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AUTHORIZATION FOR CHECKS &

NON CONFORMITY DISPOSITION

CLASS OF NON CONFORMITY DISPOSITION


CHECK LEGEND AGENCY INSPECTION AUTHORITY ORDER

CRITICAL A APL FQA (APL) ENGINEERING CENTER /(QLY),PSWR

MAJOR B APL Execution Department (APL) ENGINEERING CENTER /(QLY),PSWR


MINOR C APL Execution Department (SIMPLEX) ENGINEERING CENTER /(QLY),PSWR

LEGENDS FOR THE TYPE OF CHECKS

R : RECORD VERIFICATION,
V : VISUAL CHECK,
M :MEASUREMENT
P : PHYSICAL CHECK,
T: TESTING

Note :

1. Disposition authority for non conformity within APL shall be as under:


Product non conformity: Manufacturing Unit/ Engineering Center.
Process /system non conformity head (Quality), PSWR: Nagpur
2. whereever log sheet is not called for class A & B checks suitable records shall be maintained Logbook Protocol.
3. In Case of non conformity, accepting authority shall ensure disposition of non conformity before acceptance and disposition
shall be reflected in in the log sheet /Protocol.
4. Task performers shall ensure that instruments with valid calibration are used for Measurements.
5. Quantum of Check shall be as mentioned in FQP/ Reference documents limited to 10%
6. As an evidence of carrying out the work satisfactorily ,log sheet L00 Shall be Maintained & filled completion of all the checks.
7. All tolerances during fabrication shall be as per IS:7215.
8. All tolerences during erection shall be as per IS :12843.
9. Welding & NDT requirments during fabrication and erection shall be as per QAP/WPS/QPR
FIELD QUALITY PLAN
ITEM : CHIMNEY Phase III & IV QP NO.QPE-CL-003 PROJECT:5X660 MW MUNDRA PACKAGE
REV NO. 00 CONTRACT NO.
DATE CONTRACTOR : SEPCO III
PAGE 01 OF 03

QUANTUM REFERENCE FORMAT


TYPE OF /FREQUENCY OF DOCUMENT/ACCEPTENCE OF
SL. NO. CHARACTERISTICS /ITEM CHECK INSTRUMENT CLASS CHECK STANDARD RECORD REMARKS

1 RAW MATERIAL ( STEEL PLATES)


Ensure that materials are as per
requirements.Verify with material test
1.1
certificates for chemical. & mechanical Reviewed
properties R - A Sample of lot Accept tech spec. MTC By SEPCO-III
Visually check the steel plates and ensure that
1.2 they are free from surface defects,cracks, Rejection during
rustand pitting etc. V - B Random - log book transportation / Fabrication
Check and verify plate dimensions on Random
1.3
Basis M Vernier/ Tape B Random Drawing logbook
2 MARKING & CUTTING

2.1 Ensure marking at convenient intervals is


made by punching M Steel Tape B As required Drawing logbook
Ensure Cleaning & Dressing of edges after
2.2 cutting and before taking up the fabrication
work. V - B As required Drawing logbook

2.3 Ensure that steel plates after cutting ,dressing


,and checking are as 2.2 are identified suitably V - B As required Drawing logbook

3 Fit Up of Joints
Measuring tape
3.1
Maintain Appropriate root Gap for Welding M Bevel Protactor B Random Drawing/WPS logbook

ERECTION
APL SEPCO AREA REVIEWED BY APPROVED BY
FIELD QUALITY PLAN
ITEM : CHIMNEY QP NO.QPE-CL-003 PROJECT:5X660 MW MUNDRA PACKAGE
REV NO. 00 CONTRACT NO.
DATE CONTRACTOR : SEPCO III
PAGE 02 OF 03
QUANTUM REFERENCE FORMAT
TYPE OF /FREQUENCY OF DOCUMENT/ACCEPTENCE OF
SL. NO. CHARACTERISTICS /ITEM CHECK INSTRUMENT CLASS CHECK STANDARD RECORD REMARKS
As applicable, ensure that butt joints are
properly aligned and off set is not exceeding
3.2
10% of thickness of thinner part of joining part. MEASURING
Maximum offset ≤ 3.2 mm M TAPE B 100% Drawing/WPS logbook
As applicable, ensure match markings are MEASURING Drawing, APPROVED TECH
3.3
punched for all trial assembled components M TAPE B 100% SPEC. logbook
Check liners for proper fit up by tack weld/ Drawing, APPROVED TECH
3.4
plugweld and ensure proper dimensions M/P Measuring tape B 100% SPEC.

4 WELDING
Ensure availiblity of WPS & Established PQR
approved by M/s APL / SEPCO In absence of QW-
4.1
established PQR as above,WPS Shall be WPS,ASMe-IX Welding 482,QW
Qualified
Ensure at site. of qualified welders.
availiability R/T - A 100% Manual 483
Review of welder performance test report if
already qualified by M/s APL/SEPCO. In
4.2
Absence of Above ,shall be qualified by tests WPS,ASMe-IX Welding
at site R/T - A 100% Manual QW-4824
Ensure availablity of correct type, size & Brand wps,Drawing, APPROVED
4.3
of welding consumables. R A 100% TECH SPEC. logbook
Ensure proper edge preapration & fit up of
4.4 joints prior to start of welding, and usage of
correct type brand of welding consumables V/M Bevel protector B 100% DRAwing/WPS logbook
ERECTION
APL SEPCO AREA REVIEWED BY APPROVED BY
ITEM : CHIMNEY QP NO.QPE-CL-003 PROJECT:5X660 MW MUNDRA PACKAGE
REV NO. 00 CONTRACT NO.
DATE CONTRACTOR : SEPCO III
PAGE 03 OF 03
QUANTUM REFERENCE FORMAT
TYPE OF /FREQUENCY OF DOCUMENT/ACCEPTENCE OF
SL. NO. CHARACTERISTICS /ITEM CHECK INSTRUMENT CLASS CHECK STANDARD RECORD REMARKS

Wherever applicable ensure preheating/ post


4.5 heating of welds & maintain uniform
temprature during the process V/P HT Machine B Not applicable
Ensure removal of temporary attachments snd
4.6 cleaning of overlap /excess metal weld by
grinding V B 100% -
5 INSPECTION OF WELDS:
5.1 LPI of root welds after back gauging. T LPI Kit B 100% Free from Defects TR
5.2 Visual inspection of completed welds. V B 100% No Surface defects logbook

10% of the shop


5.3 butt welds and
Radiographic Testing ( RT) any portion of the RT 15% of the site Const Drgs And approved Inspection
weld length that random as per APL request Equipment A NDT butt welds Methodology Report
Removal of weld defects and repair of Wherever
5.4
defective welds as per annexure -II P/T NDT/ Kit B applicable NDT record
6 CLEANING & PAINTING
Cleanming and surface preapration before
6.1
application of paint V B 100% Approved tech. Spec
Check for smooth surface finish & dry film
6.2
thickness V/M Elkometer B 100% Approved tech. Spec logbook
ERECTION
APL SEPCO AREA REVIEWED BY APPROVED BY