Pictorial indication

This manual uses p~ctonal indications for quick grasp of safety measures. Be sure to understand the following descriptions before reading the manual text.

DO not put a vessel with water in it or a metal piece (such as scissors) on the copier. If dropped over or inslde the machine, a fire or an electric shock may be resulted.

A
A

WARNING
AI-ENTION

If this precaution is not observed, a serious damage or death may be resulted. If this precaution is not observed, a damage may be resulted to the machine and objects around the machine or the operator of the machine.

Meaning of pictorial
n Q Q

indications
If a metal piece or water should be dropped inside the machine, immediately turn off the power switch and disconnect the power plug from the power outlet. Then contact the distributor. If the machine is used without proper treatment, a fire or an electric shock may be resulted.

lndlcates something which must be taken great care of Indicates something which must not be done. Indicated something which must be done.

AWARNING
Observe the power specifications of 15A or above and a IOOV power outlet (wtth a groundlng terminal. If not, a fire may be resulted.

8
Avold complex wing. resulted. If not, a fire or an electric shock may be

In case of any abnormality such as an overheating. smoking, an abnonal smell, stop using the machine. If the machine IS used without proper treatment, a fire or an electric shock may be resulted. In such a case, immediately turn off the power switch and disconnect the power plug from the power outlet. Then contact the distributor.

Do not damage, break, or process the power cord. Do not put a something heavy on the cord, do not pull or bend the cord forcibly. If not, a fire or an electric shock may be resulted.

AvoId touching the power plug with a wet hand. If not, an electric shock may be resulted.

DO not remodel or modlfv the machine. It mav cause a fire or an electric shock.

AWARNING
Be sure to connect the grounding wire (green wire attached to the power cord) and the grounding terminal (which was processed by the distributor) first. If not, a fire or an electric shock may be resulted. (The grounding work process is charged.)

Grounding &ninal

AATTENTION
Do not put the machine on an unstable or slanted surface. It may cause a drop or fall of the machine, resulting in a damage. Be sure to put the machine on a stable desk.

When moving the machine, turn off the power switch and disconnect the power plug from the power outlet. The earth wire must be dlsconnetted at last. If not, the cord is damaged to cause a fire and electric shock.

AATTENTION
Avoid seeing the light source directly. It may damage your eyes.

Avoid installation of the machine in a wet, dusty place. It may cause a fire or an electric shock.

When closing the front cover for paper jam process or maintenance, be careful not to pinch your fingers.

When leaving the machine unused for a consIderable time, turn off the power switch and disconnect the power plug from the power Outlet for safety

6 n

When disconnecting the power plug from the power outlet, do not pull the power cord If the power cord is pulled forcibly, the core wire may be exposed or disconnected to cause a fire or an electric shock.

Do not cover the machme with a dust cover, cloth, or vinyl sheet with the power ON. It disturbs heat radiation to cause a fire

When removing a paper]am, do not touch the fusing section, which is heated to a high temperature. Touching the fusing sectron may cause a bum. Fusing section

Do not put a toner cartridge or a developer cartridge into a fire. Toner may disperse to cause a bum. Keep the cartridges away from children.

8
When connecting with a computer, turn off the power switch of the machine and the computer before connection. If not, an electric shock ordamaae may be caused.

[l] SYSTEM CONFIGURATION

1. LINEUP
A. (1) Main Unit

Appearance

(2)

Function/Equipment Itern Model XEBO

speed 6 CPM 8 PPM 250 sheets Yes

XE82
6 CPM 6 PPM 200 sheets NO

XE84
6 CPM 6 PPM 200 sheets Yes

XE60
6 CPM N/A 250 sheets Yes

XE62
6 CPM N/A 200 sheets Nn

N&S

FunctronlEqulpment

Copying

Printing speed paper tray capac,ty Work Oraanizer

8.

Supplies

1) Appearance

TD cartridge

Drum cartridge

(2)

Supplies

List Items
District North America Model/Parts 13R553N code

Drum cartridge

Eumoe
Other countries TD cartridge North America EpX Other countries

1RR553W
13R554 6R916N 6R916W 6Rgl7

C. Accessories Acceseories list

2. STRUCTURE
A. Hardware Block diagram

I-2

6. Firmware
Block

diagram

3. SOFTWARE
Utilities
Items GDI Printer driver Printer driver COfltWltS / CD-ROM Media I

4. OPERATING ENVIRONMENT
(1) System requirements
Host computer IBM PC/AT or operating system 1 MS-DOS 3.3 +

MS-Windows NT 4.0

(2) Interface
TYPO IEEE1284P xl Host computer IBM PC/AT or 100% compat,ble

Emulation Sleek type GDI

Plug and play Supported

I
ECP Nibble

Network Not supported

operating system MS-DOS 3.3 MS-Windows MS-Windows MS-Windows + 3.1 X or later 95 NT 4.0

Protocol

1-3

[2] SPECIFICATIONS
1. BASIC SPECIFICATIONS

6. Copy mode (1) Max. original size

(2) Exposure mode (1) Types

Model type Scanning type Printing type (Emulation tvpel Desktop type Flat bed/Monochrome type Electronic photographic type enI Exposure mode AUtOmaW Text Photo Tonersave I steps for exposure 5 steps 5 steps 5 steps

(2) Target were

Print Volume Range Average Maximum XE60 series 200 sheet/month 500 sheeffmonth XEBO series 450 sheet/month 1,000 sheet/month

(3) Copy ratio

Zoom ratio range/fixed ratio 50% to 200% (151.steps in 1% increments)

reduce (73%)/Z enlarge (129,200%)/l

(3) Operating environment Printer mode

cl> Svstem recluirements (4) Job speed 1. First copy time Mode Nomal mode Preheat mode Auto power shut-off mode Tllll.2 I 16sec 21 set 23 set Zooming accuracy Same size copying: 100% + 1 0% Enlargement copying : Set copy ratlo f 1.O% Reduction copymg: Set copy rat10 f 1.O%

<2> Interface

b. Copying speed for each paper size and reduction/enlargement CPMI Copy ratio

(4) Outer dimensions

Packaged Machine 460 x 425 x 229 mm (18.2 x 16.8 x 9.02 in.)

Paper size Same Sze A4 (Short edge feed) 6 CPM

Reduction (50% to 99%) 6 CPM

Enlargement (101% to 200%) 6 CPM

(5) Weight
Packaged Machine I I 10.00 Ko -

(6) Machine life

60K prints or 5 years

(5)
Max. number of continuous copies 50 copies (6) Exposure a. Exposure mode/Processing Exposure mode Automatic Text Photo Toner save b. Tonersave Yield of Toner save mode 5% area coverage (When using 3K toner cartridge) I I Function Errordiffusion Errordiffusion I Errordiffusion Error diffusion

2. OPERATION (PERFORMANCE)
A. Common operation Warm-up/Jam recovery
a. Warm-up time Warm-up time after power ON Recovery time from power save mode Jam recovery time b. Jam recovery time 0 set 0 set I 0 set

2-1

c. Zooming type Main scanning direction Sub scanning directIon d. Resolution * Scannina software computation 1 Scanning speed

h. Skew(Diagonaltty)

* Prlntlng Main scanmng dIrectIon Standard 1 Virtual resolution resolution 600 dpi Copy ratio Same size Enlargement (101% to 200%) Reduction (50% to 99%) e. Exposure gradient (XC only) I Scannino I 65LPI I 150 LPI I Sub scanning direction 1 Standard resolution 600 dpi 1 Virtual resolution -

Position Center 5.0 line/mm 5.0 line/mm 4.0 line/mm Comer 4.5 line/mm 4.5 line/mm 4.0 line/mm I. Distortion Orthogonality Image phase misalignment

f. copy (Print) Area mm (Std) mm (Max,

1 - 5.0 mm i

I
j. Original size Minimum A0 system inch system k. Paper size Minimum AS system Inch system A6 (105 x 146.5 mm) 3-7/E x 5-7/6 A6 (105x 146.5 mm) 3-7/6 x 5-7/W

Maximum A4 (210 x 297 mm) 6-l/2 x 14

2.5 mm (std)

Maximum A4 (210 x 297 mm) 6-l/2 x 14

(5) Supported

languages

g. Image misalignment off center Horizontal misalignment O*Z.Ommorbelow 0 + 2.0 mm or below

2-2

C. Printer mode (1) System requirements

a. Operating cond~bons Host computer IBM PC/AT or 100% compatible Operating system MS-DOS 3.3 + MS-Windows 3.1X or later MS-Windows 9.5 MS-Windows NT 4.0 Emulation Sleek type GDI Drlf3 GDI printerdwer Plug and PIa Supported Network Not supported

b. Intelface TYPO IEEE1284 P x 1 Host computer IBM PClATor 100% compatible Operating system MS-DOS 3.3 + MS-Windows 3.1X or later MS-Windows 95 MS-Windows NT 4.0 Protocol PePPY N,bble

(2) Job speed

a. First print time Paper feed mode Power save PO set 20 set

(A4 (8-l/2 x II), Not including the communication time to the host PC and the set up time of polygon mirror) b. Print speed Paper size 8 ppm (A4, 8-l/L? x ,I/ Sharp standard paper)

(3) Image quality

a. Resolution * Pdntino Main scanning direction Standard Virtual resolution resolution 600 dpi* Sub scanning direction Standard Virtual resolution resolution 600 dpi* * 300 dpi selectable Image resolution b. Gradient B c. Image treatment Image treatment Dither pattern method d. Toner save Yield of toner save mode 5% area coverage (When using 3K tonercadridge) -

2-3

e.

print area

Physical

Page

licE:iiiii;l Logical

Page

LEGAL

4100/6200 3050/6100 3407l6815

50/l 00 50/l 00 50/l 00

44/96 45l96 46/100

50/100 50/i 00 50/i 00

50/l 00 50/l 00 50/i 00

85 FOOLSCAP FOLIO Government Japanese A. Physical 8. Physical C. Logical Printed Postcard Envelop page wdth page height page wdth between between between Physical Physical Physical (Choukei 3)

2149/4299 255015 100 2550/5100 1161/2362 1417/2634

3035/6070 372017440 3900/7800 1746,3496 2775/5551

2056/4104 2456/4904 2456/4904 1066/2166 1320/2640

2935/5670

50/100 50/l 00 50/l 00 5OIlOO 50/100

43l95 44/96 44,96 43194 47l94

so/i 00 50/l 00 50/l 00 50/i 00 50/l 00

50/I 00 50/l 00 50/l 00 50/l 00 50/l 00

362OI7240 3600,7600 164W3296 2675/5351

D. Width difference E. Height difference F. Height difference G. Printable H. Distance w,dth between

page and HP-GL-2 page and Log& page and HP-GL-2

picture frame page picture frame

Top edge and Bonom edge in Physical

page

2-4

(Landscape)

65 FOOLSCAP FOLIO Government Japanese A. PhysIcal 6. Physical Prlnted Postcard (Choukei 3) Envelope page width page height

3035/6070 3720/7440 3900/7800 174613496 277515551

2149/4299 2550/5100 2550/5100 1161/2362 1417/2834

2935/5870 3620/7240 3800,760O 1646/3296 26795351

2056/4104 2456/4904 2456/4904 1066/2166 1320/2640

SO/l 00 50/l 00 50/l 00 50/100 50/i 00

50/100 50/100 50/100 50/100 50/100

50/i 00 50/l 00 50/l 00 50/l 00 50,100

43/95 44/96 44/96 43164 47194

C. Logical page width D. Width difference E. Height difference F. Height difference G. PrIntable H. Distance f lmape width between Top edge and Bottom edge in Physical page between between between Physical Physical Physical page and HP-GL-2 page and Logical page and HP-GL-2 picture frame page picture frame

misalignment 0 + 2.0 mm or below 0 k 2.0 mm or below

off center
Horizontal misalignment

2-5

g. Skew (Diagonality)

h. Distortion Orthogonality Image phase misalignment

Paper size AB system Inch system Mllrnrn A6 (105 x 148.5 mm) 3-7/8 x B-7/8 Maximum A4 (210 x 297 mm) 8.,,2 x 14

3. ENGINE SPECIFICATION
A. Operationldisplaysection
Display type ODerabon me 1 LED display 1 Button/switch

B. PaperfeedMansferlfinishing (1) Details of paper feed section

AB system Paper size A4, 85, A5, 21Ox33O(Shortedgefeed) Capacity Paper weight 250 sheets 5640g/m2 200;heets-----~~81-909j~~Standard------condrtion 1 sheet 52-130 g/m2 (104 g/m2 is available for A4 size or smaller.) Special paper Recycled paper/ Transparency film/ Label sheet/Envelope Notes Paper gu,de are to be changed by user.

Inch system Capacity 250 sheets 200 sheets 8-7/W x 12.4 (Short edge feed) 1 sheet Paper weight 15-21 Ibs. 22-24 Ibs. Standard condition 14-34 Ibs. (26 Ibs. is available for Special paper Recycled paper/ Transparencv film! Notes Paper guide are to be changed by user.

(2) Details of finishing

Normal mode paper size A4(8-1/2xil) Paper weight 5240g/m2 (15-21 Ibs.) El-90g/m2 (22-24 Ibs.) Capacity 50 sheets 40 sheets

Under standard condition

2-6

C.

Scanner

section

(6) Scanning Copy ratio

speed Scanning Speed 50 mmlsec. 1 I Time Feed back Speed Time TSD I

(1)
Type (2) Original 1ODMl Flat bed type/Monochrome positioning

100%

(7)

Light aouroe

(Lamp) 1 AC 800 V (rms) 48 kHz I

Power voltage Life time (8) Scanning TYPO sensor

Reduction optical image sensor (CCD) Monochrome (Exposure) section

D. Scanner (1) TYPO (2) Resolution

Main scanning direction 600 dpi (3) Resolution Main scanning direcbon Standard Virtual reSoltlon resolution 400 dpi (4) Gradient ND (8 bit 256 steps) (5) Readable area/size a. Maximum readable size AS system Inch system b. Scanning area 2.0 mm (Std) 3.0 mm (Max) 1 A4 (210 x 297 mm) S-i/Y x 14 E. I Imaging process soeed section Sub scanning direction Standard VlrtU.2l reSOltlOn resolution 600 dpi (3) Gradient

Sub scanning dlrectmn 600 dpi

I 2 steLls
(4) Details of Laser unit

(1) ., Imaaina --. 50 mmhc. (2)

Photoconductor(Drum) 1 OPC ($20 mm) 1 18.000 sheets

TYPO Life time (3) Toner .5.0 mm TYPO Capacity/Life time (4) Charging

1 TD cartridge color: black 3,000 sheets (1,500 sheets with initially installed cartridge) (A4 5% density)

1 Brush charging method / DC-850 V AC 600 V IP-P1 (5) Transfer Method

2.5 lnm 5.0 nlm

Transfer roller method DC+3.5 kV AC 600 V (P-P) i

W) CM=4

Voltage (6) 2.0 mm (Std) 3.0 mm (Max) Exposure

Method (7) Develop

Semiconductor laser method

Method Voltage

1 Mono component non-magnetic method 131ov

2-7

(8) Separation Method (91 Discharge

Method 1 Discharge brush type Separation charger type/method

K. Interface

(10) Cleaning
Method Voltage By developing roller +200 v

L. Power supply
TYPO output I Voltage +24 v Current Notes 2.0A /

F. Fusing (1)
Method 1 Quick heat-up with pressure roller method

DC power SuPPlY

(2) Lsv
TYPO Halogen lamp Main unit Power Voltage power supply consumption 500 W 1 100/120/230V / 100/120/230 V /

High voltage power supply

1-3.3 v DC -310 v (c200 V) DC +3.5 KV (AC 600 V P-P) DC -650 V (AC 600 V P-P)

0.26 A -

M. Operating voltage/power

consumption

(3) Fusing temperature

Ready model Print mode 160C Power save mode 60C Pmt mode (after 20th sheet ,n the multi print mode) 155C

(4) Heat roller

TYPO 1 Teflon coated roller (Within Rated voltage + 10% and Rated frequency f 2%) Silicone rubber roller

(5) Pressure roller

TYPO

N. Safety/environmental
(1) Safety/environmental

standard
standard

(6) Separation method

Forced separation by separation paw1

G. Power drive
1 Stepping motor (Main motor)

H. Engine control MCU (PCIJ)

CPU (H6S2350FP) ASIC (HG73C025FD) standard

I. Image control (ICU)

Pmcessor

1ASIC (SLA303TFZB) (2) Ozon level

capaaty 512KB 1 Mbit 16Mbitx3 2 K bit 32 M bit x 2 265KbitxZ Contents Print data Program Copy image data Control data Ltne image data work memory Location ICU PWB MCU (PCU) PWB Noise mode MCU (PCU) PWS MCU (PCU) PWB MCU (PCU) PWB MCU (PCU) PWS Sound power level Sound pressure level 66.2 54.6 dB Operating mode 3) Noise level Individual Ready mode POW!X shut-down mode OdB OdB

J. Memory
TYPE DRAM ROM IFPROM, ~_ ._-._., DRAM EEPROM SRAM RAM

0. Ambient conditions
(1) Occupied area
Main unit 460 x 750 mm (16.2 x 29.53 in.)

2-6

(2) Operating conditions

(3) Storage conditions Humidity

(packed in the packing material) Machine

-toc

Temperature

WC

(4) Transport

condition

(packed in the packing material) SUPPlY

Machine

(5) Atmospheric

pressure

(6) Standard condition

20 to 25C 65f5% RH, Rating for different countries

2-9

[3] CONSUMABLE PARTS

1. Configuration

NO. 1 2

Part name (Item) Photoconductorcatridge Developer cartrrdge

3-l

2. List
A. Consumable
(Destination) NO. 1 2

parts for exclusive use

America) (31, Igle form) CntPn+ Parts item Photoconductor cartrIdge Developer cartridge Qty 1 1 Life 20K 3K (Compound form) Model name (rty 10 3 Note

XEROX (North

Part name (Item) Photoconductor cartridge Developercartridge

Model name 13R653N 6R916N

NO. 1 2

Part name (Item) Photoconductor cartridge Developer cartridge

Model name 13R653W 6R916W

(Single form) content Parts item Photoconductor cartridge Developer cartridge Qw 1 1 Life 20K 3K

(Compound form) Model name Qty 10 3

Note

(Destination) NO. 1 2

XEROX (Other countries) (Single farm) content Parts item Photoconductor cartridge Developercartridge oty 1 1 Life 20K 3K (Compound form) Model name clly 10 3 Note

Part name (item) Photoconductor cartridge Developer cartr,dge

Model name 13R554 6R917

3-2

3. Details (11 Photoconductor

Item art name lode, name Single unit) rlodel name Compound form) hoto (Picture)

drum
Speclflcatlons/Descrlptlons hOtOCOdCtqTcaRndge 13R53N/13R553W/13R554 Quantity Quantity 1 10

. . %
ype (Kind) err 1fe JPC :artndge rint quantity :ffective use period Veight luantity :apac1ty (E-60/80 sews

VelghffCapacityl iuantity

20K 36 months from production when sealed, or 20 months when unsealed. (Shorter one, max. 36 months) Single unit 241 g Weight (Ibs) Weight Wg) Compound form Wright (g/kg) / Weight (Ibs) / Single unit Compound form (Litter)

,pplied model :ompatibility iformatIon roduct No. content

Month)

24

Counted from the production month. Stored under storage environment conditions (sealed).

3-3

(2) Developer cartridge

Speclficatlons/Descdptions Pari name Model name (Single unit) Model name [Compound form) Photo (Picture)

tIeveloper cartridge c iR916N/6R916WBR917

Quantity

rype (Kind) Corm -ife

s-component toner :artridge lent quantity iffective use perlod Xhers Ye,ght luantity :apacity :E-60/60 series

3K (A4,5% density) 24 months from the production month when sealed, or 12 months when unsealed. (Shorter one. max. 24 months) Single unit Compound form Single unit Compound form Weight (g/kg) Wright (g/kg) 473 g 1 Weight (Ibs) 1 Weight (Ibs)

P&ighffCapacity/
3Uafltlty

%I 9

4pplled model Compatibility nformation roduct No. content

;uarantee period

UOk

Counted from the production month. Stored under the storage enwonment conditions (sealed). ( Replace when print density becomes low.

Month)

3-4

4. Paper specifications
TO assure print quality and normal paper specifications of paper should be satisfied handling, the following

(2)

Envelope
Size Dimensions DL I t 10 x 220 mm Weight 1 60 o/m2 116 Ibs.1 to

International

(1)

Paper and Applicable Paper

Standard

tf-

Envelopes
Do not use envelopes
l

which

have any of the following. perforations, is exposed windows or holes

Metal tabs, snaps, strings,

Open flaps on which adhesive

Glossy surfaces

(BEKK method) )paclty iurface sslstivlty itiffness 2 77% 1 x10~-5x10~ (2Ozk 1% vertical; 2 17 cm horizontal; Z 13 cm (CLARK method) 4.5% - 7 0% 75pm-IlOpm B4(257fix364~Imm) B5(182flx257~1mm) B6i128flx182*lmmj A3(297flx420i-Imm) A4(210+1x297i-1mm) A5(148+1x210+1mm) A6(105+1xl48~1mm) 11i-5/128x,7f5,,28 8.5-t5/128~14+5/128 8.5~5/128~11~5/128 5.5~5/128~8.5~5/128 8.5 -t 5/128 x 13 + 5/128 same as Ien 65 f 2% RH)

l l

A parbcularly Envelopes

rough texture

or embossmg paper folds or bending, c

made from recycled

same as left

Envelopes that are not flat due to damage, which are not straight with square comers Envelopes which are curled

* same as I& same as I& same as left

l

noisture ontent .hickness )~mension

Two or more flaps Labels that have already been attached

Flaps that have not been folded Creases Adhesive Envelopes Envelopes Envelopes or folds on the leading edge that sticks without that stick together that have already that expand moisture when pressed closed

.
l l

due to exposed

adheswe

been printed on in a laser prmter

or shrink without fine creases

a Envelopes

which are inflated with air

(3) L

OHP film

L (Paper
l

A4 (210 x 297 mm) Letter size (8 5 x 11)

Types That Should

coating

Not be Used)
should not be used for printing on the surface surface and which moisture could become

Paper that has any of the following Paper with special

l l

Paper with particularly Paper which separated. has been

rough or smooth glued together

Paper with tears

folds, embossing,

dryness,

or curl

Paper with metal tabs or clips Paper with holes, windows Paper which photocopler has been or perforations pm-printed using a laser printer or

(Note)

Before printing, try one of the pieces of paper to be used and confirm that it can be printed successfully. (Values at 20 -t 1 C, 65 -t 2% RH)

3-5

5. Standard density sample

SHARP
TEST SHEET
,912 1924 1925 Chairman

TokoJi Hayakawa ?,ets up business as a metal worker in Tokyo. of 1923.

New plant constructed at site of present Sharp head office lo replace or%inai Tokyo Plant destroyed in great Kanto Eanhquake Radio broadcasrjng started in Japan. Sharp succeeds in assembling Japans first crystal radio Set. first ste$ toward teieViSiOn in Japan. wvllh Sharps advanced super-wave technology. ciectromc components and related inof color Of the electronic age. Mass-production

1931 Sharp launches TV research. Initiates 1951 1960 Japans first television set manufactured Nara plant constructed dustrial 1961 Central 1962 1964 1966 1968 1969 equ~pmenr in preparation Research Laboratory

as a base for producing for

television starts. Color television broadcasting completed. established electronic technology. Sharp Electronics Corporation mass-production Worlds of microwave

stans in Japan.

Serves 3s an impetus for the development in New Jersey as US subsidiary. developed. Worlds

Japans first

oven begins. desk-top calculator developed. largest solar

Worlds first solid slate electronrc desk-top calclrlator Cornpet first [C-applied electronic GmbH battery installed in unmanned Sharp Electronics (Europe) ELSI (Extra lighthouse in Japan. developed for commercial

established in Hamburg. appiicalion by Sharp .4merican Rockwell.

Large Scale Integration)

through a technical tie-up with North Sharp Electronics (U.K.) 1970 1974 1977 1978 1979

Ltd. establtshed in the United Kingdom.

Construction of Sharp Advanced Development and Planning Center (ELSE plant, Central Research Laboratory, Training Center and Guest House) completed. PPC (Plain Paper Copier) PPC SF-730 PPC SF-810. PPC SF-740 to 5i x Bi SF-710 put on sale. toner and Pressure Fixing Process marketed. x 17 or A3 size maximum ~1 copying Sharp Electronics of Canada Ltd. established in Canada. with a single component capable of copying marketed. copying on paper sizes from IO X 14 (B4) down PAPER and HEAVY PAPER, through changing (~6). Its two print buttons, NORMAL up to II

speed of 22 copies a minute (letter or A4 size), developed and marketed. SF-740s grip feeder system permits permit copying on papers from the Pasing temperature. The manual by-pass allows for copying on heavy and special papers.

I7 Ibs I65 g/mz) to 34 Ibs (128 g/m?

3-6

6. Environmental

conditions
(sealed)

(1) Transit environment

Max. change: Temperature 15Clhour. Relative humidity tS%RH/hour, without dew

-10C

40C Temperature

Temperature (min) -10C

Humidity Wn) 10%

Temperature (mid)

Humidity (mid)

Temperature (ma4 40C

Humidity (ma4 90%

Period

(2) Storage environment

(sealed)
Humidity

Max. change: Temperature lSC/hour, Relative humidity lS%RH/hour, without dew

RH 90%

10%
-20C 1 Temperature Temperature (min) -10C Humidity (min) 10% Temperature (mid) Humidity (mid) Temperature Cm=) 40C Humidity Cm==) 90% PerNod 40C

(Unsealed condltlon)
Humidity RH

I 10C
Temperature Temperature (min) 0C Humidity (min) 10% Temperature (mid) 30C Humidity (mid) 60% Temperature (max) 35QC Humidity @W 90% Period 35C

3-7

[4] SET UP
*. Installing conditions
,.,,proper installation may damage the copier. Please note the following during initial installation and whenever the copier is moved.
CAUTION:

Be sure to allow the required spacearound the machine for servicing and proper ventilation.

If the copier is moved from a cool place to a warm place. condensation may form inside the copier. Operation in this condition will cause poor copy quality and malfunctions. Leave the copier at mom temperature for at least 2 hours before se.

A small amount of ozone is produced withln the copier during operation. The emission level IS insufficient to cause any health hazard NOTE: The present recommended long term exposure limit for ozone is 0.1 ppm (0.2 mg/m3) calculated as an 8 hr. Timeweighted average concentration. However, since the small amount that IS emitted may have an ob]ecbonable odor, it is advisable to place the copier in a ventrlated area.

Do not install your copier in areas that are:

l

damp, humid, or vary dusty

CAUTIONS

ON HANDLING

Be careful in handling the copier as follows to malntar the performance of this copter.
l

exposed to direct sunlight

Do not drop the copier, subject it to shock or strike it against any object.

poorly ventilated

DO not expose the drum cartridge to direct sunlight.

Doing so wll damage the surface (green portion) of the drum cartridge, causing smudges on copes.

subject to extreme temperature or humid@ changes, e.g., near an air conditioner or heater.

Store spare supplies such es drum cartridges and TD cartridges in a dark place without removing from the package before se.
If they are exposed to direct sunlight, smudges on copies may result.

Do not touch the surface (green portion) of the drum cartridge.

Doing so will damage the surface of the cartridge, causing smudges on copies.

4-1

2. Unpacking
A. packing list
Open the carton and check if the following components and accessories are included. IBM PC/AT or compatible machine intertace cable

*------

___.

:
Power cord 1 pc. ________ - _____) Operation manual (this manual)

Paper teed tray

Developer cartridge Packed I the silver bag.)

Photo conductor cartridge (Installed to the ln side of the machine.)

8. Releasing

lock

REMOVING PROTECTIVE PACKING MATERIALS 1) Remove tape (a).

Be sure to open the front cover before removing the protective packing materials.

2) Turn and remDve the fixing screw in the arrow direction, and remove the protective material (b).

CAUTION: Save the screw because it will be used if the copier has
to be moved. (p. 14)

4-2

3. Parts and consumable

(1) Developer cartridge

parts setup

5) Hold the handle of the TD cartridge so that the stamped me.rMng on top of the cartridge are facing upward.

1) Push gently on both s,des of the front cover to open the cover.

6) Gently insert the TD cartridge into the copier along the guides in the direcbon lndlceted by the arrow

2) Remove the protective material Cc), and slowly pull the protecwe sheet (d) and protective material (e) together toward you to remove. Be careful not to break the protective sheet (d) midway and not to remain torn pert inside the machlne.

Cd)

(4
Align the projections on both side wdh the guides 7) Close the front cover

3) Remove the TD cartridge from the bag. Hold the cartridge on both sides and shake it horizontally four or five times.

(2) Photoconductor

cartridge

1) Gently press the both sides of the front coverand open it.

CAUTION:

Se sure to remove the pmtetiive paper from the drum cartridge before installing the TD cartridge.

4) Remove the protective tape and then the protective cover.

2) Slowly remove the developer cartridge from the copier.

4-3

3) Hold two knobs of the photoconductor cartridge with your fmgen, and slowly insert it into the copier. WARNING: The fusing secton is heated to a high temperature. When removing the photoconductor cartndge. be caretul not to touch the fusing section to avoid a bum. Dispose the photoconductor cartridge as an incombustible.

(3) Paper tray

1) Hold the paper tray so that the paper guide of the paper tray is facing front and then insert the paper tray Into the copiers paper tray Plots.

CAUTION:

4) Remove a new photocondctor cartridge from the bag. CAUTION:

l

A black protective sheet is attached to a new photocDndctorcartridge in order to protect the cartrldge from Ilght. Install the cartridge I the copier with this black sheet attached to it If it is removed, the cartridge surface (green section) may be damaged.

2) Pull the paper release ,eer at the right Of the paper tray toward YOU. CAUTION: If the paper is inserted without doing this, paper misfeeds will occur.

9 Keep the photoconductor cartridge in a clean place. If It is stored in a dusty place, the cartridge surface (green section) may be damaged to cause a dirt on print paper. 5) Hold the two knobs d me photoconductor cartridge with your Bngers, and slowly insert the projections on the both ends of the cartridge into the machme along the guides in the arrow direction.

3) If extra-long paper (such as legal size) is used, raise the paper support to support the paper. Fan the copy paper and place it into the paper tray with the side to be printed facing toward you. POShOn the paper along the right end Of the paper hay. Then adjust the paper guide to the paper width.

6) Remove the black pmtective sheet from the photoconductor cartridge. CAUTION: If the black protective sheet is pulled forably, it may be broken, Be careful not to break the sheet and slowly remOe It.

i) Install the developer cartridge. 8) Turn on the power switch. While pressing the copy density key, open and close the operation panel section. rhe photocondUCtor counter is reset by the above operation.)

4-4

4) Make sure the paper release lever is pushed back. The paper will be clamped by the paper feed mller inslde the copier.

5. INSTALLING THE PRINTER DRIVER SOFIWARE

(1) Checking the hardware requirements and software

You will need the following hardware and software in order to install the printer driver Computer type IBM PC/AT or compatible computer equipped with a bi-directional parallel interface Wlndows 3.1x, Windows 95, Windows NT4.0 486DX 66 MHz or better 6 MB or more 8 MB or more 640 x 480 dots (VGA) or better 4 MS or more

Windows type CPU Physical RAM

4. Cable connection
(1) Power cable
Ensure that the power switch of the copier is in the OFF position Insert the attached power cord into the power cord socket at the rear of the copier. .

Virtual storage (swap file) Display Hard disk free space

Is there another GDI printer driver or Wlndows Printing System printer driver already installed? If installed, delete It. (The printer driver of this printer cannot be used with another prrnter driver or Windows Printing System of another printer.)

If you are usmg sore of your computds memory as a RAM drive, the printer driver may not be allocated the correct amount of memory In such a case, reduce the size of your RAM disk, or do not use the RAM disk.

installing the printer driver

The software for your printer is provided on CD-ROM which was packed with your laser printer. Before installing the printer driver, be sure to check the followng items.

(2) Install (2) Interface cable Windows 3.1x:

1) Turn on the pr,nter and then start W,ndows on your computer. 2) Insert the installation CO-ROM into a CD-ROM drive. 3) Choose File from the Menu bar in Program Manager, and then choose the Run...command. 4) Type R:\SETUP (if the CD-ROM is inserted into drive R) in the command line box and then click on the OK button. 5) Follow the on-screen ,nstrct,ons. 6) When the installation is complete, restart Windows. 1) Check that the power swtches of both the printer and the computer ate in the OFF position. 2) Plug the parallel interface cable into one of the printer interface connectors (whlchever connector you want to use). Fasten the two bail chips at the side of the printer connector to hold the interface connector in place.

Windows 9SWindows NT 4.0: 1) Load paper ,nto the paper tray of the printer. For loading of
paper, see the section of LOADING COPY PAPER of the operation manual for the copier features. 2) Turn on the printer. 3) Start Windows on your computer. Bail clip 3) Plug the other end of the cable into the parallel interface connector Of your compter. NOTEz Before installing the printer driver, be sure to close all other applications which may be open.

CAUTION: The printer sends and receives data bi-diretionally and at high speed. Some switch boxes and pass-through
devices cannot support high-speed, bi-directional transfer of data, and using them may cause printing errors.

CAUTION: Some printer select015 (which allows to use two or more

computers and prInterr by selection) are not compatible to this machine.

4-5

4) If you use Windows 95 on a personal computer with plug 8 play* feature, the screen shown below will appear. Click the Driver from Disk Provided from Hardware Manufacturer button and then click OK. Proceed to step 6.

7) The installation program will start. Click OK

8) A screen for checking the printer port to be used will appear. Normally, LPTI is automatically set. When connectmg the printer through a network, select the proper port. Then check the Normally Used Print& box.
l

If you use Windows 95 and the Device Driver Wizard window appears, insert the installation CD-ROM into a CD-ROM drive. Then click the Next button and follow the on-screen instructions until the screen anstep 7 appears If the File Copy window appears during this operation, enter R:\ (if the CDROM is inserted into drive R) and click the OK button. If you use Wlndows 95 and the screen shown above or the Device Driver Wizard window does not appear, pmceed to step 5. The screen to be dlsplayed depends an the version of Windows.

Finally click the install box.

. If you use Windows NT 4.0, proceed to step 5. CAUTION:

5) Insert the installation CD-ROM into the CD-ROM drive. Click the Start button and select Run. When the screen shown below appears, type [drive name]:SETUP (If the CD-ROM is inserted into drive R, type R:\SETUP.) and click the OK button. Proceed to step 7.

9) When the !nstallatlon is complete, you will be asked whether or not to print a test page If you wish to do so, click the Yes button At this time, ensure that paper IS loaded in the paper tray.

6) Installation from CD-ROM window will appear. Insert the installatlon CD-ROM into the CD-ROM drive. Type [drive name]: SETUP (If the CD-ROM is inserted into drive R, type R:ISETUP.) and click the OK button.

101 If the test orint is successfullv corn&a!. click OK. Otherwise click NO anb check the causeand r.&~ed/es. The installation of the printer is now complete. XC printer group

When the printer driver IS installed, the XC printer driver group will be created. This group allows Deletion of Printer Drive? and Release Note to be displayed. The printer driver can be deleted. If the driver is deleted, printing Cannot be performed on the printer. Release Note The latest information on the printer driver is included in this note. Read the release note first.

4-6

(3) DELETING PRINTER DRIVER

If the printer dwer 1s not installed properly or If you need not use this printer any more, delete the printer driver from your computer using the following procedure. 1) Click Start, Pmgram, XC Printer Group, and Driver.
Deleting

Printer

2) When the Deleting XC Printer Driver dialog box appears, click the OK button. 3) When the XC Printer Driver Deletion Status window appears, clock the Restart Windows button. 4) The Windows will restart. If the XC Printer Driver Deletron Status window appears agaln, click the OK button.

(4)

NOTE

TO USE OTHER PRINTERS TOGETHER

If you use another GDI printer or a Windows Printing System printer, interference between pnnterr may occur and printing may not be performed properly. To use another GDI printer or a Windows Printing System printer, you must change the port setting of the printer driver wng the following procedure

NOTE:

If another pr,nter does not operate properly when the XC printer driver is set to File, delete the XC printer driver.

If you set Normally used print& in the nv.tallatlon of the XC printer driver, the XC printer driver will be automatically set for the parallel port which can be used (for example, LPTl). At this time, all printer drivers which have been connected to 81,s port will be automatically set to File. 1) Click the Start button.
l

2) Select Settings and then click Printers. 3) Right-click the XC printer icon in the printer dialog box and then click Properties. 4) Click the Details tab in the Properties dialog box. select FILE: in the Prrnt Destlnatlon Port list box, and click the OK button. 5) Right-click the icon of the printer to be used and click Prapeti~es. 6) Click the Details tab in the Properties window, select LPTI (or the currently used port), and click the OK button.

4-7

[5] EXTERNAL
1. List

VIEW AND INTERNAL

STRUCTURE

ixiemal, operation parts nterne. operat,on parts lperation, display parts arts in each sectvx

a b c d

Operation sectw Paper feed, transport section Optical section Image process section <1> <2> <I> Scanner lreadinal section
II

scanner (wrltlng) sectlo OPC drum section

_I

I
e f

I
Fusing, paper exit section Drive section

/ ~2, 1 Develoo~no section <3> Transfer, separat~an secton I

.ock position :unctional parts

avface (connector)
lelt, wire

aver
\djustment volume

5-1

2. Contents
A. External, operation operation parts parts (1) External,

6)

7)

11)

9)

5-2

(2) Internal

operation

parts

NO.
1 P

P&S Name Developer cartridge OPC cartridge display Function/Operation Converts latent electrostatic images into m~ble images (toner images). Forms latent electm&atic Emages parts

Model Camnon Common Life (3K pnnq Life (PK print)

Note

(3) Operation, SC

5-3

5-4

6. Internal parts
(1) Parts in each section a. Operation section

P&S FunctfonlOperation Displays various number information and messages. Outputs the key operation qnal. Displays various value information and messages.

Model

Note Differs between models with the printer function and models wIthout the printer function.

b. Paper feed, transport

section

1) PE SENSOR

9) PAPER SIZE SW I

7) PIN SENSOR

5-6

the paper feed clutch. Prevents against reverse rotation of the

5-7

c. Optical section

8) SL SENSOR

7)

6) CCD SENSOR

11)

9)

5)

3)

photo signals) and converts

allow the CCD to scan the

-9, Scanner (writing) section

P&S Name Laser beam sensor TYPO Sin diode Function/operation Detects the laser beam positlon. By this signal the left image print start posMn is controlled. 1 ~~~~thelaserbeamtotheOPC 1 Corrects the laser beam 1 Active candltion LOW (0) when laser beam 15 detected.

Note

NO. 1 mrror No. 3 mirmr Second cylindrical IenS

I
I
1 I

FB mirror (No. 2 mirror) Scanning mirror (rotation mirror) No. 1 cvllndrical

scannmg mlrmrangle. corrects the optical section dirt. 1 Corrects the laser beam form and 1 pitch. Scans the laser beam and performs imaging. 1 Adiust the direction of laser beam. 1 Generates lkiser beam. Kantrols 1 ON/OFF for imaging)

1)

422 Developing

section

PWtS NO. 1 Developing hlSrn.

..-...

I
Function/operation ,4ttaches toner to the latent electmstatic images on the OPC drum to convert it into a

Note

TYPO

roller

Maintains

the developing

roller potential

at

43, Transfer, separation section

NO. 1 2 3 4 5

Parts Name Transfer roller Transfer roller electrode Pressure spring Separation elactmde Earth electrode Function/operation Transfers toner images on the OPC drum onto the paper. Connects the transfer roller and the transfer voltage output (high voltage PWB). Apples pressure to the transfer mller, paper, and the OPC drum to improve transfer efficiency. Reduces paper charging potential to facilitate separation of paper. Connects the separation electrode and the earth (high voltage PWB).

Note

5-12

I
3)

6)

t. Drive section

NO. 1

Parts Code MM Signal name Name Main motor TYPO Stepping motor (+24) Function/operation Droves the paper feed section, the paper transpod section, the fusing section, and the image process section. Transmits the man motor power to the paper feed sectlo. Transmits the main motor power to the imaging process section and the fusing section

Note

2 1
3

Paper feed section drive gear lmaglng process. fusing section drive gear

g. Printer section

NO. 1 2

PaItS Name ICU PWB Printer interface connector TYPO Function/operation Converts print data sent from the host into bit image. Connects with the host computer (parallel interface)(lEEE1284)

MODEL XE-80/W/134 XE-80/W/84

Note Printer models only Allows connection with one (two) host computer(s). Printer models only

IEEE1284 parallel mterface (anphenol ???? 36PIN)

5-14

28) MHPS

29)

30) SL SENSOR

31)

32)

35)

34)

CCD SENSOR ,

2;) 2i)

1 ;T) lb,

r;) 16)

;3)

$5) 12)

;4) PIN SENSOR

I/

C. Lock position

NO. 1

PUtS NatTIe Scanner lock screw Function/Operation Locks the scanner unit.

Note Fixes the scanner unit with this screw when in transit.

s-17

D. Functional parts
(1) Sensor, detector 3) PAPER SIZE SW 2) SL SENSOR

PIN SENSOR

(2) Switch 2) POWER SW

(3) Clutch,

solenoid

9
. 1) PUS

(4) Motor a. Drive motor 1) LSM I

2) MM

NO. 1 2

Parts Code LSM MM Name Laser scanning motor Main motor TYPO DC brushless motor (+24V) Stepping motor (+24V) Function/operation Drives the scanning mirror. Drives the paper feed section, the paper transport sectIan, and the image process secmn. Drives the scanner (reading) unit

NO&

IMGSM

sca!mlg

motor

SteppIng motor (+24)

b. Fan (motor)

l)FM NO. 1 P&S Code FM Name Cooling fan motor TYPO Propel (DC brushless motor) (+24V) Function/operation Cools inslde the machine (the fusng section and the image process section).

Note

5-20

(5)

PWB

5-21

(6) Fuse, thermostat

(7) Law

(8)

ltltetface(connector)

NO. 1

PaaS Name Printer interface 1 connector type (-rype/pwl no.) TYPO IEE1284 parallel interface Anfenor 36 pin

Model XE-sm*m

Note Allows connectmn with one (two, personal compter(s). Printer models

(9)

Belt, wire

NO. 1

P&S Name Scanner drive wire Functvxloperation Transmits the scanner motor drive power to the scanner unit.

Note

5-23

(10) Power

NO.
1 2

PZtS NXX Power unit High voltage power unit Specification * DC +24V ZONDC +5V 1.lA/DC +lZV 0.13NDC +3.3V 0.25A Main charger voltage, transfer charger voltage, developing bias voltage Function/operation Outputs the DC power. Drives the heater lamp. Outputs the power detectron signal. The high voltage power output. (Supplies power to the image process section.)

NC& The voltage specification differs depending on the destination.

(11) Adjustment

volume

NO.
1 P 3 4 VU1

Code

PEXtS Name Scanner lamp light quantity adjustment DlnE Output voltage adjustment volume Main charger voltage adjustment volume Developing bias voltage adjustment volume

Functionloperatlon Adjusts the scanner lamp light quantity. Adjust the DC output voltage (+24V). Adjusts the main charger voltage. Adjusts the developing bias voltage.

Note

VR601 VR801 VR602

5-24

[6] MACHINE OPERATION

(1) Operation
Mode Copy mode Print mode Power save mode Test command (Simulation) User program made

mode
cclntent During the coy mode, print data is received but not accepted. After completion of copying, print IS automatically performed. Laster Image data from the host IS printed. There are the pre-heat mode and the power shut down mode. In the pre-heat mode, fusing temperature is lowered. In the power shut down mode, all the sections excluding the control circuit are stopped. This mode is used for servicing (various setting, adjustments, and checking of the operations). Used to set the operating specifications according to users need.

This machine has the following operation modes.

(2) Machine status and display

There are folIowIng machine status, and the operation and display are made for each status Machine status

(3) Relationship

between the power save mode and the display and machine operations

The power save mode is of two steps: the pre-heat mode and the power shut down mode. When the time set by user program 2 or 3 is passed fmm the non-operation state, the machine enters the pre-heat mode and the power shut down mode. Machine condition READY LAM? Reedy (Machlne Idle) power SaYe Pre-heat mode Power shut down mode ON SLINK SLINK OTHER LEDS AND LAMPS current selected state current selected state OFF FUSER TEMPERATURE CONTROL 160C 80% OFF FAN ON ON OFF Copy lamp ON OFF OFF Other load Normal operation OFF OFF

(4) Consumable

parts life and operation

When consumable parts life is approached, a warning display is made. When the photoconductor drum life IS reached, the machine is forcibly stopped. nachme condition READY LAMP :onsumable art empty Photoconductor cartridge life 118KI over Photoconductor I cartrldae life (17K) near Toner empty 3 GREEN 7 SEGMENT LED INPUT ;;;; TONER CERTRIDGE REPLACEMENT LAMP DRUM CERTRIDGE REPLACEMENT LAMP

NOTE When the life is reached durina 1copying or printing, the job is corn&ted and then the machine IS stopbed.

OFF

52

SLINK

ON

ON The machine operation is not stopped. (However, the print density IS lowered.) The input tray indicator blinks 3 GREEN 7 SEGMENT LED show P.

ON paper empty OFF

P-SLINKING

BLINK

ON -

(5) ON LINE/OFF LINE mode operation and switch

The ON LINE/OFF LINE mode swtch is performed forcibly by the ,. The machine is normally in the ON LINE mode, allowing to copy and to print. * Forcible switch by the ON LINE key When the mode is forcibly switched to the OFF LINE mode, printing of the Image which is being printed is completed and the operation is stopped. Reception of pnnt image data fmm the host is stopped. By this operation, printing is forcibly stopped and the mode is shlfted to the copy mode. In the OFF LINE mode, printing is not performed. To perform printing. switch to the ON LINE mode with the ON LINE key. * Automatic swtch When non-operation time reaches the specified time set by user program 14, the machlne is automatically shifted from the OFF LIEN mode to the ON LINE mode. User program 14 allow to set the time for switching from OFF LIEN mode to the ON LINE mode.

(6) Paper width detection operation

and machine

This machIne IS designed to detect only the following two sizes: Max. paper we and Mm. paper eize Shown in the table below. Imaging (main scanning direction void area and image length) is performed according to the paper size the machine detects, Therefore, if the SIM 26-6 set value is not matched with the paper specification, the image position on the paper is shifted to cause a trouble.

(7) Others
a. Void area function
A void area is provided in the main scanning directIon and in the sub scanning direction to prevent against dirt on the transfer roller by toner.

b. Special function

of the key

When the clear key is kept pressing for 5 set or more, the total copy

[7] ADJUSTMENTS, SETTING

1. List

Destination

(paper specifications)
MODE MAIN CODE SUB CODE /

setting
Normal 26 6

* Program used
Test command (Simulation)

* Enforcement conditions
S 009lUa 002 When replacing MCU PWS

Cycle Conditions

When the paper specification is changed. I -

* Job content
1) Enter the simulation 26-6 mode. (The currently set code (value) of the desbnatlon is displayed.) 2) Enter the desired code (value) of the destmation and paper specification, and press the start button.

When the adjustment value IS changed, the paper size specification, the fixed magnification ratios, and enlargement copy magnification ratios are changed.

* Troubles caused by improper work

1) If the set value does not correspond to the actual paper size (small size), the transfer roller is dirtied with toner and as a result the print paper edge is dirtied with toner.

Power save mode setting

-

* Adjustment value
Default value

* Program used
Test command (Simulation) MODE MAINCODE SUBCODE 1 1 1 Normal 26 26

* Enforcement time
S 009/Ua 002 When replac,g MCU PWS

:,,
Conditions Shaded section (i): Unnecessary

* Job content
1) Enter the simulation 26-26 mode. (The currently set code (value) of power save operation is displayed.)

2. Details
m Specifications setting

2) Enter the desired code of power save operation, and press the stari button. Set code 0 I Power saw operaon YES

7-1

CE mark standard conformity (Flicker)

setting

Copy density adjustment

* Adjustment value

* Program used
Test command (Simulation) MODE MAIN CODE SUB CODE Nomlaf 26 30

* Enforcement conditions (time)

S 009lUa 002 When replacing MCU PWS.

m m

Auto copy mode copy density adjustment Text copy mode copy density adjustment Photo copy mode copy density adjustment Toner save copy mode copy density adjustment

~
/ When the f!uorescenf lamp fkckers during operabon of the copier. 1

m m

I
Cycle Condition

* Adjustment value (Common to all the adjustment items)

(Test command (Set value))

* Job content
1) Enter the simulation 26.30 mode. (The currently set code of the CE mark conformity operation (protecting against flicker) is displayed. 2) Enter the dewed code (value) of the CE mark conformity operation (protecting against flicker), and press the start button. Set code 0 CE mark conformity operation (Protecting against flicker) YES I (Copy density level) Adjustment mode Auto copy mode Test copy mode Photo copy mode Tone save copy mode Mode display lamp Auto copy mode lamp Text copy mode lamp Photo copy mode lamp Text copy mode lamp Photo copy mode lamp Density adjustment level SHARP gray chart (UKOG-0062FCZZj adjustment level 3 of the gray scale is copied. 3 of the gray scale is copied. 2 of the gray scale is copied. 3 of the gray scale is copied.

If ihe fluorescent lamp flickers when the power of the mp~er is turned on, set this adjustment value to 1 to reduce or eliminate this phenomenon.

center (3) center (3) center (3)

m m

Counter setting Photoconductor

JOBNo

counter reset
1 content 1 When reolacino

* Enforcement condition (time)

Enforcement time

* Program used
Test command (Simulation) MODE MAIN CODE SUB CODE NMllld 46 1

* Execution condition (time) * Job content

1) Turn on the power. 2) Open the operation section. (The cabinet switch is turned off.) 3) While pressing the copy expoeure adjustment button, close the operation section. (The cabinet switch is turned on.) With the above operation, the photoconductor wunter IS reset. When replacing MCU PWB When replacIng the high

Copy density adjustment buttan

7-2

* Necessary condition 1) The scanner (reading) section must be free from dust. 2) The image process section must be normal. * The high voltage power voltage must be normal. Ir The pl~ulumnductor cartrldge, the developer cartridge are ormal (free from dirt and damage). * The transfer roller must be free from dirt and damage. 3) The fusing section must be normal (free from dirt). 4) The paper transport section must be normal. 5) The scan (wntlng) section must be free from dirt. * Work content 1) Set the test chart with three sheets of A4 (11 x 8 5) paper on the document table as shown below and close the document cover.

6) Change and adlust the set value so that the following copy density copy is made. SHARP gray scale adiustment level

Photo copy mode 1 LCopied Not coDled I

Other copy modes L Not copied To change the copy density, change the adjustment value and press the start button. (The adjustment value IS stored and a copy is made) To decrease the copy density, decrease the adjustment value. To increase the copy density, increase the adjustment value. When the exposure level of the center density level 1sadjusted, the copy density in the other density level is automatically calculated and adjusted. The adjustment value can be set in the range of 0 - 99. Perfom, procedures 4) - 6) for each copy mode. Copled

White paper 2 3 4 5 6 7 8 9 10 W

b \ h \
Test chart

L
ii J

(Test chart comparison table)

2) Use the user program 6 to set the copy density level to center (4). 3) Enter the test command (simulation) 46-l mode. 4) Select the copy mode to be adjusted with the copy picture quality mode select key. (The currently set copy den+ the copy quantity display.) adjustment level is displayed on * Preliminary work Scanner (reading) section cleaning

w=.--,.,:-..
* Necessary tools One of the following test charts is required. Name Parts code/Price rank Name Parts code/Price rank Name Parts code/Price rank Gray scale chart

5) Set the copy mode density level to the center. (Excluding the auto copy mode.)

1 UKOG-016PFCZZ SHARP original test chart UKOG-OOBBFCZZ KODAK gray scale chart Commemally available

Lights up

7-3

Scanner drive wire tension

caused by improper

work

Standard value

m
/ \

Copy image distortion adjustment

* Program used

* Execution
Enforcement time

condifion
I

(time)
\

/JOB No 004/P 008

MC?,

/ Cycle / Conditions /

When deflection is ohneraied Shaded section (I ): Unnecessary

m
* Location

Scanner unit parallelism adjustment

ecessary condition
The scanner drive wire should be normally stretched. (Free twist or overlapping.)

7-4

* Execution

condition

(time)

(reading) section is

* Necessary condition
1) The scanner drive we tensnn must be normal.

* Work content
1) Loosen the fixing screw of the scanner unit A and the drive wire, and release the scanner unit A from the drive wire

PO08

7-5

2) Manually turn the scanner drive gear to bring the scanner unit B into contact with the stopper. At that time, if the scanner unit B makes contact with both the stoppers in the front and the rear frames at the same time, the parallelism of the scanner unit B is proper. If not, perform the followlng procedures to adjust

* Troubles caused by improper 1) Scanner motor trouble

work

DO not move the scanner unit manually. 3) Loosen the fixing screw of the scanner unit drive pulley which is not I contact with the stopper of the scanner unit B. 4) Without mowng the scanner unit drive shift, manually turn the scanner unit drive pulley so that the scanner unit B makes contact with both the stoppers at the same time. (Change the relative positions of the scanner unit drive pulley and the drive shaft.) 5) Fix the scanner unit drive pulley fixing screw which was loosened in procedure 3). 6) Execute procedure 2). Repeat procedures 3) - 6) until the parallelism of the scanner unit B is proper. 7) With the scanner unit B in contact with both the stoppers in the rear and the front frames, slide the scanner unit A until it makes contact with the right edge of the frame, and fix the scanner unit A and the drive we. 7-6 + After-work JOB No. ADJ M3lADJ 2 Content Sub scanning direction copy distortion adjustment

m * Location

Sub scanning adjustment

direction

distortion

2) Set the test chart which was made in procedure 1) an the document table, and make a copy on A4 (11 x 8.5) paper with the document cow open.

3Dmm

ADJ,
Test char,

* Adjustment

value

3) Check the sub scanning

drrection

distortion.

If La = Lb, there is no distortion.

* Execution
Enforcement time

condition
s Cm

(time1 . ,
content 1 When anv oari in the scanner (reading) s&ii is d,sassembled or replaced. When the scanner unit parallelism adjustment is perfoned. When the copy image distortion is outside the specified range.

JOB NO

lf there is any distortion fallowing procedures.

in the sub scanning

direction,

perform

the

ADJ M3/ ADJ 1 Cycle Condition

* Necessary condition
1) The scanner is completed. unit parallelism wire tension adjustment is proper. (mechanical adjustment)

2) The scannerddve

* Work content
1) Make a test char, on A4 (11 x 8.5) paperas a rectangular with four right angles.) L shown below. (Draw

L=lOllVll L

7-7

4) Loosen either one of the two fixing screws of the scanner unit drive pulley

* Adjustment

value

il
* Execution Enforcement time condition (time) JOB No s 004 ADJ M3l ADJ 2 Cycle Condrtion 5) Without moving the scanner unit drive shaft, manually turn the scanner unit drive pulley to adjust the parallelism of the scanner unit A. (Change the relative positlons of the scanner unit drive pulley and the drive shaft.) 6) TIghten the scanner unit dwe pulley fixing screw. Repeat procedures 2) - 6) until the condition of procedure 3) is satisled. * Trouble caused work content I Scanner unit paralkl~sm adjustment (mechanical adjustment) by improper work

D 203mm DCl.Omm

Content When any part in the scanner (reading) section is disassembled or replaced. When the sub scanning directaon distortion IS performed. When the copy image distortion is not within the specified range.

* Necessary condition 1) The scanner unit parallelism adjustment (mechanical adjustment) is completed. 2) The scanner drive wire tensmn IS proper. 3) The sub scanning direction copy distortion is within the specified range. * Work content 1) Make a test chart on A4 (1 I x 8.5) paper as shown below. (Draw a rectangular with four right angles.)

* Preliminary JOB No. ADJ M3lADJ 1

* After-work JOB No. ADJ M3lADJ 3 I content Main scanning direction copy dastortion adjustment

* Necessary

tool I 1 scanning SC& direction distortion

2) Set the test chart which was made in procedure 1) an the document table, and make a copy on A4 (11 x 8.5) paper with the document cover open. 3) Check the main scanning direction distoltion. If the four angles of the capy are right angles, there is no distortion.

L fzf
L L

L=lOmm

Name Parts code/Price rank m Copy main adjustment

* Location ADJMZYADJB

If there is any distortion in the sub scannmg direction, perform the following procedures.

7-8

4) Check the distortion difference (distortion balance) between the dght and the left s,des.

9) If the image distortion difference becomes zero, change the overall height of the front frame side scanner rail. 10) Set the test chart made in procedure 1) on the document table and make a copy on A4 (11 x 8.5) paper. Check that the main scanning direction distortion is within the specified range. Repeat procedures 9) - IO) until the main scanning dwection distortion is within the specified range.

* Preliminaw work
JOB No. ADJ MSADJ 2 LC= Ld LCfLd content I 1 Copy sub scanmng direction distortion

* After-work
JOB No. ADJ M4 * Necessary tool Content 1 COPYmagnlflcatlon ratio adjustment

If Lc = Ld, the Image distortions of the right and the left sides are equal to each other. If the above condition IS satisfied go to procedure 9). If the above condition is not satisfied, perform the following procedures. 5) Check the height of the scanner rail on the rear frame side. If the scanner rail heights (on the right and the left sides) from the scanner chassis level are not 9.Omm. adjust so that they are 9 Omm

Copy magnification

ratio adjustment

Copy focus (resolution), main scanning direction copy magnification ratio adjustment

* Location

6) Set the test chart made in pmcedure 1) on the document table, and make a copy on A4 (11 x 9.5) paper. 7) Check the distortion difference (distortion balance) between the right and the left sides. If Lc = Ld, the image distortions of the right and the left sides are equal to each other. If the above condition is satisfied go to procedure 9). If the above condition is not satlsfed, perform the following pmcedures. 8) Change the height balance of the scanner rail on the front frame side. Repeat procedures 6) - 8) until the image dlstortion difference (distortion balance) becomes zero.

7-9

* Adjustment

value

4) Turn off the power. 5) Check the CCD unit No. (OID) specified on the CCD unit. 0 99 50 50

ITest command (set value)) Range (MIN) Ranqe (MAX) Standard value Default I

(Copy resolution, main scanning direction copy magnification r&o) Copy image position center Comer Copy magnrfwtlon ratio display value 100% * Program used MODE MAIN CODE SUB CODE * Execution Enforcement he condition (time) Content 1 When a part I the scanner 1 (reading);&ion is 1 disassembled or replaced. When replacing the MCU PWS I In case of U2 trouble When the mar scanning direction copy magnification ratio and resolution are not in the specified range, Normal 48 1 Copy resolution 5.0 line/mm 4.5 line/mm Actual copy magnification ratio Within t 1.O% of the dIsplayed copy magnification rabo

Test command (Simulation)

I
Cycle Condition

JOB NO s 004

S 009/h

002

6) Loosen the CCD unit fixing screw 7) Set the dimension (L) from the CCD edge to the center of the hole in the scanner (reading) unit to the value calculated from the following formula, and fix it. L = 10.5 + CCD unit No. (OID) 9) Place the scale on the document table as shown below, and make a copy in the text copy mode at 100% in the proper density.

* Necessary condition 1) The copy image dIstortion is wlthln the specified range 2) The copy image is free from deflection 3) The copy image dens@ ts within the specified range * Work content 1) Enter the srmulation 49-t mode. 2) Select the main scanning direction (manual) adjustment mode with the copy picture quality mode select key (The currently set copy magnification ratio adjustment value is displayed on the copy quantity display.) Adjustment mode Main scanning Auto Adjustment mode (Lighting) Auto copy mode lamp Note The adjustment is made automatically by the

3) Set the adjustment value to 50 and press the start button. (The adjustment value is stored and a copy is made at the copy magnification ratio corresponding to the adjustment value.) The adjustment value can be set in the range of 0 - 99.

7-10

9) Measure the length of the copied scale image and calculate the main scanning directiDn magnification ratio. (When a IOOmm scale is used as the original)

Name Parts code/Price rank * Note

/ Test chart (resolution check chart) 1 UKOG-OOSBCSZZ

With the SIM 48-l adjustment value set to 50, change the CCD unit fixing position. If the copy magmflcation ratio is adlusted within the specified range (100 f i.O%); focus is adjusted as a result. (The specified resolution IS obtained.) If the copy magnification ratio is wlthln the specified range (100 + 1.0%) with the SIM 48-l adjustment value set to 50, but if the specified resolution is not obtained. perform the following procedures. 1) Set the SIM 48-l ad,ustment vale to 50. 2) Change the CCD unit fixing position so that the specified resolut~on IS obtained. At that time, the main scannmg direction copy magnification ratio may be outside the specified range (100 + 1.O%). 3) Change the adjustment value of SIM 48-t to adjust so that the main scanning dIrectIon copy magnification ration is in the specified range (100 i 1 .O%) m Sub scanning magnification direction copy ratio adjustment

0
Comparison point

Note: To mlnunize the reading error, measure at scale of 1IO with Man scanning direction magnification rat10 = Copy Image dimenslonIOrigin.8 dimension x 100% IO) Check if the copy magnrfication r&o IS wlthin the specified range (loo*l%). If the copy magnification ratio is within the specified range, the adjustment is completed. If not, p&on the folIowIng procedures. (When the copy magnification ratio IS 100 * 1.O% with SIM 48-1 main scanning direcbon (manual) adjustment mode copy magnlficatlon ratio IS 50) 11-A) Change the SIM 48-l main scanning dIrection (manual) adjustment mode copy magnification ratio, and repeat procedures 8) - 11) until the copy magnlflcatian raba IS with, the specified range (100 f 1.O%). At that time, there is na need to change the CCD unit fixing position. When the adjustment value is increased, the main scanning direction copy magnification ratio is increased. When the adjustment value is changed by 1, the copy magnification ratio is changed by 0.1%. (When the copy magnification ratio is over 100 * 0.5% with SIM 48-l main scanning direction (manual) adjustment mode copy magnification ratio is 50) 11-S) Change the CCD unit fixing position and repeat procedures 7) -II-A)or-11-S). * Troubles caused by improper work 1) Never touch the other screws than the CCD unit fixing screw. If the other screws are touched, insufficient resolution, image distortion, etc. may re resulted, which cannot be adjusted. * Preliminary JOB No ADJ M3lADJ3 work Content Copy sub scanning direction distortion adjustment

* Adjustment value (Test command (et value)) Range (MIN) Range (MAX) Standard value ? 3efaun 0 99 50 50 I

(Sub scannina direction copy maunification ratio) _ Copy magnification ratio display value 100% * Program used MODE MAINCODE SUBCODE / / / Nonal 48 1 Actual copy magnlflcation ratio Wlthin f 1.O% of the displayed copy magnification ratio

Test command (Simulation)

* Execution Enforcement time

condition

itimel .

,
COlltWlt / 1 When any part in the scanner

JOSNo s 004

S 009/Ua 002

Cycle Condition

ratio is ad&ed. 1 When the MCU PWS is replaced In case of 2 trouble When the sub scanning direction copy magnification ratio is not wittIn the specified range.

* After-work JOB No ADJ M4,ADJ 2 ChtWlt Sub scanning directIon copy magnification ratio

* Necessary condition 1) The copy image distodion is within the specified range. 2) The copy Image is fee from deflection. 3) The copy image density is wthln the specified range.

* N~C~SSFIN tools Name Parts code/Price rank I / SC& -

4) The main scanmng dIrectIon coy magniflcaban ratio is within the specified range.

7-11

* Work content
1) Enter the simulation 48-I mode 2) Select the sub scanmng direction adjustment mode with the copy picture quality mode select key. (The currently set copy magnification ratio adjustment value is displayed on the copy quantity display.) Adjustment mode Main scanning direction Auto Adjustment made (Lighting) Auto copy mode lamp Test copy mode lamp Photo copy mode lamp Note The adjustment is made automatically by the
s0ftWre.

5) Check that the copy magnification range (loo* 1.0%).

ratio is within the specified

If the copy magnification ratio is within the specified range (100 i 1.O%). the adjustment is completed. It not, perform the followng procedures. 6) Change the ad]ustment value of SIM 48-I sub scannmg direction copy magniflcabon mtn. When the adjustment value is mcreased, the main scanning direction copy magnlflcatlon ratio is increased. Repeat procedures 3) - 6) until the copy magnification ratio is within the specified range (100 i 1 .O%).

The adjustment is made by the software. The adjustment IS made by changing the scannina soeed.

* Preliminarv work
JOB No ADJ M4lADJ 1 content 1 Man scanninq direction copy magniflcationiatio adjust&&

3) Place the scale on the document table as shown below, and make a copy in the text copy mode (100%) (Display) at a proper density.

* Necessary Name

tools SCak -

Park code/Price rank

* Note
1) If this adjustment is performed when the main scanning direcbon copy magnification ratio is not in the specified range (100% i-0.1%) the proper copy magnification ratio cannot be obtained.

Copy image position adjustment scanning direction)

(Main

* Adjustment value
(Test command (Slmulatian) (Set value))

41

(Copy image position (Main scanning direction)) When the copy image position is compared with the orrginal Image posItton, the shift must be within 0 f 2.0mm. -4) Measure the copied scale length and calculate the sub scanning direction copy magnification ratio. (When a IOOmm scale IS used as the original) Original (scale)
II

Onginal

COPY

* Program used
Test command (Simulation) MODE MAINCODE SUECODE 1 1 1 Normal 50 10

* Execution condition (time)

COPY Enforcement me JOBNo s 004 / content / When any part of the scanner secbon (reading) is disassembled and replaced. When replacing MCU PWB In case of 2 trouble When the copy image position (main scanning direction) is not in the specified range.

S 009/Ua 002 Note: To minimize the reading ever. measure at scale of 110 with Main scanning direction copy magnification dimension/Original dimension x 100% ratlo = Copy image Cycle Condition

7-12

* Necessary conditions 1) The copy image distortIon is wlthin the specified range. 2) The main scanning directIon copy magnification ratio is wlthin the specified range. 3) When the paper guide position is fit with the paper width * Work content 1) Make a test sheet. Draw a line in the longitudinal direction (paper transport direction) on A4 (11 x 8.5) paper.

m m

Copy image area (Image loss, void area) adjustment Image loss, void area (lead edge, tail edge) adjustment

* Adjustment value (Simulabon dwstment value)

1 A4(11x8.5)

2) Fit the check sheet with the original guide mark (reference position) 3) Enter the simulation 50-10 mode. And select the adjustment mode copy image position adjustment. (Main scanning direction) with the copy picture quality mode select key (Photo copy mode lamp is ON). Adjustment mode Main scanning directlon imaae position Main scanning direction image position (SPF model L&l void area Right void area Adjustment mode display (Lighting) Photo copy mode lamp Range WAX) Standard ahe (Image loss, void area adjustment value)

AutolPhotoiText copy mode lamp

1 Auto copy mode lamp Text copy mode lamp

(The currently set copy image position adjustment value in the man scanmng drectlon (back-forth direction) is displayed on the copy quantrty display. 4) Make a copy on A4 (11 x 8.5) paper. 5) Fit the original (check sheet) tip with the copy paper tip to check that the image posltion shift is within 0 f ZOmm. If not, change the adjustment value of SIM 50.10 and repeat procedures 4) and 5) until the shift IS within the specified range. The adjustment value can be set in the range of 0 - 99. When the adjustment value is changed by 1, the copy image position is shifted by O.lmm in the main scanning direction. * After work JOB No ADJ M6 I content Copy image area (image loss, void area, adlustment) Image lead edge Lldv : Lead edae old area Ltv : Rear edge void area LIv : Left void area Lrv : Right void area Liml : Lead edge image loss Lip : Image lead edge position (Distance between the paperlead edge and the image lead edge) F Paper lead edge line

Name Paris code/Price rank

1 Check sheet (Self-made) /

* Pogram used
Test command (Simulation) MODE MAIN CODE SUB CODE NOmWl 50 1

* Note If the copy image position in the main scanning direction cannot be adjusted within the specified range with this adjustment, check the paper feed operation.

7-13

* Execution condition

(time)

31
* Work content

S 009/Ua 002

When the MCU PWB is

fimaae loss. void area) is not

* Necessary condition
1) The copy magnificatwn rabo IS within the specified range 2) The copy distorion is wlthin the specified range. There are following four adjustment items. The image loss and the void area at the paper lead edge and the rear edge can be adjusted by changing the adjustment values Allow a clearance. 5) Select the adjustment mode image lead edge reference position (image scan start position) with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) 6) Press the start button. (Make a copy with the document cover open.) (A copy is made.) 7) Measure the distance between the paper lead edge position and the copy image lead edge reference position (scale Image lead edge). If the scale image is Cut halfway, assume the virtual lead edge of the scale image for measurement.

Paper lead edgr \

The print image (data) cut tmng I* determinedmm the detected paper lengthand the Sb scanmlg dl,Scm Imagelength. 1) Enter the SIM 50-i mode. 2) Select the adjustment mode image lead edge position (print start position) with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) 3) Set the value to 50 and press the star, button. (the adjustment value is stored and a copy is made.) When the set vlaue is Increased, the image lead edge posltion is shfted forward for the paper lead edge position. When the set &we is decreased, the image lead edge position is shfted backward for the paper lead edge position. 4) Place the scale at the document table lead edge reference in the sub scanning directlon, and place a white paper (A4. 11 x 8.5) at a slightely shifted position to the right of the scale. 7-14 If the distance between the paper lead edge and the image lead edge is not 0 mm, change the set value and press the start button. (the adjustment value is stored and a copy is made.) When the set vlaue is increased, the image lead edge posrtion is shfled forward for the paper lead edge position. When the set vlaue is decreased, the image lead edge position is shfted backward for the paper lead edge position. (Note) If this adjustment value is improper, the copy image lead edge positlon varies when the copy magnification ratlo is chanfed.

8) Select the adjustment mode lead edge vad area (image loss) with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display ) 9) Press the start button. (A copy is made.) 10) Measure the lead edge void area (image loss)

14) Measure the REX edge void area Paper rear edge

Slack background sect,m

copy scale Image

Wad area 2.5mm If the distance between the paper rear edge and the copy image rear edge IS not 2.5 mm, change the set value and press the stat button. The adjustment value can be set in the range of 0 - 99. (Note) Use SIM 50.10 to adjust the Mann scanning direction image position

* Troubles caused by improper work

1) If the void area is less than the specified level, the transfer roller, the fusing roller, the separation pawl, and the paper tmsport section are dldied with toner.

3t

Ill,&

loss

As a result, print paper is dirtied and paper jams are generated.

If the distance between the paper lead edge and the copy image lead edge IS not 2.5mm, change the set value and press the start button 11) Place a white paper (A4, 11 x 8.5) at a slightely shifted position to the left of the scale.

* Necessary tools
Name Parts cods/Price rank I SC2h -

Void area @Wright) value

adjustment

* Adjustment

(Simulation adjustment value) Range (MIN) Range (MAX) Standard value Default Left old area 0 99 50 50 / I I Right void area 0 99 50

I I

50

(Image loss, void area diustment) Range (MIN) Range (MAX) Standard~lll82 Left void area 1.Omm 3.0mm P mm Right void area t.Omm 3.0mm 2 omm

White paper (A4, 11 x 8.5) (Slightly shifted to the left.)

* Program used
Test command (Simulation) MODE MAIN CODE SUB CODE 12) Select the adjustment mode rear edge void area with the mpy picture quality mode Select key. (The currently set adjustment value is displayed on the we quantity display.) 13) Press the stat button. (Make a copy with the document cover open.) (A copy 1smade.) Normal 50 10

7-15

5) Selsct the left void area adjustment with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display ) Adjustment mode Main scanning direction imaqe position Main scanning dIrection Image position (SPF mode) Left void area Right void area Adjustment mode display (Llghtlng) Photo copy mode lamp Note

AutolPhotoIText copy mode lamp

* Necessary condition
1) The copy magnification ration is within the specified range 2) The copy dIstortion is within the specified range.

Auto copy mode lamp Text copy mode lamp

6) Change the set value and press the start button. phe adjustment value is stored and a copy is made.) When the set value is increased, the void ares is increased. When the set value is decreased, the void are is decreased. When the void area IS changed by 1. the void are is changed by 0.1 mm.

* Work content
1) Make a test chart as shown below.

A4(11X8.5) PaPer 7. 2) Enter the SIM 50-10 mode. 3) Set the test chart made !n procedure 1) on the document table 4) Make a copy and measure the left and the right void areas (Measure the distance from the leftlright edge to the image lead edge.) If the void area is not within the specified range, perform the following procdure. Draw a line

Repeat procedurs 4) - 6) until the left void are is within the specified range. 7) Select the right void area adlustment with the copypicture quality mode select key fihe currently set adjustment value 1s displayed on the copy quantity display.) Adjust the right void area in the same manner as the left void area adjustment

* Troubles caused by improper

work

1) If the void area is less than the specified level, the transfer mller, the fusing roller, the separation pawl, and the paper transport secbon are dirtied with toner. As a result, print paper is dirtied and paper]ams are generated.

* Necessary tools

7-16

* Location

* Work content
1) Connect between the power PWB and the PCU PWB, the high voltage/motor drive PWB unit and the operation unit with harnesses

DJM7/ADJl(VRBOl)

Charging (main charger) voltage adjustment

* Adjustment value
2) Manually turn on the cover switch and turn on the power. 3) Execute SIM 8-2. (The charging voltage (main charer) is outputted.) 4) Measure the charging (main charger) voltage with a dIgIta multimeter (effective value meter, input impednce IOOOMR or above). Adjust VR901 so that the output voltage is -1050 --I200 V. MODE MAIN CODE SUB CODE NWlMl 8 2 Before measurement. connect the capacitor and teh diode to the

* Program used
Test command (Simulation)

* Execution condition (time)

* Troubles caused by improper work

1) Copy (print) defective (tnsufficient density background copy, dirt, etc.) 2) The copy density cannot be adjusted I the proper range with SIM 46-l. 3) The photoconductor is damaged

7-17

* After-work JOB No. ADJ Ml content Copy density adjustment

* Work content 1) Connect between the power PWB and the PCU PWS, the hrgh voltage/motor drive PWS unit and the operation unit with har-

* Necessary tools
Name Parts code/Price rank Note Dlg~tal multl-meter/High voltage probe Internal Impedance 1000 or above, effective value measurement Recommendable unit: (FLUKE 87,FLKE *OK-40) Diode VHDSVOB///-1 Other type with wthstend voltage of 2KV or above can be used instead. Capacitor VCKYQBFSIOPK Other type with wIthstand voltage of 3KV with 1OOOpFcan be used instead

Name Parts code/Price rank Note

Nallle Parts code/Price rank NO&

* Note 1) Use a digltal multi-meter (effective value meter. internal empedance of lOOOM0 or above). Connect the capacitor and the diode to the tip of the digital multimeter for measurement If the above conditiosn are not satisfied, the proper measurement of voltage cannot be made. 2) Since a high voltage is outputted, be careful of electric shock 2) Manually turn on the cover switch and turn on the power. 3) Execute SIM S-2. (The developing bias voltage IS outputted.) 4) Measure the developing bias voltage with the dig&l mult#-meter (effective value meter). Adjust VR802 so that the output voltage is -310 f 5V.

Developing
value

bias voltage adjustment

* Adjustment

* Program

used MODE MAIN CODE SUB CODE Normal 8 2

Test command (Simulation)

* Execution Enforcement time

CV&

condition

(time) content When replacmg the high voltage/motor drive PWB unit dark or too light. Thoughcopydenslty adjustment is executed with the Test command (simulation) 46-1, satisfactory denstiy cannot be obtained. m,n.t ic nnnnmtad

JOB No S 009/Ua 004

* Troubles caused by improper 1) Copy (print) defective (Ghost)

work

(Insufficient density, background copy, dirt, em.) 2) The copy density cannot be adjusted with SIM 46-1. 3) Photoconductor damage

7-18

* After-work
JOB NO ADJ Ml C0lW?nt Copy density adjustment

* Necessary tools
Name Parts code/Price rank NO& Digital multl-meter/High voltage probe 1 ltemal impedance of 1OOOMRor above, efffective value measurement (Recommendable unit: FLUKE 87IFLUKE EOK-40)

* Note
1) Use a dlgital mutt&meter (effective value meter. internal empedance of 1OOOMQ or above). Connect the capacitor and the diode to the tip of the digital multimeter for measurement. If the above condltiosn are not satisfied, the proper measurement of voltage cannot be made. 2) Since a high voltage IS outputted, be careful of electric shock.

m m

Image process (high votlage) power check Transfer charger voltage check

8) Manually turn on the cover switch and turn on the power. 3, Execute SW4 8-2 (The transfer charger voltage is outputted.) 4) Measure the transfer charger voltage (D805) with the digital multimeter (effective value meter). Check that the output voltage is +3200 - +37OOV If it is not in the range, replace the high voltage/motor drive PWB unit.

* Specified values

* Progarm used
Test command (Simulation) MODE MAIN CODE SUB CODE NOrmal 8 2

* Execution condition (time

content When reptacino the huh voltage/motor &ve PWB unit 1) Print (copy) density is too dark or too light. Though copy density adjustment is executed with the Test command (simulation) 46-1, satisfactory denstiy cannot be obtained. 2) Ghost is generated.

cycle Condition

* Work content
1) Connect between the power PWB and the PCU PWB. the high voltage/motor drive PWB unit and the operation unit with harBSB.

* Troubles caused by improper work

1) Copy (print) defective (Insufficient density, background copy, dirt, en) (Ghost) 2) The copy density cannot be adjusted with SIM 46-1. 3) Photoconductordamage

7-19

* Necessary tools Name

Parts code/Price rank Note Digital multi-meter/High voltage probe Internal impedance of lOOOM* or above, efffective value measurement (Recommendable unit: FLUKE 871 FLUKE 80K-40)

Fusing temperature adjustment after 20 sheets of continuous printing Test command (Simulatron)

* Execution time
S 009/Ua 002 When replacing MCU PWB

* Note
1) Use a digital multi-meter (effective value meter, internal impedance of 1OOOMQor above). If the above conditiosn are not satisfied, the proper measurement of voltage cannot be made. 2) Since a high voltage is outputted, be careful of electric shock.

* Job content
(Fusing temperature adjustment within 20 sheets of continuous pnntwl) 1) Enter SIM 43-l mods. (The currently set code of the fusing temperature within 20 sheets of continuous printing is displayed.) adjustment

Fusing temperature content

ADJ 1

adjustment
Fusing temperature adjustment within 20 sheets of continuous print Fusing temperature ad,ustment after 20 sheets of continuous print

ADJ MS Fusing temperature adjustment

2) Set the adjustment value to 0 (160C) and press the start button.

ADJ 2

(Fusing temperature adjustment after 20 sheets of continuous printing)

1) Enter SIM 43-4 mode. (The currently set code of the fusing temperature adjustment after 20 sheets of continuous printing is dlsplayed.) 2) Set the adjustment value to 1 (155%) and press the start button.

m m

Fusing temperature adjustment sheets of continuous printing Fusing temperature adjustment sheets of continuous printing

within 20 after 20

* Trouble caused by improper work

1) Fusing abnormality 2) Fusmg se&on parts damage 3) paper jam * Note Be sure to set to the standard value. If not a trouble may occur.

* Adjustment value
(Test command (slmulabon) adjustment value) Fusmg temperature adjustment within 20 sheets of continuous printing Range (MIN) Range (MAX) Standard value Default 1(155%) 5 (175C) 0 (1 so-c)

m * Location

Power voltage adjustment

0(160-c)

Fusing temperature adjustment after 20 sheets of continuous printing Range (MIN) Range (MAX) Standard value Default 1 (IWC) 5 (175%) 1(155C) l(155C)

(Adjustment value)
Fusmg temperature adjustment within 20 sheets of continuous printw Adjust to 160C. Fusing temperature adjustment after 20 sheets of continuous printing Adjust to 155%.

* Program used
Fusing temperature adjustment within 20 sheets of continuous pnnting Test command (Simulation) MODE MAINCODE SUBCODE / j 1 Normal 43 1

* Adjustment value
Range (MIN) Range (MAX) Standard value 23.5V 24.5V 24V

7-20

* Execution time
Enforcement time JOB NO

m
LhltEXlt When replacing a power in the PWB unit.

Copy lamp light quantity

adjustment

s 009/m 001

* Location value
Ad,Etment VR

* Necessary condition
1) Adjust with the AC power voltage in the specified range (90 110% of the standard power voltage)

* Job content
1) Manually turn on the cabinet switch. 2) Turn on the power. 3) Put a digital multi-meter between the check point (24V) on the power PWB and GND.

Range (MIN) Range (MAX) Standard value Default

3.9 4.1 v 4.0 4.0 v

* Program ueed
Test command (Simulation) MODE MAIN CODE SUB CODE Normal 63 1

* Enforcement
Enforcement time

time
JOB No S 004Lla OOII P 002 GXltWlt When replacing the scanner (copy) lamp control PWB When replacIng the capy lamp In case of E7 (05) trouble In case of E7 (04) trouble In case of E7 (12) trouble In case of E7 (15) trouble Normal copy exposure is not obtained.

4) Turn the adjustment volume (VR601) an the power PWB and adjsut the 24 output to 24 f 0.5.

cycre Condition

* Trouble caused by improper job

1) Circuit malfunction 2) Circuit parts damage * Necessary tool Digital multi-meter -

* Necessary condition
1) The scanner section must be clean

Name Parts code/Price rank

7-a

* Job content
1) Put an oscilloscope between the check point JP3 (VIN) on the MCU (PCU) PWB and GND.

2) Execute simulation 63-t. (The copy lamp lights up in the scanner unit home position.) 3) Turn and adjust the volume on the copy lamp drive PWB so that the CCD output waveform max. value is 4.0 i 0.1 V. Ad,stment R I

* Trouble caused y improper

1) E7 (05) trouble 2) E7 (04) trouble 3) E7 (12) trouble 4) E7 (15) trouble

operation

5) Copy exposure cannot be adjusted. 6) Copy exposure abnormality

* Preliminary
JOB No s 004

work
content Scanner (reading) section cleaning

* After-work
JOB No ADJ Ml Content Copy exposure adjustment

* Necessary tools Name

Parts code/Price rank Oscilloscope -

7-22

[8] SIMULATION (Test Command). USER PROGRAM

1. Simulation
A. Outline and purpose
The sunulation function is provided to perform the following items. lt is used to grasp the machine operations, trouble positions, early detection of trouble causes and to make various setting and quick senric,ng. 1) Various setting 2) Setting of specifications and functions 3) Trouble cancel 4) Operation check 5) Check, setting, clear of the counters 6) Check and clear of the machine operation state (operation history) data. 7) Transfer of data of adjustments, setting. operation, counters The operating procedure and the display differs depending on the operation section type of each machine. There are following typical types. 1) Code system: Numeric keys and functions keys are used to enter values and to select the mode. 2) Swtch system: Simulatron content is selected by combination of switch smng. 3) Selecbon system: Values and modes are selected with funcbons keys. As a special case, a jumper wire is used to connect check points on the PWS to select the mode.

6. Code system simulation

(1) Operating procedure and operation * Entering the simulation mode 1) Clear key ON --f Picture quality mode select key ON + Clear key ON + Picture quality mode select key ON (The machine is ready for entry of the main code of simulation.) 2) Main code Input by IO-key+ Start key ON 3) Sub code ,nput by lo-key + Start key ON The machine enters the selected simulation mode. Press the start key to start the operation of the selected simulation. * Canceling the simulation and returning to the normal mode 1) Press the clear key.

8-1

8-2

(2) Simulation

list

8-4

8-6

8-7

d. Item

8-9

(3) Details of simulations

-1 Ei -1 1 Item Operation/ 1 Procedure

Operation test/check Used to check the operation of the scanner (readmg) unit and Its control circuit. Optical (Image scanmng) 1 operation Set the copy magnification ratio to any deared level and press the start button. The scanner scans (reads) once 1 at the scanning speed corresponding to the set copy magnification ratlo At that time, the operation of the scanner home posttion sen?.or (MHPS) can be checked wit the photoconductor lamp. When the scanner is at the home position, that is, when the scanner home position sensor (MHPS) detects the scanner, the photoconductor lamp l,ahts UD.

Operation test/check Used to check the operation of the operation panel display lamps and the control circuit

/ Sectlon

/ Operation (Display/Operation key)

1 kz:::: ~
q
-2 1-1

All the lamps and value displays on the operation panel are lighted for 5 sec.

Operation test/check Used to check the operation of the heater lamp and its control clrcult. Used to check the operation of the fan motor and Its control circuit 1 Fixing (Fusing) / Operatmn The heater lamp repeat ON for 5OOmsec and OFF for 500msec each 5 times. During this time, the fan motor rotates.

/
1 Section / Item

NOte

-3

-1

Operation test/check Used to check the operation of the copy lamp and its control circuit.

The copy lamp is lighted for 5 sec.

8-10

-1

Operation test/check Used to check the operation of the paper feed (clutch, solenoid and its control circuit.

-1

paper transport Operation The paper feed clutch solenoid repeats ON for 500msec and OFF for 500msec each 20 times.

m-1

/ Purpose

1 Operation test/check Used to check the warm up time and the operation of all the units and to make aging wth copymg. Each section can be checked during copying

/Secfion

Others operaloll 1) 2) 3) 4) 5) 6) After completion of simulation, warmIng up IS started. Counting is made every second and the count value is displayed. After completion of warming up, counting IS stopped and the ready lamp is lighted. Press the clear key. (Once) Set the copy quantity. Press the start key. Copying IS made repeatedly to make the set quantity of copy.

-2

Operation test/check Used to check the warm up time and the operation of all the units and to make agmg with copying. Each sechon can be checked during copying. (In this simulation, the detection functions of paper presence/empty and a paper jam are disabled.) Others 1 Operatlan Basically the same operation is performed as SIM 7-t. However, paper empty or presence and paper jam are ignored

m jSection1 1 Item /

-6

Operation test/check Used to check the warm up time and the operation of all the units and to make aging (intermittent operation) wth copying. Each section can be checked during copying.

/Section

Others

Basically the same operation is performed as SIM 7-l. Similarly with SIM 7-1, copying is made in the unit of the set quantity, however there is an 3sec interval between the set quantities. m

m m m Inem Operation/ E Procedure /Note

Operation test/check Used to check the developing bias voltage, the main charger voltage, and the transter charger voltage and the operatvx of their contml circuit. hIage process (Photoconductor/Developig~r=~f~r,C,~~ig)

The fallowing high voltages are outputted for 30 sec. * Transfer charger voltage (DC component + AC component) * Mm charger voltage (DC component + AC component)

m-2

/Purpose II piiy

Adjustment/Operation

test/check

Used to adjust and check the operatw of the developlng bias voltage, the main charger voltage, and the transfer charger voltage, and therr control c,rcu,t. Image process (PhotoconductodDevelopingrrransferlCleaning)

Operation/ q
Item Procedure v/

The following h,gh voltages are outputted for 30 sec. * Transfer charger voltage (DC component + AC component) * Main charger voltage (DC component + AC component) * Developing bias voltage

q -3

1 Purpose

1 Operation test/check Used to check the operation of each voltage of the main charger and its contml circuit.

(PhotodonductorlDevelopingrrransfer/Cleanig)

The following high voltage is outputted for 30 sec. * Main charger voltage (Only the DC component is outputted.) m

Clear/Cancel CTrouble etc.) Used to cancel the self diag other than LIZ trouble.

8-12

m-0 Purpose
~ Trouble

Clear/Cancel (Trouble etc.) Used to cancel the self diag U2 trouble.

ErrOr

H-5

p&G7

User data output/Check (Display/Print) Used to check the total counter value.

counter

Total

The total print counter value is displayed in 3 diglts of each two times. The d,splay IS made repeatedly and cont,nwusty. (Example) Total print counter value = 12345 (Display content) (Display time) v/ 012 0.7SK + Blank + 0.39~ (short) 345 0.7SK + Blank + 1.osec (long) 012 0 7sec

m-12

Operation data output/Check (Display/Print) Used to check the print wunt value of the photoconductor.

*I
/ loperation/1

Image process (PhotoconductodDeveloping~ransferlCleaning) counter

Photo conductor

The display system and the method are the same as those of SIM 22-5 Fota

print counter disptav).

-14 /I m -1 I Item

Others Used to check the ROM version. PCU I software The ROM version on the MCU PWB is displayed in 3 digits on the copy quantity display. If any trouble occurs in the software operation, check the version with this smulation.

/Note

8-13

0.21

/Purpose

Operation data output/Check (Display/Print) Used to check the count of use (count of scanning) of the scanner (reading) unit

1 Section

/ Optical (Image scanning)

H
q
-7 -1

The display system and the method are the same es those of SIM 22-5 (lotal print counter display).

Counter
Date clear

Used to clear the photoconductor drum counter.

1Sectlo
11

1 Image process
(PhotoconductorlDevelopingrrmnsferlCleaning) counter

Photo conductor

-13 -1

Date clear Used to clear the count of use (count of scanning) of the scanner (readmg) unit.

-1

Optical (Image scanning) counter

.I

-1

Operation test/check Used to check the operation of the main drive (excluding the scanner (reading) section) section.

Fl /Section1 j Item m DRIVE 1 Operation The main motor rotates for So sec. During the motor rotetlon, one of the following two operations is performed depending on installation of the developer cartridge. 1) When the developer cartridge is installed: (The following high voltages are outputted.) * Main charger voltage * Transfer charger voltage * Developer bias voltage 2) When the developer cartridge IS not installed: The high voltage is not outputted and the main motor rotates only. I

8-14

- 10 -1

Operation test/check Used to check the operation of the scanner (writing) motor and its control circuit. Laser (Exposure)

R ,i!ziiq NOteI

Operation The scanner (write) motor rotates for SO sec.

q -6 /I 1
pzq

Setting
Used to set the destination

Specifications 1) The currently set code of the destlnatlon 1s dIsplayed 2) To change the set content, enter the code of your desired setting and press the start button Destination code set value 0 1 I) Destination I I EX Japan 1SlnJln I I paper type Inch series AB series AB series I Detected paper size Paper width detector ON 11 x 8.5 A4 A4 I Paper width detector OFF 65X66 A5 B5

When the set value 1schanged, the paper size specification and the fixed, enlarged, and reduced copy magnification ratios are changed.

m-7

Operation data output/Check (Display/Print) Used to check the machine (hardware) specifications.

jSection1 1 Itern Operation/l 1 Procedure

PCU 1 Speclflcatlons / Operation mode (Common)

The currently set code of the machine operation speclflcatlon is displayed. MODEL XE60/62 XE60/62/84 COPY SPEED GCPM GCPM BCPM BCPM PRINT SPEED BPPM BPPM PRINTER FUNCTION NO YES NO YES CODE (DISPLAY) C6 CP6 C6 CP6

6-15

-20 1 Purpose

( Setting Used to set the rear void area YES/NO

I Section

I Operation mode (Common) 1) The currently set code of the rear void area YES/NO is displayed. the code of your desired setting and press the start button.

The rear edge void amount can be adjusted with SIM 50-l. Be sure to set to 0 (Rear edge void area YES). m

q -30/I
Ed / Section / Item /Operation/ / Procedure

Setting
Used to set the CE mark conforming operation mode. (For prevention against flicker when drrwng the fusing heater lamp) 1 Flx!ng (Fwng) 1 SpecIfIcatIons Operation mode (Common)

1) The currently set code of the CD mark conformrty (Flicker prevention) is displayed. / 2) To change the set content, enter the code of your desired setting and press the start button. The set content is stored. Set code 1 CE mark conformity operation (Flicker prevention) cl YES 1 I NO When the power of this machine is turned on, if any lamp flickers durmg pnntlng, set this seuing to 1 (YES). Then the ohenomenon mav be orevented or reduced.

-38 /I m pzq

Setting Used to set the photoconductor drum operetlon inhibit YES/NO when the life is reached.

Specifications

Operation mode (Common)

1) The currently set code of the machine operation et photoconductor drum life is displayed. 2) To change the set content, enter the code of your desired setting and press the start button. Set code 0 1 I Machine operetlon et photoconductor life Ooeration stoo Operation allowed

When this is set to I, the copy/print operation can be performed even If the photoconductor drum reaches its life (20K). At that time, the copy/print operation can be performed regardless of the photoconductor drum counter value. When set to 0, if the photoconductor drum counter reaches the life (20K), the copy/print Dperetlon cannot be performed. If the photoconductor drum counter reaches the life (20K) during continuous copy/print operation, the machine completes its job before dwabllng the operation. I Nate I

S-16

-40 -1

Setting Used to set the scanner (writing) motor OFF timing.

m
q
-1 Purpose/ / /Section/ Operation The paper detectors operations can be checked with llghtlng of the lamps on the operation panel. LA--or lamp rclprr r,,,,y rPsC,I rll clLlrln Paper exit detector 1 POUT Paper we (width) detector 1 PAPER SIZE SW , rmprr jam lamp 1 Photoconductor cartridge replacement lamp 1 Zoom lamp operation test/check Used to check the operation of the sensors and detectors in the paper feed section, the paper transport section, and the paper exit section and their control circuit.

FG,lO (Purpose)

Used to set the fusing temperature.

1 Section I Item

1 Fixing (Fusing) I ODeratlon 1) The currently set code of the fusing temperature (norm.4 state) is displayed. 2) To change to the standard set temperature, press the code corresponding to the standard set temperature and press the start button. Be sure to set to 0 (160C). If set to other than I, a trouble may occur.

/Note/

Se sure to set to the specified value (default). 8-17

Used to set the fusing temperature after 20th sheet in the multi print mode. Section Fwng (Fusing) Operation 1) The currently set code of the fwng temperature (after 20th sheet of continuous pnntlng) IS dlsplayed 2) To change to the standard set temperature, press the code corresponding to the standard set temperature and press the start button. se sure tosetto 1 (I55T) If set to other than 1, a trouble may occur.

/Note

If not, a trouble may occur.

-1

F/ mu m

Adjustment Used to adjust the copy dsnsrty. (The print density in each mode and the overall print density (overall setilng of the speclfled density gradlent) can be adjusted.

/Item

1 Picture quality

Density

By adlustIng the exposure level of the center density, the other copy density levels (densrty levels 1, 2, 4, 5) can be automatically calculated and adjusted. The gamma curve (gradient) is flxed and cannot be changed. By changing the adjustment value, however, the gamma curve is shifted (with the fixed gradient). Therefore, the overall copy density is changed. The above adjustment is made for each copy mode. Each copy mode and each copy density level (5 steps) have their own gamma curve (gradient). The adjustment value can be set in the range of 0 - 99. 1) Select the picture quality mode with the copy picture quality mode select key. (The currently set copy density adjustment level is displayed on the copy quantity display.) 2) To change the copy density, change the adjustment value and press the start button. vhe adjustment value is stored and a copy is made.) To decrease the copy density decrease the adjustment value, and vice versa. Adjustment mode Auto copy mode Text copy mode Photo copy mode Toner save copy mode Mode display lamp Auto copy mode lamp Text copy mode lamp Photo copy mode lamp Text copy mode lamp Photo copy mode lamp Density level 3 3 3 Density (Test chart UKOG-016PFCZZ gray scale density level) Gray scale 3 is slightly copied. Gray scale 3 is slightly copied. Gray scale 2 is slightly copied. Gray scale 3 is slightly Mpied

/ Note

6-18

-1

-1

Adjustment Used to adjust the coy magnification ratio (in the main scanning direction and the sub scanning directun).

Picture quality There are following three copy magnification ratio adjustment modes Adjustment mode Main scanning dtrection Auto MZ3lUd Sub scanning direction MC3lUk3i Adjustment mode display (ON) Auto copy mode lamp Text copy mode lamp Photo copy mode lamp Note Automatically adjusted by the software. Automatically adjusted by the software. Adjustment is made by changing the scanning speed,

1) Select the adjustment mode with the copy picture quality mode select key. (The currently set copy density adjustment level is displayed on the copy quantity dlsplay.) 2) To change the copy magniflcatlon ratio, change the adjustment value and press the start button. (The adjustment value I?. stored and a copy is made et the copy magnification ratio corresponding to the value.) The adjustment value can be set in the range of 0 - 99. In the case of the main scanning direction copy magnification retlo adjustment (auto) mode, the adjustment IS made automatically and there 15 no need to adjust. Without entering the ad]ustment value, press the start button. There are two marks on the shading correction plate, and the distance between the two marks is reed by the CCD to adjust the main scanning direction copy magnification retlo automatically. In ceee of the mark reading error, - - - IS displayed on the copy quantity display. At that time, the main scanning direction image posltlon adjustment is aleo made automatically. If, however, automatic adjustment !e not made, manual adjustment must be made. When the adjustment value is changed by I, the copy magniflcatlon reti0 is changed by 0.1%. NoteI

-1

F-1

Adjustment Used to adjust the copy image position o the print paper in the copy mode and to ad@ the void area (image

Picture quality There are following four adjustment items. By changrng the adjustment values of the stems, the paper lead edge, the rear edge, image loss, and void area am be adiusted. Adjustment item Image lead edge position (print start position) Adjustment mode display (ON) Auto copv mode lamp Note

lma~e lead edge reference position (imaw seen start position) Lead edge void area

/ Ueed to determrne the relative positions of the paper and the image. The paper lead edge and the image lead edge reference posltlon (image lead edge) are aligned. (It corresponds to the time from when the PIN detector detects the paper lead edge to when the scanner starts (printing is started). Photo copy mode lamp Used to determined the image lead edge reference positlon. (Used to determine the distance between the ecanner home position to the document lead edge reference position.) Used to adjust the lead edge eectwzn effective image amount. The images scanned from starting the ecanner to reaching the Image lead edge reference position and dung the time corresponding to this setting are made Invalid (cut off) to make the image loss and the void area. Used to determine the cut timing of the print image (data). The PIN detector detects the paper length. The print image (data) cut timing is determined from the relationship between the calculated paper length and the sub scanning direction image length,

Text copy mode lamp

Rear edge void area

Auto/Photo,Text copy mode lamp

8-19

1) Select the adjustment mode image lead edge position (print start position) with the copy picture quality mode 2)
SdeCt key. (The currently set adjustment value is dlsplayed on the copy quantity drsplay.) Change the set value and press the start button. (The adjustment value is stored and a copy is made.) When the set value IS made greater, the image lead edge position is shifted forward for the paper lead edge positlon When the set value is made smaller, the image lead edge posltlon IS ShIfted backward for the paper lead edge position Select the adjustment mode Image lead edge position (image scanning start position) with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) Change the set value and press the start button. When the set value is made greater, the image lead edge reference positron 1s shifted forward When the set value is made smaller, the rmage lead edge reference posltion IS shifted backward. (Note) If this adjustment is not made properly, when the copy magnification ratio is changed, the copy image position varies for the paper lead edge position. Select the adjustment mode lead edge void area with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display) Change the set value and press the start buttan. Select the adjustment mode rear edge void area with the copy quality mode select key. (The currently set adjustment mode IS displayed on the copy quantity display.) Change the set value and press the start button. The adjustment value can be set in the range of 0 - 99.

3)
4)

5) 6) 7) 8) /Note1

-10 -1 El -1 1 Item -Operation/ / Procedure

Adjustment Used to adjust the rna~n scanmng direction print image posltlan. (Main scanning direction void area adjustment) ICU 1 Picture quality 1) Select the adjustment stem with the copy image mode select key 1 Adjustment mode Main scanning dIrectIon image position Main scanning dwectlon image position (SPF mode) Left void area Right void area Adjustment mode display (ON) Photo copy mode lamp AutolPhotofiext copy mode lamp Note

Auto copy mode lamp Text copy made lamp

2) To change the copy rmage position I the main scanning dIrectIon for the paper in a copy mode (to change the man scanning direction void area), change the adjustment value and press the start button. (The adlustment value is stored and a copy is made corresponding to the setbng.) The adlustment value can be set in the range of 0 - 99. When the adjustment value IS changed by I,* the copy image position IS ShIfted by O.lmm in the main scanning direction for the paper. When the main scanning direction copy magnification ratio IS adjusted with SIM 48-l (auto mode), this adjustment is automatically performed and there is no need to enter the adjustment value with this simulation. If the adjustment IS not made properly, use this simulation to make a manual adjustment. (Except for the SPF mode. In the case of the SPF mode, the adjustment with this simulation is required.) 3) To change the left and the right void areas, select the adjustment mode, change the adjustment value and press the start button. (The adjustment value IS stored and a copy corresponding to the sening is made.) The adjustment value can be set in the range of 0 - 99. When the adjustment value is changed by 1, the void area is changed by O.lmm, For the print mode, there is no need to adjust ? The document table and print are separate ? NDte

B-20

-3

Operabon test/check Used to check the operation of the scanner (writing) sectton Laser (Exposure)

/I

While laser beams are outputted, the scanner(writing) motor rotates for 30 set At that time, the zoom mode display lamp lights up for IOOmsec every time when the laser beam sensor detects

m-1

Purpose

Operation data output/Check (Dlsplay/Pdnt) Used to check the result of shading correcbon. (The shading correctIon data is displayed.)

/Section1
item

Optical (Image scanning) Operation When the start button is pressed, the scanner unit is shIfted to the shading sheet (white) posItIon and the scanner lamp is lighted for 10 sec. During the above operation, one pixel at the center of CCD detects the white level for every second and the value is displayed on the copy quantity display in real time. The display value ranges from 0 to 255.

/Note/

pg.2

Purpose
11 y ttem m

Operation data output/Check (Display/Print) Used to check the result of shading correction (dark component). (The shading correctron (dark component) data is displayed.) Optical (Image scanning) Operation

m
q
1 /PurposeI /I pzq 1 Item m Printer / Operation 1) 2) 3) 4) After completion of simulation, wamling up is started. After completion of warming up, the ready lamp IS Ikghted. Set the copy quantity Press the start key. Print operation is made in the 1 by 2 mode (l-line print and P-lines blank pattern) to make the set quantity of COPY. Operation test/check Used to check the operation (self print operation) of the printer section.

8-21

B-2 pi&q

Operahon data output/Check (Display/Print) Used to set the scanner (reading) sections operation ENABLE/DISABLE. In case of a breakdown of the scanner (reading) section, if this simulation is set to DISABLE, the machine can be used only as a printer.

1 Sectlon item

1 Optical (Image scanning) Operation

-1

F/ Ej

Operation tesffcheck Used to check the operation of paper feed, transport, and exit (self pr!nt operation).

Item Operation/ E Procedure

operat,on 1) 2) 3) 4) After completion of simulation, wamung up IS started. After completion of warming up, the ready lamp is lighted. Set the copy quantity. digit Press the start key. Copying is made to make the set quantity of copy (page memory data). If there IS no data in the page memory or if the page memory is not mounted, blank paper IS discharged, In the case of OCPM (copy mode) models. the page memory is mounted on the MCU PWS In the case of GCMP (copy mode) models, the page memory is not mounted

El
m-0 /Purpose setmg
Used to set the total counter value to a desired value. Memory R Counter Setting is made fmm the top digit in the unit of 2 digits. 1) Enter the set value for the top two digits and press the star6 button. (The mode is shlfted to the middle two digits input mode.) 2) Enter the set value for the mlddle two digits and press the start button. (The mode IS shifted to the lower two digits Input mode.) 3) Enter the set value for the lower two dig& and press the start button. After completion of entering all the dlgits, the set value IS displayed. The copy image mode lamp indicates the input digit. Sening mode Lower 2 digits Mlddle 2 digits Top 2 dlgits 71 Setting mode display (ON) Photo copy mode lamp Text/Photo copy mode lamp Auto/Photo/Text copy mode lamp ON Note

8-22

q i-5 Purpose Settmg RI

piiiiiq Used to set the photoconductor counter value to a dewed value. Memory Counter Settmg IS made from the top dlglt in the unit of 2 digits. 1) Enter the set value for the top two digits and press the start button. (The mode is shifted to the middle two dlgits input mode.) 2) Enter the set value for the mlddle two digits and press the start button. (The mode IS shifted to the lower two dlgits input mode.) 3) Enter the set value for the lower two digits and press the start button. After completion of entering all the digits the set value is displayed. The copy image mode lamp indicates the Input dlait. Settmg made Lower 2 d,g,ts Middle 2 dlgits Top 2 digits Setting mode display (ON) Photo copy mode lamp Text/Photo copy mode lamp AutolPhotoTText copy mode lamp ON Note

Used to set the scanner (reading) counter value to a desired value -1 Memory counter Setting is made from the top diglt in the unit of 2 digits. 1) Enter the set value for the top two digits and press the start button. (The mode is shifted to the middle two digits input mode ) 2) Enter the set value for the mlddle two dlgits and press the start button. (The mode is shifted to the lower two digits input mode.) 3) Enter the set value for the lower two digits and press the start button. After completion of entering all the digits, the set value is displayed. The copy image mode lamp indicates the Input dlgit. Setting mode Lower 2 digtts Middle 2 digits Top 2 dlgits Setting mode display (ON) Photo copy mode lamp Text/Photo copy mode lamp Auto/Photo/Text copy mode lamp ON Note

Used to clear the total counter.

1Section
VI

1 Memory counter

8-23

1 Section /

1 Memory Data

8-24

2. User program
A. Outline
The user program IS used to realize the machine conditions accordmg to the ~ers own requirements

B. Operating procedure
1) Select the toner save mode with the copy image mode select key. (Press the copy image mode select key.) 2) Keep pressmg the copy image mode select key for over 5 sec. (The ato copy lamp lights up.) (The copy quantlty display turns off The photoconductor cartridge replacement lamp, the toner cartrIdge replacement lamp. and the paper jam lamp blink. The machlne enters the user program mode.) 3) Set the user program number with the value set key (dlglt of 10). (The user program number is displayed on the copy quantity dw PlW) 4) Press the staR key. (The machine enters the program mode set in procedure 3).) 5) Use the value set key (d,g,t of 1) to enter the dewed set vale (The set vale IS dlsplayed on the copy quantity display.) 6) Press the start button. The content set I procedure 5) is stored.) After entering a ser program mode, press the clear key once, and the other user program numbers are ready to be selected. To cancel the user program mode, press the copy image mode select key.

Operation flow of user program

c. Content
Program No 1 Set Yalue 0 1 2 3 OFF 3 set 60 set so set content Auto clear time setting

Setting of the shift time from OFF LINE mode tot

8-26

[9] DISASSEMBLY, ASSEMBLY, MAINTENANCE

1. List
l

OIUGRE (Lubricate, grease up) CLN (Clean) ADJ (Adjust) REP (Replace, install) CHP (Change position), (Clean. replace, lubricate, grease UP acmrdinq to necesslhr.) ASS (Assemble. disassemblel

-r
*a NO
Ib NO

nit name

,a 001

b 002

section

-r

9-2

n;m External
r
5 NO. 3 OK S%hO

view section
Ja

L
-

J-

soo1/Poo8

9-4

B
(1)

Rear cabinet
Remove the screw the arrow drection. and remove the rear cabwt (SOOl/POOl) in

B
(1)

Right cabinet
Remove the screw and release cabinet (SOOl/POO3). the hook, then remove the right

* Troubles caused
1) Paper detector

by

improper work * Note

1) Se careful not to damage the right lower cabinet (SOOl/POO5).

malfunction

B
(1)

Front upper cabinet

Open the operation unit and remove the screw. Remove front upper cabinet (SOOi/POOZ) in the arrow direction. the

B
(1)

Left cabinet
Remove the screw and release cabinet (SOOl/POO4). the hook, then remove the right

* Troubles caused by improper work

1) The operation unit cannot be closed completely.

* Cleaning
Clean the white alcohol. sheet (A) inside the left cabinet with absolute

* After-work
1) Copy density adjustment

* Troubles caused by improper work

1) Shading correction error (E7-05/04/12/15)

9-5

B
(1)

Front right lower cal+t

Release the hook, and remove the front right lower cabinet (SOOi/POO5) from the right cabinet (SOO11POO3).

B
(1) (2) (3) (4) (5)

Document table glass

Remove the rear cabinet m. Rr?me the front up,,er cabinet ISD01/P0021 Remove the right cabinet m. Remove the left cabinet 1-1. Liff and remove the document table glass (SOOi/POO7). SOOl/P007/CLN

* Note
1) Se careful not to break the hook, which is fragile. * Cleaning Use absolute alcohol to clean the document table glass

B
(1)

Front left lower cabinet

Remove the front left lower cabinet (SOOi/POO6) from the leff cabinet (SOOl/POO4).

B B
(1) (2) (3) (4) (5)

Bottom base plate Paper reception tray

Remove the rear cabinet 1-1. Remove the fmnt upper cabinet IS001/P002]. Remove the right cabinet IS001/P003/. Remove the I& cabinet I. Remove the screw connector and remove the fan motor unit.

* Note
1) Se careful not to break the hook, which is fragile.

S-6

(6)

Reverse the machine and remove the screw.

(7)

Remove me connector earth and rerno~e the bottom base plate (sool/Poo9).

(8)

Pull out the paper reception tray (SOOl/Poo9).

.S0011P009

* *

Troubles caused by improper Paper entry detector malfunction

work

Note Be careful not to mistake the installing direction of the paper entry detector when installing.

9-7

9-8

B B B
(1) (2) (3) Remove Remove

Hinge OperKtion Keytop

the right cabinet IS001/P003j. the screw and remove the fan motor unit j@iGEiij unit (SOOZAJa001)

(5)

Fit the hinge (S002/Ua001/P001)

lock hole and pull It out.

control PWB
/

Open the operation

(4)

Remove the connector of the right cabinet side, hook, and remove the operation umt (SOO2/UaOOl).

remove

the

*
HOOK

Note for assembly

#I. After installing the hook to the operation unit, bring the stopper SeCtiOn to the center of the long hole and push it I the arrow direction

9-9

(6)

Remove the screw, remove the connector, and remove the operatim control PWB (SOOZ/UaOOl/POOZ) and the key top (S002/Ua001/P003)

ztt Troubles caused by improper 1) Key operation trouble 2) Display trouble

work

Em
5 No. ; 003

Paper feed, paper transport

t
la NO

section I
-

Pan

I JOBI ARel-wolk I ~~~ I

1:
I i

ulb NO.

003,P003,GLN

, /
S003/P007/GRE

S003/P009/CLN

9-12

B B B
(I) (2) (3) (4) Remove Remove Remove

Paper width detector Paper set lever Paper pressure plate

the rear cabinet IS001/P0011. I-/. the front upper cabinet the left cabinet

Troubles
1) Right/left

caused

by improper
detective

work

void areas defective

2) Image position

3) Transfer

roller dirt (Copy dirt) (Paper jam) the right cabinet IS001/P0031. (5003,

(6)

Remove

IS001/P004/. (SO031

(7)

Pull and remove the paper width detector (actuator) POOI) on one side from the back of the rear cabinet.

Remove the screw, and remove the paper set lever POOZ)and the paper pressure plate (SOO3/POO3).

(5)

Cut the binding band, remove the connector and the screw, and remove the paper width detector (switch) (SOO3/POOl).

Troubles
1) Mis-feed

caused

by improper

work

2) Paper jam

3) paper Skew

B B B B B B
(1) (2) (3) (4) (5) (6) (7) (6) (9)

Paper feed roller clutch spring Paper feed roller Paper feed clutch sleeve A Paper feed clutch sleeve B Paper feed clutch lever Paper separator
Remove the rear cablnet IS001/P0011. Remove the front upper cabinet /S001/P002. Remove the right cabtnet IS001/P0031 Remove the left cabinet -1. Remove the document table glass /S001/P0071. Remove the fan motor unit -1. Remove the MCU (PCIJ) PWS unit IS009/Ua0021. Remove the power PWS unit -1. Remove the scanner unit -1.

(IO) Remove the screw, the gear, and the hook, and remove the upper frame (Scanner (writing) unit) unit.

9-14

(11) Remove the counter-screw, and remove the paper feed roller clutch spring (SOO3/POO4),the paper feed mller (SOO3/POO5), the paper feed clutch sleeve A (SOO3,POO6),and the paper feed clutch sleeve S (SOO3/POO7).

(12) Remove the No. mirror (fS mirror) 1SOOYUaOO11POO4 1 (13) Remove the paper feed solenoid 1S005/Ua001/P010~. (14) Remove the paper feed clutch lever (SOO3IPOOS). soo3/Poo8

(15) As show I the f,gure below, se a screwdriver to remove the paper separator (soo3/Poo9).

Cleaning se absolute alcohol to clean the paper feed roller.

Apply grease to the inside of the paper feed roller clutch spring, and to the surface of the paper feed clutch sleeve A and the pWer feed clutch Sleeve B. * Note for assembly Be car& to the installing direction of each part. Be sure to set the rear edge of the paper feed roller clutch Spring to the notch section of the paper feed clutch sleeves A/B.

zk Troubles

caused by improper work

1) M&feed, paper jam 2) Paperskew

* Cleaning
Use absolute alcohol to clean the paper separator

* Troubles

caused by improper work

1) MIS-feed, paper jam 2) Paper skew

9-15

m
r
i NO. 1004

Scanner (Reading) section

9-16

UaOOl/Ub001/ lhJbOOZ/P002/CLN

B
(1) (2) (3) (4) (5) (6) (7) Remove Remove Remove Remove Remove Remove

Scanner unit
the rear cabinet /S001/P0011. ]S001/P0021 I.

81.

,I,

-11

Scanner home positions

sewor

m ,,I m 8,. 11. B 1,. B 11.

and the hook, and

.I, .I, .I, .I, .I, .I, .I,

-1, .,I .I,. 7 -8, .I,. -1,

Scanner (copy) lamp drive PWB Scanner motor Scanner motor gear CCD unit Scanner rail Scanner shaft Scanner drive wire

the front upper cabinet the right cabinet the left cabinet the document

jSOOVPOO3 IS001/P0041.

table glass IS001/P0071

the fan motor umt /I.

Remove the screw, the connector, the scanner unit (S004NaOOi).

m 1,. B 11.
(1) (2) (3) (4) (5) (6) (7)

Remove Remove Remove Remove Remove Remove Remove

the rear cabinet

IS001/P0011 IS001/P0021.

the fmnt upper cabinet the right cabinet the left cabinet the document

IS001/P003/. M

table glass

-1.

the fan motor unit Isolo/podil. the screw and remove the scanner shaft

(6)

Release the hook, cut the binding band, and remove ner home position sensor (SOO4/LtaOOl/POOl).

the scan.

* Troubles caused by improper work

1) Ll-00 trouble 2) L3-00 trouble (9) Remove the screw and remove the dark box cover.

9-16

(IO)

Remove the screw and the connector, lamp drive PWB. (SOO4/UaOOl/POOZ). S004/Ua0011P002

and remove

the scanner

(12) Remove the Ua0011P003).

screw

and

remove

the

scanner

motor

(So041

(13) Remove the E-ring, uaool/Poo4).

and remove

the scanner

motor gear (SO041

(11) FtemOve the screw, scanner motor Ii

the spring,

and the belt, and

remove

the

Grease Apply grease to #I position.

* Troubles caused by improper work

1) Ll-00 trouble 2) L3-00 trouble 3) Image deflection

(14) Remove the screw and the connector, and remove the CCD unit (S004/lJa001/P005).

Grease Apply grease to the scanner rail (S004/Ua001/P006).

Troubles caused by improper 1) Copy image defect (Image deflection)

work

(16) Remove the scanner drive wire (S004/Ua001/P008) * Assembly procedure 1) Hang the scanner drive we hook. flxlng metal on the scanner unit

2) Pass the wire through the outside grove of the double pulley of the scanner unit 8. 3) Hold the winding pulley groove upside, wind the wire 11 turns Insert the 9th turn of wire into the wlnd!ng pulley groove and 8x it with the screw. 4) Wind the wire over the pulley through under the scanner unit 8. 5) Pass the wire through the inslde groove of the double pulley of the scanner unit 6. 6) Hang the spring hook on the scanner unit * Cleaning Remove the protection cover. and clean the CCD and the lens with absolute alcohol.

* Troubles caused 1) E7-04 trouble 2) E7-05 trouble 3) E7-12 trouble

by improper

work

4) Copy image defect (Improper focusing) (Distortion) (Streaks in the sub scanning direction) (15) Remove the screw, and remove the scanner shaft (SOO4/UaOOl/ POO7).

Note for assembly The wire on the front frame side is different from that on the rear frame side. Be careful not to mistake the wire colors. Troubles caused 1) Ll-00 trouble 2) L3-00 trouble 3) Copy image defect (Distortion) (Image deflection) by improper work

* soo4/uaoo1, POOWGRE

9-20

Scanner unit A m 111 w 11. s

(1) (2) (3) (4) (6) (6) (7)
I,

* Cleaning
Use absolute alcohol to clean the scanner lamp light quantity

.,1 .,I
.,I

.,I .I,
.I,

-88 -1,
11

Scanner lamp No. 1 mirror Scanner lamp light quantity sen*or

Remove the rear cabinet Isool/pooll Remove the front upper cabinet IS001/P0021. Remove the right cabinet IS001/P0031. Remove the left cabinet IS001/P0041. Remove the document table glass /S001/P0071. Remove the fan motor unit. -1. Remove the lamp cover, lift the scanner lamp diagonally, and remove the scanner lamp (S004/Ua001/Ub001/P001).

* Troubles caused by improper work

1) Improper copy density (8) Loosen the wire fixing screw of the scanner unit A (S004/UaOOl/ boo,), and remove the wire.

* Cleaning
se absolute alcohol to clean the Scanner lMp

Y Troubles caused by improper work

1) Copy Image defect (Streaks in the sub scanning direction) (Uneven density)

04/Ua001/Ub001

(9)

Remove the screw, and remove the shaft.

(lo) Remove the connector, cut the binding band, and wmcw? the scannermt A (S004/Ua001/Ub001).

Cleaning Use absolute alcohol to clean the No. 1 mirror as shown below.

(11) Remove the No. 1 mirmr (S004/Ua001/Ub001/POOZ)

* Troubles caused by improper work 1) Copy image defect (Distortion) (Streaks in the sub scanning direction) (Uneven density) 2) Ll-00 trouble 3) L3-00 trouble

s
(1) (2) (3) (4) (5) (6) (7)

1,.

.,I

*I,

.I,

No. 3 mirror

Remove the rear cabinet IS001/P001. Remove the front upper cabinet IS001/P002/. Remove the right cabinet IS001/P0031. Remove the left cabinet -1. Remove the document table glass jS0011P0071. Remove the fan motor unit. m. Remove the scanner drive wire 1SOO4/UaOOl/POO81

9-22

(8)

Remove

the scanner

unit S (S004/UaOOl/Ub002).

* Cleaning
Use absolute alcohol to clean the No. 2 and No. 3 mirrors S004/Ua001/Ub002/ POOllCLN /

(9)

Remove the screw, and remove the No. 2 mirmr (SOO4/UaOOll UbOOZ/POOl) and the No. 3 mirmr (S004/Ua001/Ub002/POOZ).

* Note for assembly

Be careful not to mistake and No. 3 mirrors. the front and the back srdes of the no. 2

.T I roumes caused by improper work

1) Copy image defect (Distortion) (Streaks in the sub scanning (Uneven density) 2) Ll-00 trouble

drection)

3) L3-00 trouble

9-23

BP?3

Scanner Iwritinal section

9-24

m m II m II B II m 8, m ,I m II m II - II m II maI,
(1) (2) (3) (4) (5) (6) (7)

Scanner unit .I, .,, .I, .I, .I@ .I, .,I -et -tt -4, -,,I *1, -,a. -It No. 1 mirror No. 3 mirror No. 2 cylindrical lens No. 2 mirror (fe mirror) Scanning mirror (motor) unit Laser unit Laser beam sensor PWB Paper feed solenoid .I, .I, .I,
Remove Remove Remove Remove Remove Remove Remove

(8)

Remove the screw, (soo5/uaool/Poo4).

and

remove

the

no. 2 mirror

(f0 mirror)

-a,-

Paper empty detector lens

-8 8 No. 1 cylindrical -8

Toner empty sensor

/ IS001/P0021,

the rear cabinet

the front upper cabinet the right cabinet the left cabinet the document

IS001/P003/. /S001/P0041.

table glass [S001/P007.

the fan motor unit JS010/P0011. the scanner unit (reading) I,

* Cleaning
Use absolute alcohol to clean the NO. 1 mirror (SOOWJaOOl/ POOI), No. 3 mirror (S005/Ua001/P002), and No. 2 cylindrical lens (S005/Ua001/P003).

* Cleaning
Use absolute alcohol mirror (fe mirror). (9) Remove the scanner to clean COYW. and remove the scanner the concave surface of the no. 2

a001/P002ELN 05/UaOOl/P001/CLN S005,a001/P003,CLN

(IO)

Remove the screw and the connector, mirror (motor) unit (S005/Ua001/P005)

* Note
Do not remove those mirrors.

(11) Remove POOL?).

the screw,

and

remove and

the laser the

unit (SOO5/UaOOl/ laser beam sensor

(12) Remove the connector, PWS (S005/Ua001/P007).

remove

e-25

(13) Remove the screw and the spring, and remove the paper feed solenoid (S005/Ua001/P080). (14) After removing the laser beam sensor PWB, remove the paper empty detector (SOO5/UaOOl/POO9)along the boss d,reti,on.

* Troubles caused by improper

work

* Cleaning
Use absolute alcohol to clean the No. 1 cylindrical lens (SOOS/ Ua001/P010).

1) Print image defect (Insufficient print density) (Streaks in the main scanning direction) (Image lack) (E%03 error) (15) Remove the MCU (PCU) PWS /S009/Ua002j. (16) Remove the power PWB unit. 1-1. (17) Remove the scanner (writing) unit. jS005/Ua001 (16) Remove the screw and the connector, and remove the toner empty sensor (soo5/uaool/Poll).

Use absolute alcohol to clean the scanner mirror (motor) unit, and the laser beam sensor Clean the whole surface of the scanner mirror (motor) unit as shown in the figure below.

9-26

9-27

006/P007/CLN

S006/POlO/CL

006/P006/CLN

9-26

B B
(1) (2)

Toner cartridge Photoconductor

Open the operatton unit. Remove the toner cartridge (3000/POOl).

Developing cartridge

bias electrode earth electrode

Photoconductor Transfer roller

Transfer charger electrode Developing bias electrode SP

Separation electrode Main charger electrode SP

B
(1) (2) (3) (4) (3) Remove the photoconductor cartridge (SOO6/POO2). (5) (6) (7) (8) (9)

Earth electrode SP
Remove the rear cabinet jS001/P0011. Remove the front upper cabinet I. Remove the right cabinet -1. Remove the left cabinet IS001/P0041[. Remove the tan motor unit m. Remove the document table glass IS001/P007/. Remove the MCU (KU) PWB unit I-).

Remove the power PWB It 1-1. Remove the scanner (reading) unit I.

(lo) Remove the gear and the screw, and remove the developing bias electrode (SOO6/POO3).

* Cleaning
Use absolute alcohol to clean the developing bias electrode.

* Troubles caused by improper work

1) Print image trouble (Insufficient density, streaks in the main scanning direction) 2) Toner dispersion

9-29

(11) Remove the gear and the screw, and remove the photoconductar earth electrode (SOO6/POO4).

Cleaning se absolute alcohol to clean the transfer roller.

* Troubles caused by improper work 1) Print image detect (Insufficient density, improper density balance, streaks in the main scanning directlon) (13) Release the hook, and remove the transfer charger electrode (soos/PoO4). S006/P006lCLN

* * * Cleaning use absolute alc~h~t to clean the photoconductor earth electmde. and remove

Cleaning se absalute alcohol to clean the charger electrode Troubles caused by improper work 1) Print Image detect (Insufficient density, improper density balance, streaks in the main scanning direction) bias electmde

(12) Release the hook from the section A in the fwre, the transfer roller (soo6/Poo5).

(14) Remove the screw, and remove the dewlopIng SP 9soo6/Poo7). S006/P007/CLN

Cleaning Use absolute alcohol to clean the developing bias alectmde SP.

* Troubles caused by improper work 1) Print image defect (Insufficient density, streaks in the man scanning dirsctton.) 2) Toner dispersion 30

(15) Slide and remove the separation

electrode

(SOO6/POOS).

* Cleaning Use absolute

alcohol

to clean the main charger

electrode

SP.

SOOW=OOS/CLN

* Troubles caused by improper work

1) Print image defect (Dirt, Streaks I the mm (18) Pull cut the earth electrode scanmg dtrectton)

SP (SOO6/POlO).

OOWPO,O,CLN

* Cleaning * Cleaning
Use absolute alcohol to clean the separation electrode. Use absolute alcohol to clean the earth electrode SP.

* Troubles

caused by improper work

* Troubles
(16) Remove

caused by improper work

the bottom base plate IS001/P009j. electrode SP (SOO6/Poo8),

1) Paper jam

1) Paper jam

(17) Pull out the main charger

SOOG/POOS/CLN

9-31

Em
r
i NO. i 007

Fusing, paper exit

Ib NO.

9-32

-\

I I 4 , /
9-33

I I

)\

9-34

n;r;miln;m B II m It .I, .,,

Fusing unit .,I -at Pressure roller Paper guide sheet Paper exit roller U

(12) Remove

the pressure

mller (SOO7/UaOOl/POO1)

(1) (2) (3) (4) (5) (6) (7)

Remove Remove Remove Remove Remove Remove

the rear cabinet

IS001/P0011. IS001/P002/.

the fmnt upper cabinet the right cabinet the lefl cabinet the document -1.

IS001/P0041. table glass -1.

the fan motor unit I.

Remove the operation unit I sooz/Poo1, sooz/Poo2, sooz/Poo3]. Remove Remove the scanner unit /S004/Ua0011

(6) (9) (IO)

the MCu (PCU) PWS unit /S009/Ua002/. and the photoconductor the fusing cartrIdge unit (SO071

Remove the toner cartridge I soo6/Poo1/ soo6/Poo2 / the connector

(11) Remove Uaooi).

screw, and remove

t * Cleaning
Use the absolute alcohol to clean the pressure roller.

* Troubles caused by improper work

1) Printditi 2) paper jam 3) Fusing abnormality (13) Remove the paper guise sheet (SOO7/UaOOllPOOZ)

#1

S007/UaOOl/P002/CLN

#I. Slide to the left and lifi and remove.

* Troubles caused by improper work

1) Fwngabnormality 2) Paper jam

* Cleaning
Use the absolute alcohol to clean the paper guide sheet

* Troubles caused by improper work

1) Paper jam

9-35

(14)

Remove

the paper exit roller L (S007/Ua001/P003)

(1)

Remove the spring, Ua001/P004).

and remove

the paper

exit miter U (50071

7/UaOOllP003/CLN

* Cleaning
Use absolute alcohol to clean the paper exit roller L

* Troubles * Note

caused by improper work * Cleaning

Use absolute alcohol to clean the paper exit roller U.

1) Paper ,am

1,

.I,

*tn.

Paper exit roller U Paper exit detector Fusing temperature Heat roller Heater lamp Separation paw1 Temperature Temperature fuse A fuse B Sensor

* Troubles caused by Improper work 1) paper jam

(2) Remove the paper exit detector (SOO7/UaOOl/POO5).

m II m ,I m I, m II B II m 1, m I,

.I, .*a .I, .I@ .II .I& .I,

-,a -,a. .I, -,I: -0. -0 , -1

#I. Fit the boss direction

and remove

* Troubles

caused by improper work

1) Paper jam

(3)

Remove the screw, (S007/Ua001/P006)

and remove

the fusing

temperature

sensor

(4)

Remove the screw, and remove the heat roller (Soo7/uaooll PO071 and the heater lamp (S007/Ua001/P008)

* Note for assembly

Se careful temperature * Cleaning se absolute rotter. alcohol to clean the contact surface of the heat * not to mistake sensor. the installing direcbon of the fusing

* Note for assembly

Insert a piece of paper between the separation pawl and the heat roller to keep the separation pawl open in order to protect the heat mllerfmm damage. Cleaning Use absolute alcohol to clean the separation paw1

* Troubles
2)

caused by improper work

error (HZ-00, H3-00, H4-00)

1) Fusing abnormality Fusing temperature

g-37

(5) (6)

Remove the separation pawl (S007/Ua001/P009). Remove the screw. and remove the temperature fuse A (SO071 Ua0011P010) and the temperature fuse B (S007/UaOOll PO1 1).

Cleaning Use absolute alcohol to clean the contact section of the temperature fuse A which is in contact with the heat roller.

* Troubles caused 1) paper jam

by improper

work

9-38

Drive section

sooa/poo2 /

GRE

GRE

GRE

9-39

m
(1) (2) (3) (4) (5)

Gear
Remove the rear cabinet (soor/pooll. Remove the fmnt upper cabinet IS001/P0021. Remove the right cabinet IS001/P0031 Remove the fan motor unit IS010/P0011. Remove the gear (SOOS/POOl)as shown below. Sm3,Pcm,GRE

B
(II (2) (3) (4) (5) (6) (7) (9)

Main motor
Remove the rear cabinet IS001/P001. Remove the front upper cabinet IS001/P0021. Remove the right cabinet r-1. Remove the left cabinet m. Remove the document table glass -1, Remove the fan motor unit IS010/P0011. Remove the MCU (PCU) PWB unit m Remove the gear (SOOS/POOi).

(IO) Remove the screw and the connector, and remove the main motor (soo8/Poo2).

L%

soo8/Poo2

* Greaseup
When gears are disassembled or replaced, be sure to grease again.

* Greaseup
When gears are disassembled or replaced, be sure to grease agam

* Troubles

caused by improper work

1) Noise generation 2) Image deflectIon 3) Banding

* Troubles caused by improper work

1) Noise generation 2) Image deflection 3) Banding

9-40

Electrical section

9-41

w
-II. m
It-

Power PWB unit .I,

.I,

(6) Remove the screw, and remove UaOOl) from the base plate.

the

power

PWS

unit

(SOOS/

-1, .q
-11

Electrical switch Fuse

IS001/P001/. /S001/P0021

(1) Remove (2) Remove (3) Remove (4) Remove

the rear cabinet

the fmnt upper cabinet the left cabinet m.

the screw and the connector.

(7) Remove the power switch (S009/Ua001/P001) (SOO9/LlaOOl/POOZ) fmm the power PWB unit.

and

the

fuse

(5) Push the rmuM?

power

PWS

wt

(SOOS/UaOOl)

from

the

inside

to

* After-work
1) Output voltage replaced.) adjustment (When any part i the power unit is

* Troubles caused by improper work

1) Powerabnormality

9-42

m
(1) Remove (2) Remove (3) Remove (4) Remove (5) Remove

MCU (PCU) PWB unit

the rear cabinet IS001/P0011[. IS001/P002. the front upper cabinet the right cabinet

m m
(1) Remove

ICU PWB interface PWB unit High voltage/motor

the base bottom base plate -1.

drive PWB unit

IS001/P0031

the fan motor unit I. the screw and the connector.

(2) Remwe the sCRW and the cont~CtO~, ad remoe the ICU PWB interface PWB unit (S009/Ua003) and the high voltage/motor drive PWB unit (S009JJa004).

(6) Remove the connector, and push (S009/UaOOZ) inside then remove.

the

MCU

(PCU)

PWS

unit

* Troubles caused by improper work

1) Printer malfunction 2) Print defect

* Troubles caused by improper work

1) Machine malfunction

9-43

Other section

B
(1) Remove (2) Remove (3) Remove (4) Remove umt.

Fanmotor
the rear cabinet /S001/P0011. -1. the fmnt upper cabnet the right cabinet the screw

/S001/P0031. and remove the fan motor

and he connector.

(5) Remove

the screw,

and remove

the fan motor (SOlO/POOl).

so1o/Poo1

* Troubles caused by improper work

1) Image distortion

9-44

[lo] TROUBLESHOOTING
1. Self diag message and troubleshooting
D. Self diag operation
(1) Self diag operation and flow of countermeasures The machlns is always watching its stats. When the machine detects a trouble, it stops the operaton and dlsplays a trouble message. The warning message is made when a consumable part life is near end or expired When a warning message is made, there are two cases: where the machine and where the mschlne IS not stopped. wfh Trouble and warnmg messages are made by LED and lamps, at the display section, and the hosts display section. The display form and the display posrtion differ depending on the machine specifications. Trouble messages are cleared automatically attsr repanng them or must be cleared by test commands. Warning messages for consumable parts are automatically cleared when the consumable part is supplied or must be cleared by the dlag

A. Outline Whena trouble occur*in the machine or whenthe life of a consumable part is approached or expired, the machine detects it by itself and displays it an the display section or notifies the user and the seruceman by voices, allowing the user and the serviceman to take proper measures In case of a trouble, the occurrence of the trouble is notlflsd and the machine is stopped to minimize damages.

B. Function and propose

1) Assurlng safety. (The machlne is stopped simultaneously detection of a trouble.)

2) Minimizing the machine damages. (The machine is stopped simultaneously with detectlon of a trouble.) 3) The tmuble content is displayed to identify the trouble position at an early stags. vhs prsc~ss repair work is allowed and the repair efficiency is improved.) 4) Warning of near end of consumable part life allows arrangement of the consumable part in advance. (Machine stop by exhaustion of consumable pan IS avoided.)

C. Kinds of self diag messages

The self dlag messages are classified as follows: Group 1 user Troubles and warnings which can be recovered by the user. (Paper jam, consumable part exhaustion, etc.) Troubles and warmngs which can be recovered only by the serviceman. (Motor trouble, maintenance, etc.) Wammg to the user, and no direct relation with machine tmubles. (Consumable part life preliminary warning, etc.) Machine troubles. The machme is stopped. -

.S-CTWe

Group 2

Other Warning

Trouble Other

Repair

f
Cancel of self diag message (test command) 4 Reset 1 .

10-l

(2) Status detection and display

Recognition of the machine status IS made y each unit controller or the machines controller accordng to the detectlon mformation of sensors and detectors. The maclns ststus Is slso rscognlzed by the confml data (conter data, etc.) of the controller Itself. Machine The status data from the machine, the option and each unit are Sent to the host computerand dlsplayed on the host computers display. (The status data output request command is sent between each contml unit and the host computer According to the command. the status data are sent to the unit which requests and the host computer.)

Dis!F
(DetectIon content analysis/Status display data output) Detection signal

,
Host computer Command/Status (Status data output request command IS outputted to the machme. The status data 15displayed on the machine display. Status display data output) SensorslDetectors

Each unit Control unit (Detection content analysis/ Status display, data output)

E. List
Display (Code)

trouble is canceled.

Paper jam (Fusing, paper exit section) CZI P paper empty Paper feed Copy, print trouble is canceled. , Reset when the trouble is canceled.

F. Details
SELF WAG CODE MESSAGE L,

sensor (MHP) replacement

SELF DIAG CODE MESSAGE

L3

:ASE 1

NO TROUBLE POSITION CAUSE REMEDY

The scanner (reading) mechanism operation IS not smooth. 1) Scanner (reading) mechanism lock 2) Scanner (reading) mechanism wear (Check) 1) Scanner (reading) drive section assembly 2) Scanner (read!ng) sllding section grail, shaft) (Remedy) 1) Grease up 2) Scanner (reading) section parts replacement 3) Rest the trouble with SIM 14. (After work) 1) When the scanner (readmg) section parts are disassembled, adjust.

:ASE 2

NOTE NO TROUBLE POSITION CAUSE REMEDY Scanner home position sensor (MHP) signal recognition error 1) Scanner home positions sensor (MHP) trouble 2) MCU PWB scanner home position sensor (MHP) input cwwt trouble (Check) 1) Scanner home position sensor (MHP) 2) MCU PWB scanner home position sensor (MHP) input circuit (Remedy) 1) Scanner home positlon sensor (MHP) replacement 2) MCU PWB replacement 3) Reset the trouble with SIM 14. (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values.

:ASE 3

NOTE NO TROUBLE POSITION CAUSE REMEDY Scanner (reading) motor drive trouble 1) Scanner (reading) m&x trouble 2) MCU PWB scanner (reading) motor control circuit trouble (Check) 1) Scanner (reading) motor 2) MCU PWB scanner (reading) motorcontml circuit (Remedy) 1) Scanner (readlng) motor replacement 2) MCU PWB replacement 3) Reset the trouble with SIM 14 (After work) 1) When the MCU PWB is replaced, perfoml snulations to input various set values and adjustment values.

NOTE

1 SELF DIAG CODE MESSAGE

E7

1 SELF DIAG CODE MESSAGE

E7

SELF DIAG CODE MESSAGE 10 HENOMENON :5 IISPLAY VTLE IETAIL ;ECTlON TEM YPE (MODE) CODE 1 MAINCODE 1 E7 1 SUB CODE I

E7

05

LAMP Shading comxtion (dark component) trouble 1) Dark component level output is abnormal during shading correction. 2) Dark component level output is not recognized normally during shading correction I Scanner lreadinol User SWWX Other YES Warning Trouble Other YES Machine operation when the message is displayed stop

IPERATION MODE lOTE Iark component kwd~ 40 -ROUSLE POSITION :AUSE ?EMEDY

COPY

IASIC CAUSE 1 :ASE t

tput is not recognized normally during shading correction. Scanner (reading) optical system does not transmit images (Ilght) normally. 1) Scanner (reading) optical parts installing posrtion shift (Check) 1) Scanner (reading) optical parts installing posItIon (CCD unit, lens, mirmr, copy lamp, copy lamp light quantity sensor, shading correction sheet) (Remedy) 1) Scanner (readlng) optical parts installing position adjustment (CCD unit, lens, mirror, copy lamp, copy lamp light quantity sensor, shading correction sheet) (After work) 1) Copy density adjustment

:ASE 2

40 ROUBLE POSITION :AUSE IEMEDY

Dark component output level recognition error during shading correction 1) CCD unit trouble 2) MCU PWS image signal (CCD) input circuit trouble (Check) 1) CCD unit output 2) MCU PWS image signal (CCD) input clrcult (Remedy) 1) CCD unit replacement 2) MCU PWS replacement (After work) 1) When the MCU PWS is replaced, perform simulations to input various set values and adjustment values. 2) When the CCD unit is replaced, adjust.

iOTE :ASE 3 b ROUSLE POSITION :AUSE Copy lamp light quantity abnormality 1) Copy lamp tmuble 2) Copy lamp control PWS rouble 3) Copy lamp light quantity adjustment trouble (Check) 1) copy lamp 2) copy lamp controt PWB 3) Copy lamp light quantity level (Remedy) 1) Copy lamp replacement 2) Copy lamp control PWS replacement 3) Copy lamp light quantity level adjustment (After work) 1J Cow densitv adiustment

1EMEDY

IO-7

SELF DIAG CODE MESSAGE

E7

nner (reading)

optical system

dirt

SELF DIAG CODE MESSAGE

E7

vo
HENOMENON

C7 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE
..-.-

CODE LAMP ASIC (MCU ASIC (MCU MCU PWS

MAtNCODE

E7

SUB CODE

14

Warning YES Trouble Other YES Machine operation when the message ii displayed 1 Stop

All modes
I

NnTF

3ASIC CAUSE 1 3ASE 1

ASIC internal rqster NO TROUBLE POSITION CAUSE REMEDY

operaban trouble ASIC internal rqster operation trouble ASIC (MCU PWS) trouble (Check) (Remedy) MCU PWS replacement (After work) 1) When the MCU PWB is replaced. oerform simulabons to inwt various set vatues and ad,ustment values. I

IO-S

SELF DIAG CODE MESSAGE UC HENOMENON

E7

3lSPLAY rlTLE JETAIL SECTION TEM rYPE (MODE)

CODE LAM?

MAIN CODE I

E7

1 SUB CODE

15

Shadfng correcton (white level) trouble 1) White level output abnormality during shading correction 2) White level cutput recognition errcr during shading correction Scanner (reading) User Service Other COPY Warning YES Trouble Other YES Machine operation when the message is displayed stop

3PERATION MODE VOTE 3ASIC CAUSE 1 :ASE 1

iNhite level output recognition errcr during shading ccrrection uo rROUBLE POSITION SAUSE 3EMEDY Scanner (reading) optical system doss not transmit images (light) normally. 1) Scanner (reading) optical system dirt 2) Scanner (reading) optical parts installing position shift (Check) 1) Scanner (reading) opt& system dirt 2) Scanner (readrng) optical parts installing position (CCD unit, lens, mirrcr, copy lamp, copy lamp light quantity sensor, shading correction sheet) (Remedy) 1) Scanner (readlng) optlcal system cleaning 2) Scanner (reading) optical parts installing pcsibcn adjustment (CCD unit, lens, mrrrcr, copy lamp, copy lamp light quantity sensor, shading ccrrectlcn sheet) After work 1) Copy density adjustment

UOTE UC rROUBLE POSITION :AUSE 3EMEDY White level output recognition errcr during shading ccrrecbcn 1) CCD unit trouble 2) MCU PWB image signal (CCD) input circuit tmuble (Check) 1) CCD unit output 2) MCU PWB image slgnal (CCD) input circuit (Remedy) 1) CCD unit replacement 2) MCU PWB replacement (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values.

4OTE :ASE 3 UC rROUBLE POSITION :AUSE Copy lamp light quantity abnormality 1) Copy lamp trouble 2) Copy lamp contrcl PWB trouble 3) Copy lamp light quantity adjustment trouble (Check) 1) Copy lamp 2) Copy lamp control PWB 3) Copy lamp light quantity level (Remedy) 1) Copy lamp replacement 2) Copy lamp control PWB replacement 3) Copy lamp light quantity level adjustment (After work) 1) Copy density adjustment

3EMEDY

iOTE

1 SELF DIAG CODE MESSAGE

H2

1) Fusing temperature sensor (thermistor) repiacement 2) MCU PWS replacement

IO-11

1 SELF DIAG CODE MESSAGE 10 PHENOMENON

H3

TEM YPE (MODE)

US?r SWACe Other

YES

Warning Trouble Other

YES Machine operation when the message IS dtsplayed stop

IPERATION MODE 4OTE 3ASIC CAUSE 1 ASE 1 ) Fusing temperature (thermistor) output level recognition error ) Fusing temperature sensor (thermistor) output level abnormality 40 ROUBLE POSITION :AUSE

tEMEDY

1 Fusing temperature sensor (mermistor) signal recognition error 1) Fusing temperature sensor (thermistor) trouble 2) MCU PWB temperature sensor (thermistor) input circuit trouble 3) Fusing temperature sensor (thermistor) did (Check) 1) Fusing temperature sensor (thenlstor) 2) MCU PWB fusing temperature sensor (thermistor) input circuit (Remedy) 1) Fusing temperature sensor (thenistor) replacement 2) MCU PWB replacement 3) Fusing temperature sensor (thermistor) cleaning 4) Reset the trouble w,th SIM 14 (Atter work) 1) When the MCU PWB IS replaced, perform simulations to input various set values and adjustment values

:ASE 2

IOTE ,O ROUBLE POSITION :AUSE IEMEDY

Heater lamp control signal trouble 1) MCU PWB heater lamp contm, crcuit trouble (Check) c i) MCiJPWB (Remedvl i) MCti bWB replacement 2) Reset the trouble wth SIM 14. IAfterwork, i) When the MCU PWB is replaced, perform simulations to input various set values and adiustment values

hIOTE :ASE 3 x IO r ROUBLE POSITION C:AUSE > IEMEDY Heater lamp drive trouble 1) Power PWB heater lamp drive circuit trouble (Check) 1) Power PWB (Remedy) 1) Power PWB replacement 2) Reset the trouble wrth SIM 14. IAfterwork,

NIOTE

10-12

SELF DIAG CODE MESSAGE IO HENOMENON 21 IISPLAY ITLE IETAIL

IFCTION

H4

CODE j MAINCOOE j LAMP Fusing Iow temperature tmubk?

ti4

/ SUB CODE

00

1) Fusing temperature sensor (thermistor) output level abnormality 2) Fusing temperature sensor (thermistor) output level recognition error I I User Service Other YES Warning Trouble Other YES MachIne operation when the message IS dIsplayed stop

YPE (MODE)

,PERATlON MODE dOTE ) Fusing temperature sensor (thermistor) output level abnormality !) Fusing temperature sensor (thermistor) output level recognition error 40 XOUSLE POSITION :AUSE IEMEDY

IA.92 CAUSE 1 :ASE 1

/ Fusing temperature sensor (thermistor) slgnal rewgnition error 1) Fusing temperature sensor (thermistor) trouble 2) MCU PWB fusing temperature sensor (thermistor) input Circuit trouble (Check) 1) Fusmg temperature sensor (thermistor) 2) MCU PWS fwng temperature sensor (thermistor) input circuit (Remedy) 1) Fusing temperature sensor (thermistor) replacement 2) MCU PWS replacement 3) Reset the trouble w,th SIM 14. (After work) 1) When the MCU PWS is replaced, perform srmulations to input various set values and ad,stment values.

lOTE :ASE 2 40 -ROUSLE POSITION :AUSE ?EMEDY t Heater lamp control signal tmuble 1) MCU PWS heater iamp contr0 Circuit trouble (Check) 1) MCUPWS (Remedy) 1) MCU PWS replacement 2) Reset the trouble with SIM 14. (After work) 1) When the MCU PWS is replaced, perform simulations to input various set values and adjustment values. UOTE :ASE 3 WI rROUSLE POSITION :AUSE IEMEDY 1 Heater tamp drive trouble 1) Power +WS heater lamp drive circuit trouble (Check) 1) Power PWB (Remedy) 1) Power PWS replacement 2) Reset the trouble with SIM 14. (After work)

10-13

/ SELF DIAG CODE MESSAGE do HENOMENON

IJZ

TYPE (MODE)

SW Service Other

Warning Trouble Other Machine operation when the 1 message IS dlsplayed stop I

OPERATION MODE

All modes

I
NOTE 3ASIC CAUSE 1 :ASE 1 EEPROM (MCU PWB) cc EEPROM (MCIJ PWB) counter data trouble EEPROM (MCU PWB) trouble

CAUSE REMEDY

(Check) (Remedy) 1) MCU PWB replacement 2) Reset the trouble with SIM 14. 3) Use simulations to set various set values and adjustment values. (After work)

l-

NOTE

t
/ SELF DIAG CODE MESSAGE I U2 I

$0 HENOMENON

ITEM TYPE (MODE) User Service Other All modes YES Wamng Trouble Other Machine operabon when the message is displayed stop YES

OPERATION MODE NOTE

EEPROM (MCU PWB) read/write operation trouble NO TROUBLE POSITION CAUSE REMEDY EEPROM (MCU PWB) read/write operation trouble EEPROM (MCU PWB) trouble (Check) (Remedvl i) MCU%WB replacement 2) Reset the trouble with SIM 14. 3) Use simulations to set various set values and adjustment values. (After work)

NOTE

SELF DIAG CODE MESSAGE UO HENOMENON Cl4 DISPLAY TITLE CODE LAMP EPROM EPROM (MCU PWB) tn: mxu PWBI d; / MAINCODE 1 U2 / SUB CODE

u2

05

user
Service Other All modes 1 YES I

Warning Trouble Other / YES I Machine operation when the message is displayed stop

1 TROUBLE

POSITION

EPROM EPROM [Check)

(MCU PWB) data error (MCU PWB) trouble

(Remedy) 1) MC PWB replacement 2) Reset the trouble with SIM 14. 3) Use simulations to set various set values and adjustment [After work) NOTE

values.

SELF DIAG CODE MESSAGE +Ll HENOMENON Cl5 DISPLAY TITLE DETAIL SECTION ITChI
L..,

U2

CODE LAMP

/ MAINCODE

u2 error) trouble

1 SUB CODE

06

RAM (MCU PWB) trouble MCU PWB I User SWACe 1 Other I YES

(read/write olleratlon

RAM (MCU PWBl read/write

RAM I
/

TYPE (MODE)

Warning Trouble 1 Other Machine operation when the message is displayed stop 1 YES

OPERATION NOTE 3ASIC CAUSE :ASE 1 1

MODE

All modes

RAM (MCU PWB) read/write NO TROUBLE CAUSE 1 REMEDY POSITION

operation

trouble operation trouble

RAM (MCU PWB) read/write RAM (MCU PWB) trouble (Check)

(Remedy) 1) MCU PWS replacement 2) Reset the trouble with SIM 14. 3) Use simulations to set various set values and adjustment ,After work,

values.

10-16

SELF DIAG CODE MESSAGE do HENOMENON

Cl

-..,
TYPE (MODE) user Service Other All modes YES YES Warning Trouble Other YES YES Machine operation when the message is displayed stop

OPERATION MODE

3ASlC CAUSE 1 :ASE 1

NOTE Cabinet (operation unit) open/close detection switch signal is not recognized. NO TROUBLE POSITION CAUSE REMEDY Cabinet (operation unit) open/close detection switch stgnal recognrtion error 1) Cablnet (operation unit) open/close detection switch trouble 2) MCU PWB cabinet (operation unit) open/close detection switch signal input circuit trouble (Check) 1) Cablnet (operation unit) open/close detection switch 2) MCU PWB cablnet (operabon unit) open/close detection switch signal input circuit (Remedy) 1) Cabinet (operation unit) open/close detection switch replacement 2) MCU PWB replacement 3) Power PWS replacement (After work) 1) When the MCU PWB 1sreplaced, perform wnulations to input various set values and adjustment values.

:ASE 2

..-.NO TROUBLE POSITION CAUSE REMEDY Cabinet (operation unit) open/close detection switch actuator does not operate while the cablnet IS opened/closed. 1) Cabinet (operation unit) open/close trouble (Check) 1) Cabinet fOm?ration unlt1 (Remedy) 1) Cabinet (operation unit) replacement (After work)

1 SELF DIAG CODE MESSAGE

CH

, NOTE

1) When the MCU PWB is replaced, ad,ustment values.

perion

simulations

to input various

set values and

SELF DIAG CODE MESSAGE

El

uo
HENOMENON

/ Cl8
i DISPLAY 1 SUB CODE CODE / MAINCODE j El tJaper,m tamp, paper tray tamp blmklng LAMP Paper m&feed 1) Paper entry detectIon (PIN) malfunction 2) Paper entry detector (PIN) signal recognition error 3) Paper feed roller abnormal rotation Fusing, paper exit user Service Other All modes YES YES Warning Trouble Other YES YES Machine operation when the message is displayed stop

i noi feed paperPaper entry detector (PIN) signal recognition error 1) Paper entry (PIN) trouble 2) Paper entry detector (PIN) signal Input arwt trouble (Check) 1) Paper entry detector (PIN) 2) MCU PWB paper entry detector (PIN) signal input circuit (Remedy) 1) Paper entry detector (PIN) replacement 2) MCU PWB replacement (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adlustment values.

Paper feed roller does not feed paper normally. 1) Paper feed mller clutch drive circuit trouble 2) Paper feed roller clutch trouble 3) Paper feed roller trouble 4) Paper separation sheet trouble (Check) 1) MCU PWB paper feed mller clutch drive circuit 2) Paper feed roller clutch 3) Paper feed roller 4) Paper separat,on sheet (Remedy) 1) MCU PWB replacement 2) Paper feed roller clutch replacement 3) Paper feed roller replacement 4) Paper separation sheet replacement (After work)

IO-18

SELF DIAG CODE MESSAGE

EZ

i, P&x entry detector (PIN) 2) MCU PWB paper entry detector (PIN) signal input arcuit (Remedy) 1) Paper entry detector (PIN) replacement PI MCU PWB reolacement (After work) 1) When the MCU PWB is replaced, perform simulations to input varws adjustment values. set values and

kNOTE

SELF DIAG CODE MESSAGE

E3

uo
HENOMENON

cm
DISPLAY TITlE DETAIL SECTION ITEM TYPE (MODE) CODE LAMP / MAINCODE 1 E3 Paper jam lam blinking 1 SUB CODE I

Paperjam (fusing, paperex~t secbon) mction 1) Paper exit detector (POUT) malfunction 2) Paper exit detector (POUT) signal recognition error Fusing, paper ex!t User Service Other All modes YES YES Warning Trouble Other YES YES Machine operation when the message is displayed stop

3ASIC CAUSE 1 3ASE 1

NOTE Paper exit detector (PC VJT) signal recognition error NO TROUBLE POSITION Paper exit detector (POUT) signal recognition error 1) Paper exit detector (POUT) trouble 2) Paper exit detector (POUT) signal input clrcult trouble (Check) 1) Paper exit detector (POUT) 2) MCU PWB paper exit detector (POUT) signal input circuit (Remedy) 1) Pap& exit detector (POUT) replacement 2) MCU PWB replacement (After work) i) When the MCU PWB is replaced, perform simulations to input varws adiustment values. NOTE set values and

REMEDY

SELF DIAG CODE MESSAGE 40 HENOMENON

-.., PlPE (MODE)

User SWXe Other All modes

YES YES

Warning Trouble Other

YES YES Machine operation when the message is displayed stop

3PERATION MODE

3ASIC CAUSE 1 :ASE 1

UOTE aper detector (PE) signal recognition error uo ROUBLE POSITION :AUSE 3EMEDY I / Paper detector fPE) sunal recoanition error 1) Paper d&or iPEj trouble 2) Paper detector (PE) signal input circuit trouble (Check) 1) Paper detector (PE) 2) Paper detector (PE) signal input cwxt (Remedy) 1) Paper detector (PE) replacement 2) MCU PWB replacement (After work) 1) When the MCU PWB IS replaced, periorm suwlations to input various set values and ad,ustment vaIues. r]OTE

IO-20

2. Troubleshooting
Problem The ready lamp (green) ight up.

of print operation

(Printer mode)
I

doss not

CWSS

Remedy Turn on the power switch.

The power switch

is not turned

on.

I
1 Check the power cord connection Delete unnecessary files and applications system (Wlndows to assure enough 95, Windows space.

The power cord is not connected properly. The GDI driver cannot nstallsd. be There is no sufficient free space in the hard disk of the computer. The operating compatible. -he printer does not print. system IS not

Use the proper operating

NT4.0).

The interface cable is not connected properly. The Interface Incorrect cable is defective.

Check the interface cable connection. (Check that it is of bi-dn?ctional.) Use the computer not. If necessary, and the printer to check that the cable is proper or replace the interface cable. panel printer ssttino to confirm bort (for example, LPTl). cartridge that the grant cartrIdge

PO* setting

Check Windows control job is sent to the proper Check that the developer are properly installed. 1 Remove setting of the paper jam.

Improper installabon of developer cartridge and photownductor cartridge Paper jam Incorrect configuration the pr~ntsr Incorrect aper is not fed to the printer. Improper installation sstbng

and the photoconductor

Perform the GDi test print. If the test print is made properly, GDI pnntina is !~oD~~IY made. Check the a~pl~cabon to confirm that the print s&b iS proper or not. Reinstall the GDI sofhvars and try printing the test page. set paper properly. Insert paper into the paper feed tray and push back the paper release lever Remove some paper fmm the paper feed tray. cartridge cartridge. remove unnecessary format to 300dpl. properly.

of GDI lever is not

of paper

The paper release pushed back.

Too much paper is loaded in the paper feed tray. he whole page of printed paper j blank. ialf page of printed ,lank. paper is Improper cartridoe Developer installation cartridge of developer empty

install the developer Replace he developer

Too complex

page layout

Simplify the paper layout. If possible, commands from the document. Reduce resolution sewing. random If currently access Install an expansion

set to SOOdpi, change memory the

(RAM) to the computer.

page onentaton.

hX,,Sti SSttinQ Of orientation

PSQS

In the printer setup dialogue are open. Close all the applications Reduce the resolution Install an expansion

box, change

Too many applications

before printing.
sstilng.

If it IS set to GOOdpi, change access memory

to 300dpi.

random

(RAM) to the computer.

ialf page of prlnted paper is Ilank.

The size of paper in the printer is greater than that specified by the application or Windows Pnnting System. SCdlnQ is set to a lower level than 100%. Incorrect interface Incorrect specification cable specification of the of the CPU of access I of the may cause the of the

Set proper paper to the printer.

In the printer setup dialogue Check the interface EEE-1284 cable. Install an sxpsnsaon

box, change

the scaling. or replace the cable with an

cable specification,

Check that the CPU satisfies random

ths specifications. access memory (RAM) to the computer.

Insufficient capacity computscs random memalv RAM he printer prints erroneous haractsrs or erroneous data Improper connection interface cable The GDI software problem. Incorrect interface

Check connection Cancel the Windows Check the interface

of the waterface cable. mods and resume cable specification. the computer.

Turn off the printer and turn it on again.

speclflcaton cable

10-21

Problem Paper jams cwur continuously.

CaWS TOO much paper on the paper feed tray Paper of unusable kind is used. Improper paper exit is made. The photoconductor cartridge is not pmperly installed. When Windows 95 IS used, spooling is not properly set. Too many applications are opened. The computer RAm disk is used. The resolution is set to GOOdpi. InsufficIent memory capacity (RAM) of the computer 1 Two or more aoDlicationS are used s,multanddusly. The computer RAM disk is used. The resolution IS set to SOOdpl. In the graphic dialogue box, the error dlspewion IS selected.

Remedy Remove some paper from the paper feed tray. Use only the paper which satisfies the specifications. Thick paper must not be prlnted in the normal face down mode. Use the face up mode. Install the photoconductor cartridge properly Pant the Click the properly Close all start task bar setting, and click the printer. printer icon with the right button of the mouse to select the Then click the setting button of detailed spool to select spool. the applications which are not used, then print.

Slow pr,nt speed

Reduce the RAM disk size or do not use the RAM disk. Set to 300dpi. Install an expansion RAM to the computer. 1 Close all the awlcations which are not in use. then wint.

The low resolution print function works.

Reduce the RAM disk size or do not use it. Set to 300dpi. Change sett,ng to the gray pattern. 1 Expand the swap file we or the v~rfual memory size

Gra!{images are not printed properly. Color display data are not printed properly. Prlnted with a different font.

The graphic optlon setting IS improper. 1 The half tone setting is improper. TrueType font is not set.

Check the setting in the graphic dialogue box. 1 Check the setting in the graphz dialogue box In the font dialogue box of the control panel window, set to disable the use of TrueType font.

3. Troubleshooting
Problem lsufflcient, irregular density I printing

of copy/print

quality
Remedy Use paper which satisftes the printer specification. j Remove the developer cartridge and shake it to distribute toner evenly. Check the output voltage and replace defective parts. Adjust the output voltage. Check connection and clean the contact section of electrodes. Sample (Sample No.)

CaUse Paper quality problem Uneven toner distribution Main charger, transfer charger, developing bias OnarE abnarmaliti Main charger, transfer charger, developing charger bias output pin wnnection failure Transfer charger rller trouble (dlrf, humidity) Developing roller trouble (dirt, humidity) Developer cartridge trouble PhotoMnductorcartridge trouble Scanner (readmg) sectm dvt Scanner (writing) secton dirt

Clean the roller. If the abnormality continues, replace the mller. Clean the roller. If the abnormality continues, replace the roller. Clean the developer cartridge. If the abnormality continues. replace it. Clean the photoconductor cartridge. If the abnomxllty continues, replace it. , Scanner (readtng) section cleaning 1 Scanner (writing) Section cleaning

10-Z

Probkm Slack stain A different printers developer cartridge is installed.

Remedy Use paper which satisfies the printer specifications. Use the proper developer cartridge. If a developer cartridge which was used in a different printer. a trouble may occur. Check the output voltage and replace the defective parts. Adjust the output voltage. Check the contact section. Clean the electrode. Clean the developer cartridge. If the abnormality continues, replace it Clean the roller. If the abnormality continues, replace It. Clean the roller. If the abnormality continues. replace it. Print with different paper Clean or replace the developer cartridge. Clean or replace the photoconductor cartridge. Clean the transfer charger, If the abnormal,ty COtleS, replace It. Clean the roller. If the abnormality continues, replace it. Clean the roller If the abnormality continues, replace it. Clean the scanner (reading) section. Check the otput voltage and replace defective parts. Adjust the output voltage. Print with different paper. If a paper package is opened unnecessarily, paper absorbs humidity in the air. When printing on envelopes, change the print layout. The overlapped section on the back must be excluded from the print area. Check the otput voltage and replace defective parts. Adlust the output voltage. Check the contact and clean the electrode.

developing bias voltage abnormality Main charger and developing bias output pin connection failure Developer cartrIdge trouble, dirt Transfer charger roller trouble (dirt, humidity) Developlng roller trouble (dut. humidity) Zhipped character Too dry paper Developer cartr,dge trouble Photoconductor cartridge trouble Transfercharger abnormal,ty

Transfer charger roller trouble (dirt abnormality) Developing mller trouble (dirt, humidity) Scanner (readlng) section dirt Main charger, transfer charger, developing bias voltage abnormality wet paper

lackground dirt

Rough print surface

Man charger, developing bias voltage abnormakty Main charger, developing bias output pin connection failure Developing cartridge trouble, dirt Photoconductorcartridge trouble Developing roller trouble (dirt humidity) Scanner (reading) section dirt Transfer charger roller trouble (dirt) Void area adjustment trouble Developer cartridge trouble (dirt) Fusino section trouble IdIrt)
~ I

Clean the developer cartridge. If the abnormality continues, replace it. Replace the photoconductor cartridge. Clean the roller. If the abnormality continues, replace It. Clean the scanner (reading) section. Clean or replace the transfer charger roller. Adjust the void area. Clean or replace the developer cartridge. Clean or replace the fusing section. Clean or replace the paper feed roller.

Paper feed roller (dirt)

IO-23

Problem lissing character wet paper

CkUSe

Remedy Print with different paper. If a paper package is opened unnecessarily. paper absorbs humidity in the air. Heplace the deeloper cartridge. Clean the developer cartridge. Replace the photoconductor cartridge. Clean the ohotoconductorcartridoe. Replace the upper frame unit. Replace the control PWB. Clean the scanner (reading) section. Check the outpt voltage and replace defective pats. Adjust the otpt voltage. Remove the developer cartridge and shake it to distribute toner evenly. The developer cartridge replacement time may be approached. Prepare a new developer cartridge. Check the output voltage and replace defective parts. Adjust the cutput voltage.

Ue~eloper certrldge trouble Photoconductorcartridge trouble Laser unit trouble Control PWB trouble Scanner (reading) sectloo dart Main charger, transfer charger, developing bias voltage abnormality aint grephlc Uneven toner distribution Toner near empty

Main charger, tmnsfer charger, developing bias voltage abnormality

,kew print

Transfer charger roller trouble (dirt, moisture) Developer roller trouble (dirt, mo!stre) Paper feed roller trouble Separation sheet trouble Scanner (readmg) section trouble Scanner (writing) section

Clean the roller. If the abnormality continues, replace It. Clean the roller. If the abnonality continues, replace it. Clean or replace the paper feed roller. Clean or replace the separation sheet. Adjust the installing positions of parts. Replace the scanner (writing) unit. Replace the developer cartridge. Replace the photoconductor cartndge. Replace the upper frame unit. Repair the control PWB. Clean the roller. If the abnormality continues, replace it. 1 Clean the mller. If the abnormalitv continues. replace it. Clean the ecenner (reading) eeotlon. Clean the ecenner (writing) section. Clean or replace the fusing section. Clean the roller. If the abnormality continues, 1 replace it. / Replace the developer cartridae. I Replace the upper frame unit. Repair the control PWB. Clean the mller. If the abnormality continues, replace it. Clean the roller. If the abnormality continuee, replace it. Clean the mller. If the abnormality continues, replace it. Clean the eoanner (reading) sectloo. Clean the scanner (writing) section. Clean the fusing section or replace defective carts

SMP,

trouble
lack streaks (paper ansport directlon) Developer cartridge trouble Photoconductor cartrIdge trouble Laser It trouble Control PWB trouble Transfer charger roller trouble (dirt, moisture) Develooina roller trouble (Dirt, moie&re) SMPB

lhite streaks (paper ensport direction) Photoconductor cartridge trouble Laser unit trouble Control PWS trouble Main charger mller trouble (dirt, moisture) Transfer charger roller trouble (dirt, moisture) Developer roller trouble (dirt, moisture) Scanner (reading) Se&on dirt Scanner (writing) section dirt Fusing section trouble

SMP3

10-25

Problem
llack streaks (Vertical to ~apertransport dIrectIon)

CalIS

Remedv

samo,e .., fSamDle NO.,

Developer cartridge trouble Photoconductor cartridge trouble Laser 1, trouble Control PWS trouble Transfer charger roller trouble (dirt, molsture) Develop,ng mller trouble (dirt moisture) Laser un,t trouble Scanner (writing) section dirt

Replace the developer cartridge. 1 Replace the photoconductor cartridge. Replace the upper frame unit. Repair the contml PWS. Clean the roller. If the abnormality continues,

Replace the upper frame unit. Clean the scanner (writing) section. Replace the developer cartridge. Replace the photoconductor cartridge. 1 Replace the upper frame unit. Repair the contml PWS. 1 Clean the roller If the abnormality continues, replace it. Clean the roller. If the abnormality continues. replace it. 1 Clean the scanner (writing) section dirt Clean the scanner (reading) Section dirt Check the temperature sensor and its peripheral circuit. replace the thermistor. Replace the heater lamp. Check the heater SMP4

Yhite streaks (Vertical to [aper transport dlrection)

Developer cartridge trouble Photoconductorcartridge trouble Laser unit trouble Control PWS trouble Transfer charger roller trouble (dirt moisture) Develop,ng rollertrouble (dirt molsture) Scanner (writing) sectlon dirt Scanner (reading) sectw Abnormally low fusing temperature dlrl

Using trouble

Abnormally high fusing temperature Heat roller, pressure roller

Replace the heat roller/pressure mller.

SMF2

SMP4

IO-28

SMPG

SMP7

IO-29

SMPIO

SMPli

IO-31

XEROX

XE SERIES PARTS GUIDE

XE6O/XE62 XE8O/XE82/XE84
CONTENTS [ 1] [2] [3] [4] [5] [6] [7] [6] [9] Exteriors Operation Panel General Upper Frame Section (No. 1) Lower Frame Section (No. 2) Lower Frame (No. 2) Fusing Unit Scanner Unit Carriage 1 Unit

[ 10 ] Carriage 2 Unit [ 11 ] Packing Material & Accessories [ 121 MCU PWB Unit [ 131 Operation Panel PWB Unit [ 14 ] ICU PWB Unit (XE60, XE62, XE64) ( 15)
l

Power Supply Unit

Index 701 P14330 9196

DEFINITION
The definition of each Rank IS as follows and also noted in the list to be stocked as High usage parts. as Standard usage parts. A : Parts necessary

B : Parts necessary to be stocked c : Low usage parts. D : Parts necessary for refurbish. E : Unit parts recommended S : Consumable parts.

to be stocked for efficient

after sales service.

Please note that the lead time for the said parts may be longer than normal parts.

Please note that the following upon the place used. Example: A Rank B Rank Because 0 0 0 il

parts used in Copier

under the same description

are classified

into A or B Rank depending

Gear made of Metal, Sprocket,

Bearing,

Belt made of Rubber, or loading. in Rank A.

Spring clutch mechanism.

: The parts which may be with the revolution

: Parts similar to A Rank parts, but are not included parts marked with f& is indispensable

for the machine

safety maintenance

and operation,

it must be replaced

with

the parts specific to the product specification. Other than this Parts Guide, please refer to documents Sew~ce Manual of this model.

Please use the 13 dlgit code described in the right hand comer of front cover of the document, when you place and order. For U.S. only-Use order codes provided in advertising literature. Do not order from parts department. Extnriors

Exteriors

11 r--Y

PRP00401

Operation Panel
PARTSCODE

NO. 1

OEMCODE

PRlCE NEW

PART

I
4 n

Lg Operation Panel

eneral

_^.^_ .,-.. _._DESCRIPTION

eneral

.7 8 9

PRPOOvl3

r;[l

Uooer

Frame

Section

Y c

Upper Frame Section

PRP00404

-6-

5 0

Lower Frame- sectlonpo.1) - .

__.^_ .._... -.--

XI-60

Lower Frame Section(No.1)

45

Lo

46 36

y29 26

-. PRP00405

-a-

6 0,
NO.

Lower I

I I I I I

I I

Lower Frame(No.2)

PRPao4a6

--a

-.

AG

, /

,La r

XE-60

:anner unit

_^.^_ ,_... _. _-

j3j Scanner unit

_i

24 PRP00408

-12-

Carriage 1 unit

Carriage 1 unit

PRP00409

-13-

X%60

Carriage 2 unit
PARTSCODE / OEMCODE PRICE NEW PART DESCRIPTION

1 NO. /

/ I /3j Carriage 2 unit I I I

PRP00410

Packing Material & Accessories PRICE NEW PART OEMCODE RANK MARK RANK
117E19330 / M j 1 B n 1AC Cable ,120 senes1

DESCRIPTION

Ill / Packing Material & Accessories

MCU PWB unit

, AA

. Al I P

MCU PWB unit

Xl560

MCU PWB unit

ODeration Panel PWB unit

Operation Panel PWB unit

PARTSCODE 1 OEMCODE

NO. 1

NO. PARTS CODE OEM CODE PRICE NEW RANK PART RANK DESCRIPTION

ICU PWB unit(XE-80,XE-82,XE-84)

Power Supply unit

NO. PARTS CODE PRICE NEW PART OEM CODE RANK MARK RANK DESCRIPTION

XE-60

Index
~ OEM CODE

PARTS CODE

-- 22

__

XF-60

PARTSCODE

1 OEMCODE

NO.

pi

.A .A ?,A AA AA AA AA A.4 AA AA AA AA AA AA AA A.A AA

14. 60

c c c c c c c c c c c c c c c c c c c c c

PARTS CODE

OEM CODE 1 NO.

PARTS CODE

Index

3EM CODE PARTS CODE NO.

NEW MARK N N