rpm

1
60
s
1
:=
Belt Transmission Design
STAS 1163-71
Input Data
P
BD
10kW :=
Transmitted power
i
BD
1.3 := Transmission ratio
n
1
1480rpm := Rotational speed of the driving sheave (D
p1
)
A
init
1600mm := Estimated Centers Distance
c
f
1.3 := Application (service) factor (equivalent with K
S
)
Selected Data
Select the type of belts from right figure:
SPA - 100<Dp1<180
D
p1
140mm := Driving sheave diameter (standard value selected function of belt type)
D
p2est
i
BD
D
p1
:=
D
p2est
182 mm = Sometimes rounded at a standard value but with pay in
transmission ratio change
D
p2
180mm :=

D
p2est
D
p2

D
p2est
1.1% = :=
Slip ( max 2%)
Belt length calculation

init
2asin
D
p2
D
p1

2A
init
|

\
|
|
.
:=
init
1.4deg =
|
1_init
t
init
:= |
1_init
178.6deg =
|
2_init
t
init
+ := |
2_init
181.4deg =
L
p_init
2A
init
t D
p1
D
p2
+ ( )
2
+
D
p2
D
p1
( )
2
4A
init
+ := L
p_init
3702.9mm =
L
p
4000mm := Belt Length (Standard)

Iterative calculation of centers distance
f A ( ) 8 A
2
2 t D
p1
D
p2
+ ( ) 4 L
p

A + D
p2
D
p1
( )
2
+

:= Length function
Guess value
A A
init
:=
Given
f A ( ) 0
A Find A ( ) :=
A 1.7 10
3
mm = Centers distance

2asin
D
p2
D
p1

2A
|

\
|
|
.
:=
1.3deg = Angle between the two sides of the belt
|
1
t := |
1
178.7deg = Angle of wrap on driving sheave (D
p1
)

|
2
t + := |
2
181.3deg = Angle of wrap on driven sheave (D
p2
)
v t D
p1
n
1
:= v 10.8ms
1
= Periferal speed of the belt (Check to be less than 30 for
clasic and 50 for narrow)
Number of belts calculation
c
L
0.94 :=

Length correction factor (table left)
c
|
1 0.003 180
|
1
deg

\
|
|
.
:= c
|
0.996 = Wrapping correction factor
P
0
5.2kW := Nominal power transmitted by one belt (taken from tables, catalogues)
z
0
c
f
P
BD

c
L
c
|
P
0

:= z
0
2.7 =
Estimated number of belts
ceil z
0
( ) 3 =
c
z
1 ceil z
0
( ) 1 < if
0.95 ceil z
0
( ) 3.7 < if
0.9 otherwise
1 = :=
Belt load repartition factor
c
z
0.95 :=
z ceil
z
0
c
z
|

\
|
|
.
:= Number of belts
z 3 =


f 2
v
L
p
:= f 5.4Hz = Frequency of belt bending (less than 80Hz for narrow and 40
Hz for clasic)
F
P
BD
v
:=
F 921.7N = Periferal force
Recommended preloading force
F
0_max
2 F := F
0_max
1843.5N = F
0_min
1.5F := F
0_min
1382.6N =
Shaft radial load (dependent on belt preload)
F
a_max
F
0_max
:= F
a_max
1843.5N = F
a_min
F
0_min
:= F
a_min
1382.6N =
V-Belt groove dimensions
e 12mm := f 8mm :=
Width of the sheave
B z 1 ( ) e 2 f + := B 40mm =

Pulley design
STAS 1162-84