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L P.O.Bo x 8817, Building # DY34 Inside Dubai Ship Do cking Yard AI Jadaf,
L
P.O.Bo x 8817, Building # DY34
Inside Dubai Ship Do cking Yard
AI Jadaf, Dubai
United Arab Emirates
Tel: +971 4 324 3888
Fax: +971 4 324 3682
Email: testing@l one star-lab.com
Website: www.lonestar-Iab.com
WELDING PROCEDURE SPECIFICATION - WPS
Compan y Name
Stars Line Metallic Ind. L.L.C
Prepared by
Mr. K. Kalimuthu
Welding Procedu re Specificati on #
SLMIWPS/005/09
Date:
01-12-2009
Supporting PQR #
SLM/PQRl005/09
Revision # :
0
Date :
Cogniz ant Code
AWS D1.1
Welding Proce ss (es)
FCAW
Type (s)
Semi Automatic
------ -----
Joint Design :
Sinql e V' Gro ove
60 0 ±5°
Backing/Back weld :
:~
Yes
0
No
-.
~
/
.~
/
'
Backing Material (type)
EN 100 25, S275JR
.
Retainer
N/A
Root Gap
2. 5mm
1
\~4omm t,ofm
Groo ve A ngle
60° (±5°)
Root Face
2mm
~
~
Edge prepara tion
Machin ing & Grinding (Bevel)
2.5 mm
Plate Thickness
2Qmm
Base Metals
F-No .:
Pi
Group No
1
To~
F-No .:
~
_ Group No.:
1
-
Type
EN 10025
EN 10025
re;:
Type
Specification
ST' peci ication
Grade
S275JR
Grade
S275JR
Qualification Range
Base
metal:
5mm to Unlimited
Plate:
Th ickness
Groove
Fillet
Weld
met al:
Pipe:
All Thi ckness
N/A
Base Mel al + Re inforce ment
Pipe Dia
Groove :
N/A
Fillet :
All
Other:
Filler Metals
Root
Hot Pass
Fill ICap
Spec No.
A 5.20
A 5.20
A 5.20
AWS
No. Classification
E 71T
E 71T
E 71T
F-No.
F6
F6
F6
A-No .
1
1
1
Size of Filler Metals
01.2mm
01 .2mm
01.2mm
-
Electrode-Trade Name
N/A
N/A
N/A
Flux Trade Name
N/A
N/A
N/A
Consumable Insert
N/A
N/A
N/A
Process
FCAW
FCAW
FCAW
-
-
-
NDT-RPT-254-WPS-Stars Lin e Metallic
Page I of2
UKAS . Commercial & Legal ter ms and conditions on the reverse of uus sheet
Other Locatio ns:
Abu Dhaol
Aiman
Oman
Qatar
P.O.Bo x 8817 , Build ing Inside Dub ai Sh ip Dock AI Jadaf, Dubai
P.O.Bo x 8817 , Build ing
Inside Dub ai Sh ip Dock
AI Jadaf, Dubai
Unit ed Arab Emirates
# DY34
ing Yard
Tel: +971 4 324 3888
Fax: +971 4 324 3682
Email: testing@lonestar-lab.com
Website: www.lonestar-Iab.com
a
I Company
Name
: Stars Line Metallic Ind. L.L.C
I WPS # .
SLMIWPSJOOSJ09
I R ev . #
Po sition
Post Weld Heat Treatment
Position (s) Groove
We lding Progression:
3G
Temperature Range
N/A
G
D
Uphill
Downhill D
Horizontal
Time Range
N/A
Heating Rate
N/A
Position
(s) of Fillet
N/A
Cooling Rate
N/A
Preheat
Gas
50°C if ambient less
than 10 °C
250° C
Temple Stick
% Composition
Gas (es)
Flow Rate
(Mixture)
Preheat Temperature, minimum
lnterpa ss Temperature, maximum
Temperature Measurement
Shielding :
CO2
99.9%
15/20CFH
Trailing
N/A
N/A
N/A
Purging
N/A
N/A
N/A
Electrical Characteristics
Current Type
D.C
N/A
Polarity
DCEP (Reverse)
30
Curre nt
(Range)
150 - 250
Tungsten Electrode Size and type
Mode of Metal Transfer GMAW
Electrode W ire Feed Speed Range
Othe rs
N/A
Volt age
(Range)
20 -
100 1 PM
N/A
Technique
String or Weav e Bead
Orifice or Gas Cup Size
Initial and Interpass Cleaning
Method or Back Gouging
Oscillation
Contact Tube to Wo rk Distance
Both
o 9.5mm to 019 mm
Grinding and Wire Brushing
Grinding
N/A
Minimum Electrode Dia
Multiple or Single Pass (per side)
Max weld Thickn ess (Any pass)
Multiple or Single Electrode
Travel Speed (Range)
Peening
Other
Multi Pass
N/A
Single
As Below
N/A
N/A
Filler Metal
Current
Max Heat
Volt
Weld Layers
Process
Type
Input
Class
Dia,mm
Amp
Range
Rang e
Travel Speed
Range , mm/min
Polarity
K.J/ln ch
Root
Hot Pass
Fill / Cap
FCAW
E
7 1T
0
1.2mm
DCEP
150 -
200
20 -
30
1.12
1.90
FCAW
E 71T
0
1.2mm
DCEP
180 -
250
20 -
30
1.24
2.50
FCAW
E 71T
0
1.2mm
DCEP
180 - 250
20 -
30
1.24
2.50
Prepftre<;f'by - ,
Accepted By
Name
Mr. K. KalimuthiJ
Name
Mr.Jasd~~,
Lonestar Technical Se-rvices,
~ .• ,"I>'~~'~
Company
Company
Stars '~p :a-Ui ~~1- .L. C
Dubai.
,
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"
,
.J,
P O
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,
c,~· \~
@ ~.(\.~~
[l
~W ~~n
.~
IJ
,
~ J
.
1,
Signature
Signature
:0
d\ .
6 E'"
.
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Date
01- D cem!>~r .::! 2Q09 : -
Date
01 -
D
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~Jh-11@ ~ 9"
·
NDT-RPT-254-WPS-Stars Li ne Metallic
Page 2 of 2
UKAS. Commercial & Legal terms and cond itions on the reverse of this sheet
Other Locations :
Abu Dhab<
Arman
Oman
Qatar