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as ,J frc L"Xl :Jguisher for naphtha. agal:l'>t wh1ch W.lter \,Jid :o ;,c wnr,e
rhan i:>cic'-' in an unedifying talc abo',__!: Alexander (74_l)_ Samples ,1! 'ipOli
collcncd hy f-lapper and examined bv J gco]og;<,t showed sign<; n: h.n:ng
been
The ;izc of <>hafts and galleries luge n;ough ,\t least to allow t
PJ.'>\d!',e b, o:Je person (Fig. 6.1), .md Jt n:oq to cxrract the lode wn!w,:' c.JU'i-
ing t l1ll.1p'e [! pillar'> of good nre wcrl' ldi untouched '!'od
: i6
MAKING MONEY IN CLASSICAL ATHENS
Flxur<" li. I Ti't gallery in the mine next to the theatre Jt Thonkos
Wds into excavated of a chamber, to support the roof I"h chid
Jctcrmining the extent of a mine were the presence of ore and brc,Jth-
.Iblc Jir, Jnd the absence of water flooding the working face (not a
in LauriL:m). Some shafts were dug, and others refilled, solely to
vcntibtion.'
\1.\ny n:lltures failed because they did not find enough ore to be v:.1:)ic. \(
ore \\,t'> !ou!ld, extracted rock was first wrted underground_ Am ''' ll:c
a\.'>C.>,cd :1rincipally by weight relat1ve to in the hand, s:1H :.' i!ght
w:r' poor-- .1' than about
1
/Li 'leJd WJ\ di\carded unJcrgrm::,: :'<":-,,-
bk or !c:-:-:oycd to surface spoil heap<, it nor
A1:y a;sesscd as more than about
1
j;; lud was broug,ht :n ::J(l".
1-vhnc :r w.11 by eye as well as hand. Anyrhing identificC .11 ""O:C d-:.1:1
on..:-third kad was smashed into pea-\ized pieces and sent tel:
lng In_ 9) The rest was sent to J.n to be 'dressed', to ,_:-;,,we'"
ur:w.nHcd material as possible before smelting, whJcl-: c;h
.md C<J5' i\'
117
T_ E_ R!HLL
Drtssing
In the ergasterion (Fig. 6.2) the ore was taken to the grindery, which con-
tained one to four large, hard mortar stones. Here it was hammered, to break
it into chips and pick out the obvious gangue (rock matrix); that removed
about 5 per cent of the material (Conophagos 1980, 343). Breaking rock is
extremely hard work - hence its common association with convict hard
labour. In the latter half of the nineteenth century a good (free) worker could
break by hand just over 100 kg per day.
111
The ore was then pulverized in
hand-operated mills (hoppers).
The powder was taken to the washery to remove as much dross as possible
before smelting. The importance of this stage cannot be underestimated: at
least 60 per cent (by weight) of material brought into the washery was dis-
carded here.
11
It is by this process that the Greeks were able to make metal
from lower grade ores, which are much commoner than the high-grade ores
with which metallurgy began (Craddock 1995, Chapter 5). By hydraulic
action, the denser galena (specific gravity 7.5) or cerussite (sp. gr. 6.5) settled
nearest to the washing table, and the lighter dross and quartz (sp. gr. c. 2.5)
was carried off to settle in sedimentation tanks, while increasingly clean
water flowed round the circuit to the rcbailing tank for reuse. Ore was thus
concentrated; if necessary, the might be repeated. There are problems
with this reconstruction, but they need not delay us.
11
The concentrated sludge was plied on the drying table, where water
drained off into the channels; sun ,;nd wind drove off remaining dampness.
The ore was then pressed into pcl!cb with a flammable binding agent such as
dung (in heav1ly industri.1lizcd Ll<!rium. human dung would have been the
type most widely available), anJ d:1cd for smelting. Without pelleting, the
powder would h .. we smothered ;i,,, t\rc 111 the furnace: modern powder fire
extinguishen work on this
The gangue was rcmoveci from :"c snc. Large quanti were generated:
what happened to it is uncleJr_ .'!once. but relatively little, went into hydrJu-
lic cements and plasters for w,dls and floors, cisterns, channels .1nd
other wet areas such as bathnwrw . wh1eh .1 few ergastcria contained. Some,
but agam a tiny proportion, we;; mud bricks. Much WJS
thrown down old ,haft<>, ,J> Ill qr<"' !ZC Age Siphnos (Gordon
wmm.); thJt m1ght expL1111 th :": -..:p' (tmaJaxima) label for mines
mt'!ting
The poli., nude money (Xcnophon, De Vattgalilm> 4. 49),
though how i1 not dear: pc: :1 ::, ""<High a tax. At least some furnace> were
?rivately owned,
1
' and they we: :1 t-->,Jhly built and run by specialist
l"t) or brge m1n1ng con\t'Jll\, >11 ,1 much more limited and ce:Jtr,tim::d
tlun 1!1-'lt,;!!.! l1:' was and >till i> J h1ghlv
: !8
MAKING MONEY IN CLASSICAL ATHENS
/""..
jCistern
Well
'-...__/
\......____/
COllapsed
subterranean
cistern
Washery
Gate for entry & exit
20 metres
Scale is for guidance only
Key:
1 Waterproofed walls and floor
2 Floor crusted and stained with ashy material
3 As 2, plus traces of iron working and hearths: smithy for
tool production and maintenance?
Fq:un 6.2 AgnlezJ 'C' erg,15ltrln:-: 'i:c ;,!Jn (after Jones m Photos"Jone; and !994
pa."im)
119
T. E_ RIHLL
6.3 Furnaces Jt 1\::nrm<" near PountJzeza
120
MAKING MONEY IN CLASSICAL ATHENS
job, but it is also dangerous and unpleasant. The few surviving smelting sites
had five or more furnaces side by side (Fig. 6.3). Raised platforms at the rear
indicate that they were several metres high, much as a famous illustration of
a bronze-worker's furnace
15
suggests.
It is unsurprising that few furnaces survive: unlike most structures (e.g.
kilns, buildings, harbours, or washeries), they have a very short life. They are
designed by men trying to reproduce what happens inside volcanoes: they
melt rock. Molten rock is incredibly caustic. Few substances can contain it at
all, never mind for long. Hence furnaces have continually to be built, demol-
ished- to recover valuable metals and minerals absorbed by the furnace itself'
-and rebuilt. The development of good refractory materials, to line the inside
surface, and hearths, to hold the molten metal, remains challenging today.
Cerrusite, the main ore exploited in Laurium, can be smelted directly.
Galena, however, is a sulphide ore: to produce metal, the sulphur must be
liberated by roasting, i.e. cooking with charcoal in an open atmosphere, for
example in a trench. Then it can be smelted normally. Roasting and smelting
can be done in the same furnace if oxidizing conditions are provided in part
of the furnace (top or bottom), by pumping air in at that point, and neutral
conditions, with moderately limited air supply, elsewhere. Roasting occurs
as the temperature rises to 600 c; beyond 750"C, smelting starts. Roasting
and smelting in the same furnace would require enormous skill and experi-
ence to do effectively; Conophagos supposes that it happened at Laurium,
but there is no evidence.
Concentrated ore pellets, chunks of litharge (PbO) from prior smelting
(seep. 125), and chippings of high grade ore straight from mines, could be
loaded in the fu:-nacc singly
17
or in combination, in alternate layers with
charcoal. require half their own weight of charcoal to
When the ore plena. the charcoal merely creates and maintains a suffi..
cient temperatu it plays no part in the chemistry. Thus galena requires
much less charcoal: about 20 per cent by weight of
Thus charged, the furnace was fired. At temperatures of c 800 c, lead
oxide reduces to :11etallic lead, and the stannum (work-lead), which holds
the silver, .wd flows down through the contents of the furnace to the
bottom; the :ap-hole was probably permanently open to allow it to flow
out (Fig. 6.4). high density of lead helped p.nti,dly melted pellets con-
taining {which are lighter than lead) to f-loat Js slag at the top of
the melt. A' ;t t.:>nc out floating on the lead, the dag was skimmed off,
probably witi-: a:: ::-,m implement (e.g. Pliny, H,:,ton,l Natura/is 33, 35), and
was d1rected ::no J dag pit, while the work-lead flowed into another p!t,
both were lef: to Lou! The solidified puddles (ukes) of work-lead were then
cleaned ofsurfau: debri'i, broken up, and removed to a cupellation furnace
to isolate the Enough silver and lead was lost with the slag to just1f)r
resmelting R; (Strabo 399); their were in turn resmelted in
the nineteen+ t( 'ltury
121
T_ E_ RIHLL
"'
2 metres
Scale for guidance on'Y
Figurr 6.4 Smelting furnacts (rtconsuunion)
Cuptllation
The proportion of silver to lead in cerrusitc and galena is normally a few
thousandths of a per cent, usually expressed as ounces per ton to avoid 'the
small involved when the preuous metal content is expressed as a
percentage. 1 oz per ton is roughly equal to 0.003 per cent'."" Good Laurium
orcs were L 600 oz per ton kaJ: about 2 per cent silver, or 1:60
silver:lead.-'
1
Cupellation involves considerable If galena is dropped in a fire, it will
reduce to lead; if it is left longer, the lead ox1d1zes fully to a fine white ash, leav-
ing a miniscule bead of pure silver. Cupellation separates the metals on a
viably large sc.de, more quickly th<n: on a:l open fire, and with less lms of
silver, by contro!ling and contaming the heat, and having a porous, chemi-
cally inert hcJ.rth: a cupcl. A cupel is .l lined hole in the ground or in a
hearth; the lnung the cupel. The matenal OlliS! be rcfrJctory (able to stanJ
the caustic conditions), porous, chem1c.dl;. i:len to the substances to be melted
in it, and abwrbent.
22
Suitable mJ.reria], .1re bone J.sh (calcium phosphate).
wood ash, marl (a mixture of loose, impun l1mcstonc and clay or sand),
ter of Paris (pJ.rtiJlly hydrated gypsun:). or refractOI)' day with or withuur
powdered unglazed The heat 1., llipplied by surrounding tire, f.lllllL'ci
vigorously by bellows
122
MAKING MONEY IN CLASSICAL ATHENS
Laurium cupellation furnaces are a matter of conjecture: none has been
identified. They must have existed to produce silver: until recently there was
no other method. Cupellation debris is distinctive, and has been found.
24
A
furnace could have been a shallow hole in the ground, lined with several
inches of hard packed powdered marl or bone ash mixed with water, and
covered with a clayey dome with holes for wood faggots and bellows and the
insertion of work-lead and rods to remove the litharge (Fig. 6.5). Such hol-
lows are not easy to find, especially in an area littered with substantial indus-
trial remains. Cupdlation may have been undertaken well away from
smelting, because sulphurous gases, which galena smelting produced in
quantity, tarnish silver. The tarnish, silver sulphide, forms on the surface of
the metal when it is exposed to sulphur.n
The cupellation furnace was fired empty, perhaps at night or in a poorly
lit but well ventilated structure so that flame colour and furnace interior
could be better seen. The temperature inside must reach over 800 C: lead
melts at 327 'C, but below SOO"C lead oxide forms as a crust and 'freezes',
preventing cupellation. The silver does not have to reach melting point;
indeed, if it does, some will be lost through spirting (seep. 127) and volatil-
ization: i.e. some will burn ofe' A cupdlation furnace preferably has a tem-
perature between r. 810"C and 950 c; this could be judged by sight, smell.
radiant heat, and experience.
Once the temperature was high enough, cakes of work-lead were pushed in
to melt. Throughout, a fume rose as some lead was vaporized. Air forced in
by bellows the pool of metal caused the lead to oxidize, and this would
have fOrmed litharge, 'which at the temperature of its formation is a liquid'
(Beringer 1921, 110). A good cupel this as a absorbs water.
the litharge drams away, fresh lead is exposed to the air, and the proce'>'> con-
tinues until, ideally, all the lead is Invariably some silver will al,o
be .lb.'>orbcd: more if the temperature get'> too high, or if the cupel mater:d! i,
too coarse and pervious to the metal as well as the oxide (Powney !902,
43-4). More cakes were inserted until it wa'> judged that the cupc! wuiJ
absorb no morc.
2
;
Surplus and viscous litharge on the surface of the melt, known as 'scum of
silver' (e.g. Plmy HN 33, 106), could be blown off by bellows'' or
at"! W!th iron rod'>, but this was not if heating .md oxidizing coc-
one gets pure lead oxide, a fine whlte powder which would blow ,;w,n
Th, l'> pwbably the solution to the prohlem of what WJ.S done with mmr u:
the loci by-products of silver produu:on (about 2 kg lead per 4 g
notlm:f!: The 'missing' millions o( tom of lead simply blew away J'i fi:h'
toxic J.sh, to contaminate the local'''- even the global- environment
When the operation was complete, when hardly any litharge was
prnduced and the melt surface turnC'd f:-om yellow (indicating lead) to wlll'.c
silver), the bellows were otoppcd and the fJggots removed l'hc
which ideally (to prevent .11d unnecessary los'>) would k ,o(
!2.1
T E. RJHU
1 mBtre
Scale lor guidanal only
PbO
Fig1111" 6.5 Cupel!Juon Ji.nnJcc (rcconslru<.tnm).
but not molten, was a puddle in the litharge-soaked cupel. The btharge solid-
i on cooling, absorbed wit!11I1 the cupel J.nd enumted on inside sur-
fJ.ce; in this state it is hearth-lcrtd. The silver cake, when cool, was removed.
On the bottom of it was hearth-lead, which was chipped off and ground up
to reprocess in the smelting funucc or purify into lead; on the top of it were
fragments of solidified lithJrge, which were chipped off and added to the
!ith . .nge which was or blown off during cupcllation
A bone-ash cupcl absorb up ro about 75 per cent of its weight of lead
oxide; J marl cupel i,l usuJ!l! dl:Ccivc, but ancient tXJ:1:?ic' .nc mas-
sively er:crusted wtth lithJrge .!lld served thur purpose well.' To rerovcr this
lead. and any '>liver lo,-.t wnh it. required the destruction of the cupel: it was
smashed and to rhe hearth-lead !rom my uncon-
tamin;Jted marl or bone J,<;h: the hearth-lead is added to that chtpped off the
bottom of the silver rake, .md goes to the 'melting furnace (perhaps after
concentrJtion in a washc-r\"): unco:HJminJted marl or bone .1sh reused to
m.1kc JEother cupel
12<
MAKING MONEY IN CLASSICAL ATHENS
The effectiveness of the cupellation can be assessed by eye; experienced
workmen would have known what to look for despite ignorance of what the
impurities were or how they had their effect. If silver or cupc! looked wrong,
the silver was recupelled or, if it was very bad, resmelted.
The silver cake should look like a slightly flattened elliptical button with
an evenly rounded appearance. The upper surface should have faint mark-
ings as if it were crystalline; if it is also dull and grey, and lacks silver's charac-
teristic lustre, platinum is present. If the button is very globular, or more
rounded on the lower than the upper surface, lead is still present. If it is
spread out and adheres firmly to the cupel, there is copper: the cupel touch-
ing the metal will be almost black with copper oxide.
The stained portion of the cupel should be straw-yellow when cold; it will
be if lead is the only easily oxidizable metal present (Beringer 1921, 100). A
white to lemon colour indicates significant quantities of arsenic, while a
greeny-grey to black stain indicates copper. Cracks, together with an indis-
tinct margin (so that the cupel appears to have unfolded) indicate antimony.
If the cupel is not just stained but also corroded, a yellow ring indicates zinc,
dark green indicates iron, while blue-black indicates manganese. If the cupel
shows any of these in quantity, recupellation or even resmelting
Litharge could be utilized in several different ways. That scraped or blown
during cupeUation could be reduced to pure lead in a moderately reducing
furnace; that is, a dosed furnace with plenty of carbon (charcoal). The
oxygen in the litharge combines with the carbon to fOrm carbon dioxide,
!caving pure lead (2Pb0 + C ...;.. Pb + COJ If Pliny's figures are accurate
about a quarter e/9: HN 34. 159) of the lead will be lost through volatiliza-
tion and absorption into the cupel. Alternatively, chunks of litharge could
become part of the feed fOr the next smelt, which was pJrtKularly likely if
galena was being smelted: lead oxide (litharge) reacts wlth lead sulphide
(galena) to produce lead and sulphur dioxide: 2Pb0 + PbS ...;.. Wb-+ SO,.
Ancient smelters did not know this as expressed, but would have
that adding litharge to an unroasted galena charge had beneficial effects.
Litharge could also be utilized as a pigment or medicament ('>ee P- 130).
Hearth-lead, although composed overwhelmingly of litharge, was the part
of the melt which had absorbed most of the ... uch as copper,
anenic, antimony, iron. bismuth and zinc. If, like the scraped or
blown from the surface of :he cupellation melt, it was res me! :eC on its own it
would produce a much h;uder, more 1mpure lead. Thi., w.l'> not necessarily
b,1J: pure lead is too soft tOr mmt pr.1ctical
Hearth-lead could imtead. !ike litharge and for the become
part of the feed for the :1ext >melt. Altnnatively, It WJ\ ,omctimes partly
purified by poling, a techmque developed in copper smeltn1g: green wood
thrust into the molten metai vaporizes on contact, creaung_ Jouds of steam,
hydrogen and carbon-nd1 In molten copper, this J.ny copper
oxides present into copper. In molten lead, d\"'l,J:''lc vaporization
125
T_ E RIHLL
of green wood reduces lead oxide to pure lead, while some of the liberated
oxygen combines with any antimony and arsenic present to form oxides
which, having a lower specific gravity than lead, rise to the surface where they
can be skimmed offn
The final products were pure silver, litharge, and pure lead. Undesir-
able by-products were various slags, and furnace gases, for example sul-
phur dioxide, which would have filled the vicinity with the smell of bad
eggs.
Assaying
Assaying is the 'art of finding by ready methods the proportion of metal in
an ore or other substance' (Percy 1880, 699). It was common enough to be
used in philosophic discussion: 'Justice is like silver, and must be tested by
the as sayers, if the genuine is to be distinguished from the counterfeit' (Aris-
totle, Rhetorica 1375b). Plato's musical assayers accept satisfactory songs,
reject the unsuitable, and insist on the revision of the defective (Law.r 802B).
The purity of silver was tested by Athenian and foreign sceptics, traders,
bankers, metalworkers, rl a!." The Dokimastes was a public slave who tested
the purity of coins: the officral assayer.
We do not know how the metal was tested.
15
Methods known to
Theophrastus (On StoncJ, 4"i-7) were:
'Fire': this could refer to assessments of the silver button and the
cupel through cupcllmg J. small sample, or to spirting (see method 6, p.
127), or to else.
2 The Hcracleian or Lydian stone (the touchstone). The Lydian stone is a
black flinty jasper. but other close-grained, hard, flinty, black or very dark
slates work too. \X
1
hen mctJl rs rubbed on such a stone, the experienced
eye can tell ti-om the colour of the streak approximately what proportions
of gold, silver and copper are present. Four basic proportiom of alloyed
gold can be distinguished even without the stone: silver:gold; 2:1
silver:copper; I: I silvcr:copper; and 1:2 silver:copper (Rhead and Sexton
1902, 147)
In recent t1me.,, !)\' touchqone used up to thirty of needles of
known proportioc,, rl:e <,c: ne,lfest in colour to the tC'it material wa,
employed as ,l (Ontrol h rubbing both on the toudutonc, and comp.lr!ng
the control with the 'rreJh_ Theophrastm (46) say' that wme:hing simi
larwas done for golJ ctnd sraren. Reconstruction of the text (Eichholz 196\
118-9) produce<, a wlm.:h gives proportions comparable with recent
mage, enabllng diffncnu:s of
1
/1 carat to be distingUished in gold and gold
alloys. I have tu discover if the tone can tcsr sdver and
silver allov<; i:1d.:-pc::den:iv of gold.
126
MAKING MONEY IN CLASSICAL ATHENS
Additional methods known to Pliny (HN 33, 127-8) were:
3 Place a silver filing on a red hot iron shovel. If it remains bright, it is pure;
second rate rurns red, and anything that turns black is rejected. This test,
says Pliny, can be cheated temporarily by soaking the shovel in urine. The
colour change results from the formation of oxides of other metals, if
present. Urine works against this by acting temporarily as a reducing
agent, thus preventing the formation of oxides.
4 For a polished sample, breathe on it and look for immediate fogging and
rapid condensation. This results from the excellent heat conductivity of
silver.
5 Beaten and polished plates of silver reflect images. This property is
reflected in the modern mirror, in which silver is applied to the back of a
sheet of glass. Pliny says that this test can be circumvented, but does not
explain how.
[Aristotle] (Problcmafa 936b) implies another method:
6 'Why is it that water when it boils does not form a scum, as do pea soup
and lentil soup? And yet water is lighter than these, and light substances
ought to be able to project themselves more easily to a distance. The same
thing happens in the case of silver when it is being purified; for those who
clean out the mint make gains by appropriatmg the remnants, sweeping
up the silver which is scattered about.-. substances which have body in
them, like thick soups and silver ... contain much ;.:orporeal matter and
offer resistance; they are subjected to violent force as the heat tries to make
its way out and forms bubbles wherever the he,lt prevails; for, owing to
their density the heat cannot pass through them, but the density prevails
until it is thrown off by the heat which flow., into it. The result is a sudden
impact, and not a continuous pressure, owing to the heat passing up
quickly from below' (trans. Forster).
This is spirting, which is caused not by but by oxygen. Silver, if
heated to around its melting point, brge quantities of oxygen at
atmosphenc pn\sure.'' _lust above its mcit:;1g p01nr, silver can take into
solution about ten times it\ volume of nxygc:1 to (Butts and
Coxe 1967. 126). oxygen is !:1 :lw molten metal rather like
carbon dioxide in fizzy drink>, though in the latter case it
occurs only ur::der pressure. When the bottk opened, the carbon dioxide
emerges from forming bubble\ wi:1ch creating the charac-
teristic fizz. A more energetic reaction onw> in silver. As the metal cools,
the oxygen IS libcr Jted v1gorous!y before solidi ilcation, the melt to
'spirt'. the crmt breab, and ox\gc:; particles of molten metal
burst out.
127
T. E_ RIHLL
Impurities in the melt will unite with any oxygen present to form oxides,
and thus reduce the oxygen available to spirt (ibid, 1967, 304). Thus spirting
can be exploited by an assayer. Impurities reduce the spirt to something
better described as blistering; more than 2 per cent impurities eliminate it.
Athenian coins reached at least 98 per cent purity (98.5-99.7 per cent in all
tested examples); that suggests spirting as the most likely method of assay.
Since heat is the only 'tool' used, this is probably assay 'by fire' (method 1).
Official assaying presumably took place in the mint before coining.
Coining
'A Greek mint must remain for us a murky workshop', Starr correctly observes
(1970, 78). Silver buttons, we assume, were broken into grains, which were
weighed to the required denomination (ideally 4.37 g for a drachma). The con-
sistency of Athenian coinage presupposes scales for weighing small quantities;
since all money--changers depended on scales, they could pivot (if not weigh)
finely, even minutely. Grains were compared against official standards, but
one or more coms- not necessarily in mint condition {Vickers 1992, 68; 71-2)
- might have been used instead.J" The grains were then placed in something
like an egg holder (a round flat plate with round depressions in it) and heated
to make flarH: below melting point, pieces of silver are so soft that if in
contact they stick together (Percy 1880, 5). F!ans were ready for punching
when cool and enough to handle.
Quantities
For cakular:uns of the material worked to produce one silver drachm,l see
Table 6. J
A .,., ,1vailable. When the lease for ,1 Carmarthenshirc silver m1nc,
with simd,Jt ore (galena) and technology. was challenged in 1623 AD, the
smelting of) tons of concentrated ore produced" 85.5 oz of fine \ilvcr, :md
18 cwt ofk.H!. These measures give rat1os of ore toncentrate: sliver of 1143.1.
and ore l(Jilccntrate:lead of3:1, which arc very close to those
(1140:1 .tm! ?.88:1)
Related production processes
L.1unum :n"'iuccd more than silver; it I'>,\ poly;nctalltc region .. 1::d illJ\' he
Jg.1:n. for zmc and iron (Conophagm 54). Its orcs .d,o <llll-
tain Jnt:;:ollv, arsenic, copper, and gold, wi:1ch were rccognizni ;n J!IC!Lj-
uity, a nO :h.1:imm, cadmium and bismuth, which were not. Silver e>.tractwn
the 1l!p.d il1c us of endeavour in Jntlqutty, but other .1:1d
by-p11'dc:, ;-, 1!: .\ilver production were rCl(lgn:Lt.:d J'> ,1::c! ciuh
pnll ,,,c,
128