

Shop drawings required A. Prepare and submit working construction drawings as requested, specified or otherwise necessary to demonstrate proper planning for installation and arrangement of all work. Layout drawings to scale and show dimensions where accuracy of location is necessary for coordination or communication purposes. Show work of all trades, including Architectural, Structural, Mechanical and Electrical items which may be pertinent to proper and accurate coordination. The main purpose of producing shop drawings is to discover, an early stage, discrepancies, interferences with other trades, lack of space, obstructions and other problems prohibiting the contractor from installing fire protection equipment as shown on the drawings. These problems shall be promptly relayed to the respective discipline of the Architect/Engineer team for correction and solution. Failure to comply with paragraphs A, B, and C will result in rejecting all claims by the contractor for extra compensation at a later time.

B.

C.

D.

1.07

As-Built drawings A. Mark up a clean set of drawings as the work progresses, to show the dimensioned location and routing of all fire protection work which will become permanently concealed. Show routing and location of items cast in concrete or buried underground. Show routing or work in permanently concealed blind

spaces with access, or above suspended ceilings, is not considered permanently concealed. Show complete routing and sizing of any significant revisions to the systems shown. B. C. D. Show the location of all valves and their appropriate tag identification. At completion of project, deliver these drawings to the Engineer and obtain written receipt. Work-in-progress drawings are subject to examination by Engineer. Non-conformance with this requirement may jeopardize progress payments and acceptance of the installed work.

1.08

Codes and ordinances A. Comply with the applicable local, state, and national codes, ordinances and regulations affecting materials and methods of installation of the fire protection systems. All references of applicable publications in the fire protection works are the minimum requirements, as they apply to this project any internationally recognized standards, codes, regulations, approved as equal by the Engineer shall be governed. B. Abbreviations of applied references stand for as follows: AGA American Gas Association AMCA Air Movement and Control Association ANSI American National Standards Institute ARI Air-conditioning and Refrigeration Institute ASHRAE American Society of Heating, Refrigeration, and Air Conditioning Engineers ASME American Society of Mechanical Engineers ASTM American Society for Testing and materials AWWA American Water Works Association AWS American Welding Works CDA Copper Development Association FM Factory Mutual System MIL Military Specification NEBB National Environment Balancing Bureau NEMA National Electrical Manufacturer's Association NEC National Electrical Code NFPA National fire Protection Association SMACNA Sheet Metal and Air Conditioning Contractor's National Association UBC Uniform Building Code UL Underwriter's Laboratory UMC Uniform Mechanical Code UPC Uniform Plumbing Code OSHA Occupational Safety and Health Administration KS Korean Standard C. Referenced codes, standards, regulations, and specific descriptions of manufactures in the drawings and specifications do not limit to furnish based upon other equivalent references. Any products having equal performance characteristics by other codes, standards, regulations and other manufactures could be considered provided that deviation in capacities, dimensions, operations, or other characteristics minor and do not change the design concept or intended performance. Local codes, standards, and regulation shall govern in any case conflicts exist. Any internationally recognized standard references could be accepted provided Contractor proofs for equality of

characteristics of products references.

1.09

Tests and inspections A. Schedule, obtain, and pay for all fees and/or services required by local authorities and by these specifications, to test the fire protection systems as specified in these specifications. Request for Tests: Notify the Engineer and/or the local authorities a minimum of (48) hours in advance of tests. In the event the Engineer does not tests have been made in accordance with the specifications. Deficiencies: Immediately correct all deficiencies which are evidenced during the tests and repeat tests until system is approved. Do not cover or conceal piping, equipment, or other portions of the fire protection installations until satisfactory tests are made and approved. Operating Tests: Upon request from the Engineer, Place the entire mechanical installation or any portion thereof in operation to demonstrate satisfactory operation. Completion: Upon completion of the fire protection installation, demonstrate to the Engineer's satisfaction that the systems have been installed in a satisfactory manner in accordance with the plans, specifications, and applicable codes. Demonstrate dynamic operation of all systems. Show that all controls are operable and are properly adjusted in accordance with the requirements of the final systems balance, that all equipment operates properly, that filters and strainers are clean, and that all components of all systems are installed and adjusted for proper operation.

B.

C.

D.

E.

1.10

Operating instructions A. Prior to final acceptance, instruct an authorized representative of the Owner for (8) hours on the proper operation and maintenance of all mechanical systems, equipment, and controls under this contract. Make available a qualified technician for each component of the installation for the instruction. Give these operating instructions after the Operation and maintenance Manuals have been furnished to the Owner. Submit written certification, signed by the Contractor and and authorized representative of the Owner, that this has been completed.

1.11

Operation and maintenance manuals A. Provide two (2) Operation and Maintenance manuals for training of Owner's personnel in operation and maintenance of systems and related equipment. Organize manual and include data and narrative as noted below. Provide a separate chapter for each section of the fire protection specifications with sub-chapters for each class each chapter, list major item in each chapter, and indicate the page number of each. Operating Sequence and procedures: 1. Contents: In each chapter, describe the procedures necessary for personnel to operate the system and equipment covered in that chapter. Also, include a copy of system balancing report. 2. Typewritten Operating Procedures: Write procedures for start-up, operation, emergency operation and shutdown. 3. Start-up: Give complete step-by-step instruction for energizing equipment, making initial

B.

C.

4. 5.

settings and adjustments whenever applicable. Shutdown Procedure: Include instructions for stopping and securing the equipment after operation. If a particular sequence is required, give step-by-step instructions in that order. Emergency Operation: Give detailed instruction for emergency procedures required to prevent damage to equipment and property, human discomfort, etc.

D.

Maintenance Instructions: 1. Provide a schedule of preventive maintenance for each product. Recommend frequency of performance for each preventive maintenance task; i.e., cleaning, inspection, etc. 2. Provide instructions and schedules for all routine cleaning, lubrication and inspection with recommended lubricants for all equipment and systems. Schedule times of the year that inspection and maintenance should be performed. 3. Provide instructions for minor repair or adjustments required for preventive maintenance routines, limited to repairs and adjustments which may be performed without special tools or test equipment, and which require no extensive special training or skills. 4. Special Maintenance: Provide all information of a maintenance nature covering warranty items, etc., which have not been discussed elsewhere. Manufacturer's Brochures: Include manufacturer's descriptive literature covering all appurtenances used in each system, together with illustrations, exploded views and renewal parts lists. Include name, address and phone number of supplier. Shop Drawing: provide a copy of all corrected, approved shop drawings covering equipment for the project either with the manufacturers brochures or properly identified in a separate subsection. Spare Parts Lists: Include a list of all equipment furnished for project, with a tabulation of descriptive data of all the spare parts proposed for each type of equipment or system. Properly identity each part by part number and manufacturer, include address and phone number. Other Items: 1. Valve Directory: Indicate valve number, size, locations, function and normal position of reach numbered valve. Obtain approval of directory before installation of valve tags. Install tags prior to substantial completion of project. 2. Name Plate Directory: Provide lists of fans, pumps, compressors, air supply units, concealed automatic dampers, and all other major equipment nameplates, giving manufacturer's nameplate data, nameplate designation, location of equipment, area served, switch location, normal position of switch, and equipment label designations specified. Submit directory for review and obtain approval prior to substantial completion of project. 3. Label all pages to assure correct placement in manual. 4. Mark out all non-applicable items, or "Highlight" all applicable items. Install one copy of the corrected O & M Manual in a permanently mounted sheet metal box on wall of the main mechanical equipment room on the mezzanine. Turn over second manual to the Owner's representative.

E.

F.

G.

H.

I.

END OF SECTION

SECTION 15320

FIRE EXTINGUISHING SPRINKLER SYSTEMS (WET PIPE)

PART 1 - GENERAL 1.01 General Description A. Sprinkler systems are wet-pipe type for spaces indicated. 1. Definition, a system employing automatic sprinklers attached to a piping system containing water and connected to a water supply so that water discharged immediately from sprinklers opened by a fire. 2. Pressure gages, an approved pressure gage shall be installed in each system riser. pressure gages shall be installed above and below each alarm check valve when such devices are present. 3. Relief valves a gridded wet-pipe system shall be provided with a relief valve not less than 1/4 in. in size set to operate at pressure not greater than 175 psi (12.1 bar) Design and obtain approval from authority having jurisdiction for fire protection systems specified. Manufacturer Qualifications: requirements indicated. Firms whose equipment, specialties, and accessories conform to

B. C.

D.

Listing/Approval Stamp, Label, or Other Marking: On equipment, specialties, and accessories made to specified standards. Listing and Labeling: Equipment, specialties, and accessories that are listed and labeled. Comply with requirements of authority having jurisdiction for submittals, approvals, materials, hose threads, installation, inspections, and testing. Comply with requirements of Owner's insurance underwriter for submittals, approvals, materials, installation, inspections, and testing. The building shall be protected by a combined system of class wet standpipes and automatic sprinklers as defined by NFPA 13.

E. F.

G.

H.

1.02

Referenced codes, standards, regulations, and specific descriptions of manufactures in the drawings and specifications do not limit to furnish based upon other equivalent references. Any products having equal performance characteristics by other codes, standards, regulations and other manufactures could be considered provided that deviation in capacities, dimensions, operations, or other characteristics minor and do not change the design concept or intended performance. Local codes, standards, and regulation shall govern in any case conflicts exist. Any internationally recognized standard references could be accepted provided contractor proofs for equality of characteristics of products references.

1.03 References NFPA 13 Installation of sprinkler systems

NFPA 13R Installation of sprinkler systems in residential occupancies up to and including four stories in height. NFPA 24 Installation of private fire service mains and their appurtenances NFPA 231 General storage NFPA 231C Rack storage of materials NFPA 1963 Screw threads and gaskets for fire hose connections FM 2-8N Loss prevention data UL 01 Building materials directory UL - 04 Fire protection equipment directory 1.04 Quality assurance A. The following standards shall govern work in this section : NAFA 10-1988, Fire extinguishers. NAPA 13-1989, Sprinkler systems NAPA 20-1987, Fire pumps NAPA 24-1987, Outside protection Systems shall comply with the requirements of factory mutual engineering as agents of the insurer. All products and components installed in the system shall be listed by underwriters laboratories (UL) and approved by factory mutual engineering (FM) Systems shall be installed by an experienced company regularly engaged in the installation of sprinkler systems. All welders and welding procedures shall be qualified according to the American welding society AWS D10. 9-1980, level AR-3. Unless noted otherwise on the drawings, all materials shall be new and free from defects. Material and equipment used for similar applications shall be the products of one manufacturer unless noted otherwise on the drawings.

B. C.

E.

F. G.

1.05

Basis of design A. Piping shown on the drawings shall not be substantially changed when preparing shop drawings. Additional fittings and offsets shall be provided to coordinate the installation with other trades. Pipe sizes are based on preliminary calculations and shall not be reduced.

B. 1.06

Submittals A. All submittals of product data shall be complete and bound in a 3-ring folder with job name and the name of the installer on the cover. Mark shop drawings, product data, and samples indicating the particular make, model, accessories, options, and specification paragraph numbers. Submit product data on the following :

B.

C.

Fire pump and performance curve. Pressure maintenance (jockey) pump and performance curve. Fire and jockey pump motor controllers. Fire pump test header. Piping and fittings - above ground and underground. Pipe hangers. Sprinkler heads. Valves. Valve boxes. Fire department siamese connections. Fire hose cabinets. Fire hose valves, with adjustment instructions. Fire hose racks. Fire extinguishers. Fire hydrants. Water flow switches. Valve monitor switches. Backflow preventers. D. Submit sprinkler working plans drawn to a minimum scale 1/8" = 1'-0". Drawings shall show pipe lengths, hanger locations, and pipe distances from column centerlines in addition to all data required by NFPA 13. Working plans shall be approved and stamped by the insure's agent prior to pipe fabrication. One copy of all shop drawings bearing insurance company approval stamps shall be submitted to the owner for his records. Submit final hydraulic calculations based on shop drawings, including all additional fittings for coordination, and conforming to the format given in NFPA 13. If calculations are made by computer, the same output format shall be used for all building areas. Submit a letter with the catalog data and working plan submittals certifying that welders and welding procedures meet the requirements of AWS D10. 9, level AR-3. H. After installation, inspection, and tests are complete, submit to the architect material and test certificates as required by NFPA 13 with all data typed and bearing the required signatures. A copy of these approved certificates shall be turned over to the owner with other maintenance data.

E.

F.

G.

PART 2 - PRODUCTS

2.01

Sprinkler system A. Pipes and Tubes: The applications of the following pipe and tube materials are indicated in the "Piping Applications" Paragraph. 1. Steel Pipe: Black and galvanized, plain and threaded ends, for welded and threaded joints. Pipe and Tube Fittings: The applications of the following pipe and tube fitting materials are indicated

B.

in the "Piping Applications" Paragraph. 1. Cast-Iron Threaded Flanges: Raised ground face, bolt holes spot faced. 2. Cast-Iron Threaded Fittings: Standard pattern, with threads. 3. Cast iron fittings : standard weight fittings, UL rated for 175 psig. Fittings shall meet ASTM A126-1984. Threaded fittings shall meet ANSI/ASME B16.4. Flanged fittings shall meet ANSI/ASME B16.1. Gaskets for flanged fittings shall be full-face type of red sheet rubber. 4. Steel Fittings: Seamless or welded; butt welding; or socket-welding type for welded joints. 5. Steel Flanges and Flanged Fittings. 6. Welding fittings : UL listed and FM approved factory fabricated welded outlets, with foundry mark. No other type of welded outlet shall be used. C. Joining Materials: Refer to other specification sections for materials not included in this Section. 1. Grooved joints and fittings : groved mechanical fittings and couplings using as elastomeric gasket enclosed by a split malleable or ductile iron housing. Malleable iron shall meet ASTM A47. Ductile iron shall meet ASTM A536. Self-grooving couplings and fittings employing set screws or plain and pipe shall not be used. Fire Protection Service Valves: With 1200 kPa non-shock minimum working pressure rating, higher if required by system operating pressure. 1. Gate Valves, 50 mm and Smaller: Cast-bronze, threaded ends, solid wedge, outside screw and yoke, rising stem. open counterclockwise. 2. Indicating Valves, 65 mm and Smaller: Butterfly or ball type, bronze body with threaded ends, and integral indicating device. a. Indicator: Visual. b. Indicator: Electrical prewired, switch. 3. Gate Valves, 65 mm and Larger: Iron body, bronze mounted, taper wedge, outside screw and yoke, rising stem. Include replaceable, bronze, wedge facing rings and flanged ends. 4. Swing Check Valves, 65 mm and Larger: Cast-iron body and bolted cap, with bronze disc or cast-iron disc with bronze disc ring and flanged ends. 5. Trim valves : gate, glove, angle, and check valves used for trim in the fire protection system shall have all bronze construction and threaded connections. Valves shall have a minimum 200 psig working pressure. Alarm Check Valves: 1200 kPa working pressure, designed for horizontal or vertical installation, with cast-iron, flanged inlet and outlet; bronze, grooved seat with O-ring seals; single-hinge pin and latch design. Include trim sets for bypass, drain, electric sprinkler alarm switch, pressure gages, precision retarding chamber, drip cup assembly, and fill line attachment with strainer. Ball Drip Valves: Automatic drain valve, 20 mm size, spring-loaded, ball check device with threaded ends. Automatic Sprinklers: With heat-responsive element. 1. Sprinkler types and categories are as indicated and as required by application. Furnish automatic sprinklers with nominal 12.7 mm orifice for "Ordinary" temperature classification rating except where otherwise indicated and required by application. 2. Sprinkler types include: a. Upright, pendent, and sidewall sprinklers. b. Extended coverage and quick-response sprinklers. c. Pendent and sidewall, dry-type sprinklers. 3. Sprinkler Finishes: Chrome-plated and bronze.

D.

E.

F.

G.

4. 5. 6.

Sprinkler Escutcheons: Chrome-plated steel, 1-piece, flat. Sprinkler Guards: Wire-cage type, including fastening device. Sprinkler Cabinets: Finished steel cabinet and hinged cover, with space for minimum of 6 spare sprinklers plus sprinkler wrench, suitable for wall mounting. Include number of sprinklers required by local authority and 1 wrench for sprinklers. Include separate cabinet with sprinklers and wrench for each style sprinkler on Project.

H.

Fire Department Connections: Flush, wall-type, with cast-brass body; standard thread inlets matching local fire department threads; and threaded outlet. Include lugged cap, gasket, and chain; lugged swivel connection, extension pipe nipples, and clappers for each hose connection inlet, and rectangular, wall escutcheon plate with marking to indicate automatic sprinklers. 1. Connections: To meet local fire departments requirement. 2. Inlet Alignment: In line, horizontal, except where otherwise indicated. 3. Clapper Type: Drop clappers in body. 4. Finish: Compatible with architectural finishes. Water-Motor-Operated Alarms: Mechanical operation type, 250 mm diameter, cast-aluminum alarm gong, with red enamel factory finish. Include wheel type operator with nylon shaft bearings, and shaft length and sleeve to suit wall thickness and construction; 20 mm inlet and 25 mm drain. Water flow Indicators: Electrical-supervision type, vane-type waterflow detector, rated to 1725 kPa, and designed for horizontal or vertical installation. Include circuit switches to provide isolated alarm and auxiliary contacts; complete with factory-set, field-adjustable retard element to prevent false signals, and tamper-proof cover that sends a signal when cover is removed. Pressure Switches: Water flow switch with retard, electrical-supervision type, normally closed contacts, designed to operate on rising pressure and signal water flow. Supervisory Switches: For valves, electrical-supervision type, normally closed contacts, designed to signal controlled valve in other than full open position. Pressure Gages: 90 to 115 mm diameter dial, with dial range of 0-1600 kPa.

I.

J.

K.

L.

M.

2.02 Alarm and supervisory devices A. Alarm switches for wet pipe systems. : vane type with flexible vane, spdt contacts, a cast aluminum housing with red enamel finish, and a steel u-bolt. The switch shall have an instantly recycling pneumatic retard mechanism field adjustable from 0 to 60 seconds. Minimum water working pressure shall be 175 psig. Valve tamper switches : designed for OS&Y valves. The switch shall mount without the use of blocks and shall not interfere with valve operation. A signal shall be initiated before the valve stem moves more than 1/5 of its total travel or if the housing cover is removed.

B.

PART 3 - EXECUTION

3.01

Installation

A.

Piping Applications: Refer to "Products" Article for detailed specifications on pipe and fittings products listed below. Use pipe, tube, fittings, and joining methods according to the following applications. 1. Piping may be joined with flanges instead of indicated joints. 2. Specialty sprinkler fittings may be used instead of specified fittings downstream of zone valves. 3. Pipe Between Fire Department Connections and Check Valves: Use galvanized-steel pipe with threaded fittings and threaded joints. 4. Sizes 50 mm and Smaller: Steel pipe with threaded ends, cast-iron or malleable-iron threaded fittings, and threaded joints. 5. Sizes 65 mm to 150 mm: Steel pipe with threaded ends, cast-iron or malleable-iron threaded fittings, and threaded joints. 6. Sizes 65 mm to 150 mm: Steel pipe, welding type steel fittings, and welded joints. Valve Applications: Drawings indicate valve types to be used. Where specific valve types are not indicated, the following requirements apply: 1. Shutoff Duty: Use gate, ball, or butterfly valves. 2. Throttling Duty: Use globe, ball, or butterfly valves. Joint Construction: Refer to other Specification Sections for basic piping joint construction. 1. Locking-Lug Joints: Follow manufacturer's written instructions. 2. Dissimilar Materials Piping Joints: Make joints using adapters compatible with both piping materials. Water Supply Connection: Connect fire protection piping to water supply piping of size and in location indicated. 1. Install shutoff valve, backflow preventer, pressure gage, drain, and other accessories indicated at connection to water supply piping. Piping Installations: Refer to other specification sections for basic piping installation. 1. Locations and Arrangements: Drawings (plans, schematics, and diagrams) indicate general location and arrangement of piping. Install piping as indicated, as far as practical. 2. Use approved fittings to make changes in direction, branch takeoffs from mains, and reductions in pipe sizes. 3. Install unions adjacent to each valve in pipes 50 mm and smaller. Unions are not required on flanged devices. 4. Install flanges or flange adapters on valves, apparatus, and equipment having 65 mm and larger connections. 5. Install "Inspector's Test Connections" in sprinkler piping, complete with shutoff valve, sized and located according to applicable standards. 6. Install sprinkler piping with drains for complete system drainage. 7. Install sprinkler zone control valves, test assemblies, and drain headers adjacent to standpipes when sprinkler piping is connected to standpipe. 8. Install ball drip valves to drain piping between fire department connections and check valves, and where indicated. Drain to floor drain or outside building. 9. Install alarm devices in piping systems. 10. Hangers and Supports: a. Earthquake Protection: Install piping as required to protect from earthquake damage. 11. Install pressure gages on riser or feed main, at each sprinkler test connection, and at top of each riser. Include pressure gages with connection not less than 7 mm and with soft metal seated

B.

C.

D.

E.

globe valve, arranged for draining pipe between gage and valve. Install gages to permit removal. 12. Install specialty sprinkler fittings according to manufacturer's written instructions. F. Valve Installations: Refer to other specification sections for installation of general-duty valves. Install fire-protection specialty valves, trim, fittings, controls, and specialties according to manufacturer's written instructions and the authority having jurisdiction. 1. Gate Valves: Install fire-protection service valves supervised-open, located to control sources of water supply except from fire department connections. Where there is more than 1 control valve, provide permanently marked identification signs indicating portion of system controlled by each valve. 2. Alarm Check Valves: Install valves in vertical position for proper direction of flow, including bypass check valve and retard chamber drain line connection. Sprinkler Applications: Use the following: 1. Rooms without Ceilings: Upright sprinklers. 2. Rooms with Suspended Ceilings: Pendent sprinklers. 3. Wall Mounting: Sidewall sprinklers. 4. Special Applications: Use extended-coverage, and quick-response sprinklers where required. Sprinkler Finishes: Chrome-plated in finished spaces exposed to view, rough bronze in unfinished spaces not exposed to view, and dull chrome in residential spaces. Install sprinklers in suspended ceilings in center of panels. Connect to water supply, specialty valves, specialties, fire department connections, and accessories. Electrical Connections: Power wiring is specified in other specification sections. Connect alarm devices to fire alarm system. Perform field acceptance tests of each fire protection system. 1. Flush, test, and inspect sprinkler piping systems according to accepted local practice. Replace piping system components that do not pass test procedures specified, then retest to demonstrate compliance. Repeat procedure until satisfactory results are obtained. 2. Report test results promptly and in writing to Owner. Clean dirt and debris from sprinklers. Replace sprinklers having paint other than factory finish with new sprinklers.

G.

H.

I. J. K. L. M.

N.

3.02

Test A. The wet pipe sprinkler system field tests shall be witnessed by representatives of the owner, architect, engineer, the contractor, insurance agencies, and the local fire department (at their discretion). Factory-trained representatives of the wet pipe sprinkler system supplier and the pump manufacturer shall be present to assist with the test. Provide all test equipment and instruments including hose, nozzles, pressure gages, tachometer, and ammeter. A copy of the certified performance curve shall be available at the test. The contractor shall submit a typed report recording test results. At the completion of all work, conduct a comprehensive inspection of all new sprinkler systems to ensure that all new systems are operational. Submit a letter to the architect certifying that, as of the

B.

date of the inspection, all sprinkler control valves were open, all water flow switched were operational, all sprinkler heads were installed, and fire pumps were in service.

END OF SECTION

SECTION 15164 FIRE PUMPS

PART 1 - GENERAL

1.01 Description A. System Performance Requirements: Provide fire pump systems that include fire pump units, accessories, and piping that comply with performance requirements specified and are compatible with building fire-protection systems. 1. Pump, Equipment, Accessory, and Piping Pressure Rating: 1500 kPa minimum. Test curves of fire pump manufacturer's factory tests for each fire pump, and certificates signed by manufacturer verifying that the test results comply with specified requirements. Comply with local fire department/marshal standards pertaining to material, hose threads, and installation. Comply with requirements of local authority having jurisdiction for fire pumps, drivers, controllers, accessories, and installation. Comply with requirements of local authority having jurisdiction for electrical materials and installation.

B.

D.

E.

1.02

Referenced codes, standards, regulations, and specific descriptions of manufactures in the drawings and specifications do not limit to furnish based upon other equivalent references. Any products having equal performance characteristics by other codes, standards, regulations and other manufactures could be considered provided that deviation in capacities, dimensions, operations, or other characteristics minor and do not change the design concept or intended performance. Local codes, standards, and regulation shall govern in any case conflicts exist. any internationally recognized standard references could be accepted provided contractor proofs for equality of characteristics of products references.

1.03

References : FM 3-7 N Loss prevention data NFPA 20 Installation of centrifugal fire NFPA 24 Installation of private fire service mains and their appurtenances NFPA 37 Installation and use of stationary combustion engine and gas turbines NFPA 70 National electrical code NFPA 1963 Screw threads and gaskets for fire hose connections UL 04 Fire protection equipment directory UL 80 Steel inside tanks for oil-burner fuel UL 142 Steel aboveground tanks for flammable and combustible liquids UL 262 Gate valves for fire-protection service UL 448 Pumps for fire protection service (page pageid = "4") UL 789 Indicator posts for fire-protection service UL 1247 Diesel engines for driving centrifugal fire pumps

1.04

Submittals A. All submittals including shop drawings and product data to prove to meet the requirements of contract, contractor shall certify submittals with the certification of the authorized local fire marshal. Product data for pumps shall be submitted with the following formats : 1. Pump design : Pump Manufacturer |Pump model Pump power kw Kva v Starting method Starting amper Cable protection 2. Pump curves : 3. Pump feeder circuit breaker characteristic curves 4. Pump power supply, routing and drawing 5. Pump rating Item Main pump rating Backing pump rating Controller rating Jokey pump rating Total power x 125%

B.

Power KW

PART 2 - PRODUCTS

2.01

Fire pump A. Fire Pump: Factory assembled and tested, constant speed vertical multi-stage diffuser pump with stainless steel shafts, water lubricated bronze radial bearings, mixed flow balanced bronze impellers and cast iron bowls with glass lined diffusers. Barrels shall have a corrosion inhibiting lining with a cleanout access. Sleeve mounted mechanical seal that can be replaced without motor removal. Unit shall be mounted on common skid with the domestic water booster pumps. 1. Characteristics: Capable of furnishing not less than 150 percent of rated capacity at not less than 65 percent of total rated head. Shutoff head is limited to 140 percent of total rated head. 2. Finish: Manufacturer's standard red paint applied to factory-assembled and -tested units before shipping. 3. Nameplates: Complete with capacities, characteristics, and other pertinent data. 4. Electric Motor: Drip proof, vertical hollow shaft motor and NFPA 70, and wiring compatible with controller. Controllers: Combined automatic and non automatic operation, factory assembled and wired, and factory tested for capacities and characteristics, and with features indicated. 1. Enclosure: Drip proof, indoor, except where special-purpose enclosure is indicated. 2. Provide controls, devices, alarms, functions, and operations, as required for the driver and controller, and the specific items listed for each controller type.

B.

3. 4. 5. 6.

Nameplates: Provide nameplate complete with capacity, characteristics, approvals and listings, and other pertinent data on enclosure door. Enclosure Mounting: Wall- or floor-stand mounting, as indicated, for field electrical connections. Finish: Manufacturer's standard red paint applied to factory-assembled and -tested units before shipping. Controller Sensing Pipes: Fabricate pipe and fittings with nonferrous-metal sensing piping, 13 mm size, with globe valves for testing controller mechanism from system to pump controller, as indicated. Include a bronze check valve with a 2.4 mm orifice in the clapper or a groundface union with a noncorrosive diaphragm having a 2.4 mm orifice.

C.

Electric-Drive Controllers: Across-the-line type, listed for electric-drive fire pump service and service entrance. 1. Rate controllers for scheduled. Include short-circuit withstand rating at least equal to short-circuit current available at controller location. Take into account cable size and distance from substation or supply transformers. Alarm Panels: Remote wall-mounting-type panel with audible and visible alarms matching the controller. Include the following features and manufacturer's standard features: 1. Motor-operating condition. 2. Loss of line power. 3. Phase reversal. 4. Low-water alarm. 5. Engine running. 6. Main switch off or in manual position. 7. Engine trouble. 8. Low-water alarm. 9. Low fuel. 10. Mounting: Wall mounting. 11. Finish: Manufacturer's standard red paint applied to factory-assembled and -tested units before shipping. Accessories: Match fire pump suction and discharge ratings as required for fire pump capacity rating. Include the following accessories: 1. Automatic air-release valve. 2. Casing relief valve. 3. Suction and discharge pressure gages. 4. Eccentric tapered reducer at suction inlet. 5. Concentric tapered reducer (increaser) at discharge outlet. 6. Test-Header Manifold: Ferrous for hose valves. Include bronze or cast-iron, exposed-type valve header with nozzle outlets; and round brass escutcheon plate with lettering equivalent to "PUMP TEST CONNECTION." Finish is manufacturer's standard. 7. Hose Valves: Straightway pattern, bronze. Include cap attached to valve with chain and hose thread that conforms to local fire department standards on valve outlet. Valve and cap finish is same as test-header-manifold escutcheon plate finish. 8. Finish: Manufacturer's standard red paint applied to factory-assembled and -tested units before shipping, except where brass or another finish is specified. Flow-Measuring Systems: Approved systems that indicate flow in L/s to not less than 175 percent of fire pump rated capacity. Include sensing element of size to match pipe, tubing, flow meter, and

D.

E.

F.

fittings. 1. Pressure Rating: 1500 kPa minimum. 2. Sensing Element: Venturi, annular probe, or orifice plate flow sensor. 3. Flow Meter: Compatible with flow-sensing element and direct reading in L/s; dial not less than 115 mm in diameter or equivalent. a. Flow Meter: Portable with two 400 mm hoses, in carrying case with handle. 4. Include complete operating instructions. G. Factory Tests: Hydrostatically test and test run each pump before shipment. Test at 150 percent of shutoff head plus suction head. Produce certified test curves showing head capacity and kW of each pump. Controller for Electric Motor Driven Fire Pump: Controller shall monitor pump running, loss of a phase or line power, phase reversal, and pump room temperature. Alarms shall be individually displayed in front of panel by lighting of visual lamps. Each lamp shall be labeled with rigid etched plastic labels. Controller shall be equipped with terminals for remote monitoring of pump running, pump power supply trouble, and pump room trouble and for remote start.

H.

2.02

Pressure sensing line A Completely separate pressure sensing line shall be provided for each fire pump and for the jockey pump. The sensing line shall be arranged in accordance with Figure A-7-5.2.1. of NFPA 20. The sensing line shall be equipped with two restrictive orifice unions each. Restricted orifice unions shall be ground-face unions with brass restricted diaphragms drilled for a 2.4 mm orifice. Restricted orifice unions shall be mounted in the horizontal position, not less than 1.5 m apart on the sensing line. Two test connections shall be provided for each sensing line. Test connections shall consist of two brass 15 mm globe valves and 8 mm gauge connection tee arranged per NFPA 20. One of the test connections shall be equipped with a 0-1380 kPa water oil-filled gauge. Sensing line shall be connected to the pump discharge piping between the discharge piping control valve and the check valve.

2.03 Maintenance (jockey) pump Pressure maintenance pump shall be electric motor driven, horizontal shaft or in-line vertical shaft, centrifugal type with a rated discharge of 60 liters per minute. Pump shall draft as indicated and shall discharge into the system at the downstream side of he pump discharge gate valve. An approved indicating gate valve of the outside screw and yoke (O.S.&Y.) type shall be provided in the maintenance pump discharge and suction piping. Oil-filled water pressure gauge and approved check valve in the maintenance pump discharge piping shall be provided. Check valve shall be swing type with removable inspection plate. A. Pressure Maintenance Pump Controller Pressure maintenance pump controller shall be arranged for automatic and manual starting and stopping and equipped with a "manual-off-automatic" switch. The controller shall be completely terminally wired, ready for field connections, and wall-mounted in a NEMA Type 2 drip-proof enclosure. The controller shall be equipped with a bourdon tube pressure switch or a solid state pressure switch with independent high and low adjustments for automatic starting and stopping. A sensing line shall be provided connected to the pressure maintenance pump discharge piping between the control valve and the check valve. The sensing line shall conform to paragraph, PRESSURE SENSING LINE. The sensing line shall be completely separate from the fire pump sensing lines.

PART 3 - EXECUTION

3.01

Installation A. Comply with manufacturer's written installation and alignment instructions and with industry standards. Install pumps in locations indicated and arrange to provide access for periodic maintenance, including removal of motors, impellers, couplings, and accessories. Install suction and discharge pipe sizes equal to or greater than the diameter of fire pump nozzles. Install valves of types and at locations indicated that are same size as piping connecting fire pumps, bypasses, test headers, and other piping systems. Install pressure gages on suction and discharge of fire pumps at integral pressure gage tappings provided. Support pumps and piping separately so weight of piping system does not rest on pumps. Install piping accessories, hangers and supports, anchors, valves, meters gages, and equipment supports as indicated for complete installation. Install flow meters and sensing elements where required. Install flow-measuring system components and make connections according to manufacturer's written installation instructions. Electrical Wiring: Install electrical devices furnished by equipment manufacturers but not specified to be factory mounted. Furnish copy of manufacturer's wiring diagram submittal to Electrical Installer. 1. Verify that electrical wiring installation is according to manufacturer's submittal and installation requirements of Electrical Specification Sections. Do not proceed with equipment startup until wiring installation is acceptable. Make piping connections, check alignment, and take corrective measures required. 1. Adjust alignment of pump and driver shafts for angular and parallel alignment. 2. Alignment Tolerances: Meet manufacturer's recommendations. Connect fire pump discharge piping to building fire-protection water systems. Connect flow-measuring system components according to manufacturer's written installation instructions. Connect fire pump controllers to building fire alarm system. Sections. Refer to Electrical Specification

B.

C. D.

E.

F. G.

H.

I.

J.

K. L.

M.

N. 3.02 Tests.

Electrical wiring and connections are specified in Division 16 Sections.

A.

Field acceptance and subsequent tests. 1. When the installation is completed, an operating test shall be made in the presence of the engineer of the pump manufacturer, and the authority having jurisdiction. Filed acceptance tests shall be followed insofar as they apply, and for well installations the test shall also include a continuous run, long enough to satisfy the owner having jurisdiction that the pump performs as required. In no event shall the test be for less than 1 hour. 2. At annual test-time both static and pumping water level shall be determined.

3.03

Operations and maintenance. A. Operation 1. Before stating the unit for the first time after installation all electric connections to the motor and also the discharge piping from the pump shall be checked. With the top drive coupling removed, the motor shall be momentarily operated to ensure that it rotates in the proper direction. Then the impellers shall be set for proper clearance and the top drive coupling reinstalled. a. Setting impellers. The setting of the impellers should be undertaken only by engineer of the pump manufacturer. Improper setting will develop excessive friction loss by rubbing of impellers on pump seals with resultant increase in power demand. If adjusted too high there will be a loss incapacity, and full capacity is vital for fire pump service. The top shaft nut should be locked or pinned after proper setting. 2. With the above precautions taken the pump shall be started and allowed to run. The operation shall be observed for vibration while running and also for any malfunctioning of the driver.

END OF SECTION