Partes Kohler

Service Parts
Automatic Transfer Switches
Models:
KCT/KCP/KBT/KBP KDP/KMP KDT/KMT

Power Switching Device: Open- and Programmed-Transition 30 to 4000 Amperes Electrical Controls: MPAC 1000
TP-6158 11/05d
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Model Designation Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Finding Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Enclosure, Door, Logic, and Neutral Assembly Service Parts . . . . . . . . . . 3 Contactor Assembly Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Transfer Switch Model Designation Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Enclosures 30--800 Amp, NEMA 1 and 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 30--800 Amp, NEMA 12, 4, 4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1000--1200 Amp and 1600 Amp Front-Mounted, NEMA 1 . . . . . . . . . . . . . . . 16 1200 Amp and 1600--2000 Amp Front-Mounted, NEMA 3R . . . . . . . . . . . . . . 18 1600--4000 Amp, NEMA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 1600--4000 Amp, NEMA 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Bypass Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Door, NEMA 1 and 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Transformers and Field Connection Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Neutral Assembly 30--400 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 600--1000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 1200--4000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Contactor, Model KCT and KNT 30--104 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 230 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Contactor, Model KCP and KCT 150--400 Amp (2-, 3-pole KCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 225, 260, 400 Amp (KCT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 150--400 Amp (4-pole KCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 600--1200 Amp (KCT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 1600--3000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 4000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Contactor, Model KDT and KMT 40--225 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 260--600 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Contactor, Model KDP and KMP 100--400 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 600 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Appendix B Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Appendix C General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Appendix D Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Appendix E Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Table of Contents
TP-6158 11/05
Introduction
This manual lists service parts for Model KCT/KCP/KBT/ KBP/KDP/KMP/KDT/KMT automatic transfer switches with MPAC 1000t electrical controls. Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever. Illustrations. photos, or exploded-view drawings accompany most groups in this catalog. The illustrations do not depict all details and may not show all parts. Do not use the illustrations for assembly or disassembly instructions. The following sections provide instructions to help identify the transfer switch and locate service parts within this manual.
Model Designation Key

Copy the model designation into the spaces in Figure 2 on page 5 and use the accompanying chart to interpret the model designation.
Numbering System Significance

This manual uses the following numbering systems: Model Designation. Defines the transfer switch characteristics and ratings as explained in the chart in Figure 2 on page 5 . Module Number. A unique number representing a parts group needed to assemble a transfer switch function. Part Number. The part number identifies an assembly, subassembly, component, or accessory kit.
Nameplate Finding Part Numbers

A nameplate attached to the controller cover on the inside of the enclosure door includes a model designation, a serial number, ratings, and other information about the transfer switch. See Figure 1. Parts are listed by major assembly groups or accessory part numbers. Use the following sections to locate and identify transfer switch service parts.
Enclosure, Door, Logic, and Neutral Assembly Service Parts

1 2 3
1. Find the section for the assembly group that contains the part. Use the Table of Contents at the beginning of this manual to find the major assembly groups, if necessary. 2. Locate the part in the illustration and note the item number or find the part description in the parts list table. 3. Find the corresponding item number in the parts list table to determine the part number and quantity used. Find the quantity used at the intersection of the item number row and the module part number column. A blank space at the intersection means the module does not use that part number.
GM21291
1. Model designation 2. Serial number 3. Factory-installed accessory numbers
Some part numbers vary according to transfer switch characteristics or ratings. When there are multiple possibilities for parts, use the following steps to determine the module number. 1. Locate the transfer switch model designation on the nameplate and record the characters in the boxes on the bottom of the page.
Figure 1
Typical Transfer Switch Nameplate
TP-6158 11/05
2. Look for the Module Number Key. The first columns list the designations. The last column lists the module number. 3. Match the characters from the model designation to the line with the matching elements and read across to the last column to find the module number. 4. Locate the parts list table and select the part number that corresponds to your module number.
Leads
Fabricate replacement leads using the same type of wire as the old leads. Add terminals and lead markers at each end of the new lead.
Hardware References
Many common hardware items do not appear in parts manuals or will appear as common hardware entries. A common hardware entry lists the size of the hardware. For example, an item that appears as Hardware, 3/8-16 in the text means that the piece is 3/8-16 size. Obtain common hardware locally or, if contacting the factory, use the Common Hardware List in the appendix to identify the common hardware part number and specifications. See Common Hardware Application Guidelines in the appendix for mating hardware instructions. Some hardware items require a specific size or some other characteristic. In that case, use the part number listed in the text. When replacing hardware, do not substitute inferior grade hardware. Replacement hardware grade should be equal to or better than the grade of the manufacturers original hardware. Use the Common Hardware List in the appendix to identify the common hardware hardness.
x:in:004:006
Contactor Assembly Service Parts

This manual lists the part numbers of common contactor service items. Serviceable items without part numbers in the parts lists are available by contacting your supplier of Kohler Co. parts. 1. Locate the transfer switch model designation, serial number, and contactor serial number on the nameplates and record the numbers in the boxes on the bottom of the page. 2. Locate the part in the illustration and note the item number or find the part description in the parts list table. 3. Convey the information to your supplier of Kohler Co. parts.
Accessories
Accessory parts lists are arranged alphabetically by the accessory description. Determine the accessory number from the transfer switch nameplate.
TP-6158 11/05
Transfer Switch Model Designation Key

Record the transfer switch model designation in the boxes below. The transfer switch model designation defines characteristics and ratings as indicated in the accompanying chart.
Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections
Kohler Model Designation Key This chart translates the Kohler transfer switch model designation system. The sample model designation shown is for a Model K automatic transfer switch that uses an open-transition contactor with MPAC 1000TM electrical controls rated at 220 volts, 2 poles, 3 wires, and solid neutral in a NEMA type 3R enclosure with a current rating of 400 amperes. Not all possible combinations are available. Model K: Model K automatic transfer switch Mechanism C: Automatic N: Non-automatic
SAMPLE MODEL DESIGNATION
KCT-ADNC-0400 S
D: Series-Rated, Automatic B: Bypass isolation
M: Series-Rated, Non-Automatic
Transition T: Open-Transition P: Programmed-Transition Electrical Controls A: MPAC 1000t (Microprocessor ATS Controls) Voltage/Frequency C: 208 Volts/60 Hz D: 220 Volts/50 Hz F: 240 Volts/60 Hz
G: H: J:
380 Volts/50 Hz 400 Volts/50 Hz 416 Volts/50 Hz
K: M: N:
440 Volts/60 Hz 480 Volts/60 Hz 600 Volts/60 Hz
Number of Poles/Wires N: 2-pole, 3-wire, solid neutral T: 3-pole, 4-wire, solid neutral V: 4-pole, 4-wire, switched neutral Enclosure A: NEMA type 1* B: NEMA type 12[
W: 4-pole, 4-wire, overlapping neutral Z: 3-pole, 4-wire, integral solid neutral
C: NEMA type 3R[ D: NEMA 4[
F: NEMA 4X[ G: Open unit
* Standard on 30--4000 A models [ Available to order on 30--800 A models. For larger units, consult factory for availability. Current Rating: Numbers indicate the current rating of the switch in amperes: 2000 0800 0225 0030 2600 1000 0260 0070 3000 1200 0400 0104 4000 1600 0600 0150 Power Connections S: Standard F: Front bus (available on 1600 and 2000 A models only)
Figure 2
Transfer Switch Model Designation
TP-6158 11/05
Enclosures, 30-800 Amp

NEMA 1 and 3R
1 23 26 13 25 31 30 29 7 27, 28 19, 9 6 5 4 16 8 12 21 22 9 Contactor harness plug 11 10 Quantity Module GM21066-KA1 GM21066-KA2 GM33092-KA1 GM21067-KA1 GM29500-KA1 GM29499-KA1 GM29900-KA1 GM29902-KA1
6158_1a
600-800 A shown
Lead to logic ground stud
18
17 16 14 15 ATS enclosure
20
Item
1 1 2 4 4 4 4 5 5 5 5 6 7 7 7 8 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 28 29 30 31 6
Part Number
GM20159 GM20160 294414 295023 295008 X-6224-17 X-125-3 295009 295010 320829 X-25-40 X-6210-2 GM22492 GM22493 362113 297556 320828 See logic section GM20990 X-6210-2 X-25-40 X-22-12 X-6207-3 344295 GM29981 321330 GM20572-1 X-50-1 GM22555 GM24703 GM32650 GM32651 GM32989 X-405-2 X-67-152 295008 295009 X-6210-2
Description
Enclosure, ATS small, 30-150 A Enclosure, ATS medium, 225-400 A Decal, notice cover transfer switch Bolt, 1/4-20 x 3 in. Bolt, 1/4-20 x 1 in. Bolt, 1/2-13 x 2.25 in. Bolt, hex head Retainer Retainer Insert, threaded, 5/16-18 in. Washer, plain, .281 ID x .625 in. OD Nut, flange spiralock, 1/4-20 Decal, engine start terminals Decal, engine start terminals Decal, engine start terminals Decal, torque Insert, threaded, 1/4-20 in. Tag, hang (before reconnecting plug) Gasket Nut, flange spiralock, 1/4-20 Washer, plain, .281 ID x .625 in. OD Washer, lock, .262 ID x .743 in. OD Lug, terminal, aluminum Decal, equipment ground Panel, contactor mtg. Boot, connector Hinge, ATS enclosure Screw, slotted pan head machine Decal, manual operating handle Label, blank (not shown) Decal, ATS rating Decal, ATS rating Decal, ATS connection Terminal block Screw, tapping Bolt, 1/4-20 x 1 in. Retainer X-6210-2
1 1
1 1 1 1 4 4 4 4 1 1 2 4 1 1 2 1 1 3 6 1 4 4 4 1 1 1 4
1 1 1 1 4 3 3 4 3 3 4 4 1 1 2 4 2 1 1 1 2 4 1 1 2 4 2 1 1 1 3 6 1 1 1 1
4 1 1 2 1 4 1 1 2 1 1 2 4
4 1 1 2 1 4 1 1 2 1 1 2 4 1
3 1 1 1 2 4 1 1 2 1 1 1 3 6 1 1 1 1 2 4 4 4 1 2 4 1 1 2 1 1 1 3 6 1 1 1 1 2 4 4 4 TP-6158 11/05
1 2 1 4 1 1 2 1 1 3 6 1

NEMA 1 and 3R
Item
1 1 1 2 4 4 4 4 5 5 5 6 6 6 7 8 9 10 11 12 14 15 16 17 18 19 19 20 21 22 23 25 26 27 28 29 30 31
Part Number
GM20161 GM28761 GM30114 294414 X-6224-2 295008 X-6224-16 X-127-17 295025 295009 X-25-26 X-6210-9 X-6210-2 320832 362113 297556 320828 320831 GM21120 See logic section X-6210-2 X-25-40 X-22-12 X-6207-3 344295 GM29986 GM29495 321330 GM20572-1 X-50-1 GM24703 GM32651 GM32989 X-405-2 X-67-152 X-6224-5 295025 X-6210-9
Description
Enclosure, ATS large, 600-800 A Enclosure, ATS Enclosure, ATS Decal, notice cover transfer switch Bolt, 3/8-16 x 1.5 in. Bolt, 1/4-20 x 1 in. Bolt, carriage Bolt, hex head Retainer Retainer Washer, plain, .531 ID x 1.062 in. OD Nut, flange spiralock, 3/8-16 Nut, flange spiralock, 1/4-20 (contactor to mounting panel) Insert, threaded, 1/2-13 in. Decal, engine start terminals Decal, torque Insert, threaded, 1/4-20 in. Insert, threaded, 3/8-16 in. Channel, base Tag, hang (before reconnecting plug) Nut, flange spiralock, 1/4-20 Washer, plain, .281 ID x .625 in. OD Washer, lock, .262 ID x .743 in. OD Lug, terminal, aluminum Decal, equipment ground Panel, contactor mounting Panel, contactor mounting Boot, connector Hinge, ATS enclosure Screw, slotted pan head machine Label, blank (not shown) Decal, ATS rating Decal, ATS connection Terminal block Screw, tapping Bolt, 3/8-16 x 1 in. Retainer X-6210-2
Quantity Module Number GM21068-KA1 GM29494-KA1 GM28762-KA1 GM29903-KA1

1 1 1 4 1 4 4 4 4 4 4 4 1 1 2 4 2 1 2 1 1 1 1 3 6 1 4 1 1 2 4 2 1 1 1 2 1 1 1 3 6 2 1 1 1 2 4 4 4 4 4 1 1 1 1
1 2 4 2 1 1 1 2 1 1
1 2 4 2 1 1 1 2 1 1
3 6 1
3 6 1
Enclosures, 30-800 Amp, NEMA 1 and 3R Module Number Key Model Designation Code Model
K K K K K K K K K K K K K K
Mechanism Transition
C C C, N C, N C, N C C D, M D, M D, M N D, M D, M D, M T T T T T, P P P T T T T P P P
Controls
A A A A A A A A A A A A A A
Voltage
all all N C, D, F, G, H, J, K, M all all all all all all all all all all
Poles
N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z V, W, Z N, T N, T, V N, T, V N, T, V N, T, V, W, Z N, T, V N, T, V N, T, V
Enclosure
A, C A, C A, C A, C A, C A, C A, C A, C A, C A, C A A A A
Current Rating
30-200 225, 260, 400 230 230 600-1000 150-400 150-400 40-225 260-400 600 30-200 100/200 400 600
Module Number
GM21066-KA1 GM21067-KA1 GM21067-KA1 GM33092-KA1 GM21068-KA1 GM21068-KA1 GM28762-KA1 GM29500-KA1 GM29499-KA1 GM29494-KA1 GM21066-KA2 GM29900-KA1 GM29902-KA1 GM29903-KA1
Please refer to instructions on page 3 for an explanation of how to use this table.
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
TP-6158 11/05
Enclosures, 30-800 Amp, continued

NEMA 12, 4, 4X
2 13 14 1
600-800 A shown
12 11
2 17 15
10 9
2 7 16 6 24 Lead to logic ground stud 18 ATS enclosure 19 20 5 4 3, 7
8 21
Contactor harness plug
23 22 19
6158_2
TP-6158 11/05

NEMA 12, 4, 4X
Quantity Module GM22396-KA1 GM22396-KA2 GM22396-KA3 GM29692-KA1 GM29692-KA2 GM29692-KA3 GM33093-KA1 GM33093-KA2
1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 8 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 8 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1
Item
1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16 17 17 18 19 20 21 21 21 22 23 24 25
Part Number
GM21058 GM21059 GM21060 GM21063 GM21063 GM21061 X-6204-1 295023 GM33091 297556 X-791-2 295009 See logic section GM14177 X-50-6 GM22392 GM22393 297721 GM22390 GM22391 294414 362176 X-6246-13 GM21373 273476 344295 X-22-12 X-6207-3 GM22492 GM22493 362113 X-25-40 X-6210-2 321330 GM24703
Description
Enclosure, 30-150 A, NEMA 12 Enclosure, 30-150 A, NEMA 4 Enclosure, 30-150 A, NEMA 4X Enclosure, 230 A, NEMA 4 Enclosure, 230 A, NEMA 4X Enclosure, 230 A, NEMA 12 Retainer, nut Bolt, 1/4-20 x 3 in. Panel, ATS mounting Decal, torque Screw, slotted hex washer head Retainer Tag, hang (before reconnect. plug) Handle Screw, slotted pan head machine Door Door Decal, warning, more than one live circuit Rail, mounting Rail, mounting Decal, notice cover transfer switch Decal, danger Decal, Kohler Power Systems Decal, Transfer Switch Decal, Transfer Switch Decal, equipment ground Washer, lock, .262 ID x .743 in. OD Lug, terminal, aluminum Decal, engine start terminals Decal, engine start terminals Decal, engine start terminals Washer, plain, .281 ID x .625 in. OD Nut, flange spiralock, 1/4-20 Boot, connector Label, blank (not shown)
1 1 1 1 1
1 1
Enclosures, 30-800 Amp, NEMA 12, 4, 4X Module Number Key Model Designation Code Model
K K K K K K K K K K K K
C C C C C C D, M D, M D, M C C C T T T T T T T T T T T T
Controls
A A A A A A A A A A A A
Voltage
all all all N N N all all all C, D, F, G, H, J, K, M C, D, F, G, H, J, K, M C, D, F, G, H, J, K, M
Poles
N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V N, T, V N, T, V N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z
Enclosure
B D F B D F D F B D F B
Current Rating
30-200 30-200 30-200 230 230 230 40-225 40-225 40-225 230 230 230
Module Number
GM22396-KA1 GM22396-KA2 GM22396-KA3 GM22397-KA1 GM22397-KA2 GM22397-KA3 GM29692-KA1 GM29692-KA2 GM29692-KA3 GM33093-KA1 GM33093-KA2 GM33093-KA3
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
TP-6158 11/05
GM33093-KA3
9

NEMA 12, 4, 4X, continued
2 13 14 1
600-800 A shown
12 11
2 17 15
10 9
2 7 16 6 24 Lead to logic ground stud 18 5 ATS enclosure 19 20 4 3, 7
8 21
23 22 19
6158_2
10
TP-6158 11/05

Quantity Module GM22397-KA1 GM22397-KA2 GM22397-KA3 GM22706-KA2 GM29693-KA1 GM29693-KA2 GM29693-KA3 GM29694-KA1 GM29694-KA2
1 8 4 1 1 8 6 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 4 1 1 8 6 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 4 1 1 8 6 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 8 8 8 4 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 8 4 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 8 4 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 8 8 1 8
Item
1 1 1 1 1 1 1 1 2 3 3 4 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16 16 17 18 19 20 21 21 22 23 24 25
Part Number
GM21062 GM21063 GM21061 GM22720 GM22721 GM28833 GM28834 GM28835 X-6204-1 295023 295080 GM22399 GM29495 297556 X-791-2 295009 See logic section GM14177 X-50-6 GM22393 GM22733 297721 GM22391 GM22734 294414 362176 X-6246-13 X-6246-14 273746 344295 X-22-12 X-6207-3 GM22493 362113 X-25-40 X-6210-2 321330 GM24703
Description
Enclosure, 225-400 A, NEMA 4X Enclosure, 225-400 A, NEMA 4 Enclosure, NEMA 12 Enclosure, NEMA 12 Enclosure, NEMA 4 Enclosure, NEMA 4 Enclosure, NEMA 4X Enclosure, NEMA 12 Retainer, nut Bolt, 1/4-20 x 3 in. Bolt, 1/4-20 x 1 in. Panel, ATS mounting Plate, contactor mounting Decal, torque Screw, slotted hex washer head Retainer Tag, hang (before reconnect. plug) Handle Screw, slotted pan head machine Door Door Decal, warning, more than one live circuit Rail, mounting Rail, mounting Decal, notice cover transfer switch Decal, danger Decal, Kohler Power Systems Decal, Kohler Power Systems Decal, transfer switch, Kohler Decal, equipment ground Washer, lock, .262 ID x .743 in. OD Lug, terminal, aluminum Decal, engine start terminals Decal, engine start terminals Washer, plain, .281 ID x .625 in. OD Nut, flange spiralock, 1/4-20 Boot, connector Label, blank (not shown)
1 1 1 1 1 1
GM22706-KA1
1 1 1
Enclosures, 30-800 Amp, NEMA 12, 4, 4X Module Number Key Model Designation Code Model Mechanism Transition Controls Voltage Poles Enclosure
B D F B D B D D F B D F B
Current Rating
225, 260, 400 225, 260, 400 225, 260, 400 600-1000 600-1000 150-400 150-400 260-400 260-400 260-400 600 600 600
Module Number
GM22397-KA1 GM22397-KA2 GM22397-KA3 GM22706-KA1 GM22706-KA2 GM22706-KA1 GM22706-KA2 GM29693-KA1 GM29693-KA2 GM29693-KA3 GM29694-KA1 GM29694-KA2 GM29694-KA3
K C T A all N, T, V, W, Z K C T A all N, T, V, W, Z K C T A all N, T, V, W, Z K C T, P A all N, T, V, W, Z K C T, P A all N, T, V, W, Z K C P A all V, W, Z K C P A all V, W, Z K D, M T A all N, T, V K D, M T A all N, T, V K D, M T A all N, T, V K D, M T A all N, T, V K D, M T A all N, T, V K D, M T A all N, T, V Please refer to instructions on page 3 for an explanation of how to use this table.
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
TP-6158 11/05
GM29694-KA3
11

2 13 14 1
600-800 A shown
12 11
2 17 15
10 9
2 7 16 6 Lead to logic ground stud 23 22 19 19 20

6158_2
8 21 4, 24 3, 7
18 ATS enclosure 5
12
TP-6158 11/05

Item
1 1 1 1 2 5 6 7 8 9 10 11 11 12 13 13 14 15 16 16 17 18 19 20 22 23 25
Part Number
GM22721 GM33862 GM33860 GM33861 X-6204-1 297556 X-791-2 295009 See logic section GM14177 X-50-6 GM22733 GM33114 297721 GM22734 GM33116 294414 362176 X-6246-14 X-6246-13 273746 344295 X-22-12 X-6207-3 X-25-40 X-6210-2 GM24703
Description
Enclosure, NEMA 4X Enclosure, NEMA 12 Enclosure, NEMA 4 Enclosure, NEMA 4X Retainer, nut Decal, torque Screw, slotted hex washer head Retainer Tag, hang (before reconnect. plug) Handle Screw, slotted pan head machine Door Door Decal, warning Rail, mounting Rail, mounting Decal, notice cover transfer switch Decal, danger Decal, Kohler Power Systems Decal, Kohler Power Systems Decal, transfer switch, Kohler Decal, equipment ground Washer, lock, .262 ID x .743 in. OD Lug, terminal, aluminum Washer, plain, .281 ID x .625 in. OD Nut, flange spiralock, 1/4-20 Label, blank (not shown)
GM22706-KA3
1
Quantity Module Number GM28836-KA1 GM28836-KA2

1 1
GM28836-KA3
8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1
8 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1
8 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1
1 8 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1
K K K K K K K K K K K K K K K K K K K K K K K K
C C C D, M D, M D, M C C C C C C C C C C C C D, M D, M D, M D, M D, M D, M T T T T T T T T T T, P T, P T, P P P P P P P T T T T T T
Controls
A A A A A A A A A A A A A A A A A A A A A A A A
Voltage
all all all all all all all all all all all all all all all all all all all all all all all all
Poles
N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V N, T, V N, T, V N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z V, W, Z V, W, Z V, W, Z N, T N, T N, T N, T, V N, T, V N, T, V N, T, V N, T, V N, T, V
Enclosure
B D F D F B B D F B D F B D F B D F D F B D F B
Current Rating
30-200 30-200 30-200 40-225 40-225 40-225 225-400 225-400 225-400 600-1000 600-1000 600-1000 150-400 150-400 150-400 150-400 150-400 150-400 260-400 260-400 260-400 600 600 600
Connections
S S S S S S S S S S S S S S S S S S S S S S S S
Module Number
GM22396-KA1 GM22396-KA2 GM22396-KA3 GM29692-KA1 GM29692-KA2 GM29692-KA3 GM22397-KA1 GM22397-KA2 GM22397-KA3 GM22706-KA1 GM22706-KA2 GM22706-KA3 GM22706-KA1 GM22706-KA2 GM22706-KA3 GM28836-KA1 GM28836-KA2 GM28836-KA3 GM29693-KA1 GM29693-KA2 GM29693-KA3 GM29694-KA1 GM29694-KA2 GM29694-KA3
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
TP-6158 11/05
13

26 12 11 2 13 14 1
600-800 A shown
27 2
17
15
10 9 28, 29 21 2 7 16 6 Lead to logic ground stud 23 22 19 19 20

6158_2
8 4 3, 24
18 ATS enclosure 5
14
TP-6158 11/05

Quantity Module GM30083-KA1 GM30083-KA2 GM30082-KA1 GM30082-KA2 GM30082-KA3 GM30083-KA3 GM30084-KA1 GM30084-KA2
1 8 3 8 3 8 3 8 3 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 8 3 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 8 3 4 1 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 4 1 1 1 1 2 4 1 1 1 1 2 4 1 1 1 1 2 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 4 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 4 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 8 8 1 8
Item
1 1 1 1 1 1 2 3 3 3 4 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 24 24 25 26 26 27 28 29
Part Number
GM21062 GM21063 GM21061 GM32549 GM32550 GM32551 X-6204-1 X-6224-17 X-125-3 X-129-17 GM29986 GM30535 297556 X-791-2 295009 See logic section GM14177 X-50-6 GM22393 GM33114 297721 GM22391 GM33116 294414 362176 X-6246-13 273746 344295 X-22-12 X-6207-3 362113 X-25-40 X-6210-2 295010 320829 320832 GM24703 GM32650 GM32651 GM32989 X-405-2 X-67-152
Description
Enclosure, 225-400 A, NEMA 4X Enclosure, 225-400 A, NEMA 4 Enclosure, NEMA 12 Enclosure, NEMA 4 Enclosure, NEMA 4X Enclosure, NEMA 12 Retainer, nut Bolt, 1/4-20 x 3 in. Bolt, hex cap Bolt, hex cap Plate, contactor mounting Plate, contactor mounting Decal, torque Screw, slotted hex washer head Retainer Tag, hang (before reconnect. plug) Handle Screw, slotted pan head machine Door, ATS inner Door, ATS inner Decal, warning, more than one live circuit Rail, mounting Rail, mounting Decal, notice cover transfer switch Decal, danger Decal, Kohler Power Systems Decal, transfer switch, Kohler Decal, equipment ground Washer, lock, .262 ID x .743 in. OD Lug, terminal, aluminum Decal, engine start terminals Washer, plain, .281 ID x .625 in. OD Nut, flange spiralock, 1/4-20 Retainer Insert, threaded, 5/16-18 in. Insert, threaded, 1/2-13 in. Label, blank (not shown) Decal, ATS rating Decal, ATS rating Decal, ATS connection Terminal strip Screw, tapping
1 1 1 1
1 1 1
K K K K K K K K K
D, M D, M D, M D, M D, M D, M D, M D, M D, M P P P P P P P P P
Controls
A A A A A A A A A
Voltage
all all all all all all all all all
Poles
N, T, V N, T, V N, T, V N, T, V N, T, V N, T, V N, T, V N, T, V N, T, V
Enclosure
B D F B D F B D F
Current Rating
100/200 100/200 100/200 400 400 400 600 600 600
Connections
S S S S S S S S S
Module Number
GM30082-KA1 GM30082-KA2 GM30082-KA3 GM30083-KA1 GM30083-KA2 GM30083-KA3 GM30084-KA1 GM30084-KA2 GM30084-KA3
TP-6158 11/05
GM30084-KA3
15
Enclosures, 1000-1200 Amp and 1600 Amp Front-Mounted

NEMA 1
1000 A Shown 23 2 5 23
24, 1 15 16 1 4 1 3 23
14 1, 18
13
6 1
12 11
8, 1
25, 1
7 22 1 20 21 1817 19
10 1
18
6158_3
16
TP-6158 11/05
Enclosures, 1000-1200 A and 1600 Amp Front-Mounted

NEMA 1
Item
1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 17 18 19 19 20 20 21 21 22 23 24 25 25 26
Part Number
X-67-114 GM14052 GM14050 GM12568 GM20949 GM14049 GM14057 GM12561 GM14044 X-6210-9 X-25-37 294414 320828 GM12595 GM14039 X-465-8 X-6238-4 X-22-12 X-6207-5 X-6207-7 X-6210-2 X-83-7 X-25-118 X-6086-6 344295 X-67-148 GM14046 GM20951 GM21319 GM24703
Description
Screw, hex washer, thread-forming Panel, back Panel, side Bracket, corner Panel, front Channel, back closure Bus, ground Channel, corner Channel, top and bottom Nut, flange spiralock, 3/8-16 Washer, plain, .406 ID x .812 in. OD Decal, notice cover transfer switch Insert, threaded, 1/4-20 in. Bracket, lifting Panel, top Bolt hex cap Bolt, hex cap Washer, lock, .262 ID x .743 in. OD Lug, terminal, aluminum Lug, terminal, aluminum Nut, flange spiralock, 1/4-20 Nut, hex, 3/8-16, zinc Washer, plain, .406 ID x 1 in. OD Washer, spring, .39 ID x .81 in. OD Decal, equipment ground Screw, hex washer, thread-forming Channel, top and bottom Panel, contactor mounting Panel, contactor mounting Label, blank (not shown)

152 3 2 8 2 2 1 4 4 4 4 1 2 4 1 1 6 1 1 1 2 1 1 44 4 1 1 152 3 2 8 2 2 1 4 4 4 4 1 2 4 1 1 5 1
1 44 4 1 1
Model
K K K
Enclosures, 1000-1200 Amp and 1600 Amp Front-Mounted Module Number Key Model Designation Code Current Mechanism Transition Controls Voltage Poles Enclosure Rating
C C C T, P T, P T, P A A A all all all N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z A C A 1200 1200 1600-2000
Connections
S S F
Module Number
GM21072-KA1 GM28660-KA1 GM21298-KA1
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
TP-6158 11/05
17
Enclosures, 1200 Amp and 1600-2000 Front-Mounted

NEMA 3R
14
Lead to logic ground stud 19 18
15 ATS enclosure 16 16 17 13
12
10 11 1 4 2 8
20 21 3
6 7
4 5
15
22, 23, 24, 25
18
TP-6158 11/05
Enclosures, 1200 Amp and 1600-2000 Front-Mounted

NEMA 3R
Item
1 2 2 3 4 5 6 7 8 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Part Number
GM28657 GM29797 X-6204-1 297556 X-791-2 295009 GM14177 X-50-6 GM22733 GM31240 297721 GM22734 GM31242 294414 362176 X-6246-14 273746 344295 X-22-12 X-6207-3 X-25-40 X-6210-2 X-25-37 X-6210-9 X-6207-5 X-25-118 X-6086-6 X-83-7
Description
Enclosure, NEMA 3R Enclosure, NEMA 3R Retainer, nut Decal, torque Screw, slotted hex washer head Retainer Handle Screw, slotted pan head machine Door Door Decal, warning Rail, mounting Rail, mounting Decal, notice cover transfer switch Decal, danger Decal, Kohler Power Systems Decal, transfer switch, Kohler Decal, equipment ground Washer, lock, .262 ID x .743 in. OD Lug, terminal, aluminum Washer, plain, .281 ID x .625 in. OD Nut, flange spiralock, 1/4-20 Washer Nut, flange spiralock, 3/8-16 Lug, terminal, aluminum Washer, plain, .406 ID x 1 in. Washer, spring, .39 ID x .81 in. OD Nut, hex, 3/8-16, zinc

1 8 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 4 4 1 8 1 8 2 1 2 1 1 2 1 1 1 1 2 2 1 1 1 6 6 1 1 1 1
Model
K K K K
Enclosures, 1000-1200 A and 1600 Amp Front-Mounted Module Number Key Model Designation Code Current Mechanism Transition Controls Voltage Poles Enclosure Rating
C C C C T, P T, P T, P T, P A A A A all all all all N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z A C A C 1200 1200 1600-2000 1600-2000
Connections
S S F F
Module Number
GM21072-KA1 GM28660-KA1 GM21298-KA1 GM29786-KA1
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
TP-6158 11/05
19

NEMA 1
4000 A Shown 1 3 1
7, 2 6 20 21 2 2 5 1 4 1
30
19, 2 18
2, 26 9, 10 15, 2 11 2
14, 2
12 2
17 23 2
22 2 13
24 28 29 26 27 25
26
6158_4
20
TP-6158 11/05

NEMA 1
Item
1 2 3 3 4 4 4 5 5 6 7 7 7 8 8 9 10 11 11 12 12 13 14 14 15 17 18 19 20 21 21 21 22 22 23 23 24 25 26 27 28 29 29 30 31
Part Number
X-67-148 X-67-114 GM14052 GM12581 GM12574 GM14050 GM12575 GM12573 GM21017 GM12568 GM21014 GM14045 GM21021 GM20949 GM20996 X-6224-3 X-6210-9 GM21016 GM21023 GM14049 GM12578 GM21022 GM20952 GM21018 GM12561 X-6204-1 294414 GM21034 GM12595 GM14041 GM14040 GM14042 GM14057 GM21024 GM14044 GM12567 344295 X-6238-4 X-22-12 X-6207-5 X-83-7 X-25-118 X-6086-6 320828 GM24703
Description
Screw, hex washer, thread-forming Screw, hex washer, thread-forming Panel, back Panel, back Panel, side, back Panel, side Panel, side, back Panel, side, front Panel, side Bracket, corner Channel, top and bottom, side Channel, top and bottom Channel, top and bottom, side Panel, front Panel, front Bolt, 3/8-16 x .75 in. Nut, flange spiralock, 3/8-16 Channel, back closure Channel, back closure Channel, back closure Channel, back closure Channel, spreader Channel, contactor mounting Channel, contactor mtg. Channel, corner Retainer, nut Decal, notice cover transfer switch Channel, door closure Bracket, lifting Panel, top Panel, top Panel, top Bus, ground Bus, ground Channel, top and bottom Channel, top and bottom, front/back Decal, equipment ground Bolt, hex cap Washer, lock, .262 ID x .743 in. OD Lug, terminal, aluminum Nut, hex, 3/8-16, zinc Washer, plain, .406 ID x 1 in. OD Washer, spring, .39 ID x .81 in. OD Insert, threaded, 1/4-20 in. Label, blank (not shown)
Quantity Module Number GM21073-KA1 GM21074-KA1 GM21075-KA1

68 176 3 4 2 4 2 8 4 2 2 8 4 4 2 2 8 8 2 2 2 2 4 1 4 1 1 4 1 1 5 1 1 2 1 2 1 2 2 1 2 4 1 4 1 1 1 1 4 1 1 5 1 1 2 1 2 1 4 1 1 5 1 2 1 2 1 2 4 2 1 2 4 2 8 68 165 3 68 184 3
Enclosures, 1600-4000 Amp Module Number Key Model Designation Code Model
K K K K K
C C C C C T, P T, P T, P T, P T, P
Controls
A A A A A
Voltage
all all all all all
Poles
N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z
Enclosure
A C A C A
Current Rating
1600-2000 1600-2000 2600-3000 2600-3000 4000
Connections
S S S S S
Module Number
GM21073-KA1 GM28661-KA1 GM21074-KA1 GM28662-KA1 GM21075-KA1
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
TP-6158 11/05
21

NEMA 3R
14
Lead to logic ground stud 19 18
15 ATS enclosure 12
16
16 17
13
1 11 2
20
21 4 8
10 6 7
4 5
24
25
26
27
22
TP-6158 11/05

NEMA 3R
Item
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Part Number
GM28658 GM28659 X-6204-1 297556 X-791-2 295009 GM14177 X-50-6 GM22733 297721 GM22734 294414 362176 X-6246-14 273746 344295 X-22-12 X-6207-3 X-25-40 X-6210-2 X-25-37 X-6210-9 GM14057 X-67-144 X-6207-5 X-83-7 X-25-118 X-6086-6
Description
Enclosure, NEMA 3R Enclosure, NEMA 3R Retainer, nut Decal, torque (not shown) Screw, slotted hex washer head Retainer Handle Screw, slotted pan head machine Door Decal, warning Rail, mounting Decal, notice cover transfer switch Decal, danger Decal, Kohler Power Systems Decal, transfer switch, Kohler Decal, equipment ground Washer, lock, .262 ID x .743 in. OD Lug, terminal, aluminum Washer, plain, .281 ID x .625 in. OD Nut, flange spiralock, 1/4-20 Washer Nut, flange spiralock, 3/8-16 Bus, ground Screw, hex washer, thread-forming Lug, terminal, aluminum Nut, hex, 3/8-16 Washer, plain, .406 ID x 1 in. OD Washer, spring, .39 ID x .81 OD

1 8 1 8 2 1 2 1 1 2 1 1 1 1 1 6 1 1 1 6 6 1 4 1 1 2 1 1 8 1 8 2 1 2 1 1 2 1 1 1 1 1 6 1 1 1 6 6 1 4 1 1 2 1
Enclosures, 1600-4000 Amp Module Number Key Model Designation Code Model
K K K K K
C C C C C T, P T, P T, P T, P T, P
Controls
A A A A A
Voltage
all all all all all
Poles
Enclosure
A C A C A
Current Rating
1600-2000 1600-2000 2600-3000 2600-3000 4000
Connections
S S S S S
Module Number
TP-6158 11/05
23
Enclosures, Bypass Isolation

1000-3000 A Shown 1 9 2 3
4 10 5
6158_5
24
TP-6158 11/05
Enclosures, Bypass Isolation

Item
1 2 3 4 5 6 6 7 8 9 10 11
Part Number
GM21365 X-67-114 GM23503 297721 See logic section GM21045 GM21046 X-6246-14 362176 273746 294414 GM24703
Description
Pan, mounting Screw, hex washer, thread-forming Harness, bypass Decal, warning Tag, hang (before reconnecting plug) Door, left bypass switch Door, right bypass switch Decal, Kohler Power Systems Decal, danger Decal, transfer switch, Kohler Decal, notice cover transfer switch Label, blank
Quantity Module Number GM22373-KA1

1 6 1 1 1 1 1 1 2 1 1 1
Item
3 4 5 6 6 6 6 8 10 11
Part Number
GM23503 297721 See logic section GM21051 GM21050 GM21054 GM21053 362176 294414 GM24703
Description
Harness, bypass Decal, warning Tag, hang (before reconnect. plug) Door, bypass switch Door, bypass switch Door, bypass switch Door, bypass switch Decal, danger Decal, notice cover transfer switch Label, blank (not shown)
GM22536-KA1
1 1 1 1

1 1 1 1 1 1 1 1
GM22540-KA1
1 1 1
1 1 1
1 1 1
2 1 1
1 2 1 1
Enclosures, Bypass Isolation Module Number Key Model Designation Code Model
K K K K K
B B B B B P T T, P T, P T, P
Controls
A A A A A
Voltage
all all all all all
Poles
Enclosure
A A A A A
Current Rating
150-400 150-400 600-800 1000-3000 4000
Connections
S S S S S
Module Number
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
TP-6158 11/05
25
Door
NEMA 1 and 3R
1 6 15 5 7 11
8 9 10 (keys) 9
12
13
14
2 3 4
6158_6
Item
1 2 3 3 3 5 7 7 9 11 11 11 13 14 15
Part Number
297721 295098 GM20572 297600 297601 295009 X-791-3 X-791-2 GM20885 GM12602 GM14047 GM20950 362176 X-6246-14 273746
Description
Decal, warning Screw, flat countersunk, head machine Hinge, ATS enclosure Hinge, split Hinge, split, left Retainer Screw, slotted hex washer head, machine Screw, slotted hex washer head, machine Latch, compression, T-handle, locking Door, enclosure, left Door, enclosure, right Door, enclosure Decal, danger Decal, Kohler Power Systems Decal

1 16 4 4 2 2 1 1 1 1 1 1 32 4 4 2 2 1 1 1 1 1 1
26
TP-6158 11/05
Door
NEMA 1 and 3R
Quantity Module GM21069-KA2 GM21293-KA1 GM21069-KA1 GM21292-KA1 GM21292-KA2 GM21293-KA2
1 6 3 6 6 2 2 2 1 1 1 1 1 1 1 1 1 1
Item
1 2 3 4 4 5 6 7 8 9 10 11 11 13 11 11 11 11 14 14 15 15
Part Number
297721 X-50-1 GM20572 X-22-9 X-70-3 295009 X-25-40 X-791-3 GM20575 GM20573 GM20574 GM20166 GM28763 362176 GM21523 GM21524 GM21525 GM21526 X-6246-14 X-6246-4 273746 GM21373
Description
Decal, warning Screw, slotted pan head machine Hinge, ATS enclosure Washer, lock, .20 ID x .373 in. OD Nut, hex machine screw, 10-32 Retainer Washer, plain, .281 ID x .625 in. OD Screw, slotted hex washer head, machine Gasket, compression latch Latch, compression Key, compression latch Door, enclosure, 600-800 A Door, enclosure Decal, danger Door, silkscreen, 30-150 A Door, silkscreen, 30-150 A Door, silkscreen, 225-400 A Door, silkscreen, 225-400 A Decal, Kohler Power Systems Decal, Kohler Power Systems Decal Decal
1 4 2 4 4 2 2 2 1 1 2 1 1
1 4 2 4 4 2 2 2 1 1 2 1 1
1 3 6 6 2 2 2 1 1 2 1 1 1
1 3 6 6 2 2 2 1 1 2 1 1
1 6 3 6 6 2 2 2 1 1 2 1 1
1 1
Door, NEMA1 and 3R Module Number Key Model Designation Code Model
K K K K K K K K K K K K K K K K
C C C C C C C C C C C C C D, M D, M D, M T T T T T T T T T, P T P T, P T, P T ,P P P
Controls
A A A A A A A A A A A A A A A A
Voltage
all all all all C, D, F, G, H, J, K, M C, D, F, G, H, J, K, M N N all all all all all all all all
Poles
N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T, V, W, Z N, T N, T, V, W, Z N, T, V, W, Z N, T, V N, T V
Enclosure
A C A C A C A C A, C A A, C A A A, C A, C A, C
Current Rating
30-200 30-200 225, 260, 400 225, 260, 400 230 230 230 230 600-1000 600-1000 150-400 1200-3000 4000 600 100-600 100-400
Module Number
GM21069-KA1 GM21069-KA2 GM21292-KA1 GM21292-KA2 GM21069-KA1 GM21069-KA2 GM21292-KA1 GM21292-KA2 GM21293-KA1 GM21293-KA2 GM28764-KA1 GM21076-KA1 GM21077-KA1 GM28764-KA1 GM28764-KA1 GM21293-KA1
K K K K
D, M D, M D, M D, M
P T T T
Model
A A A A
MechanismTransition
all all all all

Controls Voltage
N,T,V N,T,V N,T,V N,T,V

Poles Enclosure
A A C A
100-400 40-225 40-225 260,400

Current Rating

Connections
Model Designation
TP-6158 11/05
GM28764-KA1
1 6 3 6 6 2 2 2 1 1 2 1 1 27
Logic
18 17 2 3 16 15 5, 24
22
4 14 19 10 21 20 6 8 13
7 12 23 11 10 9
6158_7
28
TP-6158 11/05
Logic
Quantity Module GM21079-MA2 GM21079-MA6 GM21079-MA7 GM21079-MA8
1 1 1 1 1 1 1 1 1 2 1 1 1 9 1 1 4 4 1 1 1 1 1
GM21079-MA1
GM21079-MA3
GM21079-MA4
Item
1 2 3 4 5 5 5 6 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24
Part Number
X-22-12 GM22366 GM22365 GM21291 GM21364 GM28287 GM32320 352291 GM21340 GM21392 GM21391 GM21268 295253 269972 GM21358 GM21357 GM22516-A GM22516-B GM23307 GM21356 GM21107 GM21374 GM23312 GM21320 294635 GM23620 297949 GM24749
Description
Washer, lock, .262 ID x .743 in. OD Decal, terminal switch Decal, DIP switch Decal, nameplate Logic assembly (void, use GM32320) Logic assembly, 600 V (void, use GM32320 and remove transformer) Logic assembly Multiconductor cable, ribbon Ribbon cable assembly Cover, PT Plate, mounting PCB assembly, PTIB-T340 Relay, 10 A Clip, relay Holder, literature Cover, logic PCB assembly PCB assembly Screw, plastic tapping Carrier, logic Decal, membrane switch Screw, plastic tapping Screw, plastic tapping Harness, T340 board to contactor Bracket, mounting Decal (controller I/O assignments) Tag, hang (before reconnecting plug) Logic service kit (includes items 2, 3, 5)
1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
GM21079-MA5
1 1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
2 1 1 1 9 1 1 4 4 1 1 1 1 1
1 4 2 1 1 1 9 1 1 4 4 1 1 1 1 1
1 1 1 1 4 2 1 1 1 9 1 1 4 4 1 1 1 1 1
1 2 1 1 1 9 1 1 4 4 1 1 1 1 1 4 2 1 1 1 9 1 1 4 4 1 1 1 1
1 1 1 1 4 2 1 1 1 9 1 1 4 4 1 1 1 1
2 1 1 1 9 1 1 4 4 1 1 1 1 1
Logic Module Number Key Model Designation Code Transition

T P T, P T P T, P T P P
Controls
A A A A A A A A A
Voltage
all except N all except N all except N N N N all all all
Poles
Enclosure
Current Rating
all all 1600-2000 all all 1600-2000 all all all
Connections
S S F S S F S S F
Module Number
GM21079-MA1 GM21079-MA2 GM21079-MA3 GM21079-MA4 GM21079-MA5 GM21079-MA6 GM21079-MA7 GM21079-MA8 GM21079-MA9
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
TP-6158 11/05
GM21079-MA9
1 1 1 1 1 1 1 1 1 2 1 1 1 9 1 1 4 4 1 1 1 1 1 29
Transformers and Field Connection Block

1 6
Field Connection Kit

1 5, 6 7
7 2 Controller Plug 3 12 11 8 8 2, 3, 4
10, 13 5 4
Transformer (600 V)
9 8, 14
Transformer, Series-Rated Programmed-Transition
Field Connection Block

Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Part Number
GM21315 GM22883 GM22884 GM22885 GM21339 X-67-113 GM22491 GM21312 GM21338 295145 321025 GM21313 GM21317 GM21318
Description
End section Strip, marker (1-10) Strip, marker (11-20) Strip, marker (21-30) Rail, DIN Screw, hex washer, thread-forming Decal Connector, 4-position Bracket, field connection kit Connector, 24-position Stop, end Block, terminal Harness Harness

1 1 1 1 1 2 1 1 1 1 1 9 1 1
30
TP-6158 11/05
Transformers and Field Connection Block

Transformer (600 V)
Item
1 2 3 4 5
Part Number
321330 GM26857 GM26858 GM26855 GM26856
Description
Boot, connector Harness, wiring Panel, mounting Transformer Guard, terminal

1 1 1 1 1
Transformer, Series-Rated Programmed-Transition

Quantity Module GM29904-KA2 GM29904-KA3 GM29904-KA4 GM29904-KA5 GM29904-KA6 GM29904-KA7
1 2 2 2 8 2 8 2 8 2 8 2 8 2 8 2 8 2 8
Item
6 7 7 7 7 7 7 7 7 8 8 9
Part Number
GM30000 GM29213 GM29214 GM29215 GM29216 GM29217 GM29218 GM29219 GM29220 GM26856 GM29221 X-67-113
Description
Bracket, transformer mounting Transformer (480 V primary, 240 V secondary) Transformer (480 V primary, 240 V secondary) Transformer (480 V primary, 240 V secondary) Transformer (480 V primary, 240 V secondary) Transformer (380 V primary, 240 V secondary) Transformer (380 V primary, 240 V secondary) Transformer (380 V primary, 240 V secondary) Transformer (380 V primary, 240 V secondary) Guard, terminal Guard, terminal Screw, hex washer, thread-forming
GM29904-KA1
1 2
1 2
1 2
2 2 2
Field Connection Block and Transformers Module Number Key Model Designation Code Model
K K K K K K K K K K K K K K K K
C C B B, C, N D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M T P T, P T, P P P P P P P P P P P P P
Controls
A A A A A A A A A A A A A A A A
Voltage
all all all N K, M K, M K, M K, M K, M K, M G, H, J G, H, J G, H, J G, H, J G, H, J G, H, J
Poles
all all all all N, T V N, T V V N, T, V N, T V N, T V V N, T, V
Enclosure
all all all all all all all all all all all all all all all all
Current Rating
600-4000 150-4000 150-4000 all 100 100 200/400 200 400 600 100 100 200/400 200 400 600
Module Number
GM21311-KA1 GM21311-KA1 GM21311-KA1 GM26859-KA1 GM29904-KA1 GM29904-KA2 GM29904-KA2 GM29904-KA3 GM29904-KA4 GM29904-KA4 GM29904-KA5 GM29904-KA6 GM29904-KA6 GM29904-KA7 GM29904-KA8 GM29904-KA8
TP-6158 11/05
GM29904-KA8
1 31
Neutral Assembly, 30-400 Amp

9 10 1 11 2
12
13
6 2 7 8
6158_8a
Item
1 2 3 3 6 6 7 8 9 10 11 12 13
Part Number
X-6238-4 X-25-118 GM20991 GM25826 X-6207-12 X-6207-14 X-6086-6 X-83-7 X-465-6 X-6086-16 X-6128-30 GM28294 297712
Description
Bolt, hex cap Washer, plain, .406 ID x 1 in. OD Bracket, neutral mounting, 30-400 A Bracket, neutral mounting 225-400 A Lug, terminal Lug, terminal, aluminum Washer, spring, .39 ID x .81 in. OD Nut, hex, 3/8-16, zinc Bolt, hex cap Washer, spring, .281 Id x .875 OD Standoff, insulator, 1/4-20 x 1 in. Bus, neutral Lug, terminal

2 4 1 1 2 2 1 2 2 7 7 2 1 3 2 4 1
Neutral Assembly, 30-400 Amp Module Number Key Model Designation Code Model
K K K
C C D, M T P T
Controls
A A A
Voltage
all all all
Poles
all all all
Enclosure
all all all
Current Rating
30-200 225-400 40-225
Connections
S S S
Module Number
GM26317-KA1 GM21071-KA1 GM21070-KA1
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
32
TP-6158 11/05
1 2
2 6 7
6158_9
Item
1 2 3 4 5 5 6 7
Part Number
X-6238-6 X-25-118 GM20992 GM21010 297582 295296 X-6086-6 X-83-7
Description
Bolt, hex cap Washer, plain, .406 ID x 1 in. OD Bracket, neutral mounting Bus, neutral, 600-1200 A Lug, terminal, aluminum Lug, terminal, aluminum Washer, spring, .39 ID x .81 in. OD Nut, hex, 3/8-16, zinc

6 12 1 1 3 6 6 4 8 1 1 2 4 4
K K
C, B, N D, M T, P T
Controls
A A
Voltage
all all
Poles
all all
Enclosure
all all
Current Rating
600-1000 600
Connections
S S
Module Number
GM21294-KA1 GM29496-KA1
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
TP-6158 11/05
33

12 12 5 13
3 14 4
11
5 1 10 9 4 5 6 8 3 7 4 4 3 2
6158_10
34
TP-6158 11/05

Item
1 1 2 3 4 5 6 7 7 7 8 8 12 13
Part Number
GM12588 GM14054 X-6238-10 X-6086-6 X-25-118 GM12589 X-6128-29 X-6238-11 X-6238-4 X-6238-5 GM14055 GM20995 X-67-114 297556
Description
Channel, neutral support Channel, neutral support Bolt, hex cap Washer, spring, .39 ID x .81 in. OD Washer, plain, .406 ID x 1 in. OD Bracket, neutral bus support Standoff insulator, 3/8-16 x 2 in. Bolt, hex cap Bolt, hex cap Bolt, hex cap Bus, neutral Bus, neutral Screw, hex washer, thread-forming Decal, torque

1 6 12 12 3 6 6 1 18 1 1 6 12 12 3 6 6 6 2 18 1 2 18 1 1 1 6 12 12 3 6
Item
1 2 3 4 5 6 7 7 8 9 9 10 11 12 13 14
Part Number
GM14054 X-6238-10 X-6086-6 X-25-118 GM12589 X-6128-29 X-6238-11 X-6238-4 GM21310 X-6238-1 X-6238-6 297605 X-83-7 X-67-114 297556 353354
Description
Channel, neutral support Bolt, hex cap Washer, spring, .39 ID x .81 in. OD Washer, plain, .406 ID x 1 in. OD Bracket, neutral bus support Standoff insulator, 3/8-16 x 2 in. Bolt, hex cap Bolt, hex cap Bus, neutral Bolt, hex cap Bolt, hex cap Lug, terminal, aluminum Nut, hex, 3/8-16, zinc Screw, hex washer, thread-forming Decal, torque Lug, terminal

1 6 20 28 3 6 6 1 8 4 8 18 1 1 6 24 36 3 6 6 2 12 6 12 18 1 1 6 32 52 3 6 6 2 12 8 20 18 1 2
K K K K
all all all all T, P T, P T, P T, P
Controls
A A A A
Voltage
all all all all
Poles
all all all all
Enclosure
all all all all
Current Rating
1200 1600-2000 2600-3000 4000
Connections
S S, F S S
Module Number
Model Designation
Model
MechanismTransition
Controls
Voltage
Poles
Enclosure
Current Rating
Connections
TP-6158 11/05
35
Contactor, Model KCT & KNT

30-200 Amp
30-104 Amp Shown P/N GM23274 3 1 1 2* 1 3 7*
1 4* 8 Contactor Part Number 1 1 5* 13
14 Contactor Assembly 1 1 1 9* 1 6* 10 4* 1 11* 1 1 5* 2* 3
12*
6158_11
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts. See Introduction for more instructions.
Transfer Switch Serial Number

Model Mechanism Transition Controls
Model Designation
Voltage Poles Enclosure Current Rating Connections
Contactor Serial Number
36
TP-6158 11/05

30-200 Amp
Item
1 2 2 3 4 5 6 7 8 9 10 11 12 13 14
Part Number
See chart below * * 294544 * * * * GM24251 * GM24239 * GM24252 GM24237 See chart below
Description
Coil kit Yoke, 30-104 A L-bracket, 150 A Rectifier (snubber no longer required because of improved rectifier) Retainer, core tube Core Ring, spacer Handle, manual operating Switch, miniature Harness, contactor Contacts, coil control Chute, arc Contact, auxiliary Lubrication kit, coil core tube Contactor assembly
This table lists coil kit and contactor part numbers. Know the contactor part number before servicing contactors. Effective December 9, 2002, the 30-104 amp frame size changed. As a result, 30-104 amp coil kits are NOT interchangable between contactor numbers. See the previous page for the location of the contactor part number. 30-104 Amp Contactor and Coil Kit Replacement Part Numbers Part Number Voltage Contactor Poles/Wires Voltage Coil Kit Codes(s) Assembly
C D F D, N 2 G H, G, H J K M K, N C D F D, T 3/4 solid neutral G H, G, H J K M K, N C D F D, V 4/4 switched neutral G H, G, H J K M K, N C D F D, W 4/4 overlapping neutral G H, G, H J K M K, N 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 GM23266 GM26237 GM23267 GM26238 GM23268 GM26239 GM23269 GM26240 GM23270 GM26241 GM23271 GM26242 GM23272 GM26243 GM23273 GM26244 GM23274 GM26245 GM23275 GM26246 GM23276 GM26247 GM23277 GM26248 GM23278 GM26249 GM23279 GM26250 GM23280 GM26251 GM23281 GM26252 GM23282 GM26253 GM23283 GM26254 GM23284 GM26255 GM23285 GM26256 GM24254 GM24276 GM24256 GM24277 GM24257 GM24278 GM24258 GM24279 GM24260 GM24280 GM24255 GM24281 GM24256 GM24282 GM24257 GM24283 GM24253 GM24284 GM24259 GM24285 GM24255 GM24281 GM24256 GM24282 GM24257 GM24283 GM24253 GM24284 GM24259 GM24285 GM24255 GM24281 GM24256 GM24282 GM24257 GM24283 GM24253 GM24284 GM24259 GM24285
Poles/Wires Code(s)
Service Contactor
GM26237 GM26238 GM26239 GM26240 GM26241 GM26242 GM26243 GM26244 GM26245 GM26246 GM26247 GM26248 GM26249 GM26250 GM26251 GM26252 GM26253 GM26254 GM26255 GM26256
TP-6158 11/05
37

30-200 Amp
30-104 Amp Shown P/N GM23274 3 1 1 2* 1 3 7*
12*
6158_11

Model Designation
38
TP-6158 11/05

30-200 Amp
Amps Poles/Wires Code(s) 150-200 Amp Contactor and Coil Kit Replacement Part Numbers Part Number Voltage Contactor Poles/Wires Voltage Coil Kit Codes(s) Assembly
C D F D, 150 N 2 G H, G, H J K M K, N C D F D, 150 T 3/4 solid neutral G H, G, H J K M K, N C D F D, 150 V 4/4 switched neutral G H, G, H J K M K, N C D F D, 150 W 4/4 overlapping neutral G H, G, H J K M K, N C 200 N 2 D F D, G, H, J K, M 200 T 3/4 solid neutral C D F D, G, H, J K, M C D, F G, H, J K, M 220-240 380-416 440-480 208 220-240 380-416 440-480 208 220-240 380-416 440-480 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 GM17900 GM26257 GM17901 GM26258 GM17902 GM26259 GM17903 GM26260 GM17904 GM26261 GM17906 GM26262 GM17907 GM26263 GM17908 GM26264 GM17909 GM26265 GM17910 GM26266 GM17912 GM26272 GM17913 GM26273 GM17914 GM26274 GM17915 GM26275 GM17916 GM26276 GM19098 GM26282 GM19099 GM26283 GM19100 GM26284 GM19101 GM26285 GM19102 GM26286 GM24694 GM26287 GM24695 GM26288 GM32226 GM32228 GM24696 GM26289 GM24697 GM26290 GM32227 GM32229 GM32284 GM32375 GM32376 GM32377 GM24276 GM24276 GM24277 GM24277 GM24278 GM24278 GM24279 GM24279 GM24280 GM24280 GM24281 GM24281 GM24282 GM24282 GM24283 GM24283 GM24284 GM24284 GM24285 GM24285 GM24281 GM24281 GM24282 GM24282 GM24283 GM24283 GM24284 GM24284 GM24285 GM24285 GM24281 GM24281 GM24282 GM24282 GM24283 GM24283 GM24284 GM24284 GM24285 GM24285 GM24276 GM24276 GM24277 GM24277 GM24278 GM24279 GM24281 GM24281 GM24282 GM24282 GM24283 GM24284 GM24281 GM24282 GM24283 GM24284
Service Contactor
GM26257 GM26258 GM26259 GM26260 GM26261 GM26262 GM26263 GM26264 GM26265 GM26266 GM26272 GM26273 GM26274 GM26275 GM26276 GM26282 GM26283 GM26284 GM26285 GM26286 GM26287 GM26288 GM26289 GM26290
200
4/4 overlapping neutral

Model Designation
TP-6158 11/05
39

230 Amp
30-104 Amp Shown P/N GM23274 3 1 1 2* 1 3 7*
12*
6158_11

Model Designation
40
TP-6158 11/05

230 Amp
Item
1 2 2 3 4 5 6 7 8 9 10 11 12 13 14
Part Number
See chart below * * 294544 * * * * GM24251 * GM24239 * GM24252 GM24237 See chart below
Description
Coil kit Yoke, 30-104 A L-bracket, 150 A Rectifier (snubber no longer required because of improved rectifier) Retainer, core tube Core Ring, spacer Handle, manual operating Switch, miniature Harness, contactor Contacts, coil control Chute, arc Contact, auxiliary Lubrication kit, coil core tube Contactor assembly
Transition
Amps
230 Amp Contactor and Coil Kit Replacement Part Numbers Poles/Wires Voltage Contact Part Poles/Wires Voltage Code Code(s) Number
N N N N T T T T V V V V W W W W 2 2 2 2 3 3 3 3 4/4 switched neutral 4/4 switched neutral 4/4 switched neutral 4/4 switched neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral C D, F G, H ,J K, M C D, F G, H ,J K, M C D, F G, H ,J K, M C D, F G, H ,J K, M 208 220-240 380-416 440-480 208 220-240 380-416 440-480 208 220-240 380-416 440-480 208 220-240 380-416 440-480 GM32263 GM32264 GM32265 GM32266 GM32268 GM32269 GM32270 GM32271 GM32278 GM32279 GM32280 GM32281 GM32259 GM32260 GM32261 GM32262
Coil Kit Part Number

GM24276 GM24277 GM24278 GM24279 GM24281 GM24282 GM24283 GM24284 GM24281 GM24282 GM24283 GM24284 GM24281 GM24282 GM24283 GM24284
230

Model Designation
TP-6158 11/05
41
Contactor, Model KCP & KCT

150-400 Amp (2-, 3-pole KCP) 225, 260, 400 Amp (KCT)
7* 22* 1 2 1 2 21* 6
23 1 5 1
4 3*
Molded base 8 4 Shaft 4
4 4 4
9 10* Model KCT 400 Amp Shown (P/N GM19116) 11* 12* 13* 4 4 20* 16* 17* 18* 15* 16*
6158_13
14*
19*

Model Designation
42
TP-6158 11/05

150-400 Amp (2-, 3-pole KCP) 225, 230 (600 V), 260, 400 Amp (KCT)
Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Part Number
See chart 294544 * See chart GM24237 GM24240 * 321992 GM24250 * * * * * * * * * * * * * See next page
Description
Coil kit Rectifier (snubber no longer required because of improved rectifier) Lug Contact kit Lubrication kit, coil core tube Barrier Handle, manual operating Switch, miniature Contact, auxiliary Harness, contactor Contacts, coil control Screw, Phillips self-tapping Locknut, #10-32 Link, lower drive Screw, #10-32 Allen head Bracket, drive Nut, hex Washer, lock Link, upper drive Screw, #10-32 shoulder screw Terminal, engine start Frame Contactor assembly
Item 1, Coil Kit Transition

P, T P, T P, T P, T P, T P, T P, T P, T P, T P, T T T T T T
Voltage Code(s)
C D, F G, H, J M N C D, F G, H, J M N C D, F G, H, J M N
Voltage
208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600
Poles/Wires Poles/Wires Code

N N N N N T T T T T V, W V, W V, W V, W V, W 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4
Amps
225, 260, 400 225, 260, 400 225, 260, 400 225, 260, 400 225, 230, 260, 400 225, 260, 400 225, 260, 400 225, 260, 400 225, 260, 400 225, 230, 260, 400 225, 260, 400 225, 260, 400 225, 260, 400 225, 260, 400 225, 260, 400
Part Number
GM24261 GM24262 GM24263 GM24264 GM24265 GM24266 GM24267 GM24268 GM24269 GM24270 GM24271 GM24272 GM24273 GM24274 GM24275
Item 4, Contact Kit Poles/Wires Code

N T N T
Poles/Wires
2 3 2 3
Amps
225/260 225/260 400 400
Part Number
GM24241 GM24242 GM24243 GM24244

Model Designation
TP-6158 11/05
43

Item 23 Contactor Assembly Use this table to identify the switchs contactor part number. Contactor Part Numbers Poles/Wires Poles/ Voltage Transition Amps Code Wires Code(s) Voltage
N N N N N T T T T T N N N N N T T T T T N N N N N T T T T T N N N N N T T T T T 2 2 2 2 2 3 3 3 3 3 2 2 2 2 2 3 3 3 3 3 2 2 2 2 2 3 3 3 3 3 2 2 2 2 2 3 3 3 3 3 C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600
Part Number
GM17899 GM17905 GM17911 GM17917 GM17923 GM17929 GM17935 GM17941 GM17947 GM17953 GM22587 GM22588 GM22589 GM22590 GM22591 GM22592 GM22593 GM22594 GM22595 GM22596 GM18079 GM18085 GM18091 GM18098 GM18099 GM18100 GM18101 GM18102 GM18103 GM18104 GM18110 GM19111 GM18112 GM18113 GM18114 GM18115 GM18116 GM18117 GM18118 GM18119
150
Model KCT 225, 230 (600 V), 260, 400 Amp
225
260
400
Model KCP 150-400 Amp (2-, 3-pole)

Model Designation
44
TP-6158 11/05

Use this table to identify the switchs contactor part number. Contactor Part Numbers Transition Amps Poles/Wires Code
N N N N N T T T T T V V V V V W W W W W N T W N N N N N T T T T T W W W W W N N N N N T T T T T W W W W W
Poles/Wires
2 2 2 2 2 3 3 3 3 3 4/4 switched neutral 4/4 switched neutral 4/4 switched neutral 4/4 switched neutral 4/4 switched neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 2 3 4/4 overlapping neutral 2 2 2 2 2 3 3 3 3 3 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 2 2 2 2 2 3 3 3 3 3 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral
Voltage Code(s)
C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N N N N C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N C D, F G, H ,J K, M N
Voltage
208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 600 600 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600
Part Number
GM22567 GM22568 GM22569 GM22570 GM22571 GM22572 GM22573 GM22574 GM22575 GM22576 GM22582 GM22583 GM22584 GM22585 GM22586 GM22563 GM22564 GM22565 GM22566 GM22682 GM17940 GM17946 GM19112 GM17936 GM17937 GM17938 GM17939 GM17940 GM17942 GM17943 GM17944 GM17945 GM17946 GM19108 GM19109 GM19110 GM19111 GM19112 GM17954 GM17955 GM17956 GM17957 GM17958 GM17960 GM17961 GM17962 GM17963 GM17964 GM19113 GM19114 GM19115 GM19116 GM19117
225
230
260
400

Model Designation
TP-6158 11/05
45

150-400 Amp (4-pole KCP) 600-1200 Amp (KCT)
51*
600 Amp 13* 16* 14*
16*
800-1200 Amp
10* 8
11*
9* 12*
15*
6158_14 GM17922

Model Designation
46
TP-6158 11/05

Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Part Number
See chart See chart GM24312 GM24313 GM24314 GM24311 GM24320 GM24237 * * * * * * * * * * * * * * * * * * *
Description
Coil kit Solenoid assembly (includes coil kit) Contact, movable arcing Contact assembly, movable arcing and main Contact kit, stationary arcing Contact assembly, stationary Contact, coil control Lubrication kit Handle, manual operating Chute, arc Barrier Nut, insulator Lug Cover, rectifier Switch, miniature Terminal, engine start Screw, shunt Bracket, spring Retainer, spring Spring, arcing contact Pin, pivot Pin, cotter Contact assembly, movable arcing contact Cover, contact Bolt, hex head Washer, lock Clamp, shaft
Item
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Part Number
* * * * * * * * * * * * * * 294544 * * * * * * * * *
Description
Insulator, shaft Washer, flat Washer, disc Nut, hex Screw, 1/4-20 x 3/8 in. Contact, arcing Nut, hex Washer, disc Washer, flat Plate, terminal Bracket, arc chute mounting Block, contact Pin, clevis Screw, drive link Rectifier (snubber no longer required because of improved rectifier) Bracket, solenoid retaining Frame, solenoid Screw, rectifier cover Cover, rectifier Screw, mounting Screw, contact mounting Washer, lock Washer, flat Harness, contactor

P P P P P P, T P, T P, T P, T P, T
Voltage Code(s)
C D, F G, H, J M N C D, F G, H, J M N
Voltage
208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600
Poles/Wires Code
V, W, Z V, W, Z V, W, Z V, W, Z V, W, Z N, T, V N, T, V N, T, V N, T, V N, T, V
Poles/Wires
4 4 4 4 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4
Amps
150-400 150-400 150-400 150-400 150-400 600-1200 600-1200 600-1200 600-1200 600-1200
Part Number
GM24306 GM24307 GM24308 GM24309 GM24310 GM24306 GM24307 GM24308 GM24309 GM24310
Item 2, Solenoid Assembly (Includes Coil Kit) Transition

Voltage Code(s)
Voltage
208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600
Poles/Wires Code
Poles/Wires
4 4 4 4 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4
Amps
150-400 150-400 150-400 150-400 150-400 600-1200 600-1200 600-1200 600-1200 600-1200
Part Number

Model Designation
TP-6158 11/05
47

17* 18* 25* 19* 20* 26* 27* 28* 23* 22* 24* Movable Arcing Contact Kit 4 32* 33* 5 Movable Contact Kit 23* 21* 3 20* 19*
24*
29* 30* 31*
Stationary Arcing Contact Kit
34* 35* 36* 6 37* 38*
1 39* Solenoid Coil Kit
Stationary Contact Kit 7 48* 49* 50* 2 Coil Control Contact Kit 47*
6158_15
40*
41*
42
43* 45*
44* Solenoid Assembly
46*

Model Designation
48
TP-6158 11/05

Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Part Number
See chart See chart GM24312 GM24313 GM24314 GM24311 GM24320 GM24237 * * * * * * * * * * * * * * * * * * *
Description
Coil kit Solenoid assembly (includes coil kit) Contact, movable arcing Contact assembly, movable arcing and main Contact kit, stationary arcing Contact assembly, stationary Contact, coil control Lubrication kit Handle, manual operating Chute, arc Barrier Nut, insulator Lug Cover, rectifier Switch, miniature Terminal, engine start Screw, shunt Bracket, spring Retainer, spring Spring, arcing contact Pin, pivot Pin, cotter Contact assembly, movable arcing contact Cover, contact Bolt, hex head Washer, lock Clamp, shaft
Item
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Part Number
* * * * * * * * * * * * * * 294544 * * * * * * * * *
Description
Insulator, shaft Washer, flat Washer, disc Nut, hex Screw, 1/4-20 x 3/8 in. Contact, arcing Nut, hex Washer, disc Washer, flat Plate, terminal Bracket, arc chute mounting Block, contact Pin, clevis Screw, drive link Rectifier (snubber no longer required because of improved rectifier) Bracket, solenoid retaining Frame, solenoid Screw, rectifier cover Cover, rectifier Screw, mounting Screw, contact mounting Washer, lock Washer, flat Harness, contactor

Voltage Code(s)
Voltage
208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600
Poles/Wires Code
Poles/Wires
4 4 4 4 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4
Amps
150-400 150-400 150-400 150-400 150-400 600-1200 600-1200 600-1200 600-1200 600-1200
Part Number
Item 2, Solenoid Assembly (Includes Coil Kit) Transition

Voltage Code(s)
Voltage
208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600
Poles/Wires Code
Poles/Wires
4 4 4 4 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4
Amps
150-400 150-400 150-400 150-400 150-400 600-1200 600-1200 600-1200 600-1200 600-1200
Part Number

Model Designation
TP-6158 11/05
49

1600-3000 Amp
P/N GM20394 1600 Amp Shown 11* 13* 14*
Movable Contact Assembly 15*
Stationary Contact Assembly 16*
Movable Arcing Contact 10* 6 7 1
Stationary Arcing Contact
12*
9*
18*
Solenoid Assembly (includes entire solenoid with frame, coils, core tube, core spring, core and link) 17* 18*
Replacement Arc Chutes 3

6158_16

Model Designation
50
TP-6158 11/05

1600-3000 Amp
Item 7 19 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part Number
See chart See chart GM24245 GM24300 See chart GM24237 GM25404 GM25406 * * * * * * * * * * GM25405 GM25407
Description
Coil kit Solenoid assembly Contact, coil control Module, control See Chart (includes item 5) Relay, control module (SER, ERR) Lubrication kit Handle, maintenance Hub, adjusting Barrier Cover Lug Switch, miniature Contact assembly, movable Contact assembly, stationary Contact, movable arcing Contact, stationary arcing Chute, arc Contacts, auxiliary Pin, adjusting Sim gauge, main contact
20
Special Tools
Item 1, Coil Kit Voltage Code(s)

C D, F G, H, J M N
Voltage
208 220-240 380-416 460-480 600
Poles/Wires Code
N, T, V N, T, V N, T, V N, T, V N, T, V
Poles/Wires
2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4
Amps
1600-2000 1600-2000 1600-2000 1600-2000 1600-2000
Part Number
GM24301 GM24302 GM24303 GM24304 GM24305
Item 2, Solenoid Assembly Voltage Code(s)

C D, F G, H, J M N
Voltage
208 220-240 380-416 460-480 600
Poles/Wires Code
N, T, V N, T, V N, T, V N, T, V N, T, V
Poles/Wires
2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4
Amps
1600-2000 1600-2000 1600-2000 1600-2000 1600-2000
Part Number
GM24290 GM24291 GM24292 GM24293 GM24294
Item 4, Control Module

GM24300 GM52602 GM52603 GM52604 GM52605
C D, F G, H, J M N
Item 5, Control Module Relay Voltage

208 220-240 380-416 460-480 600
Voltage Code (s)
Part Number
GM24295 GM24296 GM24297 GM24298 GM24299

Model Designation
TP-6158 11/05
51

4000 Amp
8*
7* 28*
29*
6* 3 Weight
9* 10* 11* 15* 14* 3 22* 24* 4 25* 1 23*

6158_17
12* 16* 17* 18* 19* 13*
20* 21* 5
27*
26*

Model Designation
52
TP-6158 11/05

4000 Amp
Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Part Number
See chart See chart GM24238 294544 GM24237 * * * * * * * * * * * * * * * * * * * * * * * *
Description
Coil kit Resistor Contact, coil control Rectifier (snubber no longer required because of improved rectifier) Lubrication kit Harness, contactor Handle, manual operating Lug Spring, inside Spring, outside Tube, spring Rod Plate, retaining Pin, pivot Pin, cotter Screw, coil clamping Tube, core Stem, core and link assembly Washer, leather Plate, cover Stop, core Cover, rectifier Panel, rectifier mounting Link, upper drive Screw, mounting Link, lower drive Screw, #10-32 shoulder Miniature switches Auxiliary contacts
Item 1, Coil Kit Voltage Code(s)

C D, F G, H, J M
Voltage
208 220-240 380-416 460-480
Poles/Wires Code
T, V T, V T, V T, V
Poles/Wires
3&4 3&4 3&4 3&4
Amps
4000 4000 4000 4000
Part Number
GM24288 GM24286 GM24289 GM24287
Voltage Code(s)
C D, F G, H, J M
Item 2, Resistor Voltage

208 220-240 380-416 460-480
Part Number
GM24249 GM24246 GM24247 GM24248

Model Designation
TP-6158 11/05
53
Contactor, Model KDT & KMT

40-225 Amp
8 1 7 6 2 9
4* Part Number
GM25434 GM25434 * * GM25434 GM32387 See chart See chart See chart
3*
6158_18
Item
1 2 3 4 5 6 7 8 9
Description
Auxiliary contacts Auxiliary contacts Wiring harness Terminal block, engine start Switch, coil cutout Solenoid plunger and link Solenoid Rectifier Contactor assembly
Items 7 and 8, Solenoid and Rectifier Part Number Voltage Code(s)

C, D F G, H, J K, M
Voltage
208/220 240 380/400/416 440/480
Item 7, Solenoid
362087 362135 362089 362090
Item 8, Rectifier
GM32388 GM32388 321781 321781

Model Designation
54
TP-6158 11/05

40-225 Amp
Use this table to identify the switchs contactor part number. Item 9, Contactor Assembly Poles/Wires Voltage Part Amps Code Code Number
N C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M GM30267 GM30268 GM30269 GM30270 GM30271 GM30272 GM30273 GM30274 GM30275 GM30276 GM30277 GM30278 GM30279 GM30280 GM30281 GM30282 GM30283 GM30284 GM30285 GM30286 GM30287 GM30288 GM30289 GM30290 GM30291 GM30292 GM30293 GM30294 GM30295 GM30296 GM30297 GM30298 GM30299 GM30300 GM30301 GM30302
Amps
Item 9, Contactor Assembly Poles/Wires Voltage Code Code

N C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M
Part Number
GM30303 GM30304 GM30305 GM30306 GM30307 GM30308 GM30309 GM30310 GM30311 GM30312 GM30313 GM30314 GM30315 GM30316 GM30317 GM30318 GM30684 GM30685 GM30686 GM30687 GM30688 GM30689 GM30690 GM30691 GM28989 GM28990 GM28991 GM28992 GM28993 GM28994 GM28995 GM28996 GM28997 GM28998 GM28999 GM29000
40
150
80
200
100
225
TP-6158 11/05
55

260-600 Amp
1
9 2* 8 3
4 9 8
1 1 2*
3 7* 6* 5* 4
600 A
7* 1
260/400 A
5*
6158_19

Model Designation
56
TP-6158 11/05

260-600 Amp
Item
1 1 2 3 4 5 6 7 8 9 10
Part Number
GM32389 321744 * GM25434 GM25434 * * * See chart 321781 See chart
Description
Lug, cable connection, 260/400 A Lug, cable connection, 600 A Handle Switch, coil cutout Auxiliary contacts Wiring harness Barrier Terminal block, engine start Solenoid Rectifier Contactor assembly
Item 8, Solenoid Part Number Voltage

208/220/240 380/416 440/480
Voltage Code(s)
C, D, F G, H, J K, M
Item 8, Solenoid
GM32390 GM32391 GM32392
Use this table to identify the switchs contactor part number. Item 9, Contactor Assembly Poles/Wires Voltage Part Amps Code Code Number
N C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M GM29001 GM29002 GM29003 GM29004 GM29005 GM29006 GM29007 GM29008 GM29009 GM29010 GM29011 GM29012 GM29013 GM29014 GM29015 GM29016 GM29017 GM29018 GM29019 GM29020 GM29021 GM29022 GM29023 GM29024
Amps
Item 9, Contactor Assembly Poles/Wires Voltage Code Code

N C D, F G, H, J K, M C D, F G, H, J K, M C D, F G, H, J K, M
Part Number
GM29025 GM29026 GM29027 GM29028 GM29029 GM29030 GM29031 GM29032 GM29033 GM29034 GM29035 GM29036
260
600
400

Model Designation
TP-6158 11/05
57
Contactor, Model KDP & KMP

100-400 Amp
Item 1 Contactor harness is not shown. 2 8
4, 5, 6

6158_20
Model KDP & KMP Contactors Module Number Key Model Designation Code Model
K K K K K K K K K K K K K K K K K K
D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M D, M P P P P P P P P P P P P P P P P P P
Controls
A A A A A A A A A A A A A A A A A A
Voltage
C, D, F C, D, F C, D, F C, D, F C, D, F C, D, F G, J, K, M G, J, K, M G, J, K, M G, J, K, M G, J, K, M G, J, K, M C, D, F C, D, F C, D, F G, J, K, M G, J, K, M G, J, K, M
Poles
N T V N T V N T V N T V N T V N T V
Enclosure
all all all all all all all all all all all all all all all all all all
Current Rating
100 100 100 200 200 200 100 100 100 200 200 200 400 400 400 400 400 400
Module Number
GM30222-KA1 GM30222-KA2 GM30222-KA3 GM30222-KA4 GM30222-KA5 GM30222-KA6 GM30222-KA7 GM30222-KA8 GM30222-KA9 GM30222-KA10 GM30222-KA11 GM30222-KA12 GM30223-KA1 GM30223-KA2 GM30223-KA3 GM30223-KA4 GM30223-KA5 GM30223-KA6
58
TP-6158 11/05

100-400 Amp
100-200-Amp Modules Quantity Module GM30222-KA10 GM30222-KA11
1 9 9 18 9 9 9 2 1 1 1
Item
1 1 1 1 2 2 3 3 4 4 5 5 6 6 6 7 8 8 8 8 8 8
Part Number
GM29448 GM29449 GM32466 GM32465 X-6207-6 GM28413 GM31854 GM31855 X-25-20 X-25-18 X-6086-24 X-6086-25 X-465-2 X-125-5 X-82-6 321330 GM29048 GM29050 GM29052 GM29049 GM29051 GM29053
Description
Harness, contactor Harness, contactor Harness, contactor Harness, contactor Lug, terminal, aluminum Lug, terminal Terminal, ATS lug sensing Terminal, ATS lug sensing Washer, plain, .312 ID x .75 OD Washer, plain, .391 ID x .875 in. OD Washer, spring Washer, spring Bolt, hex cap Bolt, hex cap Bolt, hex cap Boot, connector Contactor, PT, series, 100 A. 2 P Contactor, PT, series, 100 A. 3 P Contactor, PT, series, 100 A. 4 P Contactor, PT, series, 200 A. 2 P Contactor, PT, series, 200 A. 3 P Contactor, PT, series, 200 A. 4 P See page 60 for contactor components
1 1 1 1 1 1 9 9 9 9 9 2 1 1 1 1 1 1 1 1 1 12 12 24 12 12 12 2 12 6 6 6 9 18 9 9 9 2 12 6 12 24 6 6 12 6 6 6 2 12 12 2 2 1 12 2 6 6 2 12 6 12 12 12 6 6 6 9 12
6 6 6 6 6 2 1
9 9 9 9 9 2 1
12 12 12 12 12 2
400-Amp Modules Quantity Module GM30223-KA1 GM30223-KA2 GM30223-KA3 GM30223-KA4 GM30223-KA5

1 9 9 18 9 9 9 2 1 1 1
Item
1 1 2 3 4 5 6 6 7 8 8 8
Part Number
GM29450 GM32467 X-6207-9 GM31855 X-25-118 X-6086-24 X-6238-4 X-83-7 321330 GM29054 GM29055 GM29056
Description
Harness, contactor Harness, contactor Lug, terminal, aluminum Terminal, ATS lug sensing Washer, plain, .406 ID x 1 in. OD Washer, spring, .39 ID x .81 in. OD Bolt, hex cap Nut, hex, 3/8-16, zinc Boot, connector Contactor, PT, series, 400 A. 2 P Contactor, PT, series, 400 A. 3 P Contactor, PT, series, 400 A. 4 P See page 60 for contactor components
1 6 6 12 6 6 6 2 1
1 9 9 18 9 9 9 2 1
1 12 12 24 12 12 12 2 1 6 6 12 6 6 6 2 1 1 12 12 24 12 12 12 2
TP-6158 11/05
GM30223-KA6
59
GM30222-KA12
GM30222-KA1
GM30222-KA2
GM30222-KA3
GM30222-KA4
GM30222-KA5
GM30222-KA6
GM30222-KA7
GM30222-KA8
GM30222-KA9

100-400 Amp Contactor Components
2 10 3 8
4 5 13
12
11
14
6158_20

Model Designation
60
TP-6158 11/05

100-400 Amp Contactor Components
Item
1 2 2 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 14
Part Number
* GM32477 GM32478 GM32479 GM32480 GM32481 GM32482 * * GM32475 GM32483 GM32484 GM32485 GM32486 GM32487 See chart GM32496 GM32498 GM32499
Description
Current-carrying unit (without arc chutes) Chute, arc, 100 A Chute, arc, 200 A Chute, arc, 400 A Clip, spring, 100 A Clip, spring, 200 A Clip, spring, 400 A Mechanical unit Circuit board (bridge rectifier) Handle, manual Switch, control Barrier, aux contact Switch, auxiliary Indicator, ON-OFF (A) Indicator, ON-OFF (B) Coil, closing Coil, select Coil, trip, 100/200 A Coil, trip, 400 A
Item 12, Closing Coil Poles/Wires Code

N, T V N, T V N, T V
Poles/Wires
2, 3 4 2, 3 4 2, 3 4
Amps
100 100 200 200 400 400
Part Number
GM32488 GM32489 GM32489 GM32490 GM32491 GM32492

Model Designation
TP-6158 11/05
61

600 Amp
2
7 4, 5, 6
Item 1 Contactor harness is not shown. 8
6158_20
62
TP-6158 11/05

600 Amp
Quantity Module GM30224-KA1 GM30224-KA2 GM30224-KA3 GM30224-KA4 GM30224-KA5
1 9 9 30 18 6 6 6 12 2 1 1 1
Item
1 1 2 3 4 5 6 6 6 6 7 8 8 8
Part Number
GM29451 GM32464 297981 GM31855 X-25-118 X-6086-6 X-6238-17 X-6238-5 X-6238-6 X-83-7 321330 GM29057 GM29058 GM29060
Description
Harness, contactor Harness, contactor Lug, terminal, aluminum Terminal, ATS lug sensing Washer, plain, .406 ID x 1 in. OD Washer,spring Bolt, hex cap (normal lugs) Bolt, hex cap (emergency lugs) Bolt, hex cap (load lugs) Nut, hex, 3/8-16, zinc (normal and load lugs) Boot, connector Contactor, PT, series, 600 A. 2 P Contactor, PT, series, 600 A. 3 P Contactor, PT, series, 600 A. 4 P
1 6 6 20 12 4 4 4 8 2 1
1 9 9 30 18 6 6 6 12 2 1
1 12 12 40 24 8 8 8 16 2 1 6 6 20 12 4 4 4 8 2 1 1 12 12 40 24 8 8 8 16 2
Model KDP & KMP 600 Amp Contactors Module Number Key Model Designation Code Model
K K K K K K
D, M D, M D, M D, M D, M D, M P P P P P P
Controls
A A A A A A
Voltage
C, D, F C, D, F C, D, F G, J, K, M G, J, K, M G, J, K, M
Poles
N T V N T V
Enclosure
all all all all all all
Current Rating
600 600 600 600 600 600
Module Number
GM30224-KA1 GM30224-KA2 GM30224-KA3 GM30224-KA4 GM30224-KA5 GM30224-KA6
TP-6158 11/05
GM30224-KA6
63

600 Amp Contactor Components
6 7 5
1 Item 11 Terminal Cover is not shown. 12 10 13 4 14 15 8 9
6158_20

Model Designation
64
TP-6158 11/05

600 Amp Contactor Components
Item
1 2 3 4 5 6 7 8 8 9 10 11 11 11 12 13 14 15
Part Number
GM32471 * * GM32476 GM32483 GM32484 GM32485 GM32494 GM32495 GM32497 GM32500 GM32472 GM32473 GM32474 * * * *
Description
Chute, arc, 600 A Mechanical unit Circuit board (bridge rectifier) Handle, manual Switch, control Barrier, aux contact Switch, auxiliary Coil, closing, 2-pole, 3-pole Coil, closing, 4-pole Coil, select Coil, trip Cover, terminal, 2-pole Cover, terminal, 3-pole Cover, terminal, 4-pole Contact, fixed A-side Contact, fixed B-side Contact, moving A-side Contact, moving B-side

Model Designation
TP-6158 11/05
65
Literature
Qty. Description
1 1 1 1 1 Warranty, 1-year limited O/I/M Model KCT/KCP ATS S/M ATS P/C Model KCT/KCP/KBT/KBP/KDP/KMP ATS O/I/M Model KDT/KMT/KDP/KMP
Part Number
TP-5373 TP-6126 TP-6127 TP-6158 TP-6225
Accessories
Annunciator Kits Kits: GM28938-KP1, GM28938-KP1S, GM29905-KP1, and GM29905-KP1S Qty. Description
1 1 1 1 1 1 4 1 1 1 4 1 1 Annunciator Battery, annunciator Decal, touch screen overlay Enclosure, annunciator Decal, danger Connector, plug Bracket, mtg Panel, mtg Power supply Decal Screw, slotted pan head machine Panel, annunciator Installation Instructions
Common Parts
GM31026 GM31562
GM28938-KP1
Unique Parts GM28938-KP1S GM29905-KP1
GM29905-KP1S
GM29618 GM28885 362176 GM23792 GM29233 GM29524 GM29525 GM29542 X-50-73 TT-1343
GM29619 GM28885
GM29618
GM29619
GM29524
X-50-73 GM30040 GM30040
Battery Charger Kits, 30-800 A Kits: GM22498-KP1 to GM22498-KP4 208 V Qty. Description
1 1 2 1 2 2 2 2 1 4 1 1 Battery charger Harness, wiring Jumper lead Terminal, 1/4 in. eyelet, 16-22 gauge Terminal, 3/16 in. pushon, 16-22 ga. Terminal, 3/8 in. eyelet, 16-22 gauge Terminal, 3/8 in. eyelet, 16-14 gauge Terminal, #10 eyelet, 10-12 gauge Screw, 1/4-20 x 3/4 in. thread forming Nut, 1/4-20 Lockwasher, 1/4 in. internal/external Installation Instructions GM22502 GM22530 SWJ-1004-1414 X-283-9 X-431-48 X-283-21 X-283-3 X-283-11 X-67-114 X-6210-2 X-22-12 TT-1320 GM22532 GM22531 GM22529
Unique Parts 240 V 480 V
600 V
Common Parts GM22498-KP1 GM22498-KP2 GM22498-KP3 GM22498-KP4
66
TP-6158 11/05
Accessories
Battery Charger Kits, 1000-4000 A Kits: GM22498-KP5 to GM22498-KP8 208 V Qty. Description
1 1 1 2 1 2 2 2 2 5 4 1 1 Battery charger Harness, wiring Panel, mounting Jumper lead Terminal, 1/4 in. eyelet, 16-22 gauge Terminal, 3/16 in. pushon, 16-22 ga. Terminal, 3/8 in. eyelet, 16-22 gauge Terminal, 3/8 in. eyelet, 16-14 gauge Terminal, #10 eyelet, 10-12 gauge Screw, 1/4-20 x 3/4 in. thread forming Nut, 1/4-20 Lockwasher, 1/4 in. internal/external Installation Instructions GM22502 GM22530 GM22398 SWJ-1004-1414 X-283-9 X-431-48 X-283-21 X-283-3 X-283-11 X-67-114 X-6210-2 X-22-12 TT-1320 GM22532 GM22531 GM22529
Unique Parts 240 V 480 V
600 V
Common Parts GM22498-KP5 GM22498-KP6 GM22498-KP7 GM22498-KP8
Chicago Alarm Accessory Kit Qty. Description

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 Installation Instructions Decal, Kohler Power System Alarm assembly, ATS (includes the following) Relay, 120 VAC, 10 A Terminal block, 6-position Fuse holder, inline Block, contact Operator, red Operator, amber Light module Bulb, 120V Horn, alarm A.C. vibrating Switch, pushbutton Decal, alarm contacts Decal, ATS alarm Enclosure Panel, mounting Bracket, mounting Terminal block Strap, holddown Harness, wiring Chicago alarm Fuse, 3 A, 250 V
GM26313-KP1 Part Number

TT-1342 X-6246-12 GM26313 269958 295314 322557 GM20928 GM26166 GM26167 GM26168 GM26169 GM26312 GM28444 GM28446 GM28447 GM28448 GM28449 GM28550 X-405-2 X-6124-5 GM30444 243273
Device Modem Kit, 60 Hz Qty. Description

1 1 1 1 Modem Null modem Connector Installation Instructions

294987 GM29363 GM29364 TT-1349
TP-6158 11/05
67
Accessories, continued
Device Modem Kit, 50 Hz Qty. Description
1 1 1 1 Modem Null modem Connector Installation Instructions

353071 GM29363 GM29364 TT-1349
Input/Output Module Qty. Description

1 2 8 2 1 Circuit board assembly Module, PC mounting Pin, PC mounting Screw, cross recess, sheet metal Installation Instructions
GM21359-KA1(KP1) Part Number

GM21115-A GM21332 GM21333 X-67-143 TT-1316
Input/Output Module Mounting 3 Foot Cable Qty. Description

1 1 1 1 1 4 5 1 Pan, accessory mounting Rail, DIN Cover, I/O module Harness, I/O module Washer, lock, .262 ID x .743 in. OD Nut, 10-32 Nut, 1/4-20 Installation Instructions

GM21330 GM21328 GM21334 GM21341-1 X-22-12 X-6210-1 X-6210-2 TT-1316
Battery Option Board Qty. Description

1 3 8 2 1 1 Circuit board assembly Module, PC mounting Pin, PC mounting Screw, cross recess, sheet metal Installation inductions Diagram, wiring

GM24168 GM21332 GM21333 X-67-143 TT-1340 GM28627
Line To Neutral Voltage Monitoring Module, 30-800 Amp Qty. Description

1 3 3 3 3 1 Tool, pin extractor Base, cable tie Tie, cable Terminal, 3/8 in. eyelet Lead, 66 in. Installation Instructions

241918 298776 X-468-1 X-283-21 SWN-1866-19200 TT-1328
68
TP-6158 11/05
Line To Neutral Voltage Monitoring Module, 1000-4000 Amp Qty. Description
1 3 3 3 3 1 Tool, pin extractor Base, cable tie Tie, cable Terminal, 3/8 in. eyelet Lead, 120 in. Installation Instructions

241918 298776 X-468-1 X-283-21 SWN-18120-19200 TT-1328
Load Shed Module Qty. Description

3 1 1 1 1 1 4 2 2 1 8 1 Contactor Relay Transformer Bracket, mounting Socket Strap, holddown Fuse holder, 30 A, 600 V Fuse, 5 A, 250 V Fuse, 2 A, 600 V Rail, din Screw, hex washer, thread-forming Installation Instructions
GM23469-KA1 Part Number

353390 GM13641 GM23491 GM23492 X-6124-4 X-6124-5 X-6129-16 X-6134-14 X-6135-3 GM23502 X-67-113 TT-1330
Monitor III Software Qty. Description

1 1 1 1 1 1 Cable, DB9M/DB9F, null modem USB interface Software, Windows Monitor III O/M Monitor III Software TT Converters & Connections, Monitor III Resistor, 121 Ohm

GM16657 GM29225 GM41097 TP-6347 TT-1405 X-6058-27
Monitor III Software w/Modem Qty. Description

1 1 1 1 1 1 1 1 1 1 1 Cable, DB9M\DB25M, AT modem Isolator, optical USB interface Connector, null modem Connector Converter, RS232/RS485 Software, Windows Monitor III Modem, device O/M Monitor III Software TT Converters & Connections, Monitor III Resistor, 121 Ohm

GM16658 GM17837 GM29225 GM29363 GM29364 GM41096 GM41097 GM41115 TP-6347 TT-1405 X-6058-27
PC to External Modem Kit, 60 Hz Qty. Description

1 1 1 1 Connector Cable Modem Installation Instructions

294988 GM29362 294986 TT-1349
TP-6158 11/05
69
PC to External Modem Kit, 50 Hz Qty. Description
1 1 1 1 Connector Cable Modem Installation Instructions

294988 GM29362 353072 TT-1349
Preferred-Source Selector Switch Qty. Description

1 2 1 1 1 1 1
GM20933-KP1(KA1) Part Number

GM20927 GM20928 GM20930 GM21287 GM10945 TT-1317
Switch assembly, 2-position Key, switch assembly (included with GM20927) Contact assembly (1 NO contact) Terminal block, 2-position Decal, preferred source Harness, 9-pin ribbon (used with GM20932-KA1) Installation Instructions
Programmable Input/Output Module Qty. Description

1 3 8 2 1 I/O circuit board Module, PC mounting Pin, PC mounting Screw, sheet metal Installation Instructions

GM21115-A GM21332 GM21333 X-67-143 TT-1316
RS232 Connector Qty. Description

1 Harness, 9-pin ribbon

GM10945
Setup Software Qty. Description

1 1 1 Cable, DB9M\DB9F, Null Modem Software, Windows MPAC O/M MPAC setup program

GM16657 GM23177 TP-6135
Supervised Transfer Control Switch (for automatic operation) Qty. Description

1 2 1 1 1 1 1

GM20926 GM20929 GM11496 GM21286 GM10945 TT-1318
Switch assembly, 3-position Key, switch assembly (included with GM20926) Contact assembly (1 NO/1 NC contacts) Connector, plug, 3-position Decal, supervised transfer control Harness, 9-pin ribbon (used with GM20933-KA1) Installation Instructions
Supervised Transfer Control Switch (for non-automatic operation) Qty. Description

1 2 1 1 1
GM23173-KA1 Part Number

GM20926 GM20929 GM11496 GM21286
Switch assembly, 3-position Key, switch assembly (included with GM20926) Contact assembly (1 NO/1 NC contacts) Connector, plug, 3-position Decal, supervised transfer control
70
TP-6158 11/05
Surveyor, USB Qty. Description
1 1 1 1

GM29225 GM29226 GM29361 TP-6214
USB interface MPAC Surveyor Software CD Converter, RS232 to RS485 Operation/Installation Manual Surveyor Software
Surveyor, Parallel Qty. Description

1 1 1 1

GM29224 GM29226 GM29361 TP-6214
Parallel interface MPAC Surveyor Software CD Converter, RS232 to RS485 Operation/Installation Manual Surveyor Software
User Interface Covers with Padlock Unique Parts 30-800 A 1000-4000 A Common GM22703-KA1 GM22703-KA2 GM22703-KA5 GM22703-KA3 GM22703-KA4 Parts
GM20576 (2) GM22504 GM22533 GM22534 GM20574 X-6210-1 TT-1319 GM20576 (2) GM22505 GM20576 (2) GM22504 GM20576 (1) GM22504 GM20576 (1) GM22505
Qty. Description
1 1 1 1 2 6 1 Bracket, padlock Cover, security Cover, security (with window) Bracket, latch Latch, compression (key operated) Key, compression latch Nut, 10-32 Installation Instructions
TP-6158 11/05
71
Notes
72
TP-6158 11/05
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ABDC AC A/D ADC adj. ADV AHWT AISI ALOP alt. Al ANSI ampere after bottom dead center alternating current analog to digital analog to digital converter adjust, adjustment advertising dimensional drawing anticipatory high water temperature American Iron and Steel Institute anticipatory low oil pressure alternator aluminum American National Standards Institute (formerly American Standards Association, ASA) anticipatory only American Petroleum Institute approximate, approximately as required, as requested as supplied, as stated, as suggested American Society of Engineers American Society of Mechanical Engineers assembly American Society for Testing Materials after top dead center automatic transfer switch automatic auxiliary audiovisual average automatic voltage regulator American Wire Gauge appliance wiring material battery before bottom dead center battery charger, battery charging battery charging alternator Battery Council International before dead center brake horsepower black (paint color), block (engine) block heater brake mean effective pressure bits per second brass before top dead center British thermal unit British thermal units per minute Celsius, centigrade calorie California Air Resources Board circuit breaker cubic centimeter cold cranking amps counterclockwise Canadian Electrical Code certificate, certification, certified cubic feet per hour cfm CG CID CL cm CMOS cubic feet per minute center of gravity cubic inch displacement centerline centimeter complementary metal oxide substrate (semiconductor) cogen. cogeneration com communications (port) coml commercial Coml/Rec Commercial/Recreational conn. connection cont. continued CPVC chlorinated polyvinyl chloride crit. critical CRT cathode ray tube CSA Canadian Standards Association CT current transformer Cu copper cu. in. cubic inch cw. clockwise CWC city water-cooled cyl. cylinder D/A digital to analog DAC digital to analog converter dB decibel dBA decibel (A weighted) DC direct current DCR direct current resistance deg., degree dept. department dia. diameter DI/EO dual inlet/end outlet DIN Deutsches Institut fur Normung e. V. (also Deutsche Industrie Normenausschuss) DIP dual inline package DPDT double-pole, double-throw DPST double-pole, single-throw DS disconnect switch DVR digital voltage regulator E, emer. emergency (power source) EDI electronic data interchange EFR emergency frequency relay e.g. for example (exempli gratia) EG electronic governor EGSA Electrical Generating Systems Association EIA Electronic Industries Association EI/EO end inlet/end outlet EMI electromagnetic interference emiss. emission eng. engine EPA Environmental Protection Agency EPS emergency power system ER emergency relay ES engineering special, engineered special ESD electrostatic discharge est. estimated E-Stop emergency stop etc. et cetera (and so forth) exh. exhaust ext. F fglass. FHM fl. oz. flex. freq. FS ft. ft. lb. ft./min. g ga. gal. gen. genset GFI GND, gov. gph gpm gr. GRD gr. wt. HxWxD HC HCHT HD HET hex Hg HH HHC HP hr. HS hsg. HVAC HWT Hz IC ID IEC IEEE IMS in. in. H2O in. Hg in. lb. Inc. ind. int. int./ext. I/O IP ISO J JIS k K external Fahrenheit, female fiberglass flat head machine (screw) fluid ounce flexible frequency full scale foot, feet foot pounds (torque) feet per minute gram gauge (meters, wire size) gallon generator generator set ground fault interrupter ground governor gallons per hour gallons per minute grade, gross equipment ground gross weight height by width by depth hex cap high cylinder head temperature heavy duty high exhaust temperature, high engine temperature hexagon mercury (element) hex head hex head cap horsepower hour heat shrink housing heating, ventilation, and air conditioning high water temperature hertz (cycles per second) integrated circuit inside diameter, identification International Electrotechnical Commission Institute of Electrical and Electronics Engineers improved motor starting inch inches of water inches of mercury inch pounds incorporated industrial internal internal/external input/output iron pipe International Organization for Standardization joule Japanese Industry Standard kilo (1000) kelvin Appendix 73
AO API approx. AR AS ASE ASME assy. ASTM ATDC ATS auto. aux. A/V avg. AVR AWG AWM bat. BBDC BC BCA BCI BDC BHP blk. blk. htr. BMEP bps br. BTDC Btu Btu/min. C cal. CARB CB cc CCA ccw. CEC cert. cfh
TP-6158 11/05
kiloampere kilobyte (210 bytes) kilogram kilograms per square centimeter kgm kilogram-meter kilograms per cubic meter kg/m3 kHz kilohertz kJ kilojoule km kilometer kOhm, k kilo-ohm kPa kilopascal kph kilometers per hour kV kilovolt kVA kilovolt ampere kVAR kilovolt ampere reactive kW kilowatt kWh kilowatt-hour kWm kilowatt mechanical L liter LAN local area network L x W x H length by width by height lb. pound, pounds lbm/ft3 pounds mass per cubic feet LCB line circuit breaker LCD liquid crystal display ld. shd. load shed LED light emitting diode Lph liters per hour Lpm liters per minute LOP low oil pressure LP liquefied petroleum LPG liquefied petroleum gas LS left side Lwa sound power level, A weighted LWL low water level LWT low water temperature m meter, milli (1/1000) M mega (106 when used with SI units), male m3 cubic meter m3/min. cubic meters per minute mA milliampere man. manual max. maximum MB megabyte (220 bytes) MCM one thousand circular mils MCCB molded-case circuit breaker meggar megohmmeter MHz megahertz mi. mile mil one one-thousandth of an inch min. minimum, minute misc. miscellaneous MJ megajoule mJ millijoule mm millimeter mOhm, m milliohm MOhm, M megohm MOV metal oxide varistor MPa megapascal mpg miles per gallon mph miles per hour MS military standard m/sec. meters per second MTBF mean time between failure
kA KB kg kg/cm2
mean time between overhauls mounting megawatt milliwatt microfarad normal (power source) not available, not applicable natural gas National Bureau of Standards normally closed National Electrical Code National Electrical Manufacturers Association NFPA National Fire Protection Association Nm newton meter NO normally open no., nos. number, numbers NPS National Pipe, Straight NPSC National Pipe, Straight-coupling NPT National Standard taper pipe thread per general use NPTF National Pipe, Taper-Fine NR not required, normal relay ns nanosecond OC overcrank OD outside diameter OEM original equipment manufacturer OF overfrequency opt. option, optional OS oversize, overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz. ounce p., pp. page, pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph., phase PHC Phillips head crimptite (screw) PHH Phillips hex head (screw) PHM pan head machine (screw) PLC programmable logic control PMG permanent-magnet generator pot potentiometer, potential ppm parts per million PROM programmable read-only memory psi pounds per square inch pt. pint PTC positive temperature coefficient PTO power takeoff PVC polyvinyl chloride qt. quart, quarts qty. quantity R replacement (emergency) power source rad. radiator, radius RAM random access memory RDO relay driver output ref. reference rem. remote Res/Coml Residential/Commercial RFI radio frequency interference RH round head RHM round head machine (screw)
MTBO mtg. MW mW F N, norm. NA nat. gas NBS NC NEC NEMA
rly. rms rnd. ROM rot. rpm RS RTV SAE scfm SCR s, sec. SI SI/EO sil. SN SPDT SPST spec, specs sq. sq. cm sq. in. SS std. stl. tach. TD TDC TDEC TDEN TDES TDNE TDOE TDON temp. term. TIF TIR tol. turbo. typ. UF UHF UL UNC UNF univ. US UV V VAC VAR VDC VFD VGA VHF W WCR w/ w/o wt. xfmr
relay root mean square round read only memory rotate, rotating revolutions per minute right side room temperature vulcanization Society of Automotive Engineers standard cubic feet per minute silicon controlled rectifier second Systeme international dunites, International System of Units side in/end out silencer serial number single-pole, double-throw single-pole, single-throw specification(s) square square centimeter square inch stainless steel standard steel tachometer time delay top dead center time delay engine cooldown time delay emergency to normal time delay engine start time delay normal to emergency time delay off to emergency time delay off to normal temperature terminal telephone influence factor total indicator reading tolerance turbocharger typical (same in multiple locations) underfrequency ultrahigh frequency Underwriters Laboratories, Inc. unified coarse thread (was NC) unified fine thread (was NF) universal undersize, underspeed ultraviolet, undervoltage volt volts alternating current voltampere reactive volts direct current vacuum fluorescent display video graphics adapter very high frequency watt withstand and closing rating with without weight transformer
74 Appendix
TP-6158 11/05
Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to identify proper fastening techniques when no specific reference for reassembly is made. Bolt/Screw Length: When bolt/screw length is not given, use Figure 1 as a guide. As a general rule, a minimum length of one thread beyond the nut and a maximum length of 1/2 the bolt/screw diameter beyond the nut is the preferred method. Washers and Nuts: Use split lock washers as a bolt locking device where specified. Use SAE flat washers with whiz nuts, spiralock nuts, or standard nuts and preloading (torque) of the bolt in all other applications. See Appendix C, General Torque Specifications, and other torque specifications in the service literature. Steps for common hardware application: 1. Determine entry hole type: round or slotted. 2. Determine exit hole type: fixed female thread (weld nut), round, or slotted. For round and slotted exit holes, determine if hardware is greater than 1/2 inch in diameter, or 1/2 inch in diameter or less. Hardware that is greater than 1/2 inch in diameter takes a standard nut and SAE washer. Hardware 1/2 inch or less in diameter can take a properly torqued whiz nut or spiralock nut. See Figure 2. 3. Follow these SAE washer rules after determining exit hole type: a. Always use a washer between hardware and a slot. b. Always use a washer under a nut (see 2 above for exception). c. Use a washer under a bolt when the female thread is fixed (weld nut). 4. Refer to Figure 2, which depicts the preceding hardware configuration possibilities. Unacceptable Nut/Bolt Clearance
3 1 2
Preferred Nut/Bolt Clearance

1 2
3
G-585
1. 1/2 of bolt diameter 2. Min. 1 full thread beyond top of nut 3. Below top of nut
Figure 1
Acceptable Bolt Lengths

5 6 4
G-585
1. 2. 3. 4. 5. 6.
Cap screw Entry hole types Standard nut and SAE washer Whiz nut or spiralock: up to 1/2 in. dia. hardware Weld nuts: above 1/2 in. dia. hardware Exit hole types
Figure 2
Acceptable Hardware Combinations
TP-6158 11/05
Appendix
75
Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications Torque Measurement
Nm (in. lb.) Nm (in. lb.) Nm (in. lb.) Nm (in. lb.) Nm (in. lb.) Nm (in. lb.) Nm (in. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.) Nm (ft. lb.)
Assembled into Cast Iron or Steel Grade 2

1.8 2.9 2.9 6.8 8.1 13.6 14.9 24.0 27.0 39.0 43.0 60.0 66.0 81.0 91.0 113.0 128.0 199.0 222.0 259.0 283.0 (16) (26) (26) (60) (72) (120) (132) (18) (20) (29) (32) (44) (49) (60) (67) (83) (94) (147) (164) (191) (209)
Size
8-32 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 1-8 1-12
Grade 5
2.3 3.6 3.6 10.8 12.2 21.7 23.1 38.0 42.0 60.0 68.0 92.0 103.0 133.0 148.0 183.0 208.0 325.0 363.0 721.0 789.0 (20) (32) (32) (96) (108) (192) (204) (28) (31) (44) (50) (68) (76) (98) (109) (135) (153) (240) (268) (532) (582)
Grade 8
14.9 16.3 29.8 32.5 53.0 60.0 85.0 95.0 130.0 146.0 187.0 209.0 259.0 293.0 458.0 513.0 1109.0 1214.0 (132) (144) (264) (288) (39) (44) (63) (70) (96) (108) (138) (154) (191) (216) (338) (378) (818) (895)
Assembled into Aluminum Grade 2 or 5
See Note 3
Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.) Assembled into Assembled into Cast Iron or Steel Aluminum Grade 5.8 or 8.8 Grade 5.8 Grade 8.8 Grade 10.9 Size (mm)
M6 M8 M8 x 1.00 x 1.25 x 1.00 6.2 15.0 16.0 30.0 31.0 53.0 56.0 83.0 87.0 127.0 132.0 179.0 189.0 (4.6) (11) (11) (22) (23) (39) (41) (61) (64) (94) (97) (132) (140) 9.5 23.0 24.0 45.0 47.0 80.0 85.0 126.0 133.0 194.0 201.0 273.0 289.0 (7) (17) (18) (34) (35) (59) (63) (93) (98) (143) (148) (201) (213) 13.6 33.0 34.0 65.0 68.0 115.0 122.0 180.0 190.0 278.0 287.0 390.0 413.0 (10) (24) (25) (48) (50) (85) (90) (133) (140) (205) (212) (288) (305) See Note 3
M10 x 1.50 M10 x 1.25 M12 x 1.75 M12 x 1.50 M14 x 2.00 M14 x 1.50 M16 x 2.00 M16 x 1.50 M18 x 2.50 M18 x 1.50 Notes: 1. 2. 3. 4.
Do not use these values when the torque values are specified on the assembly drawing. These values are based on new plates threads. Increase values by 15% if non-plated threads are used. Hardware threaded into aluminum must have two diameters of thread engagement or may require 30% or more reduction in the torque. Torques are calculated as equivalent stress loading to American hardware and approximately a preload of 90% of yield strength and friction coefficient of 0.125.
76
Appendix
TP-6158 11/05
Appendix D Common Hardware Identification

Screw/Bolts/Studs
Head Styles
Hex Head or Machine Head Hex Head or Machine Head with Washer Flat Head (FHM) Round Head (RHM) Pan Head Hex Socket Head Cap or Allent Head Cap Hex Socket Head or Allent Head Shoulder Bolt Sheet Metal Screw Stud
Nuts
Nut Styles
Hex Head Lock or Elastic Square Cap or Acorn Wing
Hardness Grades
American Standard
Grade 2 Grade 5 Grade 8 Grade 8/9 (Hex Socket Head)
Metric
Number stamped on hardware; 5.8 shown
5.8
Washers
Washer Styles
Plain Split Lock or Spring Spring or Wave External Tooth Lock Internal Tooth Lock
Drive Styles
Hex Hex and Slotted
Internal-External Tooth Lock Phillipsr Slotted Hex Socket Allent head screw is a trademark of Holo-Krome Co. Phillipsr screw is a registered trademark of Phillips Screw Company.
Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts)
1/4-20 x 1 Length In Inches (Screws and Bolts) Threads Per Inch Major Thread Diameter In Fractional Inches Or Screw Number Size
Plain Washers
9/32 x 5/8 x 1/16 Thickness External Dimension Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)

M8-1.25 x 20 Length In Millimeters (Screws and Bolts) Distance Between Threads In Millimeters Major Thread Diameter In Millimeters
Lock Washers
5/8 Internal Dimension
TP-6158 11/05
Appendix 77
Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard
Part No. Dimensions Hex Head Bolts (Grade 5)
X-465-17 X-465-6 X-465-2 X-465-16 X-465-18 X-465-7 X-465-8 X-465-9 X-465-10 X-465-11 X-465-12 X-465-14 X-465-21 X-465-25 X-465-20 X-125-33 X-125-23 X-125-3 X-125-31 X-125-5 X-125-24 X-125-34 X-125-25 X-125-26 230578 X-125-29 X-125-27 X-125-28 X-125-22 X-125-32 X-125-35 X-125-36 X-125-40 X-125-43 X-125-44 X-125-30 X-125-39 X-125-38 X-6238-2 X-6238-10 X-6238-3 X-6238-11 X-6238-4 X-6238-5 X-6238-1 X-6238-6 X-6238-17 X-6238-7 X-6238-8 X-6238-9 X-6238-19 X-6238-12 X-6238-20 X-6238-13 X-6238-18 X-6238-25 1/4-20 x .38 1/4-20 x .50 1/4-20 x .62 1/4-20 x .75 1/4-20 x .88 1/4-20 x 1.00 1/4-20 x 1.25 1/4-20 x 1.50 1/4-20 x 1.75 1/4-20 x 2.00 1/4-20 x 2.25 1/4-20 x 2.75 1/4-20 x 5.00 1/4-28 x .38 1/4-28 x 1.00 5/16-18 x .50 5/16-18 x .62 5/16-18 x .75 5/16-18 x .88 5/16-18 x 1.00 5/16-18 x 1.25 5/16-18 x 1.50 5/16-18 x 1.75 5/16-18 x 2.00 5/16-18 x 2.25 5/16-18 x 2.50 5/16-18 x 2.75 5/16-18 x 3.00 5/16-18 x 4.50 5/16-18 x 5.00 5/16-18 x 5.50 5/16-18 x 6.00 5/16-18 x 6.50 5/16-24 x 1.75 5/16-24 x 2.50 5/16-24 x .75 5/16-24 x 2.00 5/16-24 x 2.75 3/8-16 x .62 3/8-16 x .75 3/8-16 x .88 3/8-16 x 1.00 3/8-16 x 1.25 3/8-16 x 1.50 3/8-16 x 1.75 3/8-16 x 2.00 3/8-16 x 2.25 3/8-16 x 2.50 3/8-16 x 2.75 3/8-16 x 3.00 3/8-16 x 3.25 3/8-16 x 3.50 3/8-16 x 3.75 3/8-16 x 4.50 3/8-16 x 5.50 3/8-16 x 6.50
Part No. Dimensions Hex Head Bolts, cont.

X-6238-14 X-6238-16 X-6238-21 X-6238-22 X-6024-5 X-6024-2 X-6024-8 X-6024-3 X-6024-4 X-6024-11 X-6024-12 X-129-15 X-129-17 X-129-18 X-129-19 X-129-20 X-129-21 X-129-22 X-129-23 X-129-24 X-129-25 X-129-27 X-129-29 X-129-30 X-463-9 X-129-44 X-129-51 X-129-45 X-129-52 X-6021-3 X-6021-4 X-6021-2 X-6021-1 273049 X-6021-5 X-6021-6 X-6021-7 X-6021-12 X-6021-11 X-6021-10 X-6021-9 X-6239-1 X-6239-8 X-6239-2 X-6239-3 X-6239-4 X-6239-5 X-6239-6 X-792-1 X-792-5 X-792-8 3/8-24 x .75 3/8-24 x 1.25 3/8-24 x 4.00 3/8-24 x 4.50 7/16-14 x .75 7/16-14 x 1.00 7/16-14 x 1.25 7/16-14 x 1.50 7/16-14 x 2.00 7/16-14 x 2.75 7/16-14 x 6.50 1/2-13 x .75 1/2-13 x 1.00 1/2-13 x 1.25 1/2-13 x 1.50 1/2-13 x 1.75 1/2-13 x 2.00 1/2-13 x 2.25 1/2-13 x 2.50 1/2-13 x 2.75 1/2-13 x 3.00 1/2-13 x 3.50 1/2-13 x 4.00 1/2-13 x 4.50 1/2-13 x 5.50 1/2-13 x 6.00 1/2-20 x .75 1/2-20 x 1.25 1/2-20 x 1.50 5/8-11 x 1.00 5/8-11 x 1.25 5/8-11 x 1.50 5/8-11 x 1.75 5/8-11 x 2.00 5/8-11 x 2.25 5/8-11 x 2.50 5/8-11 x 2.75 5/8-11 x 3.75 5/8-11 x 4.50 5/8-11 x 6.00 5/8-18 x 2.50 3/4-10 x 1.00 3/4-10 x 1.25 3/4-10 x 1.50 3/4-10 x 2.00 3/4-10 x 2.50 3/4-10 x 3.00 3/4-10 x 3.50 1-8 x 2.25 1-8 x 3.00 1-8 x 5.00
Part No. Hex Nuts

X-6009-1 X-6210-3 X-6210-4 X-6210-5 X-6210-1 X-6210-2 X-6210-6 X-6210-7 X-6210-8 X-6210-9 X-6210-10 X-6210-11 X-6210-12 X-6210-15 X-6210-14 X-85-3 X-88-12 X-89-2
Dimensions
1-8 6-32 8-32 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 1/2-13 7/16-20 1/2-20 5/8-11 3/4-10 1/2-20
Type
Standard Whiz Whiz Whiz Whiz Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Standard Standard Standard
Washers Part No. ID OD

.250 .375 .438 .500 .625 .687 .812 .922 1.062 1.312 1.469 2.000
Bolt/ Thick. Screw

.022 .049 .049 .049 .065 .065 .065 .065 .095 .095 .134 .134 #4 #6 #8 #10 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1
X-25-46 .125 X-25-9 .156 X-25-48 .188 X-25-36 .219 X-25-40 .281 X-25-85 .344 X-25-37 .406 X-25-34 .469 X-25-26 .531 X-25-15 .656 X-25-29 .812 X-25-127 1.062
78 Appendix
TP-6158 11/05
Metric
Hex head bolts are hardness grade 8.8 unless noted. Part No. Dimensions Hex Head Bolts (Partial Thread)
M931-05055-60 M931-06040-60 M931-06055-60 M931-06060-60 M931-06060-SS M931-06070-60 M931-06070-SS M931-06075-60 M931-06090-60 M931-06145-60 M931-06150-60 M931-08035-60 M931-08040-60 M931-08045-60 M931-08050-60 M931-08055-60 M931-08055-82 M931-08060-60 M931-08070-60 M931-08070-82 M931-08075-60 M931-08080-60 M931-08090-60 M931-08095-60 M931-08100-60 M931-08110-60 M931-08120-60 M931-08130-60 M931-08140-60 M931-08150-60 M931-08200-60 M931-10040-82 M931-10040-60 M931-10045-60 M931-10050-60 M931-10050-82 M931-10055-60 M931-10060-60 M931-10065-60 M931-10070-60 M931-10080-60 M931-10080-82 M931-10090-60 M931-10090-82 M931-10100-60 M931-10110-60 M931-10120-60 M931-10130-60 M931-10140-60 M931-10180-60 M931-10235-60 M931-10260-60 M960-10330-60 M931-12045-60 M960-12050-60 M960-12050-82 M931-12050-60 M931-12050-82 M931-12055-60 M931-12060-60 M931-12060-82 M931-12065-60 M931-12075-60 M931-12080-60 M931-12090-60 M931-12100-60 M931-12110-60 M5-0.80 x 55 M6-1.00 x 40 M6-1.00 x 55 M6-1.00 x 60 M6-1.00 x 60 M6-1.00 x 70 M6-1.00 x 70 M6-1.00 x 75 M6-1.00 x 90 M6-1.00 x 145 M6-1.00 x 150 M8-1.25 x 35 M8-1.25 x 40 M8-1.25 x 45 M8-1.25 x 50 M8-1.25 x 55 M8-1.25 x 55* M8-1.25 x 60 M8-1.25 x 70 M8-1.25 x 70* M8-1.25 x 75 M8-1.25 x 80 M8-1.25 x 90 M8-1.25 x 95 M8-1.25 x 100 M8-1.25 x 110 M8-1.25 x 120 M8-1.25 x 130 M8-1.25 x 140 M8-1.25 x 150 M8-1.25 x 200 M10-1.25 x 40* M10-1.50 x 40 M10-1.50 x 45 M10-1.50 x 50 M10-1.25 x 50* M10-1.50 x 55 M10-1.50 x 60 M10-1.50 x 65 M10-1.50 x 70 M10-1.50 x 80 M10-1.25 x 80* M10-1.50 x 90 M10-1.50 x 90* M10-1.50 x 100 M10-1.50 x 110 M10-1.50 x 120 M10-1.50 x 130 M10-1.50 x 140 M10-1.50 x 180 M10-1.50 x 235 M10-1.50 x 260 M10-1.25 x 330 M12-1.75 x 45 M12-1.25 x 50 M12-1.25 x 50* M12-1.75 x 50 M12-1.75 x 50* M12-1.75 x 55 M12-1.75 x 60 M12-1.75 x 60* M12-1.75 x 65 M12-1.75 x 75 M12-1.75 x 80 M12-1.75 x 90 M12-1.75 x 100 M12-1.75 x 110
Part No. Dimensions Hex Head Bolts (Partial Thread), continued

M960-16090-60 M931-16090-60 M931-16100-60 M931-16100-82 M931-16120-60 M931-16150-60 M931-20065-60 M931-20090-60 M931-20100-60 M931-20120-60 M931-20140-60 M931-20160-60 M931-22090-60 M931-22120-60 M931-22160-60 M931-24090-60 M931-24120-60 M931-24160-60 M931-24200-60 M16-1.50 x 90 M16-2.00 x 90 M16-2.00 x 100 M16-2.00 x 100* M16-2.00 x 120 M16-2.00 x 150 M20-2.50 x 65 M20-2.50 x 90 M20-2.50 x 100 M20-2.50 x 120 M20-2.50 x 140 M20-2.50 x 160 M22-2.50 x 90 M22-2.50 x 120 M22-2.50 x 160 M24-3.00 x 90 M24-3.00 x 120 M24-3.00 x 160 M24-3.00 x 200
Part No. Dimensions Hex Head Bolts (Full Thread), continued

M933-12016-60 M933-12020-60 M961-12020-60F M933-12025-60 M933-12025-82 M961-12030-60 M933-12030-82 M961-12030-82F M933-12030-60 M933-12035-60 M961-12040-82 M933-12040-60 M933-12040-82 M961-14025-60 M933-14025-60 M961-14050-82 M961-16025-60 M933-16025-60 M961-16030-82 M933-16030-82 M933-16035-60 M961-16040-60 M933-16040-60 M961-16045-82 M933-16045-82 M933-16050-60 M933-16050-82 M933-16060-60 M933-16070-60 M933-18035-60 M933-18050-60 M933-18060-60 M933-20050-60 M933-20055-60 M933-24060-60 M933-24065-60 M933-24070-60 M12-1.75 x 16 M12-1.75 x 20 M12-1.50 x 20 M12-1.75 x 25 M12-1.75 x 25* M12-1.25 x 30 M12-1.75 x 30* M12-1.50 x 30* M12-1.75 x 30 M12-1.75 x 35 M12-1.25 x 40* M12-1.75 x 40 M12-1.75 x 40* M14-1.50 x 25 M14-2.00 x 25 M14-1.50 x 50* M16-1.50 x 25 M16-2.00 x 25 M16-1.50 x 30* M16-2.00 x 30* M16-2.00 x 35 M16-1.50 x 40 M16-2.00 x 40 M16-1.50 x 45* M16-2.00 x 45* M16-2.00 x 50 M16-2.00 x 50* M16-2.00 x 60 M16-2.00 x 70 M18-2.50 x 35 M18-2.50 x 50 M18-2.50 x 60 M20-2.50 x 50 M20-2.50 x 55 M24-3.00 x 60 M24-3.00 x 65 M24-3.00 x 70
Hex Head Bolts (Full Thread)

M933-04006-60 M933-05030-60 M933-05035-60 M933-05050-60 M933-06010-60 M933-06012-60 M933-06014-60 M933-06016-60 M933-06020-60 M933-06025-60 M933-06030-60 M933-06040-60 M933-06050-60 M933-07025-60 M933-08010-60 M933-08012-60 M933-08016-60 M933-08020-60 M933-08025-60 M933-08030-60 M933-08030-82 M933-10012-60 M961-10020-60 M933-10020-60 M933-10025-60 M961-10025-60 M933-10025-82 M961-10030-60 M933-10030-60 M933-10030-82 M961-10035-60 M933-10035-60 M933-10035-82 M961-10040-60 M4-0.70 x 6 M5-0.80 x 30 M5-0.80 x 35 M5-0.80 x 50 M6-1.00 x 10 M6-1.00 x 12 M6-1.00 x 14 M6-1.00 x 16 M6-1.00 x 20 M6-1.00 x 25 M6-1.00 x 30 M6-1.00 x 40 M6-1.00 x 50 M7-1.00 x 25 M8-1.25 x 10 M8-1.25 x 12 M8-1.25 x 16 M8-1.25 x 20 M8-1.25 x 25 M8-1.25 x 30 M8-1.25 x 30* M10-1.50 x 12 M10-1.25 x 20 M10-1.50 x 20 M10-1.50 x 25 M10-1.25 x 25 M10-1.50 x 25* M10-1.25 x 30 M10-1.50 x 30 M10-1.50 x 30* M10-1.25 x 35 M10-1.50 x 35 M10-1.50 x 35* M10-1.25 x 40
Pan Head Machine Screws

M7985A-03010-20 M3-0.50 x 10 M7985A-03012-20 M3-0.50 x 12 M7985A-04010-20 M7985A-04016-20 M7985A-04020-20 M7985A-04050-20 M7985A-04100-20 M7985A-05010-20 M7985A-05012-20 M7985A-05016-20 M7985A-05020-20 M7985A-05025-20 M7985A-05030-20 M7985A-05080-20 M7985A-05100-20 M4-0.70 x 10 M4-0.70 x 16 M4-0.70 x 20 M4-0.70 x 50 M4-0.70 x 100 M5-0.80 x 10 M5-0.80 x 12 M5-0.80 x 16 M5-0.80 x 20 M5-0.80 x 25 M5-0.80 x 30 M5-0.80 x 80 M5-0.80 x 100
M7985A-06100-20 M6-1.00 x 100
Flat Head Machine Screws

M965A-04012-SS M965A-05012-SS M965A-05016-20 M965A-06012-20 M4-0.70 x 12 M5-0.80 x 12 M5-0.80 x 16 M6-1.00 x 12
* This metric hex bolts hardness is grade 10.9.
TP-6158 11/05
Appendix 79
Metric, continued
Part No. Hex Nuts
M934-03-50 M934-04-50 M934-04-B M934-05-50 M934-06-60 M934-06-64 M6923-06-80 M982-06-80 M934-08-60 M6923-08-80 M982-08-80 M934-10-60 M934-10-60F M6923-10-80 M6923-10-62 M982-10-80 M934-12-60 M934-12-60F M6923-12-80 M982-12-80 M982-14-60 M6923-16-80 M982-16-80 M934-18-80 M982-18-60 M934-20-80 M982-20-80 M934-22-60 M934-24-80 M982-24-60 M934-30-80
Dimensions
M3-0.50 M4-0.70 M4-0.70 M5-0.80 M6-1.00 M6-1.00 M6-1.00 M6-1.00 M8-1.25 M8-1.25 M8-1.25 M10-1.50 M10-1.25 M10-1.50 M10-1.50 M10-1.50 M12-1.75 M12-1.25 M12-1.75 M12-1.75 M14-2.00 M16-2.00 M16-2.00 M18-2.5 M18-2.50 M20-2.50 M20-2.50 M22-2.50 M24-3.00 M24-3.00 M30-3.50
Type
Standard Standard Brass Standard Standard Std. (green) Spiralock Elastic Stop Standard Spiralock Elastic Stop Standard Standard Spiralock Spiralock[ Elastic Stop Standard Standard Spiralock Elastic Stop Elastic Stop Spiralock Elastic Stop Standard Elastic Stop Standard Elastic Stop Standard Standard Elastic Stop Standard
Washers Part No.

M125A-03-80 M125A-04-80 M125A-05-80 M125A-06-80 M125A-08-80 M125A-10-80 M125A-12-80 M125A-14-80 M125A-16-80 M125A-18-80 M125A-20-80 M125A-24-80
ID
3.2 4.3 5.3 6.4 8.4 10.5 13.0 15.0 17.0 19.0 21.0 25.0
Bolt/ OD Thick. Screw

7.0 9.0 10.0 12.0 16.0 20.0 24.0 28.0 30.0 34.0 37.0 44.0 0.5 0.8 1.0 1.6 1.6 2.0 2.5 2.5 3.0 3.0 3.0 4.0 M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M24
[ This metric hex nuts hardness is grade 8.
80 Appendix
TP-6158 11/05
Index
Listed below are part numbers and page numbers of modules listed in this manual. Italized numbers refer to the page numbers on which modules appear.
GM21066-KA1, 6, 7 GM21066-KA2, 6, 7 GM21067-KA1, 6, 7 GM21068-KA1, 7 GM21069-KA1, 27 GM21069-KA2, 27 GM21070-KA1, 32 GM21071-KA1, 32 GM21072-KA1, 17, 19 GM21073-KA1, 21, 23 GM21074-KA1, 21, 23 GM21075-KA1, 21, 23 GM21076-KA1, 26, 27 GM21077-KA1, 26, 27 GM21078-KA1, 35 GM21078-KA2, 35 GM21078-KA3, 35 GM21079-MA1, 29 GM21079-MA2, 29 GM21079-MA3, 29 GM21079-MA4, 29 GM21079-MA5, 29 GM21079-MA6, 29 GM21079-MA7, 29 GM21079-MA8, 29 GM21079-MA9, 29 GM21292-KA1, 27 GM21292-KA2, 27 GM21293-KA1, 27 GM21293-KA2, 27 GM21294-KA1, 33 GM21298-KA1, 17, 19 GM21311-KA1, 30, 31 GM21565-KA1, 35 GM21565-KA2, 35 GM21565-KA3, 35 GM22373-KA1, 25 GM22396-KA1, 9, 13 GM22396-KA2, 9, 13 GM22396-KA3, 9, 13 GM22397-KA1, 9, 11, 13 GM22397-KA2, 9, 11, 13 GM22397-KA3, 9, 11, 13 GM22536-KA1, 25 GM22537-KA1, 25 GM22538-KA1, 25 GM22540-KA1, 25 GM22706-KA1, 11, 13 GM22706-KA2, 11, 13 GM22706-KA3, 13 GM26317-KA1, 32 GM26859-KA1, 31 GM28660-KA1, 17, 19 GM28661-KA1, 21, 23 GM28662-KA1, 21, 23 GM28762-KA1, 7 GM28764-KA1, 27 GM28836-KA1, 13 GM28836-KA2, 13 GM28836-KA3, 13 GM29494-KA1, 7 GM29496-KA1, 33 GM29499-KA1, 6, 7 GM29500-KA1, 6, 7 GM29692-KA1, 9, 13 GM29692-KA2, 9, 13 GM29692-KA3, 9, 13 GM29693-KA1, 11, 13 GM29693-KA2, 11, 13 GM29693-KA3, 11, 13 GM29694-KA1, 11, 13 GM29694-KA2, 11, 13 GM29694-KA3, 11, 13 GM29786-KA1, 19 GM29900-KA1, 6, 7 GM29902-KA1, 6, 7 GM29903-KA1, 7 GM29904-KA1, 31 GM29904-KA2, 31 GM29904-KA3, 31 GM29904-KA4, 31 GM29904-KA5, 31 GM29904-KA6, 31 GM29904-KA7, 31 GM29904-KA8, 31 GM30082-KA1, 15 GM30082-KA2, 15 GM30082-KA3, 15 GM30083-KA1, 15 GM30083-KA2, 15 GM30083-KA3, 15 GM30084-KA1, 15 GM30084-KA2, 15 GM30084-KA3, 15 GM33092-KA1, 6, 7 GM33093-KA1, 9 GM33093-KA2, 9 GM33093-KA3, 9
TP-6158 11/05
Index 81
Notes
82 Index
TP-6158 11/05
KOHLER CO. Kohler, Wisconsin 53044 Phone 920-565-3381, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KohlerPowerSystems.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455
TP-6158 11/05d
E 2002, 2003, 2004, 2005 by Kohler Co. All rights reserved.

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Service Parts

Automatic Transfer Switches

KCT/KCP/KBT/KBP KDP/KMP KDT/KMT

Model Designation Key

Numbering System Significance

Nameplate Finding Part Numbers

Enclosure, Door, Logic, and Neutral Assembly Service Parts

1. Model designation 2. Serial number 3. Factory-installed accessory numbers

Typical Transfer Switch Nameplate

Contactor Assembly Service Parts

Transfer Switch Model Designation Key

SAMPLE MODEL DESIGNATION

D: Series-Rated, Automatic B: Bypass isolation

380 Volts/50 Hz 400 Volts/50 Hz 416 Volts/50 Hz

440 Volts/60 Hz 480 Volts/60 Hz 600 Volts/60 Hz

W: 4-pole, 4-wire, overlapping neutral Z: 3-pole, 4-wire, integral solid neutral

C: NEMA type 3R[ D: NEMA 4[

F: NEMA 4X[ G: Open unit

Transfer Switch Model Designation

Enclosures, 30-800 Amp

Lead to logic ground stud

Enclosures, 30-800 Amp

Quantity Module Number GM21068-KA1 GM29494-KA1 GM28762-KA1 GM29903-KA1

Enclosures, 30-800 Amp, continued

2 7 16 6 24 Lead to logic ground stud 18 ATS enclosure 19 20 5 4 3, 7

Contactor harness plug

Enclosures, 30-800 Amp, continued

Enclosures, 30-800 Amp, continued

2 7 16 6 24 Lead to logic ground stud 18 5 ATS enclosure 19 20 4 3, 7

Contactor harness plug

Enclosures, 30-800 Amp, continued

Enclosures, 30-800 Amp, continued

2 7 16 6 Lead to logic ground stud 23 22 19 19 20

Enclosures, 30-800 Amp, continued

Quantity Module Number GM28836-KA1 GM28836-KA2

Enclosures, 30-800 Amp, continued

10 9 28, 29 21 2 7 16 6 Lead to logic ground stud 23 22 19 19 20

Enclosures, 30-800 Amp, continued

Enclosures, 1000-1200 Amp and 1600 Amp Front-Mounted

Enclosures, 1000-1200 A and 1600 Amp Front-Mounted

Quantity Module Number GM21072-KA1 GM21298-KA1

Enclosures, 1200 Amp and 1600-2000 Front-Mounted

Lead to logic ground stud 19 18

22, 23, 24, 25

Enclosures, 1200 Amp and 1600-2000 Front-Mounted

Quantity Module Number GM28660-KA1 GM29786-KA1

Enclosures, 1600-4000 Amp

Enclosures, 1600-4000 Amp

Quantity Module Number GM21073-KA1 GM21074-KA1 GM21075-KA1

Enclosures, 1600-3000 Amp

Lead to logic ground stud 19 18

Enclosures, 1600-3000 Amp

Quantity Module Number GM28661-KA1 GM28662-KA1

Enclosures, Bypass Isolation

Enclosures, Bypass Isolation

Quantity Module Number GM22373-KA1

Quantity Module Number GM22537-KA1 GM22538-KA1

Quantity Module Number GM21076-KA1 GM21077-KA1

all all all all

N,T,V N,T,V N,T,V N,T,V

100-400 40-225 40-225 260,400

GM21292-KA1 GM21069-KA1 GM21069-KA2 GM21292-KA1

Logic Module Number Key Model Designation Code Transition

Transformers and Field Connection Block