=> => 9.1 Note Sn.

PROJECT-12128, DALMIA CEMENT VENTURES LIMITED,BELGAUM (DCVL) SCHEDULE OF RATES (To be read in conjunction with Other Related Specifications) BOQ PART I - ALL STRUCTURES EXCEPT SILOS Item of Work Unit Part I Plant Bldg. Qty. Part II Silos 5 Total 6 Unit Rate Figure 7 Amount (Rs) 8

08156 (CCL) BOQ-Part-I/All Str. except silo

1/18

9.1 Note Sn.

BOQ PART I - ALL STRUCTURES EXCEPT SILOS Item of Work Unit Part I Plant Bldg. Qty. Part II Silos 5 Total 6 Unit Rate Figure 7 Amount (Rs) 8

1 3 3.1 3.1.1

2 Structural Steel Works: Structural Steel Fabricating and erection : Supplying ,Fabricating, transporting and erecting at all heights and depths and fixing in position steel structures such as columns, beams, trusses, portals, bracings, purlins, gantry girders, ladders, stairs, hand-rails, duct supports, castellated girders, latticed girders, monorails platforms,,brackets, rails, builtup girders. walkways, cleats, grating,chequered plates,plate girders,gate,separators, inserts of any shape and size, bolts and nuts holding down bolt and nuts, pipes, anchor box and sleeves etc. using joists, angles, channels, flats, rounds,plates,tubes, hollow section etc.cutting to required size, bending, rivetting, bolting and/or welding of joints, preparation of shop drawings and getting approval well in advance before the commencement of work, fixing in line and level with temporary staging and grouting pockets with cement mortar 1 : 2 and finishing the exposed surfaces, painting with one shop coat of red-oxide zinc chromate primer,after finishing the exposed surface with wire brush all complete, required for satisfactory completion of works as per approved drawing all complete as under:- The rate should also include supply of labour, all consumables and T&P etc. required for proper completion of work. (Rate shall be inclusive of cost of all bolt and nut) (Only Str. Steel shall be supplied free of cost - As per tender refer Schedule-9.1/chapter 9)

MT

3785

665

3.1.1.1

Same as in item No.3.1.1 above but for all plate work like hopper, stack & bins, girders, silos etc. Same as in item No.3.1.1 above but for conveyor galleries, transfer towers, trestles, gravity take up towers etc. Finish painting Two coats of paint of approved manufacturer and shade as directed by Engineer-in-Charge including scaffolding etc. complete at all levels for:Same as in item No.3.1.1 above but for final painting work shall be done by thoroughly cleaning the exposed surface for all dust, dirt, oil, grease and any other foreign material etc. and apply two coats of superior quality and approved shade of synthetic enemal paint on steel members over a coat of primer on steel members. (Second coat of primer shall be applied on the area of damaged primer / touching, after erection of steel members.) Same as in item No.3.1.1/3.1.2/3.1.3/3.1.4 above but finishing the exposed surfaces with sand blasting and painting the surface with two coats of superior quality and approved shade of epoxy paint over a coat of primer on steel members. ((Second coat of primer shall be applied on the area of damaged primer / touching, after erection of steel members.).

MT

210

190

3.1.1.2

MT

Rate Only

3.1.2

3.1.2.1

MT

3785

665

3.1.2.2

MT

210

190

08156 (CCL) BOQ-Part-I/All Str. except silo

2/18

9.1 Note Sn.

BOQ PART I - ALL STRUCTURES EXCEPT SILOS Item of Work Unit Part I Plant Bldg. Qty. Part II Silos 5 Total 6 Unit Rate Figure 7 Amount (Rs) 8

1 3.1.3

2 Extra for placing & fixing in concrete, sleeves, frames, inserts, anchor plates, anchor beams etc. of any description, size and shape exceeding 100 Kg/piece in weight. Fabrication and transporting of inserts, pipes etc. shall be measured and paid by weight under item No. 3.1.1) in foundations and super structures foundations and super structure at all levels at all levelsand using steel templates if required. Template required for fixing shall shall be payable including exposing, cleaning of Insert plates after concreting etc. all complete.

3.1.3.1

Inserts exceeding 100 Kg but not exceeding 300 Kg in weight per single piece

Each

30

10

3.1.3.2 3.1.3.3 3.1.4

Inserts exceeding 300 Kg but not exceeding 500 Kg in weight per piece Inserts exceeding 500 Kg but not exceeding 1000 Kg per single piece Same as in item No. 3.1.1 but for fabricating and erection of galvanised steel strips at all levels alongwith fittings and fixtures including transporting, lifting, setting material in place embedding components in concrete, with the cost of all labour, cutting, grinding, drilling, bolts and bolting, washers, nuts and lock nuts, pipe sleeves, welding, preheating of welded joints, testing of welds, galvanising, priming and finish painting complete as per drawings, specifications, and the direction of the Engineer. (GI strip will be free supply)

Each Each MT

16 5 10

7 5

08156 (CCL) BOQ-Part-I/All Str. except silo

3/18

9.1 Note Sn.

BOQ PART I - ALL STRUCTURES EXCEPT SILOS Item of Work Unit Part I Plant Bldg. Qty. Part II Silos 5 Total 6 Unit Rate Figure 7 Amount (Rs) 8

1 3.2

3.2.1a

3.2.1b

2 *Metal Sheeting: *(Only sheeting shall be issued free of cost - As per tender refer schedule-9.1/Chapter-9) fixing and erection materials shall be supllied by contractor a) Supplying, laying and fixing 22-SWG, colour coated galvaluminium sheeting vertical or inclined fixed with 9 mm dia. galvanised Iron J or L hooks stitching bolts and nuts 6 mm dia, with bitumen, GI limpet washers filled with white lead including all staging and scaffolding work. The rate shall include the supply of all materials labour and T & P etc. including cutting to required shape and size for proper completion of work for all heights or fixing by self tapping screws. b) Supplying, laying and fixing 22-SWG, GI sheeting vertical or inclined fixed with 9 mm dia. galvanised Iron J or L hooks stitching bolts and nuts 6 mm dia, with bitumen, GI limpet washers filled with white lead including all staging and scaffolding work. The rate shall include the supply of all materials labour and T & P etc. including cutting to required shape and size for proper completion of work for all heights or fixing by self tapping screws. a) Supplying, laying & fixing 18 SWG GI Sheet ridges, valley gutters, end gutters in all position with 9 mm G.I., J&L hooks, stitching bolts and nuts 6 mm dia with limper washer including all structural supporting arrangements with provision of down take pipes, end stoppers etc. The rate shall be inclusive of supply of all materials, labour, T&P etc. required for proper completion of work or fixing by self tapping screws. b) Supplying, laying & fixing 18 SWG colour coated galvaluminium sheeting ridges, valley gutters, end gutters in all position with 9 mm G.I., J&L hooks, stitching bolts and nuts 6 mm dia with limper washer including all structural supporting arrangements with provision of down take pipes, end stoppers etc. The rate shall be inclusive of supply of all materials, labour, T&P etc. required for proper completion of work or fixing by self tapping screws. Supplying, laying and fixing - 0.75 mm thick corrugated steel sheet fixed with 8mm dia. GI J or L hooks, bolts and nuts, GI plain and bitumen washers, complete, arranged in louvre type or vertically on steel runners. The rate shall include the supply of all materials, labour T & P etc. including cutting of sheets to required shape and size if necessary, for proper completion of work for all heights. or fixing by self tapping screws. Same as in Item 3.2.2a but with steel sheet. Supplying,cutting to shape and size 2mm thick MS folded deck plate, hoisting,erecting & placing in position (for all heights) including applying a coat of Red oxide Zinc Chromate primer welding of joints with proper size of welding rods, making proper slots for openings, bases of column projecting above slab level including providing extra supports wherever required to complete the work in all respects. The rate quoted shall include the cost of all consumables, T & P etc. for proper completion of work. Work shall be measured for net area inclusive of laps & wastage and opening of all sizes shall be deducted. (Only deck plate shall be supplied free of cost - As per tender refer schedule-9.1/Chapter-9)

Sq.M

134,000

Sq.M

5,000

3.2.2a

RM

10,000

3.2.2b

RM

10,000

3.2.3

Sq.M

500

3.2.3.1 3.2.4

RM MT

Rate Only 50

08156 (CCL) BOQ-Part-I/All Str. except silo

4/18

=> => 9.2 Note Sn. 3 3.1 3.1.1

PROJECT-12128, DALMIA CEMENT VENTURES LIMITED,BELGAUM (DCVL) SCHEDULE OF RATES (To be read in conjunction with Other Related Specifications) BOQ PART II - SILOS ONLY Item of Work STRUCTURAL STEEL WORKS Structural steel Fabrecation and erection: Supplying ,Fabricating, transporting and erecting at all heights and depths and fixing in position steel structures such as columns, beams, trusses, portals, bracings, purlins, gantry girders, ladders, stairs, hand-rails, duct supports, castellated girders, latticed girders, monorails platforms, ,brackets, rails, built-up girders. walkways, cleats, grating,chequered plates,plate girders,gate,separators, inserts of any shape and size, bolts and nuts holding down bolt and nuts, pipes, erection bolt and nuts, foundation bolts ,anchor box and sleeves etc. using joists, angles, channels, flats, rounds,plates,tubes, hollow section etc.cutting to required size, bending, rivetting, bolting and/or welding of joints, preparation of shop drawings and getting approval well in advance before the commencement of work, fixing in line and level with temporary staging and grouting pockets with cement mortar 1 : 2 and finishing the exposed surfaces, painting with one shop coat of red-oxide zinc chromate primer,after finishing the exposed surface with

wire brush all complete, required for satisfactory completion of works all complete as under :- The rate should also include supply of labour, all consumables and T & P etc. required for proper completion of work. (Rate shall be inclusive of cost of bolt and nut) (Only Str.Steel shall be supplied free of cost - As per tender refer schedule-9.1/Chapter-9) 3.1.1.1 Same as in item No.3.1.1 above but for all plate work like hopper, stack & bins, girders, silos etc.

3.1.1.2

Same as in item No.3.1.1 above but for conveyor galleries, transfer towers, trestles, gravity take up towers etc. Finish painting Two coats of paint of approved manufacturer and shade as directed by Engineerin-Charge including scaffolding etc. complete at all levels for:-

3.1.2

3.1.2.1

3.1.2.2

Same as in item No.3.1.1 above but final painting work shall be done by thoroughly cleaning the exposed surface for all dust, dirt, oil, grease and any other foreign material etc. and apply two coats of superior quality and approved shade of synthetic enemal paint on steel members over a coat of primer on steel members. (Second coat of primer shall be applied on the area of damaged primer / touching, after erection of steel members.) Same as in item No.3.1.1/3.1.2/3.1.3/3.1.4 above but finishing the exposed surfaces with sand blasting and painting the surface with two coats of superior quality and approved shade of epoxy paint over a coat of primer on steel members. ((Second coat of primer shall be applied on the area of damaged primer / touching, after erection of steel members.). Extra for placing & fixing in concrete, sleeves, frames, inserts, anchor plates, anchor beams etc. of any description, size and shape exceeding 100 Kg/piece in weight. Fabrication and transporting of inserts, pipes etc. shall be measured and paid by weight under item No. 3.1.1) in foundations and super structures foundations and super structure at all levels at all levelsand using steel templates if required. Template required for fixing shall shall be payable including exposing, cleaning of Insert plates after concreting etc. all complete.

3.1.3

3.1.3.1

Inserts exceeding 100 Kg but not exceeding 300 Kg in weight per single piece

3.1.3.2 3.1.3.3 3.1.4

Inserts exceeding 300 Kg but not exceeding 500 Kg in weight per piece Inserts exceeding 500 Kg but not exceeding 1000 Kg per single piece Same as in item No. 3.1.1 but for fabricating and erection of galvanised steel strips at all levels alongwith fittings and fixtures including transporting, lifting, setting material in place embedding components in concrete, with the cost of all labour, cutting, grinding, drilling, bolts and bolting, washers, nuts and lock nuts, pipe sleeves, welding, preheating of welded joints, testing of welds, galvanising, priming and finish painting complete as per drawings, specifications, and the direction of the Engineer. *Metal Sheeting: *(Only sheeting shall be issued free of cost - As per tender refer schedule9.1/Chapter-9) fixing and erection materials shall be supllied by contractor Supplying, laying and fixing 22-SWG, colour coated galvaluminium sheeting vertical or inclined fixed with 9 mm dia. galvanised Iron J or L hooks stitching bolts and nuts 6 mm dia, with bitumen, GI limpet washers filled with white lead including all staging and scaffolding work. The rate shall include the supply of all materials labour and T & P etc. including cutting to required shape and size for proper completion of work for all heights

3.2

3.2.1

3.2.2

Supplying, laying & fixing 18 SWG Plain GI Sheet ridges, valley gutters, end gutters in all position with 9 mm G.I., J&L hooks, stitching bolts and nuts 6 mm dia with limper washer including all structural supporting arrangements with provision of down take pipes, end stoppers etc. The rate shall be inclusive of supply of all materials, labour, T&P etc. required for proper completion of work

3.2.3

Supplying, laying and fixing - 0.75 mm thick corrugated steel sheet fixed with 8mm dia. GI J or L hooks, bolts and nuts, GI plain and bitumen washers, complete, arranged in louvre type or vertically on steel runners. The rate shall include the supply of all materials, labour T & P etc. including cutting of sheets to required shape and size if necessary, for proper completion of work for all heights. Same as in Item 3.2.2 but with steel sheet materials. Supplying, cutting to shape and size 2mm thick MS folded deck plate, hoisting,erecting & placing in position (for all heights) including applying a coat of Red oxide Zinc Chromate primer welding of joints with proper size of welding rods, making proper slots for openings, bases of column projecting above slab level including providing extra supports wherever required to complete the work in all respects. The rate quoted shall include the cost of all consumables, T&P etc. for proper completion of work. Work shall be measured for net area inclusive of laps & wastage and openings of all sizes shall be deducted. (Only deck plate shall be supplied free of cost - As per tender refer schedule-9.1/Chapter-9)

3.2.3 3.2.4

ed Specifications) Ammended as on date 15 June 2012 Qty. Unit Rate Amount

Unit

MT

665

MT

190

MT

Rate only

MT

665

MT

190

Each

10

Each Each MT

7 5 5

Sq.M

6000

RM

1000

Sq.M

500

RM MT

Rate Only 100