ADANI POWER LTD

STANDARD FILELD QUALITY PLAN TO BE USED FOR:

7TH Floor,Sambhav Building QP NO : APL/SFQP/001 PROJECT : 5 x660MW MUNDRA
judges Bungalow road ITEM: CIVIL WORK SUB- REV.NO.: 0 PACKAGE :
Bodakdev, Ahmedabad- SYSTEM:__________________ DATE:10.03.08 PAGE CONTRACTNO.:
380015 13 OF 37 EPC-CONTRACTOR:SEPCOIII
CLASS
ACTIVITY AND OF TYPE OF QUANTUM OF REFERENCE ACCEPTANCE FORMAT OF
SL.NO CHARACTERISTICS REMARKS
OPERATION CHECK CHECK CHECK DOCUMENT NORMS RECORD
#
1 2 3 4 5 6 7 8 9 D* 10

1.00 EXCAVATION
As per
contractor's
Visual+TC same as
1.10 Naturre of Soil/Rock B Random scheme for SR √
review Columnn 7
excavaton/appd.
drg.
Initial Ground Level & Measuremen
1.20 C 100% _do_ _do_ SR √
Foundation Layout t
100% for C &
1.30 Final Pit / bed Level C/B _do_ _do_ _do_ SR √ Random by AG
Random for B
2.00 FILL MATERIALS ( For borrowed fill materials as per site requirement

Note 1 :- Minimum 2
2.10 Grain Size Analysis B Physical Note 1 IS 2720(PT IV) IS 2720(PT IV) SR/TR √
samples in every 2000 cum
of each type and source of
fill materials
2.20 Liquid and Plastic Limit B _do_ Note 1 IS 2720(PT V) IS 2720(PT V) SR/TR √

2.30 Shrinkage Limit B _do_ Note 2 IS 2720(PT VI) IS 2720(PT VI) SR/TR √ Note 2 : Min. 2 samples in
every 5000 cum of each
type and source of fill
2.40 Free Swell Index B _do_ Note 2 IS 2720(PT XI) IS 2720(PT XI) SR/TR √
material.

2.50 Chemical Analysis √

a) Organic Matter B _do_ Note 3 IS 2720(PT XXII) IS 2720(PT XXII) SR/TR √

IS 2720(PT Note 3 :- One in every 5000
b)Calcium Corbonate B _do_ Note 3 IS 2720(PT XXIII) SR/TR √ cum for each type and
XXIII)
IS 2720(PT source of fill materials.
c) PH Value B _do_ Note 3 IS 2720(PT XXVI) SR/TR √
XXVI)
d) Total Soluble IS 2720(PT IS 2720(PT
B _do_ Note 3 SR/TR √
Sulphate XXVII) XXVII)
Moisture Content of fill
2.60 B _do_ Note 1 IS 2720(PT II) IS 2720(PT II) SR/TR √
before compaction
Degree of
2.70
Compaction fill
 Note 4 :-
a) Dry density by Core
i) For Foundation
Cutter method IS 2720 ( Pt IS 2720 ( Pt
backfilling one for every 10
or Dry XXIX) OR IS XXIX) OR IS
founations for each
density by sand A/B _do_ Note 4 2720 (Pt XXVIII) 2720 (Pt XXVIII) SR/TR √
compacted layer.
displacement method OR IS 2720 (Pt OR IS 2720 (Pt
Ii) For area filling one in
or XIV) XIV)
every 1000 sqm. Area for
Relative Density Index
each compacted layer.

Random for
b) Dry Density by
each
proctor needle B _do_ ASTM-D1588 ASTM-D1588 SR/TR √
compactor
penetraction
layer
IS 2720 & IS
2.80 Sand B _do_ Random IS 2720 & IS 383 SR/TR √
383
CAST-IN -SITU
3.00
CONCRETE
3.10 Materials
3.1.1 a) Manufacture's TC as IS 8112 Grade IS 8112 Grade
Manufacturers's TC for each
per I.S -8112 & A Review 100% 43 IS-1489 43 IS-1489 TC √
batch to be reviewed
I.S - 1489(PART- I) (Part-I) (Part-I)

Cement to be stored on
b) Storage of Cement B Visual 100% IS - 4082 IS - 4082 SR √ raised platfarm in a weather
Cement tight covered store.

c) Resting of Cement for

compressive strenth &
One Sample As per relevant As per relevant
setting time, if stored A Testing TC √
per batch IS code IS code
more than 90 days in
Contractor godown

3.1.2
Note 5 :- Once for each
IS - 2386(Part- IS - 2386(Part- coarse aggregate stock
a) Moisture Content B Physical Note - 5 III) IS-456 & IS III) IS-456 & IS SR / TR √ when there is rain has to be
-383 -383 done everyday before start
of concreting.
b) Praticle Size & Shape
While
These test will be carried
( sieve Analysis, establishing
SR / out while establishing
determination of design mix & IS - 2386(Part- I) IS - 2386(Part-
B _do_ Lab.repor √ design mix and results shall
material finer than 75 once per 100 & IS -383 I) & IS -383
t be intimated to site for
Micron, flakines index, Cum or part
review and approved
elongation index, there of sourse
angularty number
 c) Deleterious material
& Organic impurities
( determination of clay Once per
IS - 2386(Part- IS - 2386(Part- SR / TR &
lumps, fine silt, fine source & every
B _do_ II) IS-456 II) IS-456 Lab.repor √
dust, lightweight pieces, change of
& IS -383 & IS -383 t
soft praticle & source
estimation organic
impurities)
While
establishing These test will be carried
d)Specific gravity, bulk design mix & IS - 2386(Part- IS - 2386(Part- SR / TR & out while establishing
density, voids, water B Physical once for each III) IS-456 III) IS-456 Lab.repor √ design mix and results shall
absorption source & for & IS -383 & IS -383 t be intimated to site for
every change review and approved
of source

Expeert opinion regarding

Coarse Aggregate
Once per suitability of aggreagates
IS - 2386(Part- IS - 2386(Part- SR / TR &
source & every shall be obtained by
e) Soundness B _do_ IV) IS-456 IV) IS-456 Lab.repor √
change of contractor from the
& IS -383 & IS -383 t
source specialist agency like
NCBM,CSMRS etc.

IS - 2386(Part- IS - 2386(Part-
SR / TR & The result should be
f) Alkali aggregate VI) ASTM- VI) ASTM-
B _do_ _do_ Lab.repor √ supported by petrographic
reactivity test C1260 & IS C1260 & IS
t examination
-383 -383

Petrographic report shall be

g) Petrographic IS - 2386(Part- IS - 2386 SR / TR & supported by the analysis &
examination of A _do_ _do_ VIII) & IS (Part- VIII) & Lab.repor √ recommendation of
aggregate -383 IS -383 t specialist such as NCBM &
CSMRS etc.

The report shall be

Once per
h) Crushing value, SR / TR & supported by the analysis &
source & every IS - 2386 & IS IS - 2386 &
abrasion value, impact B _do_ Lab.repor √ recommendation of
change of -383 IS -383
value t specialist such as NCBM &
source
CSMRS etc.

Applicable for aggregate

used in TG,BFP,FAN & Mill
i) Repeated Temp. Cycle No residual foundations, Contrator shall
B _do_ _do_ - TR √
Test of aggregate expansion be obtain opinion of
specialist agency for
suitability of aggregate

3.1.3 IS - 2386(Part- IS - 2386(Part-

a) Bulkage, Moisture Everyday III), IS- III), IS- SR / TR & Volume of sand & weight of
Content, & Motar B _do_ before start of 2386(Part-VI) 2386(Part-VI) Lab.repor √ water shall be adjusted as
making properties work & IS & IS t per moisture content
-383 -383
Fine Aggregate
 Fine Aggregate
b)All other tests similar Once per
SR / TR &
to coarse aggregate source & every
B _do_ - - Lab.repor √
mentioned at sl.no.3.1.2 change of
t
( c ), (d) to (g) source

3.1.4
100 ml of water should not
a) Test for acidity and
require more than 5ml 0.02
alkalinity by
Quaterly for IS-3025 (Part-22 N NaOH ( using
neutralization of water B Testing IS - 456 TR √
each source & 23), IS - 456 phenolphathalinc Indicator )
using indicator and
and 25ml of 0.02 N
chloride content
sulphuric acid.

b) Test for as certaining IS-3025 (Part- IS-3025 (Part-

B _do_ _do_ TR √
limit of solid 18), IS - 456 18), IS - 456

Water IS-3025 (Part-II), IS-3025 (Part-

c) Test for PH Value B _do_ _do_ TR √
IS - 456 II), IS - 456

d) Check for initial set Initial Set time for used

time used water & B _do_ _do_ IS - 456 IS - 456 TR √ water should not be less
distilled water than with distilled water.
These checks are to be
e) Check for concrete
carried out only if the result
compressive strenth
of test mentioned at
with used water and A _do_ Refer remark IS - 456 IS - 456 TR √
3.1.4a,b,c are not
water and distilled
acceptable.
water
One Sample
Slump test for medium high
every SR / TR &
IS - 456 ,IS- IS - 456, IS- workability & compaction
3.1.5 a) Workablity ( slump) B Physical 2(two)hrs. for Lab.repor √
1199 1199 factor test for medium and
every mixing t
low workability
plant
For trial mix min 6 cubes for
Min. 4 trial Mix each mix out of which 3
with & without cubes shall be tested at 7
CONCRETE b) Trial Mix (Cubes IS- 456, IS- 516, IS- 456, IS- 516,
admixture with days and remaining 3 cubes
compressive strength) A Physical IS- IS- SR/TR √
fly ash for each shall be tested for 28 days
Mix design 10262 10262
grade of comp. strength.Mix design
concrete test shall be carried out at
One set of 6
NCBM or CSMRS etc.
cubes per 100
m or part
3
3 cubes shall be tested at 7
c ) Crushing strngth( there of for days & remaining 3 cubes
A _do_ IS- 456, IS- 516 IS- 456, IS- 516 SR/TR √
work test cube) each grade of shall be tested for 28 days
concrete per comp. strenght.
shift whichever
is earlier
At random at SR / TR & As per printed report from
IS 1199 & appd IS 1199 & appd
d) Water cement ratio B Physical the time of Lab.repor √ computerised Batching
design mix design mix
batching t plant for each of concrete.
 SR / TR &
e) Cement content B _do_ _do_ _do_ _do_ Lab.repor √ _do_
t
IS - 9103, ASTM IS - 9103, ASTM
f) Admixture for Testing Admixture Brand shall be
B 100% - C- 494 & appd - C- 494 & appd TR √
concrete review TC approved by site.
design mix design mix

g) Dimension and visual

Visual &
examination of finished B 100% IS- 456 & drg. IS- 456 & drg. SR √
Measurment
structure

4.00 Concrete mixture shall be

a) Mix of concrete Calibratio
calibrated at time of
( Calibration of A _do_ 100% IS - 457 IS - 459 n of √
starting & sequently once in
concrete mixer) mixer
three months

To be calibrated at the time

b) Calibration of Measuremen
A 100% - - _do_ √ of starting & subsequently
Batching Plant t
once in 3 months

Free fall or drop shall be

limited to 150 cm unless
As per As per permitted. Concrete sholud
c) Handling and construction / construction / be placed within 30 minutes
C Physical 100% SR
tramportation erection erection of its removal from mixture.
methodology methodology Construction methodology
to be approved one weak
prior to start of work

No concrete shall be placed

until the place of deposit
has been inspected &
approved. The concrete
d) Placement of
B _do_ 100% _do_ _do_ SR shall be deposited in such a
concrete
manner to maintain ,until
completion of unit, a plastic
Concrete horizantal surface
Conveying,Placing & throughout.
Compaction
e) Temp. control of Appropriate shall be taken
concrete for top deck of B Physical 100% - Temp. 250 c SR √ to controll the concrete
TG foundation Max. temp.
 If water accumulates at
surface due to bleeding or
As per
other causes, concreting
appd.constructi
f) Check for placement B _do_ 100% - SR shall be stopped as far as of
on
mix design.Accumulated
methodology
water shall be removed by
sponge.

Check for
g) Compaction B _do_ Random - segregation as SR √
per IS- 456

Exposed Concrete surface

Check period of shall be protected against
h) Curing B _do_ _do_ - curing as per IS SR heating & drying atleast 72
456 hrs after placement. Curing
compound may be used.

I) Cleanliness, provision
Before
of chute & arrangement
C Visual 100% - clearance for SR
for transprotation of
concreting
concrente

Check period of
j) Check for segregation B Physical Random - curing as per IS SR
456

5.00
The grid shall be 300 mm
a) Ultrasonic Test on top
A UT 100% IS- 13311 IS- 13311 UT report √ c/c or as required by site
deck of TG foundation
engineer

Accetably only if average

equivalent cube strength of
the core equal to 85%of
cube strength of the grade
As per site
b) Core Test A Physical IS - 456, IS- 516 IS - 456, IS- 516 TR √ of concrete specified for the
Test / Check on RCC Engineer
corresponding age and no
Structure in individual core has result
Hardened condition less than 75% of cube
strength.
c) Rebound Hammar
A _do_ - - SR √
Test

d) Dimensional check of Measuremen SR/Insp

B 100% As per drg. IS-456 √
finished structure t Report

e) Water tightness Test

SR/Insp
of liquid retaining A Test 100% IS - 3370 IS - 3370 √
Report
structure
6.0 TC for each batch shall be
IS-1786, IS-432, IS-1786, IS-432, reviewed. Report test may
a) Mechanical and
A TC Review 100% IS- IS- TC √ be carried out as per
Chemical Properties
1566 1566 requirement of site
engineer.
Reinforcement steel IS-1852, IS-432, IS-1852, IS-432,
Measuremen Tolerance as per
b) Cutting tolerance B Random IS- IS- SR/LB
t specification
1786 1786
c) Freedom from crack To be checked at site. Steel
from crack & surface B Visual Random _do_ _do_ SR materials to be stored
flow, lamination properly to prevent rusting.
6.1 a) Check for bar
bending schedule with
B Review 100% Drawing Drawing SR
necessary laps, specer
& chairs
Review &
b) Check for cover
B Measuremen 100% _do_ Drawing SR
specing bars
t
c) Check for bending of Visual &
B 100% _do_ Drawing SR
bars Measurment
Placement of
Reinforcement Steel d) Check for space &
chair after
B _do_ 100% _do_ _do_ SR √
reinforcement cage is
put inside the formwork IS - 456 Bar IS - 456 Bar
Measuremen
e) Lapping of bars B 100% bending bending SR √
t
schedule schedule
Drawing & bar Drawing & bar Crossing of the bars are to
f) Check all joint
B Visual Random bending bending SR √ be tied up properly with
crossing
schedule schedule right gauge annealed wire
7.0 a)Material and As per relevant As per relevant
B Visual Once SR
accessories IS code IS code

i) Soundness of staging, IS-3696, IS- IS-3696, IS-

B Visual Once SR
shuttering & scaffolding 4014, IS-4990 4014, IS-4990
IS-4990,IS-
ii) Plywood for concrete IS-4990,IS-
B Visual Once 1734(Part-I to SR
shuttering work 1734(Part-I to II)
II)
Asper supplier / Asper supplier /
Manufactures will supply
iii) Hoisting of personal manufacturer manufacturer
B Visual Once SR technical data ( Type of
& material recommendatio recommendatio
Staging & Forms adhesive used, type of
n n
b) Connection between preservative used density of
indivisual scaffolding IS-14687,IS- IS-14687,IS- plywood etc.
unit & safe slendreness 3696 & As per 3696 & As per
B Visual Fortnightly SR √
ratio two indipendent National safety National safety
safety measure against council council
collapse
c) Concrete Strength For each lift of As per provision As per provision
B Testing SR/TR √
during climbing process shuttering & tolerances & tolerances
 Measuremen
d) Alignment / shape B _do_ As per drg. As per drg. SR/TR √
t
e) Check form's seam As per drg.& As per drg.&
B Physical Random SR/TR √
mark & water tightness specn specn
8.0
a) Position and level of As per drg.& As per drg.&
B Dimn. 100% SR √
embeded parts specn specn

b)Position, depth, & size

Embedded Part B _do_ 100% _do_ _do_ SR √
of bolt hole
( including laying of
rails & anchor c) Location, verticality
fasteners) of pipe sleeve/ opening B _do_ 100% _do_ _do_ SR √
of bolt hole
d)Welding/ tieing of
embeddment to B _do_ 100% _do_ _do_ SR √
reinforcement
9.0 One sample of
A minimum of three cubes
six cube per 50
a) Crushing Strength A Physical IS- 516, IS-456 IS- 516, IS-456 SR/TR √ shall be tested for 28 days
m3 or part
compressive strength
thereof
The precast units shall be
free from defects like
honeycombing,
reinforcement exposure and
should have good finish. All
b) Workmanship free releavant test like
B _do_ 100% Specn Specn SR
from visual defects workability , cube tests shall
be carried out as per IS 456
, same as applicable to
cast-in-situ concrete. Grade
of concrete shall be as per
speci/drg
c) Dimension of finish Measuremen
B 100% IS-456, Specn IS-456, Specn SR √
structure t
Pre - Cast concrete These test shall also be
5%or as IS-456, as IS-456, as
Measuremen carried out in case of doubt
d) Load Test A decided by APL decided by APL decided by APL SR/TR √
t regarding grade and quality
site I/C site I/C site I/C
of concrete.

One Sample
every IS- 1199 & IS- IS- 1199 & IS-
e) Workability B Physical SR/TR √ According to mix design
2(two)hrs. from 456 456
mixing plant

f) Water cement ratio B Physical Random IS- 1199 IS- 1199 SR/TR √ According to mix design
 At random at
g) Cement content B Physical the time of IS- 1199 IS- 1199 SR/TR √ According to mix design
batching

10.0
a) Test on Bricks SR/TR √
Visual & As per IS
i) Dimn. & colour A IS- 1077 IS- 1077 SR/TR √
Measurment standard
ii) Compressive Specn. & Is std. Specn. & Is std. Efflorescence shall be
Strength,water As per IS IS-1077, IS- IS-1077, IS- checked at each source. Pre
A Physical SR/TR √
absorption, warpage, standard 3495(part- I to 3495(part- I to conditional of bricks shall be
efflorescence IV) IV) as per IS Std.
b)Test on Concrete
Bricks
Cement used in mortar shall
confim to either IS 269 or
Brick Masonary b) Test on Mortar
IS 455. Sand shall confirm
to IS 2116-1980
i)Compressive Strength
Consistency and water
retentivity for each C Test Random IS- 2250 IS- 2250 SR/TR √
portion of wall plaster &
ceiling
c) Masonry Construction
i) IS-2212,IS-
Visual & Is-2212,IS- 1905 SR/Insp
Workmanship,verticality B 100% 1905 √
Measurment Tech.Specn. Report
, and alignment Tech.Specn.
11.0
i) where a materials is
manufacured or fabricated
as per spec & drg , separate
QP will be application and
contrator should submit to
APL for approval. ii ) For
Asper
Asper applicable TR?TC for aluminum door and window,
applicable IS
i) Material A Review 100% IS std.& test as √ check for anodisation as per
std.&
Tech,Specn. per IS applicable speci.
Tech,Specn.
iii) For
aluminium cladding, grade
of aluminimum to be
checked iv) All test shall be
carried out at manufactures
work before desptch.

Sheeting Work
 Storage should be on raised
plaform, profile sheet, if
used, will be kept covered
Sheeting Work
in wheather proof storage
to avoid any exposur to
Manufacturer's Manufacturer's
water. Principele of first in
ii) Storage at site B Visual 100% recommendatio recommendatio SR
and first out shall be applied
n n
for erection the sheet. The
sheet packet shall be
stacked neatly clear off the
ground at an angle to the
ground to drain moisture.
ii) Installation,
Visual &
alignment & B 100% As per Specn As per Specn SR √
Measurment
workmenship
iii) Check for level & Visual &
B _do_ _do_ _do_ SR
slope Measurment
iv)Proper installation of
B _do_ _do_ _do_ _do_ SR
flashing
v) Fixing including
B _do_ _do_ _do_ _do_ SR
opening location
vi) Fastener for sheeting
B _do_ _do_ _do_ _do_ SR
work
22 Finishing Items
219.65 1254
22.1 Plastering Raw
Material
a)Fine Sand
Once per 100
m3 or part
thereof or Tech Specn. IS - Tech Specn. IS -
i) General Quality B Visual change of 1905 SL 1905 SL SR √
source no.6,3.4 no.6,3.4
whichever is
earlier

IS- 2366,Is- IS- 2366,Is-

ii) Deleterious materials B Physical _do_ SR √
2116 2116
iii) Grading of Sand B _do_ _do_ IS- 1542 IS- 1542 SR √

b) Glavanised
hexagonal wire Testing for all
B Review 100% IS- 3150 IS- 3150 TC √
netting for characterics asper code
plastering
c) Plaster of Paris
One sample
IS-2547, IS - IS-2547, IS -
_do_ B Test per 50 m3 or TR √
1542,IS- 2333 1542,IS- 2333
part thereof
Final inspection i) Check finish surfece
for defect like blistering,
B Visual Random IS-1661 IS-1661 SR √
cracking & irregularity
of surface texture
 Finish plaster surface shall
not show any deviation
ii) Truness of finish Measuremen
B Random Specn. See remark SR √ more than 4mm when
plaster surface t
checked with straingth edge
of 2 m length
Min. 18 mm
thick for out
iii) Check thickness of
B _do_ _do_ _do_ side & 12 mm SR √
plaster over brick
thick for inside
iv) Chck thickness of surface of
Min.thick
plaster over concrete B _do_ _do_ _do_ motar should SR √
ceiling be 6 mm.
v) Curing of plaster Min.7 days
B _do_ _do_ _do_ SR √
surface curing time
22.2 Flooring & Finishing No ponding of water on
work Measuremen
i)Check for slope / levels B 100% Drg. Drg. SR √ finished surface to be
t
ensured
ii) Chipping of floor prior
to commencement of C Visual 100% _do_ _do_ SR
actual finishing work
iii) Curing of cement Measuremen Min.7 days
B 100% _do_ SR √
concrete floor t curing time
iv) Tiles for finish floors B Review 100% _do_ _do_ TC √
v) Polishing of tiled
B Visual 100% _do_ _do_ SR √
finish floor
22.3 Fencing & Gates

i)Materials a) PVC coated chain link Visual &

B Random per lot Drg. Drg. TC √
mesh Physical
b) Welded wiremess B _do_ _do_ _do_ _do_ TC √

c) Barbed wire B _do_ _do_ _do_ _do_ TC √

ii) Final inspection
i)Verticality & aligment B _do_ 100% _do_ _do_ SR √

ii) Fixing of fencing B _do_ 100% _do_ _do_ SR √

iii) M.S. Gate Fabrication & Visual &
B 100% Drg. Drg. SR
workmanship Physical
22.4 False Ceiling Review of
i) Material B Random Relevant IS Relevant IS TC √ All supports, hangers,
TC
accossories shall be as per
ii) Fixing & erection B Visual _do_ _do_ _do_ SR speci / approved
manufactures's
recommendation
23 Painting of Concrete i)Check painting of
Surface As per drg. & As per drg. &
underground & super B Visual 100% SR √
specn. specn.
surface
24 Special item
24

i)Bitumastic flooring As per drg. & As per drg. &

a) Check bitumen grade B Visual + TC 100% SR √
specn. specn.
ii) Earthing a) Check weld size & Measuremen
B 100% Specn. Specn. SR √
Materials length t
b)Dyc. Penetrant Test A NDT 100% _do_ _do_ TC √

c) Earth Test A Testing Weld 100% _do_ _do_ SR √

iii) Composite
a) Material A TC Random per lot Applicable IS Applicable IS SR √
Aluminium Panel
Visual +
b) Installation A Random _do_ _do_ SR √
Measurment
25 Painting of Correlated manufactures
Correlated
Structural Steel test certificate for each
a) Painting Material A TC for each Random per lot _do_ _do_ TC √
batch shall be submitted for
batch
review.
Surface shall be
cleaned to near
Visual +
b) Surface preparation B Random Specn. white metal SR √
Physical
surface (sa 2
1/2)
c) Check thickness of Measuremen DFT shall be as per
B 100% Drg. + Specn. Specn. SR √
paint after each coating t specification
Adherim test should not be
d) Check adhesion of Paint should not
B _do_ 100% _do_ SR √ carried not for high thickness
paint peel off of coating
26 Grouting of
a) Grouting pressure B Physical Random Drg. Drg. SR √
foundation
Manufacturer's Manufacturer's
b) Composion of grout B _do_ Each lot / batch SR √
specn. specn.
c) Compressive Strength B Test _do_ specn. specn. SR √
27 Rolling Shutter a) Material &
B Review TC One / lot Drg. + Specn. Drg. + Specn. TC
accessories
b) Dimensoin & Visual +
B Random _do_ _do_ SR
workmanship Measurment
c) Verticality & Measuremen
B 100% _do_ _do_ SR
Allignment t
d) Performance of
rolling shutter ( smooth B Visual 100% _do_ _do_ SR
operration)
28 Door, Windows, i) Materials & IS- 2202(part-II), IS- 2202(part-
B Review TC One per lot SR/TC √
Ventilators & Grill accessories IS-1038 II), IS-1038
ii) Check for dimn. B Physical Random Specn. Specn. SR √

iii) Thickness of paint /

B _do_ _do_ Specn. Specn. SR
anodized coating

iv) Workmanship B Visual 100% _do_ _do_ SR

v) Verticality & Measuremen
B 100% Drg. Drg. SR
alignment t
vi) Check smooth
operation of door & B Visual 100% Drg. Drg. SR
shutter
28.1 Fire Proof Door i) Check material ( steel, Fire Proof door to be inspected
insulation & fire A Review TC One per lot Drg. + Specn. Drg. + Specn. TC √ and tested at manufactures's
retardent painting etc.) work before despatch.
ii) Check for provision of
latches, horizontal full
width level & openable B Physical 100% _do_ _do_ SR √
on pressing door
stopper
29 a) Materials & IS- 14900, IS- IS- 14900, IS-
B Review TC One per lot TC √
Glass & Glazing accessories 1081, IS-5437 1081, IS-5437
work b) Fixing of glasses and
B Visual Random Specn Specn SR √
glazing
30 a) Material &
B Review TC One per lot Specn Specn TC √
accessories
i) High solid cement
liquid elastomeric water
proofing membrane
ii) Bitumen membrane

iii) Polymerised mastic

iv) Sealing compound

v) Galv. Chicken wire
mesh
vi) Chequered cement
B Review TC One per lot Specn. Specn. TC √
tiles
Roof water proofing b) Surface preparation B Physical Random _do_ _do_ SR

c) Workmanship B _do_ 100% _do_ _do_ SR

d) Thickness of Measuremen
B Random _do_ _do_ SR
elastomeric membrane t

All elastomeric membrane shall

be fully dreid to perform
e) Testing for dampness testing with water ponds
created on min 5% of area of
below elastomeric B Physical Random _do_ _do_ SR √ nominal size 6 m x 6 m for a
membrance height of 25 to 30 mm at
critical location fo r a period of
48 hours.
f) Sealing of Joints of
panels of wearing B _do_ _do_ _do_ _do_ SR √
course
31 Water supply,
drainage and
sanitation

31.1 Vitreous China Manufactures's TC shall be

a) Materials & Is-2566 & Tech Is-2566 & Tech
sanitary items B Review TC One per lot TC √ correlated with cousignment
accessories specn. specn. received
b) Surface finish,
freedom from crack and B Visual 100% _do_ _do_ SR
other defects
 10% subject to
c) Dimension and Measuremen min.of 3 Tolerance limit as per relevant
B _do_ _do_ SR part of IS 2566
construction t nos.for each
type of items

31.2 Flushing System a) Materials / Manufactures's TC shall be

IS- 2326, IS_ 174 IS- 2326, IS_
component including B Review TC 100% TC √ correlated with the
& specn. 174 & specn. consigniment received
valve
b) Surface finish,
freedom from crack and B Visual 100% Relevant IS Relevant IS SR
other defects
10% subject to
min.of 3
c) Dimn. & construction B Physical Relevant IS Relevant IS SR
nos.for each
type of items
31.3 MISC. Sanitary & a) Materials & Correlated manufactures's TC
B Review TC 100% _do_ _do_ TC √ shall be reviewed
bathroom fittings accessories
b) Surface finish,
freedom from crack and B Visual 100% _do_ _do_ SR
10% subject to
other defect
min.of 3
c) Dimn. & construction B Physical _do_ _do_ SR
nos.for each
a) Materials / Manufactures's test certificate
31.4 G.I.,C.I., P.V.C Pipes type of items Relevant IS Drg. Relevant IS Drg.
component including B Review TC 100% TC √ with the cousignment shall be
and fitting Specn. Specn. reviewed .
valve
10% subject to
b) Surface finish,
min.of 3
freedom from crack and B Visual _do_ _do_ SR
nos.for each
other defect
type
Toleranceas per
Measuremen
c) Dimn. & construction B _do_ _do_ IS- 1729, IS- SR
t
1536, IS1230
31.5 Concrete and stone a) Materials & IS- 458, IS- 651, IS- 458, IS- 651, Correlated manufactures's test
ware pipes B Review TC 100% TC √ certificate with the consigment
accessories Tech specn Tech specn shall be reviewed
b) Surface finish,
freedom from crack and B Visual Random Relevant IS Relevant IS SR
other defect
Measuremen IS- 458, IS- 651, IS- 458, IS- 651,
c) Dimn. & construction B 5% of each lot SR
t Tech specn Tech specn
31.6 After installation of
pipes

a) Water pipe & SR/log Tolerance limit as per cl. 14.3

fittings i)Hydraulic pressure test A Physical 100% IS- 2065 IS- 2065 √
book id IS 2065
b) Drain & sewer
pipes above ground i)Smoke test A _do_ 100% Relevant IS Relevant IS _do_ √
level

ii) Water test A _do_ 100% _do_ _do_ SR √

iii) Straightness test B _do_ 100% _do_ _do_ SR √

c) Drain & sewer
i) Water test A _do_ 100% _do_ _do_ SR √
pipe below ground
level
 c) Drain & sewer
pipe below ground
level Smoke test and straightness
ii)Smoke test A _do_ 100% _do_ _do_ SR √ tests are to be carried out on
the pipe before burial.

iii) Straightness test B _do_ 100% _do_ _do_ SR √

d) Overhead Tank
i)Surface finish B Visual 100% IS & drg. IS & drg. SR

ii) Dimn. & construction B Physical 100% _do_ _do_ SR

iii) Water tightness A Physical 100% _do_ _do_ TR √

32.0 Joint of Concrete

32.1 Materials a) Bitumen impregnated

A Review TC One per lot IS - 1838 IS - 1838 TC √
board
b) PVC water stop A _do_ One per lot IS - 12200 IS - 12200 TC √
c) Bitumen sealing
A _do_ One per lot IS - 1834 IS - 1834 TC √
compound
d)Two part poly sulphite
A _do_ One per lot IS - 1835 IS - 1835 TC √
sealant
e) Expanded
A _do_ One per lot IS - 4671 IS - 4671 TC √
polystyrene board
32.2 Installation & fixing
- B Visual Random Specn. Specn. SR
33.0 Insulation

33.1 i) Materials
a) Mineral wool B Review TC 100% IS- 8183 IS- 8183 TC √
b) Polysocyanurate / IS- 12436 , IS IS- 12436 , IS
B _do_ One per lot TC √
rigid phenolic foam slab 13204 13204
33.2 Installation & fixing Visual &
a) Mineral wool B Random Drg. & Specn. Drg. & Specn. SR √
Physical
b) Polysocyanurate / Visual &
B Random _do_ _do_ SR √
rigid phenolic foam slab Physical

Name of Contractor :SIMPLEX

LEGEND :
INFRASTRUCTURES LIMITED, Kolkata
1). D* : RECORDS INDENTIFIED WITH ' TICK ' (√ ) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
Name of Client : Shandong TIEJUN Electric
Power Engineering Co. Ltd.
2) LEGEND TO BE USED FOR CLASS OF CHECK # : A, B & C

· A' shall be witnessed by AG's FQA and Executing Dept., surveillance by Head AG's (FQA) Name of Owner : M/s. Adani Power Limited
· B' shall be witnessed by AG's Executing Dept and Surveillance by AG's FQA
· C' shall be witnessed by Contractor's FQA and AG's Executing Dept and Survelliance by AG's Authorized Engineer
For Simplex :

A' , 'B ' & C shall be AG's CHP stage .

For Shandong :
CHP : " Customer Hold Point" to be witnessed and work shall not proceeded till it is witnessed and cleared.
AG : ADANI GROUP, FQA : FIELD QUALITY ASSURANCE , TC : Manufactureer's Test Cetificate, SR : Site Register
For Adani Power :
TR : Test Report. LB : Log Book
 STANDARD FILELD QUALITY PLAN TO BE USED FOR:
ADANI POWER LTD
7TH Floor,Sambhav Building QP NO : APL/SFQP/001 PROJECT : 5 x660MW MUNDRA
judges Bungalow road ITEM: CIVIL WORK SUB- REV.NO.: 0 PACKAGE :
Bodakdev, Ahmedabad-380015 SYSTEM:__________________ DATE:10.03.08 PAGE CONTRACTNO.:
13 OF 37 EPC-CONTRACTOR:SEPCOIII
CLASS
ACTIVITY AND OF TYPE OF QUANTUM OF REFERENCE ACCEPTANCE FORMAT OF
SL.NO CHARACTERISTICS REMARKS
OPERATION CHECK CHECK CHECK DOCUMENT NORMS RECORD
#
1 2 3 4 5 6 7 8 9 D* 10

1.00 EXCAVATION
As per
contractor's
Visual+TC same as
1.10 Naturre of Soil/Rock B Random scheme for SR √
review Columnn 7
excavaton/appd.
drg.
Initial Ground Level & Measuremen
1.20 C 100% _do_ _do_ SR √
Foundation Layout t
100% for C &
1.30 Final Pit / bed Level C/B _do_ _do_ _do_ SR √ Random by AG
Random for B
2.00 FILL MATERIALS ( For borrowed fill materials as per site requirement

Note 1 :- Minimum 2
2.10 Grain Size Analysis B Physical Note 1 IS 2720(PT IV) IS 2720(PT IV) SR/TR √
samples in every 2000 cum
of each type and source of
fill materials
2.20 Liquid and Plastic Limit B _do_ Note 1 IS 2720(PT V) IS 2720(PT V) SR/TR √

2.30 Shrinkage Limit B _do_ Note 2 IS 2720(PT VI) IS 2720(PT VI) SR/TR √ Note 2 : Min. 2 samples in
every 5000 cum of each
type and source of fill
2.40 Free Swell Index B _do_ Note 2 IS 2720(PT XI) IS 2720(PT XI) SR/TR √
material.

2.50 Chemical Analysis √

a) Organic Matter B _do_ Note 3 IS 2720(PT XXII) IS 2720(PT XXII) SR/TR √

IS 2720(PT Note 3 :- One in every 5000
b)Calcium Corbonate B _do_ Note 3 IS 2720(PT XXIII) SR/TR √
XXIII) cum for each type and
IS 2720(PT source of fill materials.
c) PH Value B _do_ Note 3 IS 2720(PT XXVI) SR/TR √
XXVI)
d) Total Soluble IS 2720(PT IS 2720(PT
B _do_ Note 3 SR/TR √
Sulphate XXVII) XXVII)
Moisture Content of fill
2.60 B _do_ Note 1 IS 2720(PT II) IS 2720(PT II) SR/TR √
before compaction
Degree of
2.70
Compaction fill

Note 4 :-
a) Dry density by Core
i) For Foundation
Cutter method IS 2720 ( Pt IS 2720 ( Pt
backfilling one for every 10
or Dry XXIX) OR IS XXIX) OR IS
founations for each
density by sand A/B _do_ Note 4 2720 (Pt XXVIII) 2720 (Pt XXVIII) SR/TR √
compacted layer.
displacement method OR IS 2720 (Pt OR IS 2720 (Pt
Ii) For area filling one in
or XIV) XIV)
every 1000 sqm. Area for
Relative Density Index
each compacted layer.
 Random for
b) Dry Density by
each
proctor needle B _do_ ASTM-D1588 ASTM-D1588 SR/TR √
compactor
penetraction
layer
IS 2720 & IS
2.80 Sand B _do_ Random IS 2720 & IS 383 SR/TR √
383
CAST-IN -SITU
3.00
CONCRETE
3.10 Materials
3.1.1 a) Manufacture's TC as IS 8112 Grade IS 8112 Grade
Manufacturers's TC for each
per I.S -8112 & A Review 100% 43 IS-1489 43 IS-1489 TC √
batch to be reviewed
I.S - 1489(PART- I) (Part-I) (Part-I)

Cement to be stored on
b) Storage of Cement B Visual 100% IS - 4082 IS - 4082 SR √ raised platfarm in a weather
Cement tight covered store.

c) Resting of Cement for

compressive strenth &
One Sample As per relevant As per relevant
setting time, if stored A Testing TC √
per batch IS code IS code
more than 90 days in
Contractor godown

3.1.2
Note 5 :- Once for each
IS - 2386(Part- IS - 2386(Part- coarse aggregate stock
a) Moisture Content B Physical Note - 5 III) IS-456 & IS III) IS-456 & IS SR / TR √ when there is rain has to be
-383 -383 done everyday before start
of concreting.
b) Praticle Size & Shape
While
These test will be carried
( sieve Analysis, establishing
SR / out while establishing
determination of design mix & IS - 2386(Part- I) IS - 2386(Part-
B _do_ Lab.repor √ design mix and results shall
material finer than 75 once per 100 & IS -383 I) & IS -383
t be intimated to site for
Micron, flakines index, Cum or part
review and approved
elongation index, there of sourse
angularty
c) number
Deleterious material
& Organic impurities
( determination of clay Once per
IS - 2386(Part- IS - 2386(Part- SR / TR &
lumps, fine silt, fine source & every
B _do_ II) IS-456 II) IS-456 Lab.repor √
dust, lightweight pieces, change of
& IS -383 & IS -383 t
soft praticle & source
estimation organic
impurities)
While
establishing These test will be carried
d)Specific gravity, bulk design mix & IS - 2386(Part- IS - 2386(Part- SR / TR & out while establishing
density, voids, water B Physical once for each III) IS-456 III) IS-456 Lab.repor √ design mix and results shall
absorption source & for & IS -383 & IS -383 t be intimated to site for
every change review and approved
of source

Coarse Aggregate
 Expeert opinion regarding
Coarse Aggregate
Once per suitability of aggreagates
IS - 2386(Part- IS - 2386(Part- SR / TR &
source & every shall be obtained by
e) Soundness B _do_ IV) IS-456 IV) IS-456 Lab.repor √
change of contractor from the
& IS -383 & IS -383 t
source specialist agency like
NCBM,CSMRS etc.

IS - 2386(Part- IS - 2386(Part-
SR / TR & The result should be
f) Alkali aggregate VI) ASTM- VI) ASTM-
B _do_ _do_ Lab.repor √ supported by petrographic
reactivity test C1260 & IS C1260 & IS
t examination
-383 -383

Petrographic report shall be

g) Petrographic IS - 2386(Part- IS - 2386 SR / TR & supported by the analysis &
examination of A _do_ _do_ VIII) & IS (Part- VIII) & Lab.repor √ recommendation of
aggregate -383 IS -383 t specialist such as NCBM &
CSMRS etc.

The report shall be

Once per
h) Crushing value, SR / TR & supported by the analysis &
source & every IS - 2386 & IS IS - 2386 &
abrasion value, impact B _do_ Lab.repor √ recommendation of
change of -383 IS -383
value t specialist such as NCBM &
source
CSMRS etc.

Applicable for aggregate

used in TG,BFP,FAN & Mill
i) Repeated Temp. Cycle No residual foundations, Contrator shall
B _do_ _do_ - TR √
Test of aggregate expansion be obtain opinion of
specialist agency for
suitability of aggregate

3.1.3 IS - 2386(Part- IS - 2386(Part-

a) Bulkage, Moisture Everyday III), IS- III), IS- SR / TR & Volume of sand & weight of
Content, & Motar B _do_ before start of 2386(Part-VI) 2386(Part-VI) Lab.repor √ water shall be adjusted as
making properties work & IS & IS t per moisture content
-383 -383
Fine Aggregate
b)All other tests similar Once per
SR / TR &
to coarse aggregate source & every
B _do_ - - Lab.repor √
mentioned at sl.no.3.1.2 change of
t
( c ), (d) to (g) source

3.1.4
100 ml of water should not
a) Test for acidity and
require more than 5ml 0.02
alkalinity by
Quaterly for IS-3025 (Part-22 N NaOH ( using
neutralization of water B Testing IS - 456 TR √
each source & 23), IS - 456 phenolphathalinc Indicator )
using indicator and
and 25ml of 0.02 N
chloride content
sulphuric acid.

b) Test for as certaining IS-3025 (Part- IS-3025 (Part-

B _do_ _do_ TR √
limit of solid 18), IS - 456 18), IS - 456

Water IS-3025 (Part-II), IS-3025 (Part-

c) Test for PH Value B _do_ _do_ TR √
IS - 456 II), IS - 456

d) Check for initial set Initial Set time for used

time used water & B _do_ _do_ IS - 456 IS - 456 TR √ water should not be less
distilled water than with distilled water.
These checks are to be
carried out only if the result
of test mentioned at
 These checks are to be
e) Check for concrete
carried out only if the result
compressive strenth
of test mentioned at
with used water and A _do_ Refer remark IS - 456 IS - 456 TR √
3.1.4a,b,c are not
water and distilled
acceptable.
water
One Sample
Slump test for medium high
every SR / TR &
IS - 456 ,IS- IS - 456, IS- workability & compaction
3.1.5 a) Workablity ( slump) B Physical 2(two)hrs. for Lab.repor √
1199 1199 factor test for medium and
every mixing t
low workability
plant
For trial mix min 6 cubes for
Min. 4 trial Mix each mix out of which 3
with & without cubes shall be tested at 7
CONCRETE b) Trial Mix (Cubes IS- 456, IS- 516, IS- 456, IS- 516,
admixture with days and remaining 3 cubes
compressive strength) A Physical IS- IS- SR/TR √
fly ash for each shall be tested for 28 days
Mix design 10262 10262
grade of comp. strength.Mix design
concrete test shall be carried out at
One set of 6
NCBM or CSMRS etc.
cubes per 100
m3 or part 3 cubes shall be tested at 7
c ) Crushing strngth( there of for days & remaining 3 cubes
A _do_ IS- 456, IS- 516 IS- 456, IS- 516 SR/TR √
work test cube) each grade of shall be tested for 28 days
concrete per comp. strenght.
shift whichever
is earlier
At random at SR / TR & As per printed report from
IS 1199 & appd IS 1199 & appd
d) Water cement ratio B Physical the time of Lab.repor √ computerised Batching
design mix design mix
batching t plant for each of concrete.

SR / TR &
e) Cement content B _do_ _do_ _do_ _do_ Lab.repor √ _do_
t
IS - 9103, ASTM IS - 9103, ASTM
f) Admixture for Testing Admixture Brand shall be
B 100% - C- 494 & appd - C- 494 & appd TR √
concrete review TC approved by site.
design mix design mix

g) Dimension and visual

Visual &
examination of finished B 100% IS- 456 & drg. IS- 456 & drg. SR √
Measurment
structure

4.00 Concrete mixture shall be

a) Mix of concrete Calibratio
calibrated at time of
( Calibration of A _do_ 100% IS - 457 IS - 459 n of √
starting & sequently once in
concrete mixer) mixer
three months

To be calibrated at the time

b) Calibration of Measuremen
A 100% - - _do_ √ of starting & subsequently
Batching Plant t
once in 3 months
 Free fall or drop shall be
limited to 150 cm unless
As per As per permitted. Concrete sholud
c) Handling and construction / construction / be placed within 30 minutes
C Physical 100% SR
tramportation erection erection of its removal from mixture.
methodology methodology Construction methodology
to be approved one weak
prior to start of work

No concrete shall be placed

until the place of deposit
has been inspected &
approved. The concrete
d) Placement of
B _do_ 100% _do_ _do_ SR shall be deposited in such a
concrete
manner to maintain ,until
completion of unit, a plastic
Concrete horizantal surface
Conveying,Placing & throughout.
Compaction
e) Temp. control of Appropriate shall be taken
concrete for top deck of B Physical 100% - Temp. 250 c SR √ to controll the concrete
TG foundation Max. temp.
If water accumulates at
surface due to bleeding or
As per
other causes, concreting
appd.constructi
f) Check for placement B _do_ 100% - SR shall be stopped as far as of
on
mix design.Accumulated
methodology
water shall be removed by
sponge.

Check for
g) Compaction B _do_ Random - segregation as SR √
per IS- 456

Exposed Concrete surface

Check period of shall be protected against
h) Curing B _do_ _do_ - curing as per IS SR heating & drying atleast 72
456 hrs after placement. Curing
compound may be used.

I) Cleanliness, provision
Before
of chute & arrangement
C Visual 100% - clearance for SR
for transprotation of
concreting
concrente

Check period of
j) Check for segregation B Physical Random - curing as per IS SR
456

5.00
The grid shall be 300 mm
a) Ultrasonic Test on top
A UT 100% IS- 13311 IS- 13311 UT report √ c/c or as required by site
deck of TG foundation
engineer
 Accetably only if average
equivalent cube strength of
the core equal to 85%of
cube strength of the grade
As per site
b) Core Test A Physical IS - 456, IS- 516 IS - 456, IS- 516 TR √ of concrete specified for the
Test / Check on RCC Engineer
corresponding age and no
Structure in individual core has result
Hardened condition less than 75% of cube
strength.
c) Rebound Hammar
A _do_ - - SR √
Test

d) Dimensional check of Measuremen SR/Insp

B 100% As per drg. IS-456 √
finished structure t Report

e) Water tightness Test

SR/Insp
of liquid retaining A Test 100% IS - 3370 IS - 3370 √
Report
structure
6.0 TC for each batch shall be
IS-1786, IS-432, IS-1786, IS-432, reviewed. Report test may
a) Mechanical and
A TC Review 100% IS- IS- TC √ be carried out as per
Chemical Properties
1566 1566 requirement of site
engineer.
Reinforcement steel IS-1852, IS-432, IS-1852, IS-432,
Measuremen Tolerance as per
b) Cutting tolerance B Random IS- IS- SR/LB
t specification
1786 1786
c) Freedom from crack To be checked at site. Steel
from crack & surface B Visual Random _do_ _do_ SR materials to be stored
flow, lamination properly to prevent rusting.
6.1 a) Check for bar
bending schedule with
B Review 100% Drawing Drawing SR
necessary laps, specer
& chairs
Review &
b) Check for cover
B Measuremen 100% _do_ Drawing SR
specing bars
t
c) Check for bending of Visual &
B 100% _do_ Drawing SR
bars Measurment
Placement of
Reinforcement Steel d) Check for space &
chair after
B _do_ 100% _do_ _do_ SR √
reinforcement cage is
put inside the formwork IS - 456 Bar IS - 456 Bar
Measuremen
e) Lapping of bars B 100% bending bending SR √
t
schedule schedule
Drawing & bar Drawing & bar Crossing of the bars are to
f) Check all joint
B Visual Random bending bending SR √ be tied up properly with
crossing
schedule schedule right gauge annealed wire
7.0 a)Material and As per relevant As per relevant
B Visual Once SR
accessories IS code IS code

i) Soundness of staging, IS-3696, IS- IS-3696, IS-

B Visual Once SR
shuttering & scaffolding 4014, IS-4990 4014, IS-4990
IS-4990,IS-
ii) Plywood for concrete IS-4990,IS-
B Visual Once 1734(Part-I to SR
shuttering work 1734(Part-I to II)
II)

Manufactures will supply

technical data ( Type of
 Asper supplier / Asper supplier /
Manufactures will supply
iii) Hoisting of personal manufacturer manufacturer
B Visual Once SR technical data ( Type of
& material recommendatio recommendatio
Staging & Forms adhesive used, type of
n n
b) Connection between preservative used density of
indivisual scaffolding IS-14687,IS- IS-14687,IS- plywood etc.
unit & safe slendreness 3696 & As per 3696 & As per
B Visual Fortnightly SR √
ratio two indipendent National safety National safety
safety measure against council council
collapse
c) Concrete Strength For each lift of As per provision As per provision
B Testing SR/TR √
during climbing process shuttering & tolerances & tolerances
Measuremen
d) Alignment / shape B _do_ As per drg. As per drg. SR/TR √
t
e) Check form's seam As per drg.& As per drg.&
B Physical Random SR/TR √
mark & water tightness specn specn
8.0
a) Position and level of As per drg.& As per drg.&
B Dimn. 100% SR √
embeded parts specn specn

b)Position, depth, & size

Embedded Part B _do_ 100% _do_ _do_ SR √
of bolt hole
( including laying of
rails & anchor c) Location, verticality
fasteners) of pipe sleeve/ opening B _do_ 100% _do_ _do_ SR √
of bolt hole
d)Welding/ tieing of
embeddment to B _do_ 100% _do_ _do_ SR √
reinforcement
9.0 One sample of
A minimum of three cubes
six cube per 50
a) Crushing Strength A Physical IS- 516, IS-456 IS- 516, IS-456 SR/TR √ shall be tested for 28 days
m3 or part
compressive strength
thereof
The precast units shall be
free from defects like
honeycombing,
reinforcement exposure and
should have good finish. All
b) Workmanship free
B _do_ 100% Specn Specn SR releavant test like
from visual defects
workability , cube tests shall
be carried out as per IS 456
, same as applicable to
cast-in-situ concrete. Grade
of
c) Dimension of finish Measuremen
B 100% IS-456, Specn IS-456, Specn SR √
structure t
Pre - Cast concrete These test shall also be
5%or as IS-456, as IS-456, as
Measuremen carried out in case of doubt
d) Load Test A decided by APL decided by APL decided by APL SR/TR √
t regarding grade and quality
site I/C site I/C site I/C
of concrete.

One Sample
every IS- 1199 & IS- IS- 1199 & IS-
e) Workability B Physical SR/TR √ According to mix design
2(two)hrs. from 456 456
mixing plant
 f) Water cement ratio B Physical Random IS- 1199 IS- 1199 SR/TR √ According to mix design

At random at
g) Cement content B Physical the time of IS- 1199 IS- 1199 SR/TR √ According to mix design
batching

10.0
a) Test on Bricks SR/TR √
Visual & As per IS
i) Dimn. & colour A IS- 1077 IS- 1077 SR/TR √
Measurment standard
ii) Compressive Specn. & Is std. Specn. & Is std. Efflorescence shall be
Strength,water As per IS IS-1077, IS- IS-1077, IS- checked at each source. Pre
A Physical SR/TR √
absorption, warpage, standard 3495(part- I to 3495(part- I to conditional of bricks shall be
efflorescence IV) IV) as per IS Std.
b)Test on Concrete
Bricks
Cement used in mortar shall
confim to either IS 269 or
Brick Masonary b) Test on Mortar
IS 455. Sand shall confirm
to IS 2116-1980
i)Compressive Strength
Consistency and water
retentivity for each C Test Random IS- 2250 IS- 2250 SR/TR √
portion of wall plaster &
ceiling
c) Masonry Construction
i) IS-2212,IS-
Visual & Is-2212,IS- 1905 SR/Insp
Workmanship,verticality B 100% 1905 √
Measurment Tech.Specn. Report
, and alignment Tech.Specn.
11.0

i) where a materials is
manufacured or fabricated
as per spec & drg , separate
Asper
Asper applicable TR?TC for QP will be application and
applicable IS
i) Material A Review 100% IS std.& test as √ contrator should submit to
std.&
Tech,Specn. per IS APL for approval. ii ) For
Tech,Specn.
aluminum door and window,
check for anodisation as per
applicable speci.

Storage should be on raised

plaform, profile sheet, if
Sheeting Work
used, will be kept covered
in wheather proof storage
Manufacturer's Manufacturer's
to avoid any exposur to
ii) Storage at site B Visual 100% recommendatio recommendatio SR
water. Principele of first in
n n
and first out shall be applied
for erection the sheet. The
sheet packet shall be
stacked nea

ii) Installation,
Visual &
alignment & B 100% As per Specn As per Specn SR √
Measurment
workmenship
 iii) Check for level & Visual &
B _do_ _do_ _do_ SR
slope Measurment
iv)Proper installation of
B _do_ _do_ _do_ _do_ SR
flashing
v) Fixing including
B _do_ _do_ _do_ _do_ SR
opening location
vi) Fastener for sheeting
B _do_ _do_ _do_ _do_ SR
work
22 Finishing Items
219.65 1254
22.1 Plastering Raw
Material

Once per 100

m3 or part
thereof or Tech Specn. IS - Tech Specn. IS -
i) General Quality B Visual change of 1905 SL 1905 SL SR √
source no.6,3.4 no.6,3.4
a)Fine Sand whichever is
earlier

IS- 2366,Is- IS- 2366,Is-

ii) Deleterious materials B Physical _do_ SR √
2116 2116
iii) Grading of Sand B _do_ _do_ IS- 1542 IS- 1542 SR √

b) Glavanised
Testing for all
hexagonal wire B Review 100% IS- 3150 IS- 3150 TC √
characterics asper code
netting for plastering

One sample
IS-2547, IS - IS-2547, IS -
c) Plaster of Paris _do_ B Test per 50 m3 or TR √
1542,IS- 2333 1542,IS- 2333
part thereof

i) Check finish surfece

for defect like blistering,
B Visual Random IS-1661 IS-1661 SR √
cracking & irregularity
of surface texture
Finish plaster surface shall
not show any deviation
ii) Truness of finish Measuremen
B Random Specn. See remark SR √ more than 4mm when
plaster surface t
checked with straingth edge
Final inspection of 2 m length
Min. 18 mm
thick for out
iii) Check thickness of
B _do_ _do_ _do_ side & 12 mm SR √
plaster over brick
thick for inside
iv) Chck thickness of surface of
Min.thick
plaster over concrete B _do_ _do_ _do_ motar should SR √
ceiling be 6 mm.
v) Curing of plaster Min.7 days
B _do_ _do_ _do_ SR √
surface curing time
22.2 No ponding of water on
Measuremen
i)Check for slope / levels B 100% Drg. Drg. SR √ finished surface to be
t
ensured
ii) Chipping of floor prior
to commencement of C Visual 100% _do_ _do_ SR
Flooring & Finishing actual finishing work
work
 work
iii) Curing of cement Measuremen Min.7 days
B 100% _do_ SR √
concrete floor t curing time
iv) Tiles for finish floors B Review 100% _do_ _do_ TC √
v) Polishing of tiled
B Visual 100% _do_ _do_ SR √
finish floor
22.3
Fencing & Gates
a) PVC coated chain link Visual &
B Random per lot Drg. Drg. TC √
mesh Physical
i)Materials b) Welded wiremess B _do_ _do_ _do_ _do_ TC √

c) Barbed wire B _do_ _do_ _do_ _do_ TC √

i)Verticality & aligment B _do_ 100% _do_ _do_ SR √

ii) Final inspection
ii) Fixing of fencing B _do_ 100% _do_ _do_ SR √
Fabrication & Visual &
iii) M.S. Gate B 100% Drg. Drg. SR
workmanship Physical
22.4
i) Material B Review of TC Random Relevant IS Relevant IS TC √ All supports, hangers,
accossories shall be as per
False Ceiling ii) Fixing & erection B Visual _do_ _do_ _do_ SR speci / approved
manufactures's
recommendation
23 i)Check painting of
Painting of Concrete As per drg. & As per drg. &
underground & super B Visual 100% SR √
Surface specn. specn.
surface
24
Special item
As per drg. & As per drg. &
i)Bitumastic flooring a) Check bitumen grade B Visual + TC 100% SR √
specn. specn.
a) Check weld size & Measuremen
B 100% Specn. Specn. SR √
length t
ii) Earthing Materials b)Dyc. Penetrant Test A NDT 100% _do_ _do_ TC √

c) Earth Test A Testing Weld 100% _do_ _do_ SR √

iii) Composite
a) Material A TC Random per lot Applicable IS Applicable IS SR √
Aluminium Panel
Visual +
b) Installation A Random _do_ _do_ SR √
Measurment
25 Correlated manufactures
Correlated
test certificate for each
a) Painting Material A TC for each Random per lot _do_ _do_ TC √
batch shall be submitted for
batch
review.
Surface shall be
cleaned to near
Painting of Structural b) Surface preparation Visual +
B Random Specn. white metal SR √
Steel Physical
surface (sa 2
1/2)
c) Check thickness of Measuremen DFT shall be as per
B 100% Drg. + Specn. Specn. SR √
paint after each coating t specification
Adherim test should not be
d) Check adhesion of Paint should not
B _do_ 100% _do_ SR √ carried not for high thickness
paint peel off of coating
26
a) Grouting pressure B Physical Random Drg. Drg. SR √
Grouting of Manufacturer's Manufacturer's
b) Composion of grout B _do_ Each lot / batch SR √
foundation specn. specn.
 c) Compressive Strength B Test _do_ specn. specn. SR √
27 a) Material &
B Review TC One / lot Drg. + Specn. Drg. + Specn. TC
accessories
b) Dimensoin & Visual +
B Random _do_ _do_ SR
workmanship Measurment
Rolling Shutter
c) Verticality & Measuremen
B 100% _do_ _do_ SR
Allignment t
d) Performance of
rolling shutter ( smooth B Visual 100% _do_ _do_ SR
operration)
28 i) Materials & IS- 2202(part-II), IS- 2202(part-
B Review TC One per lot SR/TC √
accessories IS-1038 II), IS-1038
ii) Check for dimn. B Physical Random Specn. Specn. SR √

iii) Thickness of paint /

B _do_ _do_ Specn. Specn. SR
Door, Windows, anodized coating
Ventilators & Grill
iv) Workmanship B Visual 100% _do_ _do_ SR
v) Verticality & Measuremen
B 100% Drg. Drg. SR
alignment t
vi) Check smooth
operation of door & B Visual 100% Drg. Drg. SR
shutter
28.1 i) Check material ( steel, Fire Proof door to be inspected
insulation & fire A Review TC One per lot Drg. + Specn. Drg. + Specn. TC √ and tested at manufactures's
retardent painting etc.) work before despatch.
Fire Proof Door ii) Check for provision of
latches, horizontal full
width level & openable B Physical 100% _do_ _do_ SR √
on pressing door
stopper
29 a) Materials & IS- 14900, IS- IS- 14900, IS-
B Review TC One per lot TC √
accessories 1081, IS-5437 1081, IS-5437
Glass & Glazing work
b) Fixing of glasses and
B Visual Random Specn Specn SR √
glazing
30 a) Material &
B Review TC One per lot Specn Specn TC √
accessories
i) High solid cement
liquid elastomeric water
proofing membrane
ii) Bitumen membrane

iii) Polymerised mastic

iv) Sealing compound

v) Galv. Chicken wire
mesh
vi) Chequered cement
B Review TC One per lot Specn. Specn. TC √
tiles
Roof water proofing b) Surface preparation B Physical Random _do_ _do_ SR

c) Workmanship B _do_ 100% _do_ _do_ SR

d) Thickness of Measuremen
B Random _do_ _do_ SR
elastomeric membrane t
 All elastomeric membrane shall
be fully dreid to perform
e) Testing for dampness testing with water ponds
created on min 5% of area of
below elastomeric B Physical Random _do_ _do_ SR √ nominal size 6 m x 6 m for a
membrance height of 25 to 30 mm at
critical location fo r a period of
48 hours.
f) Sealing of Joints of
panels of wearing B _do_ _do_ _do_ _do_ SR √
course
31
Water supply,
drainage and
sanitation

31.1 Manufactures's TC shall be

a) Materials & Is-2566 & Tech Is-2566 & Tech
B Review TC One per lot TC √ correlated with cousignment
accessories specn. specn. received
b) Surface finish,
freedom from crack and B Visual 100% _do_ _do_ SR
Vitreous China
other defects
sanitary items
10% subject to
c) Dimension and Measuremen min.of 3 Tolerance limit as per relevant
B _do_ _do_ SR part of IS 2566
construction t nos.for each
type of items

31.2 a) Materials / Manufactures's TC shall be

IS- 2326, IS_ 174 IS- 2326, IS_
component including B Review TC 100% TC √ correlated with the
& specn. 174 & specn. consigniment received
valve
b) Surface finish,
freedom from crack and B Visual 100% Relevant IS Relevant IS SR
Flushing System other defects
10% subject to
min.of 3
c) Dimn. & construction B Physical Relevant IS Relevant IS SR
nos.for each
type of items
31.3 a) Materials & Correlated manufactures's TC
B Review TC 100% _do_ _do_ TC √ shall be reviewed
accessories
b) Surface finish,
MISC. Sanitary &
freedom from crack and B Visual 100% _do_ _do_ SR
bathroom fittings 10% subject to
other defect
min.of 3
c) Dimn. & construction B Physical _do_ _do_ SR
nos.for each
a) Materials / Manufactures's test certificate
31.4 type of items Relevant IS Drg. Relevant IS Drg.
component including B Review TC 100% TC √ with the cousignment shall be
Specn. Specn. reviewed .
valve
10% subject to
b) Surface finish,
G.I.,C.I., P.V.C Pipes min.of 3
freedom from crack and B Visual _do_ _do_ SR
and fitting nos.for each
other defect
type
Toleranceas per
Measuremen
c) Dimn. & construction B _do_ _do_ IS- 1729, IS- SR
t
1536, IS1230
31.5 a) Materials & IS- 458, IS- 651, IS- 458, IS- 651, Correlated manufactures's test
B Review TC 100% TC √ certificate with the consigment
accessories Tech specn Tech specn shall be reviewed
Concrete and stone b) Surface finish,
ware pipes freedom from crack and B Visual Random Relevant IS Relevant IS SR
other defect
Measuremen IS- 458, IS- 651, IS- 458, IS- 651,
c) Dimn. & construction B 5% of each lot SR
t Tech specn Tech specn
31.6 After installation of
pipes
 a) Water pipe & SR/log Tolerance limit as per cl. 14.3
i)Hydraulic pressure test A Physical 100% IS- 2065 IS- 2065 √
fittings book id IS 2065

i)Smoke test A _do_ 100% Relevant IS Relevant IS _do_ √

b) Drain & sewer
pipes above ground
level ii) Water test A _do_ 100% _do_ _do_ SR √

iii) Straightness test B _do_ 100% _do_ _do_ SR √

i) Water test A _do_ 100% _do_ _do_ SR √

Smoke test and straightness

c) Drain & sewer pipe
ii)Smoke test A _do_ 100% _do_ _do_ SR √ tests are to be carried out on
below ground level the pipe before burial.

iii) Straightness test B _do_ 100% _do_ _do_ SR √

i)Surface finish B Visual 100% IS & drg. IS & drg. SR

d) Overhead Tank ii) Dimn. & construction B Physical 100% _do_ _do_ SR

iii) Water tightness A Physical 100% _do_ _do_ TR √

32.0
Joint of Concrete
32.1 a) Bitumen impregnated
A Review TC One per lot IS - 1838 IS - 1838 TC √
board
b) PVC water stop A _do_ One per lot IS - 12200 IS - 12200 TC √
c) Bitumen sealing
Materials A _do_ One per lot IS - 1834 IS - 1834 TC √
compound
d)Two part poly sulphite
A _do_ One per lot IS - 1835 IS - 1835 TC √
sealant
e) Expanded
A _do_ One per lot IS - 4671 IS - 4671 TC √
polystyrene board
32.2
Installation & fixing - B Visual Random Specn. Specn. SR
33.0
Insulation
33.1
a) Mineral wool B Review TC 100% IS- 8183 IS- 8183 TC √
i) Materials
b) Polysocyanurate / IS- 12436 , IS IS- 12436 , IS
B _do_ One per lot TC √
rigid phenolic foam slab 13204 13204
33.2 Visual &
a) Mineral wool B Random Drg. & Specn. Drg. & Specn. SR √
Physical
Installation & fixing
b) Polysocyanurate / Visual &
rigid phenolic foam slab
B
Physical
Random _do_ _do_ SR √

Name of Contractor :SIMPLEX

LEGEND :
INFRASTRUCTURES LIMITED, Kolkata
1). D* : RECORDS INDENTIFIED WITH ' TICK ' (√ ) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
Name of Client : Shandong TIEJUN Electric
Power Engineering Co. Ltd.
2) LEGEND TO BE USED FOR CLASS OF CHECK # : A, B & C

· A' shall be witnessed by AG's FQA and Executing Dept., surveillance by Head AG's (FQA) Name of Owner : M/s. Adani Power Limited
· B' shall be witnessed by AG's Executing Dept and Surveillance by AG's FQA
· C' shall be witnessed by Contractor's FQA and AG's Executing Dept and Survelliance by AG's Authorized Engineer
For Simplex :
A' , 'B ' & C shall be AG's CHP stage .
For Shandong :
CHP : " Customer Hold Point" to be witnessed and work shall not proceeded till it is witnessed and cleared.
AG : ADANI GROUP, FQA : FIELD QUALITY ASSURANCE , TC : Manufactureer's Test Cetificate, SR : Site Register
For Adani Power :
TR : Test Report. LB : Log Book