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Sealing Systems according to API 682, 3rd Edition and ISO 21049, 1st Edition. Classification and Seal Selection.
58 E
Table of Contents
Foreword Classification of Sealing Systems Classification of sealing systems - general notes Categories, arrangements and seal types - overview chart Seal configurations and flush plans Seal Selection How to select the correct EagleBurgmann sealing system Seal selection by seal features Seal selection by media groups Pusher seals (Type A) Metal bellows seals (Type B and C) Gas seals (Type A) Containment seals (Type A) API plans - overview Basic API plans Flush systems Quench and buffer systems Barrier systems Leakage alarm and collection systems 10 11 *) 12 13 14 15 16 17 18 20 21 22 24 4 5 *) 6 3
Appendix EagleBurgmann API 682 tools Selection of buffer and barrier fluids Seal coding system Objectives and category details EagleBurgmann in profile 26 27 27 28 *) 29
EagleBurgmann SHV-D
*) Fold-out pages
EagleBurgmann HRGS
Gas oil pump (Ruhrpumpen) with EagleBurgmann mechanical seal type MFLWT80/95-TA3 and supply system SPA 3020. Temperature 285 C ... 310 C, pressure 5 bar.
Foreword
This brochure provides basic information about ISO 21049 and API 682. It contains a set of checklists and summaries which give a brief overview that will help to select suitable EagleBurgmann sealing systems. ISO 21049 is an international standard which is based on API 682 (a standard of the American Petroleum Institute). The content of these two standards is generally identical. Both standards specify requirements and recommendations for the selection and operation of shaft sealing systems in new or retrofitted centrifugal and rotary pumps. They refer to pumps which are mainly used for hazardous, flammable and/ or toxic applications in the petroleum, natural gas and chemical industries. The improvement of equipment reliability and the reduction of emissions and lifecycle costs are the major targets of these standards. The following table summarizes the history of API 682/ ISO 21049 and the pump standards API 610/ ISO 13709:
Pump specification API 610, 10th edition ISO 13709 API 610, 9th edition API 610, 8th edition API 610, 7th edition
Mechanical seal specification API 682, 3rd edition ISO 21049 API 682, 2nd edition API 682, 1st edition
Note Same wording and structure as in the ISO documents Enhancements to API 682, 2nd edition Enhancements to API 610, 9th edition Seal chambers in API 610, new seal coding system in API 682 References API 682 1st edition
First stand alone API seal standard Revised seal coding system The API 682 task force of the American Petroleum Institute is the author of Contains technical specification API 682. ISO 21049 has been created by the basic sealcommittees ISO/TC 115, Defines seal coding system SC3 and ISO/TC 67, SC6. The checklists, summaries and API plans are based on both standards. For further and more detailed information please refer to the commercially available documents of API 682 3rd edition and ISO 21049.
EagleBurgmann CGSH
EagleBurgmann MFLWT80. The universal primary seal for both hot and cold applications in refineries.
EagleBurgmann mechanical seal type MFLWT80S3/90-TA1 and supply system SPA 3020/A22 according to API plan 54 + 02 in residue pumps (Byron Jackson). Temperature 332 C, pressure 8.5 bar.
Residue pumps (Ruhrpumpen) with EagleBurgmann MFLW80-D1/70 and SPA3020/A22. Operation according to API plan 54 + 02. Temperature 375 C, pressure 3 bar.
Flexible element
Rotary springs Seal face surface speed < 23 m/s Stationary springs Seal face surface speed > 23 m/s Rotary bellows Stationary bellows
For service conditions outside the operating limits of type A, B and C Temperature: < -40 or > 260 C (< -40 or > 500 F) category 1 < -40 or > 400 C (< -40 or > 750 F) category 2 and 3 Pressure: > 21 bar g (300 PSI) category 1 > 41 bar g (600 PSI) category 2 and 3 Surface speed: > 23 m/s (75 ft/s) Shaft diameter: below 20 mm (0.75 inch) or above 110 mm (4.3 inch) Medium: highly corrosive fluids for which the specified materials in API 682/ISO 21049 are not suitable, fluids with absolute vapour pressures > 34 bar a (493 PSI), unstable liquid properties (e.g. multiphase, non-Newtonian), high viscosity or pour point above or within 20 C (68 F) of the minimum ambient temperature.
Process side
Plan 11 Recirculation from discharge to seal chamber
1cw-fx MFL85N
Atmospheric side
Plan 61 Plugged connections
1CW-FX
plugged
1cw-fl H75VN
Plan 13 Recirculation from seal chamber to suction
Werb-Nr. 2841
Quench
1CW-FL
TI
Werb-Nr. 2787
LSH
drain
Option
EB FI
Client
PI TI
Process side
Plan 11 Recirculation from discharge to seal chamber
are
PI LSH LI LSL
PSH
if specied
2cw-cs H75VK+CGSH
Plan 13 Recirculation from seal chamber to suction
Werb-Nr. 2790
2CW-CS
EB
Client
Option
EB FI
Client
PI TI
Werb-Nr. 2789
2nc-cs CGSH-CGSH
are PI PSH
LI
Plan 14 Recirculation from seal chamber to suction and circulation from discharge to seal chamber
2NC-CS
are
PI
drain
Werb-Nr. 2791
Process side
Plan 02 Dead end (plugged connections)
PSL
if specied
3cw-bb H75VKP-D
3CW-BB
Werb-Nr. 2793
vent PI PSL
3cw-ff SH
TI if specied
3CW-FF
Werb-Nr. 2792
Plan 14 Recirculation from seal chamber to suction and circulation from discharge to seal chamber
Werb-Nr. 2794
EagleBurgmann SHV-D
Process side
Plan 02 Dead end (plugged connections)
EB
Client
3nc-ff RGS-D
3NC-FF
Non-Contacting Face-to-Face
Werb-Nr. 2795
3nc-fb HRGS-DD
3NC-FB
Werb-Nr. 2796
Seal selection by seal features The table on page 11 is used after the arrangement, configuration and seal type is defined. The table is structured in the same way as the API scheme on page 5. Going from left to right, the same three steps have to be made as described on page 4: by choosing the arrangement, configuration and type required. In the column Flexible Element you can see if rotary or stationary is the default or option. The Mechanical Seal column on the right lists the recommended EagleBurgmann seal type. Further down the page tables for some optional configurations, recommended API plans and a range of EagleBurgmann Supply Systems can be found. Seal selection by media groups API 682 and ISO 21049 define different media groups and typical service conditions. The tables on page 12 list EagleBurgmann recommendations for suitable sealing systems. Some of them include optional configurations. Specific applications may allow or require other seal arrangements and different API plans. Please contact us for further information. In the upper table the seal selection for standard seal types can be found. The table below is dedicated to optional seals.
EagleBurgmann mechanical seal MFLW85S20/75-TA1 used in pumps (Ruhrpumpen) to seal gas oil with sulphur. Temperature 217 C, pressure 2.3 bar.
10
2CW-CW (tandem)
3CW-FB (tandem)
3NC-BB
Example: Seal selection by seal features: see table above, Arrangement 1 4 1CW-FL 4 Type A 4 Arrangement 2 3 See above See above Most common optional configurations
Rotary springs Stationary springs Rotary bellows Stationary bellows Rotary bellows Stationary bellows Rotary springs Stationary springs Rotary bellows Stationary bellows Rotary bellows Stationary bellows Rotary springs Stationary springs Rotary bellows Stationary bellows Rotary bellows Stationary bellows Rotary springs Stationary springs Rotary bellows Stationary bellows Rotary bellows Stationary bellows Rotary springs Stationary springs Rotary bellows Stationary bellows Rotary bellows Stationary bellows Rotary springs Stationary springs Rotary bellows Stationary bellows On request Rotary bellows Stationary bellows Rotary springs 4 H75VN
2NC-CS (tandem) Non-Contacting inner seal with a Containment Seal A 3CW-BB Contacting Wet seals in Back-to-Back arrangement A 3NC-FB (tandem) Non-Contacting seals in Face-to-Back arrangement A Operation mode API plan 21/22 23 Primary flush 31 (41) 32 51 52 Quench/buffer systems 62 72 53A 53B Barrier systems 53C 54 74 65 Leakage 75 collection/alarm 76
EagleBurgmann mechanical seals CGSH / CGSH H75VKP-D HRGS-DD EagleBurgman supply system WE, WEL WE, WEL ZY, (ZY + WE / WEL) SP24 QFT TS SP24 GSS TS SPO SPO SPA GSS LS LS SP23
11
Description Circulation from pump discharge through cooler to seal Circulation of liquid from seal chamber through cooler to seal Circulation from discharge through cyclone separator to seal Injection of clean liquid into seal chamber External reservoir provides static liquid quench External reservoir provides circulation buffer liquid External source provides flowing quench liquid Gas buffer system Barrier liquid system with reservoir Barrier liquid system with bladder accumulator Barrier liquid system with fluid piston accumulator Barrier liquid system from external source Barrier gas system Recovery system with level control for liquid leakage Recovery system for condensing leakage Recovery system for non-condensing leakage
Water Non-hydrocarbons Sour water Caustic, amines, crystallize H2SO4 (max. 20% at 25C) H3P04 (max. 20% at 80C) All other acids
< 80 (180)
Example: Seal selection by medium: see table above Non-hydrocarbon 4 Water 4 < 80 C 4 21 bar (g) 4 Type A 4 Arrangement 1 4 H75VN Plan 11 Optional seal type when specified Temperature C Pressure (F) bar g (PSI) < 80 (180) > 80 (180) < 21 (300) 21 41 (300 600) < 41 (600) < 21 (300) 21 41 (300 600) < 21 (300) 21 41 (300 600) < 21 (300) -40 -5 (-40 20) Absolute vapour pressure less than 1 bar at pumping temperature -5 176 (20 350) 176 260 (350 500) 260 400 (500 750) -40 -5 (-40 20) -5 176 (20 350) 176 260 (350 500) 260 400 (500 750) < 21 (300) 21 41 (300 600) < 21 (300) 21 41 (300 600) < 21 (300) 21 41 (300 600) < 21 (300) 21 41 (300 600) < 21 (300) 21 41 (300 600) < 21 (300) 21 41 (300 600) < 21 (300) 21 41 (300 600) < 21 (300) 21 41 (300 600) Mechanical seal Type B or C ES B or C ES B or C ES B or C ES B or C ES B or C ES ES ES Arr.1) 1 1 1 1 1 1 3 3 3 3 3 3 3 3 EagleBurgmann recommendation1) MFL85N or MFL65 SHV MFL85N or MFL65 SHV MFL85N or MFL65 SHV MFL90 / MFL85P or MFL65 / MFL85P Engineered seal MFL90 / MFL85P or MFL65 / MFL85P SHPV-D MFL90 / MFL85P or MFL65 / MFL85P SHPV-D Engineered seal Supply system API plan2) 11 32 62 53A note 3) 53A 53B 02+53A 53B note 3) 53A 53C 02+53A 02+53C 02+53A 02+53C 02+53A 02+53C TS SPO TS SPO TS SPO TS SPO TS SPO TS SPO EagleBurgmann recommendation2) SP24 TS
Water Non-hydrocarbons Sour water Caustic, amines, crystallize H2SO4 (max. 20% at 25 C) H3P04 (max. 20% at 80 C) All other acids
< 80 (180)
Flashing hydrocarbons
Non-flashing hydrocarbons
12
1) A specific application may allow another seal arrangement. Please contact EagleBurgmann for further information. 2) A specific application may allow additional or different API plans. Please contact EagleBurgmann for further information. 3) The EagleBurgmann seal type and the API plan(s) are dependant on the specific operation conditions.
H75VN
H75VP *) Materials
Face: Carbon (A), SiC (Q1, Q2) Seat: SiC (Q1, Q2) O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**) Other parts: SS316 (1.4571) With pumping ring.
H75VP
Werb-Nr. 2801
H75VK
H75VK
With reverse pressure feature. Operating limits and materials*) see H75VN
Werb-Nr. 2802
SH
SHV
With reverse pressure feature, stationary springs. Operating limits p1 (max) = 41150 bar g (6002,115 PSI) t1 = -40176 C (-40350 F) vg(max) 2800 = 5060 m/s (164229 ft/s)
Werb-Nr.
Materials*) Face: Carbon (A), SiC (Q1, Q2), Seat: SiC (Q1, Q2) O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**) Other parts: SS316 (1.4571) Operating limits refer to default seal face combination Carbon/SIC
*) Default
EagleBurgmann H75
13
MFL85N
Werb-Nr. 2806
MFL65
With stationary bellows. Operating limits p1 (max) = 25 bar g (363 PSI) t1 = -40400 C (-40750 F) vg(max) = 50 m/s (164 ft/s) Face: Carbon (A), SiC (Q1, Q2), Seat: SiC (Q1, Q2) O-rings: Flexible graphite Bellows: Alloy 718 Other parts: SS316 (1.4571), Ni42 (1.3917) With rotary bellows. MFLWT80 for arr. 1 and 2 (ext. press.), MFLWT90 for arr. 3 (internal pressurization).
MFLWT80
MFLWT80/90
Werb-Nr.
Operating limits p1(max) 2805 = 25 bar g / 23 bar g (363 PSI / 334 PSI) t1 = -20400 C (-4750 F) For temperatures below -20 C (-4 F) MFLCT 80/92 vg(max) = 23 m/s (75 ft/s) Materials*) Face: Carbon (A), SiC (Q1, Q2), Seat: SiC (Q1, Q2) O-rings: Flexible graphite, Bellows: Alloy 718 Other parts: SS316 (1.4571), Ni42 (1.3917) Operating limits refer to default seal face combination Carbon/SIC.
Werb-Nr. 2808
*) Default
14
EagleBurgmann MFL 85
Quench oil pump (Ruhrpumpen) with EagleBurgmann gas-lubricated RGS-D1/143 and GSS buffer gas supply system. p1 = 1 bar; t1 = +191 C ... 215 C; n = 1,500 min1; medium: quenching oil with 3 % solid content.
CGSH-D
CGSH-KD
3NC-BB
Operating limits p1(max) = 25 bar g (363 PSI) t1 = -20 176 C (-4 350 F) vg(max) = 23 m/s (75 ft/s)
Materials*)
Seat: SiC (Q1, Q2) O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**) Other parts: SS316 (1.4571) Operating limits p1(max) = 25 bar g (363 PSI) t1 = -20 176 C (-4 350 F) vg(max) = 23 m/s (75 ft/s)
HRGS-DC
3NC-BB
EagleBurgmann CGSH
Face: Carbon (A), SiC (Q1, Q2) Seat: SiC (Q1, Q2) O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**) Other parts: SS316 (1.4571) Operating limits p1(max) = 41 bar g (600 PSI) t1 = -20 176 C (-4 350 F) vg(max) = 23 m/s (75 ft/s)
HRGS-DD
3NC-FB
Materials*)
Seat: SiC (Q1, Q2) O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**) Other parts: SS316 (1.4571) Operating limits refer to default seal face combination Carbon/SIC.
*) **) in
Werb-Nr. 2804
CGSH
CGSH
CS
Operating limits p1(max) = 25 bar g (363 PSI) t1 = -20 176 C (-4 350 F) = 23 m/s vg(max)EM300 (75 ft/s) Materials Face: Carbon (A), SiC (Q1, Q2) Seat: SiC (Q1, Q2) O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**) Other parts: SS316 (1.4571)
EagleEM300
CS
Operating limits p1(max) = 2 bar g (29 PSI), dry operation t1 = -40 176 C (-40 350 F) vg(max) = 23 m/s (75 ft/s) In the event of primary seal failure the EM300 will work as a conventional lubricated seal Werb-Nr. 2798wetleast 8 hours. in pressures up to 60 bar g (870 PSI) for at Materials Face: Special carbon Seat: Pressureless sintered SiC O-rings: FKM, FFKM, EPDM, FVMQ Springs: Alloy C-276 Other parts: SS316
**) in
Werb.Nr. 2827
16
EagleBurgmann MFL 65
Gas oil charge feed pump sealed with EagleBurgmann MFL65 and HSHF1 in tandem arrangement. Temperature 280 C, pressure 3.5 to 15 bar.
Statoil
17
For general applications. Product pumped is clean, good lubrication properties and heat removal from the mechanical seal. Internal circulation from the pump discharge to the seal.
Plan 01
Seal chamber cooling and neck bush are necessary, unless otherwise specified. Dead end seal chamber with no circulation. Plugged connections for possible future circulation and quench.
Plan 02
Used when the product being pumped has occasional particles only. Recirculation from pump discharge through a strainer and flow control orifice to the seal.
Plan 11 (12)
St
Used where the seal chamber pressure is at discharge pressure (mainly vertical pumps). Recirculation from seal chamber through a flow control orifice and back to pump suction
Plan 13
18
Used where cooling flow is supplied to seal while providing venting of seal chamber (generally used for vertical pumps). Recirculation from pump discharge through a flow control orifice to the seal and simultaneously from the seal chamber through a control orifice to pump suction.
Plan 14
Used for hot applications or where the temperature and pressure in the seal chamber is close to the vapour curve of the product. Recirculation from pump discharge through a flow control orifice and cooler into the seal chamber.
Plan 22 (21)
EagleBurgmann reference (Plan 12 / 21 / 22 / 23 / 31 / 41) Water cooler WE6045/M014-D0 (SS316L, 45/16 bar, 125 C, BW 1/2 600 lbs) WE6045/M015-D0 (SS316L, 45/16 bar, 125 C, BW 3/4 600 lbs) WE6045/M016-D0 (SS316L, 45/16 bar, 125 C, 1/2 NPTF) WE6045/M017-D0 (SS316L, 45/16 bar, 125 C, 3/4 NPTF) WE6045/A001 (316 L, 45/16 bar, 125 C, SW 3/4 600 lbs) alternative WE6045/A002 (316 L, 45/16 bar, 125 C, SW 1/2 600 lbs Air fin cooler WEL1000/A067 (3/4 NPTF, 110 bar, 200 C, SS316, 2 tubes) WEL1000/A068 (3/4 NPTF, 110 bar, 200 C, SS316, 4 tubes) WEL1000/A069 (3/4 NPTF, 110 bar, 200 C, SS316, 6 tubes) WEL1000/A070 (flange 3/4 600 lbs, 50 bar, 200 C, SS316, 2 tubes) WEL1000/A070 (flange 3/4 600 lbs, 50 bar, 200 C, SS316, 4 tubes) WEL1000/A070 (flange 3/4 600 lbs, 50 bar, 200 C, SS316, 6 tubes) Temperature measuring unit SP23-294-D0 (3/4 NPT, dia. 100, 0 ... 120 C, threaded thermowell) SP23-295-D0 (flange 3/4, 600 lbs RF, dia. 100, 0 ... 120 C, threaded thermowell) SP23-299-D0 (flange 3/4, 600 lbs RF, dia. 100, 0 ... 120 C, flanged thermowell) Orifice SP24-047-D0 (3/4 NPT, bore dia. 3 mm) SP24-048-D0 (flange 3/4, 600 lbs, RF, bore dia. 3 mm) Strainer SP18-023-D0 (3/4 NPT) SP18-024-D0 (flange 3/4) Cyclone separator ZY62/1/2NPT-00 (SS316, 64 bar, 125 C, 1/2 NPT) ZY62S2/NW21-D0 (SS316, 64 bar, 125 C, WN 1/2 600 lbs) ZY203/3/4NPT-00 (SS316, 200 bar, 3/4 NPT) ZY203/NW20-D0 (SS316, 80 bar, 150 C, WN 3/4 1500 lbs)
St
Used for hot liquid applications or where the temperature and pressure in the seal chamber is close to the vapour curve of the product. Recirculation by means of a pumping ring in seal chamber through a cooler and back to seal chamber.
Plan 23
Used in applications with suspended solids where the SG of the particles is 2x that of the liquid. Recirculation from pump discharge through a cyclone separator, clean fluid to seal chamber, dirty fluid to suction.
Plan 31
19
Used when the product being pumped does not have good lubrication properties, contains suspended solids or is hazardous. Flush injecton of clean fluid into the seal chamber from an external source.
Plan 32
EagleBurgmann reference (Plan 32) Flush unit SP24-043-D0 (16 bar, 220 l/min water, SS 316)
Used in applications with suspended solids where the SG of the particles is 2 x that of the liquid. Temperature and pressure in the seal chamber is close to the vapour pressure of the product. Recirculation from pump discharge through a cyclone separator, delivering clean fluid to a cooler and then to the seal chamber.
Plan 41
20
Used with products that usually solidify when coming into contact with air / ambient temperature. External reservoir providing a deadended blanket for fluid to the quench connection of the gland.
Plan 51
EagleBurgmann reference (Plan 51) Quench fluid tank QFT6000/M001-DO (3 liter, 80 C, SS 316)
<
Used where the pumped product is harmful / hazardous and / or buffer fluid may not contaminate the product. External reservoir at pressure below seal chamber pressure. Pumping device providing buffer liquid forced circulation.
Plan 52
Thermosiphon system for shaft diameter = 60 mm TS6002/M052-D0 (20 liter, ASME, NPT-connection) TS6003/M052-D0 (20 liter, PED, NPT-connection) TS6002/M004-D0 (20 liter, ASME, Flange-connection) TS6003/M003-D0 (20 liter, PED, Flange-connection)
21
Plan 53A
Thermosiphon system for shaft dia. = 60 mm TS6002/M053-D0 (20 liter, ASME, NPT-connection) TS6003/M053-D0 (20 liter, PED, NPT-connection) TS6002/M005-D0 (20 liter, ASME, Flange-connection) TS6003/M004-D0 (20 liter, PED, Flange-connection) Plan 53B EagleBurgmann reference (Plan 53B) Bladder accumulator system with air fin cooler SPO9050/M001-D0 (20 liter, PED, NPT-connection, 50 bar) SPO9050/M031-D0 (20 liter, PED, Flange-connection, 50 bar) SPO9050/M032-D0 (20 liter, ASME, Flange-connection, 50 bar) SPO9050/M036-D0 (20 liter, ASME, NPT-connection, 50 bar) Alternative with water cooler WE 6045/M...
<
Plan 53C
EagleBurgmann reference (Plan 53C) Piston accumulator system with air fin cooler SPO9050/M002-D0 (50 bar, 2 liter, NPT-connection, PED) SPO9050/M033-D0 (50 bar, 2 liter, NPT-connection, ASME) SPO9050/M034-D0 (50 bar, 2 liter, Flange-connection, ASME) SPO9050/M035-D0 (50 bar, 2 liter, Flange-connection, PED) Alternative with water cooler WE 6045/M...
A N2
Used in harmful/ hazardous applications. Pressurized clean barrier fluid from an external system. Fluid circulation by an external pump or pressure system.
Plan 54
22
Plan 72 (71)
Plan 71: Plugged connections
Buffer gas panel GSS4000/A001-D0 (EExd, 16 bar, 0.6 6 Nl/min N2) (built into box) GSS4000/A002-D0 (EExd, 16 bar, 0.6 6 Nl/min N2)
C
A B C D
Used in applications where the product is harmful/hazardous. Externally supplied barrier gas used to positively prevent process fluid from leaking to atmosphere. Pressure of barrier gas higher than seal chamber pressure.
Plan 74
EagleBurgmann Reference (Plan 74) Barrier gas panel GSS4016/A324-D0 (EExi, 16 bar, 50 C, 0.66 Nl/min N2) GSS4016/A326-D0 (EExd, 16 bar, 50 C, 0.66 Nl/min N2)
A N2
Application when pump fluid condenses at ambient temperatures. Containment seal chamber drain for condensing leakage.
Plan 75
A C
EagleBurgmann reference (Plan 75) Leakage collecting system LS050/M001-D0 (50 bar, 120 C, 14 liter, ASME, NPT-connection)
Application where pump fluid does not condense at ambient temperature. Containment seal chamber vent for noncondensing leakage.
Plan 76
EagleBurgmann reference (Plan 76) Vapour recovery system SP23-228-D0 (50 bar, 80C, Pl dia. 100 mm, Pressure switch EExi)
23
Used to keep atmospheric side of seal clean. External source providing a flow-through quench at atmospheric side.
Plan 62 (61)
EagleBurgmann reference (Plan 62) External water quench system SP24-043-D0 (16 bar, 220l/min water, SS 316) Steam quench Atmosheric side
Used for leakage detection on single seal. Atmospheric side leakage collection and monitoring (alarm high) in external vessel.
Plan 65
A
EagleBurgmann reference (Plan 65) Leakage detection system LS050/M002-D0 (EExi, NPT-connection)
24
Appendix
The following tables give a quick overview about the requirements of the different categories, the selection of suitable buffer or barrier fluids and the seal coding system according to API 682 / ISO 21049 and the EagleBurgmann seal code.
EagleBurgmann mechanical seal MFLW85S20 in pump (Thyssen Ruhrpumpen) to seal gas oil with sulphur. Temperature 217 C, pressure 2.3 bar.
25
A valuable aid for selecting mechanical seals acc. to API 682 3rd edition. The software on this CD-ROM provides a step-by-step guide to selecting the appropriate sealing system for any API related application. While doing so, it follows the seal selection procedure as it is intended by the API 682 3rd edition. Available upon request at your nearest EagleBurgmann location or via e-mail: api682seals@de.eagleburgmann.com
API 682 Poster: API 682 at a glance: Double sided printing shows the most common API plans on one side and overleaf illustrates the seal classification system acc. to API 682 Size: DIN A 1 (594 x 841 mm).
API 682 Short guide: This handy booklet provides valuable hands-on operational information, API plan descriptions, start-up and shut-down procedures, recommendations for regular inspection and troubleshooting for the most common API plans.
26
Aqueous streams
Mixture of water and ethylene glycol Mixture of water and propylene glycol Paraffin-based high purity oils Synthetic-based oils Seal category Step I C1, C2, C3
Hydrocarbon streams
API plans Step IV 01, 02, 11, 12, 13, 14, 21, 22, 23, 31, 32, 41, 51, 52, 53A, 53B, 53C, 54, 61, 62, 65, 71, 72, 74, 75, 76
Note
Arrangement 1 can be a 1CW-FX or 1CW-FL Arrangement 2 can be a 2CW-CW, 2CW-CS or 2NC-CS Arrangement 3 can be a 3CW-FB, 3CW-FF, 3CW-BB, 3NC-FB, 3NC-FF or 3NC-BB Seal materials are not part of this code (default materials assumed) A code for engineered mechanical seals (ES) is not specified Features: category 2, arrangement 2, type A, flush plan 11 and flush plan 52 Code: C2A2A1152 Seal family Design details Materials process side seal atmospheric side seal -E ... (single seal) H75VN, MFL85 / 90 /mm -PTA ... (tandem seal) according to EN 12756 MFL65, MFLWT80 / 90 /inch -D ... (back-to-back) e.g. Q2Q2VMG-AQ2VMG CGSH, ... (face-to-face) Coding: EagleBurgmann seal code, material code (ISO 21049 seal code, configuration code) Features: Rotating metal bellows seal, seal diameter 70 mm, single seal, materials Code: MFL85N/70-EX, AQ2VM5G, (C2A1B1162, 1CW-FL) Features: Pusher type seal, inboard seal diameter 50 mm, tandem arrangement, materials Code: H75VK/50-PTAX, Q2Q2VMG-AQ2VMG, (C2A2A1152, 2CW-CW) Features: Engineered mechanical seal (ES), seal diameter 210 mm, single seal, materials Code: SHV/210-EX, AQ2VMG, (C2A1ES1161, 1CW-FX) Seal diameter
Return pump (KSB) with EagleBurgmann tandem seal type H75S2/60-H75F2/55 according to API 682 Plan 52 for sealing C hydrocarbon. Buffer medium: methanol.
EagleBurgmann mechanical seal type MFLWT80/ S1-FD/58-E3 with thermosiphon system TS2000/M073-A1 to seal ethylene oxide (Sulzer pumps).
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Continuously for 25,000 h without need for replacement At least 25.000 h without need for replacement at any containment seal chamber pressure equal to or less than the seal leakage pressure switch setting (< 0,7 bar g (10 PSI)) and for at least 8 h at the seal chamber conditions. Complying with local emissions regulations or exhibiting a maximum screening value of 1,000 ml/m3 (1,000 ppm vol.) as measured by the EPA Method 21, whichever is more stringent. Balanced mechanical seal, inside-mounted, cartridge design, type SS316 (1.4571) or better for sleeve and housing Fixed carbon, if specified If specified 20 mm (0.75 inch) to 110 mm (4.3 inch) ISO 3069 type C, ISO 13709 / API 610 10th edition ASME B73.1 and ASME B73.2 None -40 to 260 C (-40 to 500 F) 22 bar a (315 PSI) Premium blister-resistant carbon (A) vs. self-sintered silicon carbide (Q1) Required (6.2.1.2.2) If specified Fixed carbon Fixed, non-sparking metal Floating carbon option (7.1.2.2) Test as category 1 Test as category 2 Unless faces interchangeable with category 3 (10.3.1.2.3) 10 mm increments (6.2.2.3.1) -40 to 400 C (-40 to 750 F) 42 bar a (615 PSI) Premium blister-resistant carbon (A) vs. reaction-bonded silicon carbide (Q2) Required inside and outside the stud circle diameter (6.2.2.2.2) Required Floating carbon Test as category 3, entire seal assembly as a unit (10.3.1.2.2) Required (6.2.3.2) Required Rigorous
Distributed inlet flush requirements When required or if specified (6.1.2.14 / 6.2.1.2.1) arr. 1 and 2 with rotating flexible element Seal circulation device head flow curve If specified provided (8.6.2.2) Proposal data requirements (11.2.1) Minimal Contract data requirements (11.3.1)
*) All technical specifications are based on extensive tests and our many years of experience. The diversity of possible applications means, however, that they can serve only as guide values. We must be notified of the exact conditions of application before we can provide any guarantee for a specific case. Subject to change. **) API / ISO paragraphs in brackets ***) Please also ask for EagleBurgmann Apitex mechanical seals
Pump (Ruhrpumpen) with EagleBurgmann seal H75S2/70-FTA1 according to API 682, plan 52. Medium: C -fraction; barrier fluid: methanol
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Recycle oil pump (BW/IP) with tandem seal H75S2/85-FTA5 according to API 682 plan 52 to seal hydrocarbons. Temperature -13 C, Barrier fluid: methanol.
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EagleBurgmann in Profile
Certifications BURGMANN ISO 9001:2000 EN 9100 ISO 14001 OHSAS 18001 ATEX 94/9/EG QHD Qualified Hygienic Design VDMA DIN/EN 729-2 HPO certified KTA 1401 Certified for Nuclear Power Plants ISO TS 16949 WHG Fachbetrieb ( 19) Germanischer Lloyd Approvals IHK Prfungsbetrieb Umweltpakt Bayern __________ All current certificates: www.burgmann.com/ QM
Plant Eurasburg (D) Plant Judenburg (A) Burgmann Headquarters Wolfratshausen (D) EagleBurgmann Niigata (J)
An alliance with a great deal to offer our customers and partners Burgmann and the leading Japanese mechanical seal manufacturer Eagle Industry have laid the foundation for a global cooperation: an alliance with a pronounced understanding for quality and service as well as customer orientation. The basis of this arrangement is an intensive and trust-based cooperation that notably strengthens the global competitiveness of both partners and makes them one of the top suppliers of sealing technology on the world market. A worldwide presence, market-orientated products and high-quality services are further key factors of success. All this, together with the know-how and dedication of our employees, means that we have considerable potential to offer our customers. We are there when you need us Customers want proximity, speed and solutions to their problems. Thanks to our worldwide presence, flexibility and specialist know-how we can face these challenges with quiet confidence. All over the world we offer our in-depth package of services from the simple stuffing box packing to the complex high-tech seal, plus the backing of our TotalSealCareTM modular support offering, which allows each customer to put together exactly the right service package based on individual needs and requirements. Numerous service contracts and international agreements attest to the trust which top-name companies place in our expertise and confirm the quality of our services. Making our customers more successful Our customers expect their machines to operate without problems. With this objective in mind, we are working to produce innovative, economically rational and easy-to-use seal solutions that help to fulfill the highest requirements in terms of environmental protection and safety. In doing so, it is our intention to increase our customers efficiency and productivity and to put across our global profile as a reliable, competent partner for high quality and technological leadership. The technical knowledge, creativity, motivation and performance of our workforce makes a major contribution to achieving these objectives and making our customers more successful.
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