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Version: 001 Date:07/10/8 Notice: - For RO to input specific Legal Requirement in specific NS regarding to responsibility and liability statements. - Please check BenQs eSupport web site, http://esupport.benq.com, to ensure that you have the most recent version of this manual.
First Edition (June, 2006) Copyright BenQ Corporation 2006. All Right Reserved.
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Content Index Abbreviations & Acronyms..................................................................................................3 1. About This Manual ..........................................................................................................3 2. Introduction .....................................................................................................................4
1.1. Trademark............................................................................................................................... 3
2.1. RoHS (2002/95/EC) Requirements Applied to all countries require RoHS. ................... 4 2.2. Safety Notice........................................................................................................................... 4 2.3 .Compliance Statement........................................................................................................... 4 2.4. General Descriptions.............................................................................................................. 4 2.5. Related Service Information .................................................................................................. 4 3.1. Specification........................................................................................................................... 5 3.2. Customer Acceptance .......................................................................................................... 20 4.1. Exploded View ..................................................................................................................... 27 4.2. Disassembly /Assembly........................................................................................................ 28 4.3. Packing ................................................................................................................................. 31 5.1 Software / Firmware Upgrade Process................................................................................. 32 5.2. Alignment procedure (for function adjustment)............................................................... 40 6.1 Block diagram....................................................................................................................... 49 6.2. Trouble Shooting Guide ...................................................................................................... 51 6.3 Circuit Operation Theory .................................................................................................... 55
5. Level 1 Cosmetic / Appearance / Alignment Service.....................................................32 6. Level 2 Circuit Board and Standard Parts Replacement ...............................................49
Appendix 1 Screw List / Torque......................................................................................64 Appendix 2 Physical Dimension Front View and Side view .............................................66
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1.1. Trademark
The following terms are trademarks of BenQ Corporation: BenQ
Importance
Only trained service personnel who are familiar with this BenQ Product shall perform service or maintenance to it. Before performing any maintenance or service, the engineer MUST read the Safety Note.
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2. Introduction
This section contains general service information, please read through carefully. It should be stored for easy access place for quick reference. 2.1. RoHS (2002/95/EC) Requirements Applied to all countries require RoHS.
The RoHS (Restriction of Hazardous Substance in Electrical and Electronic Equipment Directive) is a legal requirement by EU (European Union) for the global electronics industry which sold in EU and some counties also require this requirement. Any electrical and electronics products launched in the market after June 2006 should meet this RoHS requirements. Products launched in the market before June 2006 are not required to compliant with RoHS parts. If the original parts are not RoHS complaints, the replacement parts can be non ROHS complaints, but if the original parts are RoHS compliant, the replacement parts MUST be RoHS complaints. If the product service or maintenance require replacing any parts, please confirming the RoHS requirement before replace them.
3. Use proper safety devices to ensure your personal safety. 4. Always use approved tools and test equipment for servicing. 5. Never assume the products power is disconnected from the mains power supply. Check that it is disconnected before opening the products cabinet. 6. Modules containing electrical components are sensitive to electrostatic discharge (ESD). Follow ESD safety procedures while handling these parts. 7. Some products contain more than one battery. Do not disassemble any battery, or expose it to high temperatures such as throwing into fire, or it may explode. 8. Refer to government requirements for battery recycling or disposal.
0.2835 mm x 0.2835 mm
R/L:80/80 degrees (typ) U/D: 80/80 degrees (typ) R/L:70/70 degrees (min) U/D: 70/70 degrees (min) Yes Yes No
N/A 1440x900@75Hz
16.7 M colors
800(Typ) , 600(Min)
136.48MHZ RGB 6-bits+HiFRC Test Condition: Set Contrast at 50, Brightness at 100, Color at User preset
Max luminance
AC power input DC power input (with AC power adapter)
Test Condition: Set contrast at 100 , 300 cd/m2 (typ.),250 cd/m2 (min) brightness at 100 , color at User preset.
Yes No
Yes Yes Yes Yes -5-
DPMS supported
LED indicator for power status showed OSD for control & information supported Multi-language supported for OSD
Buttons control supported Flywheel control supported Scaling function supported Auto adjustment function supported DDC function supported (EDID ver. 1.3) DDC-CI support version 1.1 or later HDMI support version 1.2 Audio speakers supported Audio Jack (input connector) supported Earphone Jack (input connector) supported Microphone function supported Mechanical Tilt base design VESA wall mounting design Mechanical Rotate design Mechanical Lift base design Kensington compatible lock design
90~264VAC /47~63Hz
< 2 Arms < 40W <1W < 40 A (peak) < 80 A (peak) LED: Green
90 ~ 264VAC 90 ~ 264VAC
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15-pin D-Sub
24-pin DVI-D Signal Cable S and Composite video HDMI USB 2.0 cable Pin assignment 15-pin D-sub connector 24-pin DVI-D connector 19-pin HDMI connector Signal type Level Impedance Signal type
Analog input
See Note-1 See Note-2 See Note 3 Separate analog R/G/B 700 mV (peak to peak) +/- 5%
75 Ohms +/- 1.5 Ohms Separate H/V-sync Composite H/V-sync (Positive/Negative)
Sync
Level
(TTL level)
Impedance Sync Pulse Width (SPW) Digital input Level Impedance HDMI input Video pin assignment Minimum 2.2K(pull down) 0.7s < H-SPW 1H < V-SPW
Video input
Level
(S-VIDEO) Y : 1 Vpp (S-VIDEO) C : 0.286 Vpp (COMPOSITE) 1 volt (p-p) (S-VIDEO) Y : 75 ohm (S-VIDEO) C : 75 ohm (COMPOSITE) 75 ohm
Impedance
Pin
1 2 3 4 5 6 7 8
Signal Assignment
Red video Green video Blue video Ground Cable Detected EDID Red Ground Green Ground Blue Ground
Pin
9 10 11 12 13 14 15
Signal Assignment
PC5V (+5 volt power) Sync Ground Ground SDA H-Sync (or H+V) V-sync SCL
Pin
1 2 3 4
Signal Assignment
TMDS RX2TMDS RX2+ TMDS Ground Floating
Pin
13 14 15 16
Signal Assignment
Floating +5V Power Ground Hot Plug DetectEDI< > TMDS RX0TMDS RX0+ TMDS Ground Floating Floating TMDS Ground TMDS Clock+ TMDS Clock-
5 6 7 8 9 10 11 12
Floating DDC Clock DDC Data Floating TMDS RX1TMDS RX1+ TMDS Ground Floating
17 18 19 20 21 22 23 24
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Note-4:
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Composite jack
Component jack
136.48MHz
1440 x 900
< 6.25 ns (50% of minimum pixel clock period) < 5% final full-scale value < 12% of step function voltage level over the full voltage range
1440 x 900 @ 60Hz (max. support timing) Refer to VESA VSIS Standard V1R1 Refer to VESA VSIS Standard V1R1
DDC2B
EDID
Version 1.3
DDC-CI
Refer to FP94VW S/W spec. document to see the detailed EDID data definition. Refer to G900W S/W spec
Pre set 1 2 3 4 5 6 7 8 9 11 12 13 14
14-1 14-2
Pixel Format 640 x 350 640 x 480 640 x 480 720 x 400 800 x 600 800 x 600 832 x 624 1024 x 768 1024 x 768 1152 x 720 1152 x 870 1152 x 900 1280 x 768 1280x800 1280x800 1280 x 960 1280 x 1024 1280 x 1024 1360x768 1440 x 900 1440x900-R 1440 x 900 1600 x 1000 1600 x 1200 1600 x 1200 1680 x 1050 1680x1050 1920x1080-R 1920 x 1080 1920 x 1200-R 1920 x 1200
Horz Freq (kHz) 31.47 31.47 37.50 31.47 37.88 46.88 49.72 48.36 60.02 44.86 68.68 61.80 47.396 61.64 62.8 60.00 63.98 79.98 47.7 55.94 55.94 70.6 61.648 75.00 93.80 65.29 82.3 66.587 67.158 74.04 74.56
Horz Polarity + + + + + + + + + + + + + + -
Vert Freq (Hz) 70.09 59.94 75.00 70.08 60.32 75.00 74.55 60.00 75.03 60.00 75.06 65.96 60.0 59.81 75 60.00 60.02 75.02 60.01 59.89 59.89 75 60.00 60.00 75.00 60.00 75 59.934 60.00 60.00 59.89
Vert Polarity + + + + + + + + + + + + + + + +
Pixel Clk (MHz) 25.18 25.175 31.500 28.321 40.000 49.500 57.283 65.000 78.750 66.750 100.000 92.978 68.25 83.5 106.5 108.000 108.000 135.000 85.5 106.500 88.75 136.75 108.50 162.000 202.500 146.250 187 138.5 173.00 154.000 193.25
17/19 Source VGA VGA VGA VGA VESA VESA MAC VESA VESA CVT 0.83MA DVT 16:10 MAC SUN CVT 0.98M9-R CVT-8 VESA VESA VESA VESA CVT 1.30MA X X X X X X X X X X X X X
19W X X X X X X X X X
15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31
NOTE: Modes 14 thru 16 are supported with scaled down video primarily to support navigation to a supported timing mode.
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*All spec. of monitor need to warm up at least 1hr. Item Condition Resolution
Spec
OK
N.A Remark
1440 x 900
Test Condition: Set Contrast at 50, Brightness at 100, Color at User preset.
Test Condition : Set contrast at 100 , brightness at 100 , color at User preset.
Contrast ratio
800(Typ) , 600(Min)
Brightness
300 cd/m2(typ.),250(min)
Response time
5 ms (typ.),8ms(max)
R/L: 80/80 degrees (typ.) 70/70 degrees (min) U/D: 80/80 degrees (typ.) 70/70 degress(min)
Viewing angle
At Contrast ratio = 10
At Contrast ratio = 10
3.4 Environment
Item Temperature Humidity Altitude Condition
Operating Non-operating Operating Non-operating Operating Non-operating
Spec
0 ~ +40 -20 ~ +60 10 ~ 90% 10 ~ 70%
OK N.A Remark
0~3048m (10,000ft)
0~12,192m (40,000ft)
3.5 Transportation
Item Condition Spec (1) Sine wave
5~200Hz 1.5G, 1 octave/min, 15 min dwell on each resonant frequency, all primary axis, one sweep (30 min minimum) per orientation, total of 90+ min.
OK N.A Remark
(2) Random
5 ~100 Hz, 0 dB/Oct. 0.015 g2/Hz 100 ~200 Hz, -6 dB/Oct. 200 Hz, 0.0038 g2/Hz Equivalent to 1.47 Grms, All primary axis, 20 min perorientation, total is 60 min.
(1) Vibration
Package, Non-Operating
(3) Procedure:
Confirmed sample with appearance and function ready before testing then compare with after test record as brightness, uniformity and contrast ratio. Perform random vibration after sinewave vibration test. Test Spectrum: 20 Hz 0.0185(g2/Hz) 200Hz 0.0185(g2/Hz) Unpackaged, Non-Operating Duration : 5 Minutes Axis : 3 axis ( Horizontal and Vertical axis ,Z axis) Package, Non-Operating Wooden package, NonOperating
91 cm Height (MP stage) (1 corner, 3 edges, 6 faces) Waveform: half sine Faces: 6 sides/ per orientation 3 shocks. Duration: <3ms Velocity accelerate: 75g
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Air: 15KV
3.7 EMC
Item TCO03 Condition Spec Band 1 < 10 V/m Band 2 < 1 V/m Band 1 < 200nT Band 2 < 25nT After Mass production under 1dBuv for constant measure. Besides DNSF and VCCI class-2 are optional. OK N.A Remark
EMI
EN55022 class B
3.8 Reliability
Item MTBF Prediction CCFL Life time Condition Spec > 60,000 Hours OK N.A Remark Excluding CCFL
Refer to MIL-217F
At 252, under 6.0mA
See Note-4
Note-4: CCFL lifetime is determined as the time at which brightness of lamp is 50%. The typical lifetime of CCFL is on the condition at 6.0mA lamp current.
Preamp + Power amp (1)Output power (2)THD (3)S/N ratio Speaker Driver (1)Nominal impedance (2)Rated power (3)Frequency response (4)Output sound pressure level (5)Dimension Audio Control (1)Volume range (2)Mute
@ 1KHz @ 1W 1KHz
1 Wrms/CH <1% >40dB 8 15% ohm 1W/CH 550~20KHz 80 3 dB 37x17mm2 0 ~100 levels On/Off
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4. LCD Characteristics
4.1 The Physical definition & Technology summary of LCD panel
Item LCD Panel Supplier Panel type of Supplier Screen Diagonal Display area Physical Size Weight Technology Pixel pitch Pixel arrangement Display mode Support color Condition Spec AUO AUO M190PW01 V0 481.42mm (19 wide) 408.24(H) x 255.15(V) 428(W) x278 (H) x18.5 (D)(Typ) 2120 (Typ) TN type 0.2835(H) x 0.2835(W) R/G/B vertical stripe Normally White 16.7 Millions colors OK N.A Remark
Color Coordinates (CIE) White Luminance Uniformity [%] White Luminance @ CCFL [cd/m2] 6.0mA (center) Crosstalk (in 75Hz) [%] Flicker [dB]
* The test methods for the above items definition, please refer to the relative panel specification.
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Bluish Reddish Normal User: Separate R/G/B adjustment OSD Horizontal position OSD Vertical position From 5 sec to 30 sec 8/14 languages for Asia/Europe Version Color recall Recall All Standard / Movie / Dynamics / Photo/Racing Game/Action Game D-sub DVI HDMI Component Composite S-Video For input timing
Input Select
default 3 Default: 50
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Hot key for Contrast Hot key for Volume Hot key for PIP Select Hot key for Input Select Hot key for Mode Hot Key for Gaming mode z
The detailed firmware functions specification, please refer to C212 S/W spec. document.
Spec
339.8*272.2 mm 378.705*335.373*58.3mm 378.705*378.94*137.38mm 438*434*110 Tilt: -5 ~ +20 degree Swivel: 0 degree
OK N.A Remark
6.2 Weight
Item Condition Monitor (Net) Monitor with packing (Gross) Spec
4.8 Kg 6.7 Kg
OK N.A Remark
6.3 Plastic
Item Flammability Heat deflection To UV stability Resin Texture Color Condition
ABS ABS
Spec
>ABS<,94-HB 65 Delta E < 8.0 MPRII: ABS (SD0150/GP35/D350/PA757) MT-11020 BCS-Y5003A
OK N.A Remark
BZL partial texture MT-11010
6.4 Carton
Item Color Material Compression strength Burst Strength Stacked quantity Condition Spec
Kraft C Flute 377.3 KGF 16 KGF/cm2 17 Layers - 17 -
OK N.A Remark
Stowing Type
20'
792
With pallet
Without pallet
Package:
Carton Interior Dimension (mm) L*W*H
505*439*130
8. Certification
Item Environment Condition
Green design Blue Angel E-2000 EPA - 18 -
Spec
API Doc. 715-C49 German Standard Switzerland USA Standard
OK N.A Remark
ISO14000 Requirement
PC-Monitor Safety
TCO99 TCO03 Green Mark Microsoft Windows DPMS DDC 2B USB UL (USA) CSA (Canada) Nordic / D.N.S.F FIMKO TUV-S CB NOM TUV/GS CCC (China) GOST SASO PSB CE Mark FCC (USA) EN55022 CISPR 22 VCCI (Japan) BSMI (Taiwan) C-Tick (Australia) DHHS (21 CFR) DNHW PTB TUV / Ergo ISO 13406-2 prEN50279
EMC
PC98/99 VESA Version 1.3 External UL60950-1 1st Edition CAN/CSA-C22.2 No. 609501-03 EN60950-1:2001+A11:2004 EN60950-1:2001+A11:2004 IEC60950-1:2001 IEC60950-1:2001/ EN60950-1:2001+A11:2004 IEC60950-1:2001/ EN60950-1:2001+A11:2004 EN60950-1:2001+A11 / EK1-ITB 2000:2007 GB4943-2001/ GB9254-1998/ GB17625.1-2003 EN60950-2002 IEC60950-1:2001 IEC60950-1:2001 89/336/EEC FCC Part 15 B Class B Class B VCCI Class B CNS 13438 AS/ NZS CISPR22 USA X- Ray Standard German X- Ray standard
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This document establishes the general workmanship standards and functional Acceptance criteria for LCD color monitor model X900W Produced by BenQ Corporation. 3.2.2. PURPOSE The purpose of this publication is to define a procedure for inspection of the LCD monitor by means of a customer acceptance test, the method of evaluation of defects and rules for specifying acceptance levels. 3.2.3. APPLICATION
The "Customer Acceptance Criteria" is applicable to the inspection of the LCD monitor, completely packed and ready for dispatch to customers. Unless otherwise specified, the customer acceptance inspection should be conducted at manufacturer's site. 3.2.4. DEFINITION The "Customer Acceptance Criteria" is the document defining the process of examining, testing or otherwise comparing the product with a given set of specified technical, esthetic and workmanship requirements leading to an evaluation of the "degree of fitness for use", including possible personal injury or property damage for the user of the product. 3.2.5. CLASSIFICATION OF DEFECTS
The defects are grouped into the following classes: Critical defect A critical defect is a defect that judgment and experience indicate is likely to result in hazardous or unsafe conditions for individuals using, maintaining or depending upon the product. Major defect A major defect is a defect, other than critical, that is likely to result in failure, or to reduce materially the usability of the product for its intended purpose. Minor defect A minor defect is a defect that is not likely to reduce materially the usability of the product for its intended purpose, or is a departure from established standards having little bearing on the effective use of operation of the product. 3.2.6. CLASSIFICATION OF DEFECTIVES
A defective is a product which contains one or more defects. The defective will be classified into following classes. Critical defective A critical defective contains one or more critical and may also contain major and/or minor defects. Major defective A major defective contains one or more defects and may also contain minor defects but contains no critical defect. - 20 -
Minor defective A minor defective contains one or more minor defects but contains no critical and major defects. 3.2.7. EXPRESSION OF DEFECTIVES Number of defects Percent of defects = ------------------------------------------ X 100% Number of products inspected INSPECTION STANDARD
3.2.8.
Unless otherwise specified, the inspection standard will be defined by MIL- STD-105E(ISO-2859), SINGLE SAMPLING PLAN. level II is in use all the time , inspection levels are normal ,reduce and tighten . Acceptance Quality Level When a critical defect is found, this must be reported immediately upon detection, the lot or batch shall be rejected and further shipments shall be held up pending instructions from the responsible person in relevant organization.
3.2.9.
GENERAL RULES
The inspection must be carried out by trained inspectors having good knowledge of the meaning of "fitness for use". The inspection must be based upon the documents concerning the completely assembled and packed product When more defects appear with the same cause only the most serious defect must be taken into account. Defects found in accessories packed with the product as connecting cables, plugs, adapters and the like, and being inspected as a part of the complete product, must be included in the evaluation. The evaluation must be within the limits of the product specification and, for not specified characteristics, be related to the design model, limit samples or judgment of a jury of experts. Faults must be demonstrable. 3.2.10. TEST CONDITIONS
Unless otherwise prescribed, the test conditions are as follows: . Nominal mains voltage Temperature: +5~+35 . Warm up time : 30minutes minimum . . Visual inspection shall be down with the distance from eyes to the sample 35-50 cm . . Display mode: Primary mode 1280*1024 3.2.11. TEST EQUIPMENTS 1. PC with display adapter or other specific display adapter which is agreed upon by both parties 2. Test program by BenQ 3. Ruler 4. Power saving test tool 5. Minolta color analyzer ( CA-110 or BM 7 ) - 21 -
3.2.12. VISUAL INSPECTION CRITERIA 1. PACKING 2. ACCESSORIES 3. APPEARANCE 4. AC POWER AND SIGNAL CABLE 5. INTERIOR OF THE PRODUCT No 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 2 2.1 2.2 3 3.1 3.2 3.3 Description Packing Wrong packing material Carton damaged(over 6cm dia).wet, badly taped or stapled, product will not arrive in good condition at customer Carton damaged(3cm to 6cm dia), badly taped or stapled , product will arrive in good condition at customer Wrong marking of trade mark Wrong marking of model number Wrong serial # marking on carton Product wrongly placed in box ( upside down ) Broken polyfoam or PU foam Broken packing bag Wrong size or poor printing for artwork/character Bar-code wrong, missing, or damaged Label on box missing or damaged Strange object in the box Unit not corresponding to model stated on external label Superficial breaking 5 ~ 10 cm dia Accessories Missing accessory parts Wrong Accessory parts Appearance of product Incorrect color of cabinet Incorrect color of tilt/swivel base Wrong logo or name plate Class Major Minor Minor Major Major Major Major Major Major Major Major Major Major Major Minor Major Major Major Major Major
No 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19
Description Poor print of logo or name plate Label on product Wrong or missing Scratched or dirty but legible spec. label GAP between LCD and front bezel is over 2.0 mm Dot/area discolor over 1mm dia. in front or over 2mm dia. in other areas Cabinet warped, sagged or bulging 0.5% of surface length Cabinet warped, sagged or bulging noticeable but 0.5% of surface length Sharp stud or edge, which can cause damage not safe Finishing of piece parts will not arrived in good condition at the customer Cabinet step ( between housing and bezel ) 1.0mm , < 1.5mm Cabinet step ( between housing and bezel ) 1.5mm Wiring or fixing cord comes out of cabinet or jammed Auxiliary material used during production not removed Cabinet parts come loose during normal handling, not safe Cabinet parts come loose during normal handling, but safe Tilt/swivel too flexible/not working - 22 -
Class Major Major Minor Major Major Major Minor Major Major Minor Major Major Major Critical Major Major
3.20 3.21 3.22 3.20 3.21 3.23 3.24 3.25 3.26 3.27 3.28 3.29 4 4.1 4.2 4.3 4.4 4.5 4.6
Tilt/swivel stiff Dirty front bezel and housing cant remove Dirty front bezel and housing removable easily Sticker or loose user control switch which will not function correctly Missing knob or switch, not safe Missing knob or switch, but safe Poor functional user controls in mechanical Unreadable printing of user controls label Rubber foot missing LED wrong material or missing LED sagged >1.0mm or bulging>0.5mm Wrong S/N between spec. label and monitor display AC power and signal cable AC power or connector not correct or damaged, not safe AC power or connector not correct or damaged, but safe Signal cable contact pin dirty Signal cable plug dirty or surface damaged, but safe Cable crack Cable scratch ( wire not exposed ), or dirty
Minor Major Minor Major Critical Major Major Major Major Major Minor Major Critical Major Minor Minor Major Major
Description AC-DC adapter no function Signal cable contact pin dirty Interior of the product Use Non-QVL ( Qualify vendor list )component Wrong parts, broken component, but safe Foreign material Conductive (Has potential to short circuit) Non-conductive (Moveable) 5.4 Missing hardware, component or screw, stripped screw 5.5 Loose hardware/screw or insufficient torque 5.6 Poor wire routing, which is no concerned on EMI 5.7 Cold soldering/loose connections (Electrical) 5.8 Wires and mechanical structure do not meet UL/CSA or TUV 5.9 Wrong parts, broken component, not safe 5.10 Component burn 3.2.13. OPERATIONAL INSPECTION CRITERIA 1. TEST PATTERN 2. SPECIFICATIONS 3. OPERATIONAL INSPECTION CRITERIA
Class Minor Major Major Major Major Minor Major Major Minor Major Critical Critical Critical
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DARK
FULL W , R , G , B
256 COLORS
Color Check
16 GREY
Gray Check
Electric characteristics
OK N.A Remark
1680 x 1050 @ 60Hz (max. support timing) Refer to VESA VSIS Standard V1R1 Refer to VESA VSIS Standard V1R1
< 5% final full-scale value < 12% of step function voltage level over the full voltage range
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Input Timing Resolution 640x350 720x400 640x480 640x480 640x480 640x480 800x600 800x600 800x600 832X624 1024x768 1024x768 1024x768 1024X768 1152x864 1152x870 1152x900 1152x900 1280x1024 1280x1024 1280x1024 1280x1024 1680x1050
OK N.A Remark
DOS DOS DOS Macintosh VESA VESA VESA VESA VESA Macintosh VESA VESA VESA Macintosh VESA Macintosh SUN 66 SUN VESA IBM1 VESA SPARC2 VESA
Note: P, N stands for Positive, Negative polarity of incoming H-sync/V-sync (input timing).
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Inspection Item Line defect Bright Dot Green bright dots Dark dots Total dots defect Continuous Defect
Specification Cant be seen <=2 dots <=2 dots <=3 dots <=5 dots Two continuous bright dots(vertical ,horizontal, oblique):<=1 pair Exclude continuous green-green bright dots Three or more continuous bright dots (vertical, horizontal ,oblique):Not allowed Two continuous dark dots(vertical ,horizontal, oblique):<=2 pairs Three or more continuous dark dots(vertical, horizontal, oblique):Not allowed Distance between 2B dots:>=15mm Distance between 2Ddots:>=15mm Distance between B and D dot :>=10mm
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4. Disassembly /Assembly
4.1. Exploded View
This Service BOM is subject to change. Please check it on eSupport and SPO system before service parts order release.
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4.3. Packing
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b.
I2CBoard.
Print Cord
I2C Board
And I2C Board Jump wire should follow J10 (short), J9 (open), J8/J7/J6/J5 (3 and 2 pin short)
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If you have no print cord, you can insert I2C BD into print port on PC directly.
5.1.2. Software Prepare: Please set up attached Myson ISP software. Operation sequence as following: a. Open the execute file and enter into software operation surface.
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e. Follow the follow steps in turn . link I2C BD & power cable & signal cable.
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B. Timing adjustment: 1. 2. Enter factory setting area (press ENTER, MENU and then press SOFTPOWER). Check the settings to following values: Contrast = 50 Brightness = 90 Color = Normal Language = English Then, turn off the monitor power. 3. Turn on power enter user area.
Pixel Format 640 x 350 640 x 480 640 x 480 720 x 400 800 x 600 800 x 600 832 x 624 1024 x 768 1024 x 768 1152 x 720 1152 x 870 1152 x 900 1280 x 768 1280x800 1280x800 1280 x 960 1280 x 1024 1280 x 1024 1360x768 1440 x 900 1440x900-R 1440 x 900 1600 x 1000 1600 x 1200 1600 x 1200 1680 x 1050 1680x1050 1920x1080-R 1920 x 1080 1920 x 1200-R 1920 x 1200
Horz Freq (kHz) 31.47 31.47 37.50 31.47 37.88 46.88 49.72 48.36 60.02 44.86 68.68 61.80 47.396 61.64 62.8 60.00 63.98 79.98 47.7 55.94 55.94 70.6 61.648 75.00 93.80 65.29 82.3 66.587 67.158 74.04 74.56
Horz Polarity + + + + + + + + + + + + + + -
Vert Freq (Hz) 70.09 59.94 75.00 70.08 60.32 75.00 74.55 60.00 75.03 60.00 75.06 65.96 60.0 59.81 75 60.00 60.02 75.02 60.01 59.89 59.89 75 60.00 60.00 75.00 60.00 75 59.934 60.00 60.00 59.89
Vert Polarity + + + + + + + + + + + + + + + +
Pixel Clk (MHz) 25.18 25.175 31.500 28.321 40.000 49.500 57.283 65.000 78.750 66.750 100.000 92.978 68.25 83.5 106.5 108.000 108.000 135.000 85.5 106.500 88.75 136.75 108.50 162.000 202.500 146.250 187 138.5 173.00 154.000 193.25
Source VGA VGA VGA VGA VESA VESA MAC VESA VESA CVT 0.83MA DVT 16:10 MAC SUN CVT 0.98M9-R CVT-8
17/19
19W X X X X X X X X X
15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31
X X X X X X X X X X X X X
Note-3: P, N stands for Positive, Negative polarity of incoming H-sync/V-sync (input timing).
C. ADC calibration (Auto color balance adjustment) ~~Analog only, it is not required for DVI-D input source 1. 2. Setup input timing ICL-605( 1280x1024@75Hz ), pattern 42(5-Mosaic pattern with white color block) with Analog signals from Chroma video pattern generator. (it depends on Scaler IC suppliers recommendation) Enter factory mode (press Menu & Enter & Power buttons at the same time to turn on monitor). - 41 -
3. 4.
5.
Move cursor into Burn-in Mode tag and select On to enable burn-in mode. Close OSD menu then press + button for auto color adjustment. (This procedure will get optimal gain/offset(clamp) values) Checking if the picture is ok, or reject this monitor and check its circuit board or wire/cable connection.
D. Color temperature adjustment 1. Setup input timing to any preset modes, pattern 41(full white color pattern) with Analog signals from Chroma video pattern generator. 2. 3. 4. 5. 6. Enter factory mode (press Menu & Enter & Power buttons at the same time to turn on monitor). Move cursor into Burn-in Mode tag and select On to enable burn-in mode. Make sure ADC calibration (auto color balance adjustment) had already been done. Measure color temperature by Minolta CA-110 (or equivalent equipment). Adjust the color temperature ~~ Two methods can be used to adjust RED, GREEN, BLUE value of each color temperature, C1/Normal, C2/Blue & C3/Red to meet following spec requirement, the 1st method is by using external PC and IIC alignment protocol to do automatic adjustment, and the 2nd method is by manually and must be in factory mode. Note* Color temperature specification Color mode Color temperature x y Normal 6500k 0.3130.015 0.3290.015 Bluish 9300k 0.2830.015 0.2970.015 Reddish 5800k 0.3260.015 0.3420.015 User Mode Panel default color temp. sRGB 6500k 0.3130.01 0.3290.01 (Gamma=2.20.2) Note** Picture mode definition: BenQ Senseye color definition V1.04 7. 8. Move cursor into Burn-in Mode tag and select No to disable burn-in mode. Turns off the monitor power.
Min 220 cd/m2 Min 180 cd/m2 Min 220 cd/m2 Min 250 cd/m2 200+/-20 cd/m2
E. Writing EDID data into monitor 1. Setup a PC with DDC card. 2. 3. 4. 5. 6. Connect PC to monitor with a D-sub signal cable. Please refer to the C212 for the correct EDID file. Runs the writing program to write the analog EDID data into EEPROM for analog input(ie. 15-pin D-sub). Repeat step 4 and write the digital EDID data into EEPROM for DVI-D input(ie. 24-pin DVI-D). Read both EEPROM data and confirm it to match with the C212 definition.
(Note : The DVI-D input may not operation correctly if the digital EDID data do not exist.)
F. Command definition
PC Host will send 0x7C IIC slave address and then following 4 bytes command I2C Send Command Byte1 Byte2 Byte3 Byte4 OK N.A. Remark Write data to MCU RAM and Write Contrast to MCU RAM (0~64) CA 55 Data cksum update the related register to Write Brightness to MCU RAM (0~64) CA 56 Data cksum refresh the screen immediately. Write Red Gain to MCU RAM (0~FF) CA 57 Data cksum Dont store data to EEPROM. Write Green Gain to MCU RAM (0~FF) CA 58 Data cksum - 42 -
CA
59
Data cksum Set brightness default of PWM( may not match OSD) <Note H>
Write s-Brightness data(0~64) CA Read Contrast from MCU RAM C3 Read Brightness from MCU RAM C3 Read Red Gain from MCU RAM by color index C3 Read Green Gain from MCU RAM by color index C3 Read Blue Gain from MCU RAM by color index C3
9C 55 56 57 58 59
Data XX XX XX
XX cksum XX cksum
Base on current color index to read back the right gain value. Set brightness default of PWM( may not match OSD) <Note H> 01~0A used to define the address that we want to writein 31~39 used to define what the data will be wrote into EEPROM
C3
9C
XX cksum
Write serialnumber to EEPROM DCR ON DCR OFF Write C1 (Bluish) R-Gain Data to EEPROM(0~FF) Write C1 (Bluish) G-Gain Data to EEPROM(0~FF) Write C1 (Bluish) B-Gain Data to EEPROM(0~FF) Write C2 (Normal) R-Gain Data to EEPROM(0~FF) Write C2 (Normal) G-Gain Data to EEPROM(0~FF) Write C2 (Normal) B-Gain Data to EEPROM(0~FF) Write C3 (Reddish) R-Gain Data to EEPROM(0~FF) Write C3 (Reddish) G-Gain Data to EEPROM(0~FF) Write C3 (Reddish) B-Gain Data to EEPROM(0~FF) Write User R-Gain Data to EEPROM(0~FF) Write User G-Gain Data to EEPROM(0~FF) Write User B-Gain Data to EEPROM(0~FF) Write Cx (sRGB) R-Gain Data to EEPROM(0~FF) Write Cx (sRGB) G-Gain Data to EEPROM(0~FF) Write Cx (sRGB) B-Gain Data to EEPROM(0~FF) Write Contrast to EEPROM Write Brightness to EEPROM
AA D2 D2 AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
01~ 0A 31~39 cksum AA XX cksum 55 XX cksum 3C 3D 3E 4C 4D 4E 5C 5D 5E 6C 6D 6E 7C 7D 7E 92 93 Data cksum Data cksum Data cksum Data cksum Data cksum Data cksum Data cksum Data cksum Data Data Data Data cksum cksum cksum cksum
Data cksum Data cksum Data cksum Data cksum Data cksum Reserved for some model have extra color temperature
AA - 43 -
94
1~4 cksum
AA AA
95 96
Data cksum Data cksum 0=DE, 1=EN, 2=ES, 3=FR, 4=IT, 5=JA, 6=, 7= (Also Update MCU RAM) European version: 1=English, 3=French, 0=Deutsch, 4=Italian, 2=Spanish, 8=Hungarian, 9=Serbian, 0A=Russian, 0B=Dutch, 0C=Polish, 0D=Czech, 0E=Swedish, 0F=Portugese, 10=Romanian For model with Gamma curve selection function
Write Language to EEPROM Write EEPROM OSD Timer Write EEPROM Volume Write EEPROM Gamma index Write OSD Transparency to EEPROM Write OSD Rotation to EEPROM
AA AA AA AA AA AA
97 98 99 9A 9E 9F
0~16 cksum Data cksum Data cksum Data cksum Data cksum Data cksum
Read serialnumber from EEPROM Read C1 (Bluish) R-Gain data from EEPROM Read C1 (Bluish) G-Gain data from EEPROM Read C1 (Bluish) B-Gain data from EEPROM Read C2 (Normal) R-Gain data from EEPROM Read C2 (Normal) G-Gain data from EEPROM Read C2 (Normal) B-Gain data from EEPROM Read C3 (Reddish) R-Gain data from EEPROM Read C3 (Reddish) G-Gain data from EEPROM Read C3 (Reddish) B-Gain data from EEPROM Read User R-Gain data from EEPROM Read User G-Gain data from EEPROM Read User B-Gain data from EEPROM Read sRGB R-Gain data from EEPROM Read sRGB G-Gain data from EEPROM Read sRGB B-Gain data from EEPROM Read Contrast from EEPROM Read Brightness from EEPROM
A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3
01~ 0A 31~39 cksum 3C XX cksum 3D XX cksum 3E XX cksum 4C XX cksum 4D XX cksum 4E XX cksum 5C XX cksum 5D XX cksum 5E XX cksum 6C XX cksum 6D XX cksum 6E XX cksum 7C XX cksum 7D XX cksum 7E XX cksum 92 XX cksum 93 XX cksum
01~0A used to define the address that we want to read 31~39 used to define what the data will be read into EEPROM
Read C/T index from EEPROM Read OSD-Hpos EEPROM Read OSD-Vpos from EEPROM
A3 A3 A3
94 95 96
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Read Language from EEPROM Read OSD Timer from EEPROM Read Volume from EEPROM Read Gamma index from EEPROM Read OSD Transparency from EEPROM Read OSD Rotation from EEPROM Change Color Temp. to C1/9300K/Bluish Change Color Temp. to C2/6500K/Normal Change Color Temp. to C3/5800K/Reddish Change Color Temp. to User Change Color Temp. to sRGB Change Input Source to D-Sub Change Input Source to DVI On burn in mode Off burn in mode Monitor is forced power saving Monitor wake up from power saving Change Sense-Eye mode to Standard Change Sense-Eye mode to Movie1 Change Sense-Eye mode to Movie2 Change Sense-Eye mode to Photo Set luminance sensor mode to Off Set luminance sensor mode to Bright Set luminance sensor mode to Moderate Set luminance sensor mode to Dim Increase ADC R-Offset2 Increase ADC G-Offset2 Increase ADC B-Offset2 Increase ADC R-Gain Increase ADC G-Gain Increase ADC B-Gain Decrease ADC R-Offset2 Decrease ADC G-Offset2 Decrease ADC B-Offset2 Decrease ADC R-Gain Decrease ADC G-Gain Decrease ADC B-Gain Read ADC R-Offset1 Read ADC G-Offset1 Read ADC B-Offset1
A3 A3 A3 A3 A3 A3 CC CC CC CC CC CD CD CE CE CF CF C0 C0 C0 C0 C1 C1 C1 C1 AC AC AC AC AC AC AD AD AD AD AD AD AE AE AE - 45 -
97 98 99 9A 9E 9F 01 02 03 04 05 01 02 01 XX* 01 XX* 00 01 02 03 00 01 02 03 23 24 25 33 34 35 23 24 25 33 34 35 13 14 15
XX cksum XX cksum XX cksum XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX Data Data Data Data Data Data Data Data Data Data Data Data XX XX XX cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum cksum
0=DE, 1=EN, 2=ES, 3=FR, 4=IT, 5=JA, 6=, 7= European version: 1=English, 3=French, 0=Deutsch, 4=Italian, 2=Spanish, 8=Hungarian, 9=Serbian, 0A=Russian, 0B=Dutch, 0C=Polish, 0D=Czech, 0E=Swedish, 0F=Portugese, 10=Romanian For model with Gamma curve selection function
Store data to EEPROM XX* = Non 1 value Store data to EEPROM XX* = Non 1 value Change Sense-Eye mode immediately. And store the index to EEPROM. Change luminance sensor mode immediately. And store the index to EEPROM.
Read ADC R-Gain Read ADC G-Gain Read ADC B-Gain User mode to factory mode Auto Color (Offset1, Offset2, Gain) Copy EDID Serial number to EEPROM Factory mode to User mode Clear user mode and factory recall Write EDID data to MCU DDC RAM Copy DDC RAM data to EEPROM Drive WP pin to low to enable write DDC IC Drive WP pin to high to disenable write function Switch DDC bus to DVI-A DDC IC Switch DDC bus to DVI-D DDC IC Change Power Status Change Language Type
AE AE AE 1A 1B 1C 1E 1F 55 BB 55 BB 44 33 D0 D1
33 34 35 5A 5A 5A 5A 5A NA NA NA NA NA NA Data Data
XX XX XX XX XX
For specified Industry Customer model. Store data to EEPROM For MTV312 MCU type For MTV312 MCU type For stand alone DDC IC For stand alone DDC IC For input signal with multiinput source For input signal with multiinput source PowerOFF: Data=AA PowerON: Data=Other Value Asia: Data=AA European: Data=Other Value
XX cksum XX ckssum
EEPROM Bank R/W (For Debug using only, not for Production Line Write EEPROM directly)
Read EEPROM Bank 0 B0 Read EEPROM Bank 1 B1 Read EEPROM Bank 2 B2 Read EEPROM Bank 3 B3 Write EEPROM Bank 0 B8 Write EEPROM Bank 1 B9 Write EEPROM Bank 2 BA Write EEPROM Bank 3 BB <Note A> Byte4 (cksum) = Byte1 + Byte2 + Byte3 <Note B> Data = The value write to MCU or EEPROM <Note C> XX = don't care, any value (<=0xFF). <Note D> Return Code Checksum error code Normal return code If normal return code is exact FCh
Address Address Address Address Address Address Address Address
(For 24C08 type) (For 24C08 type) (For 24C08 type) (For 24C08 type)
When PC Host sends 0x7D command to MCU, MCU must return as following (2 bytes) R-Byte1 FC the above Byte3 (/data) FC R-Byte2 AA FC CF
<Note E> DDC/CI command IIC command Command code for DDC/CI mode change to IIC alignment mode Byte2 Byte3 Byte4 Byte5 Byte6 Byte7
Byte1
0x6E
Byte8 checksum
0x51
0x84
0x03
0xff
0x00
0x00
Description: - 46 -
1. For DDC/CI supported model, its default IIC slave address is set to 0x6E, not 0x7C. So the above command words must be issued before doing IIC alignment procedure. It is to inform MCU that change IIC slave address from 0x6E to 0x7C. 2. Where Byte8 (checksum) = Byte1 xor Byte2 xor xor Byte7
hub enumeration hub reset, suspend, and resume operation connection and enumeration of a low-speed device(on each downstream port) data loop-back integrity test with a low-speed device(on each downstream port) connection and enumeration of a full-speed device(on each downstream port) data look-back integrity test with a full-speed device(on each downstream port) individual port suspend and resume operations(on each downstream port) remote wakeup detection and propagation from each of the downstream ports hub-initiated remote wakeup on connect/disconnect events hub over current detection and reporting to the host over current protection(gang or per-port configuration) downstream current restoration(over current removed)
B. System Setup Position the CATC UHT box on the test bench, near the USB hub to be evaluated. Connect the DC plug of the AC to 5V DC@1000mA power converter to the +5V power receptacle of the CATC UHT box. To activate the unit, plug the AC to DC converter into an appropriate AC power outlet. In the USB test system, connect the CATC UHT box as follow: 1. 2. 3. Connect a USB cable between the upstream port of the USB hub under test and the USB port of the host PC. Connect a USB cable between the first downstream port to be tested and the USB connect to labeled CH1. Repeat step B for the next ports to be tested, connecting to CH2, CH3, CH4 in sequence.
C. Software Installation Make a copy of the CATC diskette for backup, then copy its contents to the hard drive of the USB-capable PC to be used as the test system host. The UHT software program (usb_uht.exe) is a DOS application and must be run under the DOS operating system. It supports both UHCI and OHCI USB host controller implementations. To run the program, at the DOS prompt, type USB_UHT and press Enter key. The program will clear the monitor screen and begin execution. During the test, the program displays the test results on the monitor screen. To terminate the program and get back to the DOS prompt, press any key.
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(c) Sound is heard when the volume control turn to minimum. (d) No increase or decrease of sound level when turning the volume control. 4.) Power saving (a) Playback and listen to the music. (b) Into power saving mode, the Left and Right speakers is muted. Reject criteria: (a)The Left & Right speakers output are not muted. (b)One of the Left or Right speaker is not muted.
A. Preparation:
1. 2.
Equipment : FLUCK 187 true RMS multimeter & Ceramic blade . Setup FLUCK : Turn Rotary switch to Vac & push key one to select frequency test function. Hztime % ms
B. Frequency adjustment:
PS: frequency adjustment need in continuous mode. Add 3.3V on CN807 PIN8 inverter will work in continuous mode.
1. 2. 3. 4. 5. 6. Connected all connector on Inverter Turn on the inverter Put black probe to touch ground & red probe to touch the IC801 pin20 Monitor frequency between 42kHZ ~ 42.5KHz by FLUCK 187 If frequency is under the 42Khz, turn right of VR801 to increase the frequency by ceramic blade If frequency is over the 42.5Khz, turn left of VR801 to decrease the frequency by ceramic blade
The X900W consists of a smart panel with 4 lamps, a power board, and a control board. The block diagram is shown as below.
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- 50 -
- 51 -
- 52 -
- 53 -
- 54 -
(a) Circuit operation theory: A basic operation theory for this interface board is to convert analog signals of Red, Green and Blue to digital signals of Red, Green and Blue. The scaling IC has internal A/D converter, internal OSD, built in LVDS transmitter and auto-detect input timing functions. A/D converter is convert analog signal to digital data. OSD is offering adjustable functions to end-user. Detect timing is for detect change mode. LVDS transmitter is used to compress the digital RGB data, the Hsync, Vsync and pixel clock generated by Scaling then output to LCD module. MCU stores source code and offers H/W DDC2Bi function & controls system processing. EEPROM is stored DDC and HDCP data, OSD common data and user mode data. (b) IC introduction: 1.) DDC (Display Data Channel) function: We use DDC IC to support DDC2Bi function. DDC data is store in 24C02 (EEPROM). Those data related to LCD monitor specification. PC can read them by SDA and SCL serial communication for IC communication for DDC2Bi. 2.) Scalar IC: There are A/D, TMDS receiver, HDCP, Scaling, OSD and LVDS transmitter functions built-in the Scalar IC, TSUMOPWHJ-LF. Scaling IC is revolutionary scaling and color engine, capable of expanding any source resolution to a highly uniform and sharp image or down scaling from WXGA+, combined with the critically proven integrated 8 bit triple-ADC and patented Rapid-lock digital clock recovery system. It also support detect mode and DPMS control. 3.) Control unit built-in the Scalar also, so it could control all the functions of this interface board, just like the OSD display setting, the adjustable items, adjusted data storage, the external IIC communication, support DDC2Bi. 4.) EEPROM: We use 24C16 to store all the adjustable data, user settings and HDCP Key and use 2 of 24C02 to store DVI and D-SUB EDID data. A-2.) Control board introduction:
- 55 -
There are 6 keys for user's control which includes Power, Menu, Right/Plus, Left/Minus, Auto, and Input Source. The following descriptions are the introduction of these keys. 1.) Power key: to turn/off power of monitor 2.) Menu key: to enter sub-menus or select items. 3.) Up/Plus key: to select previous and to increase adjustment and Contrast Popup submenu hotkey 4.) Down/Minus key: to select next and to decrease adjustment and Brightness Popup submenu hotkey 5.) Auto key: to perform auto adjustment 6.) Input Source: to select different video port A-3.) LED board introduction: 1.) LED: It indicates the DPMS status of this LCD monitor; green light means DPMS on (Normal operating condition). Amber light means DPMS off (Power Saving).
Feedback Isolation
Fig.1 #1 EMI Filter This circuit (fig. 2) is designed to inhibit electrical and magnetic interference for meeting FCC, VDE, VCCI standard requirements.
- 56 -
L4
L5 1 L602 1 2 4 3 19MH N2 L3
C603 2200P
N3
C604 2200P
2 300U L601 3 L2
C602 0.22U N1
Fig. 2 #2 Rectifier and filter AC Voltage (90-264V) is rectified and filtered by BD601, C605 (See Fig 3) and the DC Output voltage is 1.4*(AC input). (See Fig.3)
2 2 TR601 NTC 8 4 -
When the Q601 turns on, energy is stored in the transformer. During Q601 turn-off period, the stored energy is delivered to the secondary of transformer. R607, C607 and D601 are a snubber circuit. R615 is current sense resistor to control output power. (See Fig.4)
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L605 E2 R607 68K J 45 OHM C607 1000P K K E4 D601 UF4007-LF A E5 L604 45 OHM E3 1 D602 EGP10D A 9 L608 4 45 OHM 3 2 T601 10
Fig. 4 #4 Rectifier and filter D701 and C703 C704 are to produce DC V-INVERTER output. (See Fig.5) D702 and C706 C707 C708 are to produce DC +5V output. IC701 and C712 are to produce DC +3.3V output.
C701 1000P K A1 10 A2 D701 Y G902C2R 3 2 A 1 1 J K V-INVERTER
T601
R715 100 J
7 1 A1 9 A2 4 D702 Y G802C10 2.7U IC701 IC7 3 GND VIN VOUT 2 +3.3V J P07 L702 +5V
R703 22K
Q701 2SC1213A
5 350U
Fig. 5
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LD1117-3.3
#5 PWM Controller
The PWM controller NCP1203 implements a standard current mode architecture. With an internal structure operating at a fixed 60KHz. Where the switch time is dictated by the peak current set-point. When the current set-point falls below a given value. The output power demand diminishes, the IC automatically enters the so-called skip cycle mode and provides excellent efficiency.
E1 L605 E2 45 OHM 1 + L3 3 ~ BD601 GSIB4A60-LF + 1 R603 18K P02 R611 220 IC601 NCP1203AP60 1 ADJ HV 8 2 E6 K 1 + C611 47U 50V 2 2 1 1 K C606 47U 50V 2 R608 C605 330K 120U 450V <Spec> C1 R609 330K A D601 UF4007-LF E5 C2 R616 330K D603 1N4148 D602 EGP10D A L608 4 45 OHM + N2 2 ~ L604 45 OHM E3 1 9 3 R607 68K J K C607 1000P K E4 2 T601 10
4 -
FB
NC
ZD601 15V D 1 G R612 47 S Q601 2SK3530-01MR 5 8 350U D605 1N4148 1 R614 18K R615 0.22 6 P17 R623 4.7 2 D604 1N4148
R617 1K
CS
VCC
GND
DRV
5 C613 0.1U K
18K
PC123 is a photo-coupler and TL431 is a shunt regulation. They are used to detect the output voltage change and be the primary and secondary isolation. When output voltage changes, the feedback voltage will be compared and duty cycle will be decided to control the correct output voltage. (See Fig.7)
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P09
R709 330
IC602
PC123FY 1 3 2
R711 10.5K F
R A IC702
LM 431A
Fig. 7 A-4.) Inverter Circuit Operation Theory An Intelligent CCFL Inverter Controller --- OZ9938 The OZ9938 is a high-performance, cost-effective CCFL (Cold Cathode Fluorescent Lamp) controller designed for driving large-size Liquid Crystal Display (LCD) applications requiring 2 to 6 CCFLs. The OZ9938 provides two drive signals for most power conversion topologies while maintaining high-efficiency operation. The PWM controller provides a soft-start operation, current and voltage regulation, over-voltage and over-current protection, high drive capability and multiple dimming functions (internal PWM or external PWM or analog dimming functions). The controller converts unregulated DC voltages into a nearly sinusoidal lamp voltage and current waveforms. The control logic provides a regulated ignition voltage and appropriate protection features for over-voltage or over-current conditions. The OZ9938 offers a high level of integration, while maintaining flexibility and high-efficiency operation that reduces external component heating, resulting in higher reliability and longer CCFL life. The proprietary design technique provides a simple, low-cost system solution.
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P06 IC801 1 2 ZD805 6.2V 1 C804 1U K R808 10K 1 + 2 C818 2.2U K 10V 3 4 5 6 7 R810 18K C807 0.033U K 8 DRV1 VDDA TIMER DIM ISEN VSEN OVPT NC1 PGND DRV2 GNDA CT 16 15 14 13 12 11 10 9 C820 0.047U K C829 (open) C826 470P K C825 4700P K C823 220P K R812 39.2K F R811 3M +5VA
OZ9938
R809 33K
P02 P03
- 61 -
Push-Pull Configuration
1 + 2 C801 470U 35V RC1820
C827 1U Z
R814 33
R815 33
F1
C806 680P J
T801
.
7
C817 15P J
.
3 4 C811 1000P K 1
10 J R837 10K
F2 8
Q809 IRLZ24N
Fig. 1 Fig. 1 the Q808, Q809 and T801 form a Push-Pull configuration. When Q808 turn on, then Q809 turn off; Q808 turn off, then Q809 turn on. The result in T801 primary coil has an AC square waveform. Certainly, the secondary of T801 will produce high voltage AC square waveform. Through C817 filter capacitor, will output sin waveform. T802, C824 are also the same.
Feed-back Circuit
- 62 -
F1
TP801 TP802 C814 5P D K 1 2 R846 1K J J D805 BAV99 A K D809 BAV99 TP803 TP804 1 2 K R819 3M J R820 4.02K F R847 1K J D806 BAV99 A D802 1N4148 2 P12 1 K J A
CN801 1 2 2062204102
T801 DRVA 6
.
7
.
3 4 DRVB
C815
C838
2700P K 4700P K
CN802 1 2 2062204102
.
1
F2 8
1J.26049.071
P02
C837 0.033U K
R825 442
R827 442
R823 1M
Fig. 2 Fig. 2 shows the feedback circuit consists of a lamp, R846, D809, R825, R827 and C837. With the lamp current through D809, a half sin-waveform voltage signal is produced. We may get the Maximum value through R825/R827/C837. After OZ9938 gets the feedback voltage signal from PIN5, the duty of the PWM driver outputs is decided.
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(A) STANDARD SCREW TORQUE SPEC. ITEM 1 2 3 4 5 6 7 9 P/N DESCRIPTION MOUNTING MATERIAL METAL METAL METAL METAL METAL METAL METAL METAL TORQUE (KG-CM) 5.00.6 Side mount:30.6 Other: 40.6 9.01.0 11.01.0 9.01.0 11.01.0 9.01.0 9.01.0 HOLE SIZE Screw (MM) Head #4-40 X M3*0.5 M4*0.7 M4*0.7 M4*0.7 M4*0.7 M4*0.7 M4*0.7 1.40.05 1.60.05 2.00.05 2.350.05 2.350.05 2.350.05 3.40.05 #2 #2 #2 #2 #2 #2 #2
8F.205B4.019 SCRW MACH HEX #4-40*0.3" NI 8F.5A224.5R0 SCRW MACH FLAT M3*5L ZN 8F.XA356.6R0 SCRW TAP FLAT M4*6L B-ZN NYL 8F.8A356.100 SCREW MACH FPH M4*10L B-ZN NYL 8F.5A356.8R0 SCRW MACH FH M4*8L B-ZN NYL 6K.L7204.001 ASSY SCREW M4*10L FP527 6K.L8810.001 ASSY SCREW M4*8L FP726A NLK ISU 6K.L8811.001 ASSY SCREW M4*6 FP726A NLK ISU (8F.5A456.6R0+4B.L7212.001) 8F.5A422.2R4 SCRW MACH FLAT-P M2*2.4L ZN 8F.VA512.4R0 SCRW TAP PH M2*4L NI 8F.XA213.8R0 SCRW TAP FLAT/PT M2.5*8L ZN 8F.WA314.8R0 SCRW TAP CAP M3*1.34P*8L B-ZN 8F.XA524.6R0 SCRW TAP FLT M3*6L NI 8F.XA314.8R0 SCRW TAP FLAT M3*1.34P*8L B-ZN 8F.XA326.100 SCRW TAP FLAT M4*10L B-ZN 8F.MA224.5R5 SCRW TAP FLAT-P M3*5.5L ZN
9 10 11 12 13 14 15 16
#1 #1 #1 #2 #2 #2 #2 #2
17
Metal
18
Metal
19 20
8F.VZ526.6R0 SCRW TAP FLAT+EXTM4*6L ZN-W 8F.00007.144 SCREW TAP CAP #4-40*10 ZN
Metal Aluminum
None tread8 2.680.03 10 Have tread:68 Aluminum:4~5 None tread8 2.680.03 10 Have tread:68 Aluminum:4~5 None tread8 2.680.03 10 Have tread:68 Aluminum:4~5 101.0 M4*0.7 3.30.3 2.60.03
#2
#2
#2 #2
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(B) SPECIAL SCREW TORQUE SPEC. ITEM 1 2 3 P/N 8F.00274.8R0 DESCRIPTION SCREW FPH TAP M3*8L NI MOUNTING MATERIAL Plastic Aluminum METAL TORQUE (KG-CM) 5.01.0 3.30.3 No thread810 Have thread:68 Aluminum:4~5 11.01.0 11.01.0 11.01.0 7.50.5 Side mount:30.6 Other: 40.6 6.01.0 HOLE SIZE Screw (MM) Head #2 2.350.05 #2 2.60.03 2.680.03 M4*0.7 M4*0.7 M4*0.7 3.40.05 M3*0.5 M3*0.5 #2 #2 #2 #2 #2 #2 #2
8F.00003.143 SCRW TAP PAN #4-40*3/8 8F.VG434.4R0 SCRW TAP PAN F/WSH M3*4L C-ZN
4 5 6 7 8 9
SCRW MACH PAN M4*10L B-ZN NYLO 6K.L1G06.001 ASSY SCRW M4*12L L1740 8F.5A356.120 SCRW MACH FHM4*12L B-ZN NYL
8F.1A356.100
8F.PA526.8R0 SCREW TAP PAN M4*8L NI 8F.5A554.5R0 SCRW MACH FLAT M3*0.5P*5L NI N 8F.EA524.6R0 SCRW TAP FH M3*6L NI
*SCREW QTYPE AND POSITION REFERRED TO C328. *NOTES: 1. (A)STANDARD SCREW TORQUE SPEC. 2. (B)SPECIAL SCREW TORQUE SPEC. 3. T: TAPPING SCREW. 4. M: MACHING SCREW.
SCREW D-SUB
SCREW DVI
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