A096 2441 2118 MR 0 PDF

MATERIAL REQUISITION (TOP SHEET)
The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned and on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the indended use. EIL-1641-515 Rev.1 A4-210x297
ITEM DESCRIPTION: GROUP ITEM CODE ITEM CATEGORY
Desuperheaters & PRDS 15EL

DESTINATION :
GAIL, PATA (U.P)
II
DELIVERY PERIOD
DOCUMENT NUMBER (Always quote the Document Number given below as reference)
A096
JOB NO
102
UNIT/
YC
MAIN COST
MR
DOC. CODE
2441
SR.NO.
A
REV
30/10/2012
DATE
16
DIVN.
51
DEPT.
ORIGINATOR
Notes:
1. This page is a record of all Revisions of this Requisition 2. The nature of the Revision is briefly stated in the "Details" column below, the Requisition in its entirety shall be considered for contractual pupose. 3.Vendor shall note the MR category and shall submit his offer in line with the requirements included in attached 'Instructions to Bidders' REV A DATE 30/10/2012 BY SG CHK SMK APPD MN Issued for Bids DETAILS
This is a system generated approved document and does not require signature.
Project : ENGINEERS INDIA LIMITED NEW DELHI Client :
GAIL PC-II M/S GAIL (PATA) Sheet 1 Of 4
S.NO
TAG NO . / ITEM CODE
DESCRIPTION
QUANTITY
Design ,engineering,manufacture,procurement of materials and bought out components, mandatory spares, assembly at shop,inspection,testing at manufacturer's works, packing, delivery, documentation as per the enclosed EIL standard specifications, instructions to vendors, job specification, data sheets etc
1.01 5 6 6.001 8
102-DS-92121
Desuparheater: Body- ASTMA216 Gr. WCB, Trim- SS316 Stellited Supply of two years operation and Maintenance Spares,as per enclosed instructions to vendor Unit Rates Unit Rates of items for addition/deletion purpose,as per the enclosed instructions to vendor. Supervision of erection,testing and commissioning of items specified at item 1.00 above as per enclosed instructions to vendor
1 Nos
1 Lot
Vendors shall quote prices against these items in their price schedule Vendor to note that the numbers given in square '[]' and curly '{}' brackets are not for their use and meant for store purpose only.Items shall be tagged as per equipment Tag No. only.
GAIL PC-II M/S GAIL (PATA)
REQUISITION No. A096-102-YC-MR-2441 Sheet 2 Of 4
REV A
LIST OF ATTACHMENTS
S. No.
DOCUMENT TITLE Vendor Data Requirement Special Instruction to Vendor Technical Questionarrie ITP for desuperheaters and PRDS Standard specification for Control Valves Std spec for Desuperheaters & PRDS Spec. for documentation requirements from supplier Job specifications for Non-Destructive examination requirements of piping. Spec. for quality management sys.req. from bidders ITP for control valves Datasheet Index & Datasheets Technical Compliance Statement Deviation List Format Desuperheater Scope Demarcation / Nozzle connection
DOCUMENT NO. A096-102-YC-VD-2441 A096-102-YC-SI-2441 A096-102-YC-TM-2441 6-81-2038 6-52-0031 6-52-0038 6-78-0003 A096-6-44-0016 6-78-0001 6-81-2031 A096-102-YC-ID-2441 A096-102-YC-CF-2441 A096-102-16-51-MD-2441 A096-102-16-51-1003
REV 0 0 A 1 3 1 0 2 0 2 0 0 0 0
DATE
SHEETS
1 2 3 4 5 6 7 8 9 10 11 12 13 14
30/10/2012 2 30/10/2012 6 30/10/2012 1 22/03/2012 6 11/04/2011 20 22/03/2012 20 04/06/2009 12 06/12/2011 21 04/06/2009 9 22/03/2012 6 25/10/2012 6 25/10/2012 2 25/10/2012 1 30/10/2012 1
In case of any subsequent revision of MR or PR,only revised sheets of the attachments listed above shall be issued alongwith the revision.
GENERAL NOTES:
GAIL PC-II M/S GAIL (PATA)
REQUISITION No. A096-102-YC-MR-2441 Sheet 3 Of 4
REV A
Engineers India Limited :

Review Status Code:
Vendor Drawing/ Document Submission Schedule

Contact Person (Name/ Tel/ Fax/ email) : Status Date:
Client/ Project:M/S GAIL (PATA)/ GAIL PC-II
Vendor's Name
Item Description:Desuperheaters PR No.: & PRDS Date of LOI:
PO No.:
Date of PO: EIL Originating Department :Instrumentation Contact Person(EIL): Anticipated (Ant) Date of submission by vendor Schedule Category Date of 1st Review(R)/ Submission Records(I) (Rev. 0) Review Status (Code) Rev. 1 Rev. 2 Rev. 0 Actual (Act) Date of submission by vendor Date of Return (Rew) by EIL
1. No Comments 2. Proceed with manufacture/ fabrication as per commented document. Revised document required. 3. Document does not conform to basic requirements as marked. Resubmit for Review. R: Retained for Reference V: Void
Vendor Drg/ Doc No. Title
Drg/ Doc. Nomenclature S.No. as per EIL Vendor Data Requirement
Form Electronic (E)/ Print (P)
Remarks
Rev. 3
Ant Act
Rew Code Ant Act Rew Code Ant Act Rew Code Ant Act Rew Code Ant Act Rew Code
Form No. EIL-1641-1923 Rev.1
VENDOR DATA REQUIRMENT

Description
With Proposal (Prints)
AFTER PURCHASE ORDER
Final Documentation / As Built
Prints
Date Needed
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Dimensional details with mounting details and model number Connections by purchase(Piping,Electrical Etc.) Wiring diagrams Parts list Recommended spare parts list(for two years operation ) Installation, Operation and maintenance manual Sizing calculations for Valves and Actuators Test certificates Certificate from statutory body Assembly details Catalogues in english Testing and Inspection procedures
6 6
6 6
6W 6W
6 (W/s) 6 (W/s) 6 (W/s) 6 (W/s) 6 (W/s) 6 (W/s) 6 (W/s) 6 (W/s) 6 (W/s) 6 (W/s)
6 6 6 6 6 6 6(W/S) 6(W/S) 6(W/S) 6 6 6W 6W
13. Compliance statement and Deviation list (if any) 14. Control valve operating signatures for smart positioners 15. Calibration and Maintenance procedures 16. Final Documentation in editable soft copy (CD) 17. Proven Track Record 18. Filled in datasheet
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ORDER NO. : REV DATE BY CHKD APPVD VENDOR PLANT : ENGINEERS INDIA LIMITED NEW DELHI UNIT CLIENT : : GAIL PC-II 102 M/S GAIL (PATA)
SPECIFICATION A096-102-YC-VD-2441
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VENDOR DATA REQUIRMENT
NOTES : 1. 2. Fold all drawings to 216mm X 279mm and roll transparencies. Vendor to provide all printed matter to ENGINEERS INDIA LIMITED (EIL). ATTENTION Vendor Drawing Control 10th Floor EI House, 1, Bhikaji Cama Place, New Delhi-66 LEGEND: Categories preceeded with * will be approved for fabrication by Engineers India Limited. The remaining drawings are needed for information only. A/C = As compiled A/R = As required W/S = With shipment W = Weeks IMPORTANT While submittimg drawings and documents for review as indicated in vendor data requirement, vendor must ensure the following : 1. A blank space measuring 75 mm W x 38 mm H shall be provided on all vendor drawings (on the front side) for marking review codes etc. by ENGINEERS INDIA LIMITED. The review of the drawings shall be done as applicable, under the following review codes : a) Review Code 1 : No Comments. b) Review Code 2 : Proceed with manufacture / fabrication as per commented drawing. Revised drawing required. c) Review Code 3 : Document does not conform to the basic requirements as marked. Resubmit for review. Review of the vendor drawings by EIL would be only to check compatibility with basic design and concepts and would in no way absolve the manufacturer / fabricator of his responsibility to meet the applicable codes, specifications and statutory rules and regulations. For drawings / documents indicated as FOR INFORMATION in the vendor data requirement, vendor must clearly mark FOR INFORMATION ONLY on the submitted drawings / documents.
2.
3.
4.
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SPECIFICATION A096-102-YC-VD-2441
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SPECIAL INSTRUCTION TO VENDORS

Part A:
BIDDING INSTRUCTIONS. A1. Bidder must follow the following guidelines while submitting their offer. Offers not complying with these guidelines shall be rejected summarily without any intimation to the bidder. a) The Material Requisition (MR) specifications (i.e.) datasheets, job standard specifications and other attachments to this MR shall be fully complied with. No deviations of any type are acceptable in general. b) Bidder shall follow clause 1.2 of the attached standard specifications for desuperheaters & PRDS 6-52-0038 Rev 1, standard specifications for Control Valves 6-52-0031 Rev 3 and SIV attached with MR. c) In case of any contradiction between these bidding instructions and any other documents attached with MR, this bidding instructions shall govern d) Bidder shall submit the itemwise price, covering all the accessories and advance diagnostic software as specified in this MR as per price schedule sheet. No information / description, technical or non-technical, other than what is required as per price format shall be filled or submitted e) Unit rates for each accessories shall be provided separately for any addition/deletion. Bidder shall note that these unit rates are only for addition/deletion at a later date. Price for accessories required with each item as per MR specifications shall be included in the item price in pricing schedule. f) Bidder to note that alternate quote shall not be furnished for any tag. As per project philosophy an offer with alternate quote shall be rejected. A2. Bidder is responsible for meeting all technical requirements in this Material Requisition including instrument data sheets. If at any stage, till the completion of order, the offered instruments and its accessories are found unsuitable to meet the MR specification, bidder shall replace the same with suitable items, without any time / cost implication. A3. Bidder shall fill and furnish the following documents along with the offer: 1. Compliance statement 2. Technical deviation list if any 3. Technical Questionnaire duly filled in 4. Un priced Offer (Without Prices) as per the RFQ FORMAT 5. Filled in datasheets 6. Proven Track Record. The above documents are the only basis of technical evaluation. "Offers shall be evaluated based on the above-mentioned documents" only. A4. MUST COMPLY REQUIREMENTS -------------------------------------------------------a) Bidder must indicate their contact person; email ID, fax number, telephone number and postal address. b) Offer must be complete in all respects complying fully to the MR requirements without exception. No price change, whatsoever, shall be allowed to the bidder after submission of bid even if it results from any technical clarification. c) Any price change subsequent to the submission of the offer because of any technical query or any other reason attributable to the bidder may lead to rejection of the offer. d) Technical queries if necessary shall be forwarded either in email or by fax. Bidder shall be allowed to forward their replies either by email or by fax, addressed directly to Purchase department (addressed to the Purchase department from where the enquiry is issued) indicating the enquiry number in each of such correspondence. e) Any query raised on the email or fax must be replied within the specified period. Replies received beyond the specified
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SPECIFICATION A096-102-YC-SI-2441
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period may lead to ignoring any subsequent correspondence from the bidder. f) Bidder to note that a pre-bid meeting shall be held in which bidder can seek any clarification/ confirmation if required. Bidder shall ensure that this meeting is attended by both technical and commercial personnel of the Bidder who should have thoroughly scrutinized the MR before hand so that all issues are finally resolved in this meeting. g) Offered models shall be accompanied by detailed technical catalogues in English. An offer without catalogues shall be considered incomplete and is liable for rejection. In addition, bidder shall furnish the following: - Sizing calculation - Port size/ Selected Cv - % opening at maximum, normal and minimum flow - Noise level at maximum, normal and minimum flow PART-B (SPECIFIC JOB REQUIREMENTS) B1.The Desuperheater covered in this MR are required for LLDPE/HDPE unit (Unit-102) GAIL PC-II, PATA project. B2. Each datasheet is provided with SPECIFICATION SERIAL NO. NOTES and/or GENERAL NOTES specific to that tag no. Bidder shall read the datasheet specification together with these notes given at the bottom of the datasheets. B3. Offered Model Nos. for Desuperheater along with accessories shall be field proven for at least 4000 hrs. in hydrocarbon application similar to as those indicated in the MR. Bidder shall furnish the following information as a minimum along with their offer for all such valves to support the provenness of the control valves being offered by them. -Name of the Plant and Customer -Model No. of the supplied Valve -Year of supply and commissioning -Name, address, telephone/ fax no., e-mail of the contact person -Application details Bidder shall furnish the above information positively with the offer. Desuperheater not having proven references in similar applications or the references provided without complete information as asked or ambiguous references shall not be acceptable. B4. Bidder shall be fully responsible to select proper type of desuperheating station inline with Standard specifications for desuperheater meeting all process requirements specified in the respective data sheet. While selecting the desuperheater, bidder must ensure the following: (a) Suitability of the offered desuperheater for the full range of process conditions specified. (b) Turndown requirements of steam for desuperheating. (c) Turndown requirements of water. (d) Availability of water pressure. (e) Maximum steam outlet temperature. (f) Accuracy of Desuperheater. (g) Maximum allowable pressure drop across desuperheater. B5. Strainer is required as specified in the data sheet.Bidder's scope of supply includes strainers in dual configuration (2 nos.) with appropriate mesh size in the coolant inlet line.The strainer shall be with flanged ends as specified in datasheet having end connection size and rating same as coolant line. The material of construction shall be as follows as a minimum: Body material : ASTM A216 Gr. WCC Mesh material : SS 316 (Mesh size as per vendor) IBR and NDT requirements as defined in clause B7 below shall also apply to the strainers. Price of the stariners shall be included in the base price for 102-DS-92121. B6.The following requirements specified in the data sheets are the minimum requirements. However specifications exceeding the MR requirements if offered are acceptable. a) Leakage class.
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b) Trim material of valves. c) Desuperheater and coolant control valve body material. d) Desuperheater spray nozzle material. Size and material wherever specified shall be complied with. B7. SPECIFIC TEST REQUIREMENTS (i) IBR Requirements For all Desuperheater/Control valves/Strainers where IBR is specified in the data sheets the following requirements shall be complied with. a) All Desuperheater/ Control Valves/Strainers in the MR for IBR application shall be tested as per IBR requirements and test certificates in Form III C shall be required duly countersigned by IBR authority or its approved representative, as specified in the datasheet. b) Carbon contents shall not exceed 0.25% for flanges fittings, valves etc .that may require welding. Moreover for flanges sulphur and phosphorous shall also be limited to 0.05% each. c) Inspection, testing charges including IBR inspection shall be included under the price of each tag. (ii) NDT REQUIRMENT: NDT requirement as per job specification A096-6-44-0016 shall be carried out by vendor. B8. Desuperheater/ Control valve accessories like Positioner and Air filter regulator shall be supplied in fully assembled conditions with 1/4" O.D. (minimum 1 mm thick) size SS air tubing as minimum. Valve tubing for the desuperheater/valve / actuator assemblies shall be 1/4" OD, 1 mm thick size, ASTM A269, AISI SS316L Tube(as a minimum). Tubes fittings (Male connectors) shall be of ANSI SS 316, flareless compression type make Swagelok, Parker, Hamlet, Hoke only. Tubing of higher size of 1/2" OD / 3/8" OD (if required) for proper actuation of actuator / control valve shall be furnished by bidder along with suitable adaptor during detailed engineering. Accessories like AFR shall be selected to match the air tubing requirements. This shall have no price or delivery implication. B9.The Pressure indicated against Line No.37 under Coolant in the data sheet of Desuperheater relates to the coolant pressure made available by purchaser. The control valve along with all accessories to meet the functional requirements shall be in bidder's scope. B10. In order to meet rangeability requirements, in case steam line size is necessarily required to be reduced, bidder may propose the same along with calculations. In such case, bidder's scope shall also include the supply of necessary expanders and reducers to meet the purchaser line size. Purchaser reserves the right to accept or reject the proposal. B11. Where stelliting has been specified in the data sheet, it stands for the stelliting of the complete plug, seat joint and orifice. Stelliting of seating surface alone is not acceptable. B12. Bidder to note that no asbestos bearing gasket shall be used in the assembly of the instrument. Compressed asbestos fibre (CAF) of any kind if used in gasket shall not be acceptable. B13. The actuator offered shall be pneumatically operated type working on instrument air pressure of 4 kg/cmG. Bidder shall size these actuators based on minimum air supply pressure of 4 kg/cm2G. Bidder shall be responsible for the sizing of the actuator based on process data provided in the data sheet and supply air pressure indicated above. Sizing calculations shall not be verified during evaluation stage. Bidder shall submit sizing calculations for purchaser's reference / review after award of the order. Any change in actuator model number necessary to meet MR/PR requirements during detail engineering shall be carried out by bidder without any implication. Available instrument air supply pressure is 4.0 kg/cm2g (min)/ 6.5 Kg/cm2g (nor) and 10.5 Kg/cm2g (design). B14. Bidder to note that sizing of actuator is their responsibility and actuator sizing shall not be verified by the purchaser. However, bidder must submit these calculations after the placement of order for review. Any change in actuator model number necessary to meet MR requirements after placement of order shall be taken care of by bidder without any price or delivery implications. B15. Bidder shall indicate the recommended actuator orientation direction. In addition other allowable orientations shall also be provided along with the offer. The orientation of the actuator may be changed after order. The bidder shall do the same without any price implication.
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B16. Bidder shall ensure that complete model no. and model decoding details are available for the offered tags. Bidder to also furnish the tag no. wise drawing for the recommended desuperheater along with the offer showing all the dimensions of the desuperheater assembly, including the upstream and downstream straight length requirements, location of temperature sensing point etc. so that purchaser shall proceed with the related engineering. B17. Bidder shall furnish a separate quote for recommended spare parts for 2 years normal operation for offered Desuperheater/control valves as per clause 1.2.5 of Standard specification for Desuperheater and PRDS (Doc No. 6-520038) and clause 1.2.8 of Standard Specification for Control Valves (Doc No. 6-52-0031) attached with MR. Bidder shall provide list in tabular form indicating the common spares size, materials, model no. wise applicable for offered tags for each combination. B18. The Standard Specifications for desuperheaters & PRDS (6-52-0038) and Standard Specification for control valves (652-0031) shall be read in conjunction with this 'Special Instructions to Vendor' and the data sheets enclosed in this Material Requisition. In case of conflict, the data sheets and this SIV shall override in general; however, it shall be obligatory on the vendor's part to bring to the notice of the purchaser all such conflicts, wherein the purchaser's decision shall be final. B19.Bidder to ensure that valve Smart positioners shall be able to communicate to Universal Hand Held communicator (HHC Model no.:HART 475, not in Bidder's scope). B20. Bidder to note that all electrical/ electronic accessories on the valve and actuator shall be suitable for installation in electric area class IEC Zone-1 (irrespective of the zone indicated in the respective datasheets), temperature T3, group IIA/B and same shall be specified in the individual control valve datasheets. Bidder shall refer clause no. 1.2.2 (e) of Standard Specification for Control Valves (6-52-0031) for the requirement of statutory approvals. B21. SMART POSITIONER: Control valve shall be provided with Smart positioner(with HART protocol), wherever specified in the Datasheet. Smart positioner shall be weatherproof to IP-65 and shall be certified Intrinsically Safe for the area classification specified in the datasheet. Smart positioner shall meet the specifications as per the clause no. 2.7.1, 2.7.2 of standard specification for control valves 652-0031 The Software necessary for advance control valve diagnostics like seat ring condition, gland packing condition, actuator leakage etc. shall be supplied by Bidder/vendor. Any such diagnostic software related to Smart positioner shall be of "plug-in" type and the software shall be easily integrated with Asset Management System supplied by DCS supplier. These advance diagnostic software shall be of latest release or version with advanced features. Vendor shall indicate software seamless integration with the make of EMERSON DCS. The software shall be licensed for all the items. Smart positioner shall be supplied from the following vendor only. a) M/s Dresser b) M/s Fisher c) M/s Metso Price for the requirements as mentioned above shall be included as part of item price of the desuperheater. B22. Bidder shall supply air filter regulators as per datasheet no. A096-102-YC-DS-3051 attached with this MR. Quantity shall be as per individual data sheet only. Air filter regulators shall be supplied from the following vendors only. a) Fisher sanmar Limited b) ASCO pneumatics c) ABB d) SHAVO NORGREN (I) PVT LTD e) THOMPSON VALVES LTD f) SCHRADER DUNCAN LIMITED g) MARSH BELLOFRAM B23: Vendor to note that Control valve shall be from one of the following make. Vendor shall ensure that subvendor from whom the valve is sourced is enlisted with EIL for the subject range of the valve (size,type and rating) M/s Instrumentaion Limited (Palghat) M/s MIL Control Limited M/s Fisher Sanmar Limited. India, S'pore, USA M/s Samson Control Pvt Limited. India
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M/s Dresser Valve India Pvt Limited M/s ARCA REGLER GMBH, Germany M/s Dresser Product Industries M/s Flowserve PTE LTD M/s ITAL VALVE S.N.C M/s Kent Introl UK Ltd M/s Metso Automation PTE LTD M/s Motoyama Eng Works.Japan M/s Nuovo Pignone SPA (Italy) M/s Samson AG Mess-UND Regeltechnik. Germany M/s Severn Glocon Ltd. UK M/s SPX valves & controls M/s Weir valves and controls UK ltd. M/s Continental valve India Ltd M/s Forbes Marshall Arca P Ltd. India M/s KOSO Fluid Controls (Pvt) LTD. B24. Inspection and Test requirements: a) All the items supplied / integrated by the bidder at his works shall be subject to inspection at bidder's works in line with the bidder's present enlistment with EIL. b) As a minimum, the inspection and testing requirements as per Standard specification for desuperheater & PRDS(6-520038) , Standard Specification for Control Valves (6-52-0031) , Inspection Test Plan for Control Valves (6-81-2031) and Inspection Test Plan for desuperheater & PRDS(6-81-2038) attached along with the MR shall be adhered to. B25. Bidder shall also furnish unit price for the following for addition/ deletion purpose: (i) Air Filter Regulator (ii) HART Positioner B26. At any stage during execution of order, if it is found that the valves supplied by bidder is not as per make and size, type & rating enlisted with EIL for the valve, bidder shall replace the valve with make and size, type & rating enlisted with EIL for that particular valve without any cost and time implications. B27.Bidder shall offer standard Cv as per their catalogue. However in case it is unavoidable bidder to ensure that capacity test certificate from independent test like FCRI, clearly indicating the capacity in terms of Cv values (as per ISA 75-01) for the valves which are not indicated in standard product catalogue. B28. All Electrical cable entries shall be 1/2" NPT (F) and Pneumatic connections shall be 1/4" NPT (F). B29. Vendor shall furnish soft copies of all as built drawings and datasheets in Autocad/ MS excel formats for loading in Owners's Documentation Node. B30. Purchaser may require the service of Bidder's specialist during commissioning for supervision of erection, testing and commissioning of the Desuperheater. Hence bidder must quote per diem rate for the visit of their specialist to GAIL,PATA for supervision of erection, testing and commissioning of Desuperheater at site. One (1) day of visit shall be considered for evaluation purpose based on the per diem rate to be quoted by Bidder. This is exclusively for commissioning assistance and does not include any visit by Bidder for malfunctioning of instrument or instrument not meeting the requirements as per specification. Bidder to note that in case Bidder / manufacturer's visit is found necessary because of non-functional behavior or not meeting agreed specification during warranty period, this shall be considered as per warranty agreement B31. Following Mandatory Spares shall be supplied by bidder and price of the same shall be included in desuperheater price. i) 1 no. of Smart Positioner (4-20mA HART) shall be provided as loose supply. ii) 1 extra set of packing and bonnet Gasket, Stem seal O-ring of the Actuator shall be provided as loose supply. iii) 1 no. of Trim Materials in case of special trim (such as in flashing service, cavitation etc.) shall be provided loose supply. iv) 1 no. Actuator Diaphragm as loose supply. v) 1 no. of Air Filter Regulator shall be provided as loose supply.
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B32. SITE CONDITIONS: The Desuperheater//Valve and accessories covered in the MR shall be suitable for unprotected installation in Hot, Humid and Corrosive environment having following ambient condition. The site environmental conditions at PATA are as follows: Ambient temperature (Max//min.): -2.2 deg C / 46 deg C. 35.2 Relative Humidity: 90% (max) at tmax 35 deg C 35.3 Maximum recorded rainfall: 120 mm in 1 hour.
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The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned and on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the indended use. EIL-1651-TEQ
TECHNICAL QUESTIONNAIRE
This questionnaire shall be duly filled in and submitted along with unpriced sets of offers to avoid further queries and to ensure proper evaluation of your offer in time. If this is not complied with, your offer is liable to be rejected. ------------------------------------------------------------------------------------------------------------------------------------------------------------------------ANSWER 'YES' 'NO' OR 'NOT APPLICABLE' DESCRIPTION BIDDER'S RESPONSE -------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Have you any deviations to the following: i) General Specifications (clausewise) ii) Special requirements (clausewise) iii) Instrument specifications indicated in the data sheets. iv) The scope of supply as indicated in the material requisition. If `yes' have you included the list of deviations? (If no deviations are furnished, it will be assumed that all the specifications and requirements of the subject requisition are complied with and no deviations whatever will be accepted after the placement of order.) ------------------------------------------------------------------------------------------------------------------------------------------------------------2. Have you quoted for the spare parts including consumable items required for the startup and 2 years normal operation/maintenance of the Instruments? ------------------------------------------------------------------------------------------------------------------------------------------------------------3. Have you quoted for the mounting accessories, special calibration kits and equipments (complete with technical details) required if any, for the erection, commissioning and maintenance of the instruments? ------------------------------------------------------------------------------------------------------------------------------------------------------------4. A) Have you enclosed the relevant technical catalogue/Literature in ENGLISH language including model decoding details, drawings etc. necessary for the evaluation of your offer? (NOTE: In case of line mounted instruments, viz. control valves, positive displacement meters, Pressure relief valves etc., for all the lines quoted, relevant dimensional details required for the installation must be furnished along with the offer.) B) Have you confirmed that the documents required as per vendor data Requirements will be supplied after the placement of order. C) If so, have you indicated the extra price applicable, if any? ------------------------------------------------------------------------------------------------------------------------------------------------------------5. Have you furnished sizing, noise level calculations and certified capacity curves for the instruments, wherever applicable? ------------------------------------------------------------------------------------------------------------------------------------------------------------6. Have you furnished, separately the `Shop inspection charges, if any, for inspection at your works by EIL/Third party? (The details of the tests to be carried out on the instruments during shop inspection are to be furnished) ------------------------------------------------------------------------------------------------------------------------------------------------------------7. Have you furnished the certificates from statutory bodies vis. BASEEFA, FM, CSA etc. for the Explosion proof construction / intrinsically safe design of the instruments, wherever specified? ------------------------------------------------------------------------------------------------------------------------------------------------------------8. Have you furnished the certificates from statutory authority i.e., CCOE certificate for all electrical equipments for intrinsically safe/ explosion proof design wherever specified? ------------------------------------------------------------------------------------------------------------------------------------------------------------9. Have you confirmed that IBR certification in Form III(C) or equivalent certification from statutory bodies viz. Lloyds, Bureau veritas, TUV etc. will be furnished wherever specified? ------------------------------------------------------------------------------------------------------------------------------------------------------------10. Have you indicated separately the installation and commissioning charges, in case the same are included in your scope of work? ------------------------------------------------------------------------------------------------------------------------------------------------------------11. Have you furnished the estimated power / utility consumptions and special cable requirements, if any, for the instruments quoted? ------------------------------------------------------------------------------------------------------------------------------------------------------------12. Have you furnished the customer reference list in India/Abroad. ------------------------------------------------------------------------------------------------------------------------------------------------------------------------NOTE : If the answer is 'NO' , then furnish reasons thereof. [ ] Deviation [ ] No Deviation Vendor Seal And Signature
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SPECIFICATION A096-102-YC-TM-2441
REV A
atENGINEERS tafaiegWv INDIA LIMITED
INSPECTION AND TEST PLAN FOR DESUPERHEATERS & PRDS
STANDARD SPECIFICATION NO.
6-81-2038 Rev. 1
Page 1 of 6
atrata
taiRtICTIP 7-4 ytnciui q
1 0 Rev. No.
22.03.2012 08.12.2008 Date
Revised and Reissued Issued for implementation SA Prepared by SKD Checked by SP VC
Purpose
Standards Committee Standards Bureau Convenor Chairman Approved by
Format No. 8-00-0001-F7 Rev. 0
Copyright EIL All rights reserved
aaaget ENGINEERS Itg:a1R5tairi INDIA LIMITED a

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haa Widelama)
6-81-2038 Rev. 1
Page 2 of 6
Abbreviations AS BASEEFA BIS CCE or CCOE CELL CIMFR CE DFT DT DP or DPT ERTL FCRI FM FLP HART HV ITP IP IC IR IEC JEC LPT
Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standards Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof Highway Addressable Remote Transducer High Voltage Inspection and Test Plan Ingress Protection Inspection Certification Insulation Resistance International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing
MRT MPT/MT MTC MOC NPSH NDT NEMA PO PESO PQR PR PMI PTB QC RT SS TC TPI or TPIA UT UL VDR WPS WPQ XLPE
: :
Mechanical Run Test Magnetic Particle Testing Material Test Certificates Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Physikalisch-Technische Bundesanstalt Quality Control Radiography Testing Stainless Steel Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene
Inspection Standards Committee Convenor : Members: Mr. A.K. Chaudhary Mr. S.C. Gupta Mr. G. Suresh
Mr. RK Singh Mr. Rajeev Kumar
Mr. MP Jain (Projects) Mr. G. Poornachandra Rao

-1 . ENGINEERS ISPZIeg iell Igar 'Mtge INDIA LIMITED

040/ eliONV 01
6-81-2038 Rev. 1
Page 3 of 6
1.0 SCOPE This Inspection and Test Plan covers the minimum inspection and testing requirements for Desuperheaters and PRDS. 2.0 REFERENCE DOCUMENTS PO/PR / Standards referred there in /Job specifications / Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS SL NO. 1.0 1.1 2.0 QUANTUM OF CHECK -100% SCOPE OF INSPECTION RECORD -WPS PQR WPQ SUB SUPPLIER --SUPPLIER -H EIL/TPIA -W (New) R (Existing)
STAGE/ ACTIVITY Procedures WPS/PQR/WPQ Material Inspection a). Incoming Material like Valve Body Casting & frogings etc. b) Bought out items like Limit Switches, Air Filter Regulator, Solenoid valves etc. In process Inspection
CHARACTERISTICS -Welding procedure Qualification for welds as applicable Physical and Chemical Properties
100% Make, Model No , functional checks
2.1
Material Test Certificates
3.0
Copyright EIL - All rights reserved
151Rad e ENGINEERS Ofaits NW INDIA LIMITED

. mien !Mile MI 3,10..) IA
Gov( of lade umertak091
6-81-2038 Rev. 1
Page 4 of 6
SL NO.
STAGE/ ACTIVITY
CHARACTERISTICS Visual, Dimensional, NDT test
QUANTUM OF CHECK 100% by supplier
SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER H EIL/TPIA
3.1
Desuperheaters and PRDS assembly /Fabrications Check for hardness Steliting & Hardening Final Inspection Visual and Dimensional check Check calibration status of all testing equipment Hydrostatic test Functional test consisting lift of characteristics, seat leakage test and. Pneumatic test of pneumatic actuator, where applicable Test on smart positioners for Configuration, calibration and diagnostics check through HART Configurator Radiography/X ray report for weld joints. Certificate from testing agency like ATEX, CIMFR BASEEFA, FM/UL , PTB etc. for suitability in specified hazardous area A valid BIS license for indigenous supply Statutory approval certificates from
Supplier's test records Supplier's Test Records
3.2 4.0
100%
4.1
Final Inspection
100% by supplier and on random basis by EIL/TPIA
Supplier's Test Records and Inspection Witness Record
HIW
4.2
Radiography Test
100%
Radiography report Statutory Approval Certificates / Type Test Certificates
4.3
Submission of certificates / Documents
Prototype for each model
az dZIeLe ENGINEERS EiPtag , INDIA LIMITED 5107 awn eReIRVOI,10 ,

41) IA Goof
of India Urvienakingl
6-81-2038 Rev. 1
Page 5 of 6
SL NO.
STAGE/ ACTIVITY
CHARACTERISTICS CCE/PESO for use in specified hazardous area. Degree of protection certificate (IP) as applicable..
QUANTUM OF CHECK
SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER EIL/TPIA
5.0 5.1
Painting Painting and Packing Special cleaning and packing for oxygen and chlorine services Pre treatment, primer and final paint, shade, thickness. 100% Packing list / Supplier's Records H -
6.0 6.1
Documentation and IC Documentation and IC Review of Internal Test Reports, MTC IC issuance. 100% Supplier's Test Records / Inspection Certificate H H
51053,,eg,
ENGINEERS INDIA LIMITED

IA Goof of India
undertaking)
6-81-2038 Rev. 1
Page 6 of 6
Legends: Fl- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date). NOTES (As applicable): Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier Supplier's in house procedures may be accepted in case TPI/EIL is satisfied with adequacy of procedures to comply with Purchase Order/Specifications requirements. In case of non availability of suitable procedures, fresh procedures may be qualified under TPI/EIL witness.. In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. 5. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents
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ENGINEERS
INDIA LIMITED
IA Govt of India Undertaking)
STANDARD SPECIFICATION FOR CONTROL VALVES
STANDARD SPECIFICATION No.
6-52-0031 Rev. 3
Page 1 of 20
W*0' ciircil*fffR
411141 raMkii
3 2 1 0
11.04.11 15.02.07 01.11.96 11.03.85
Revised and Reissued as Standard Specification Revised and Reissued as Standard Specification Revised and Reissued as Standard Specification Issued as Standard Specification
MN SM RK PVS TGM BRS TSN HCJ RB AKV VC AS AK
Rev. No
Date
Purpose
Prepared by
Checked by
Standards Committee
Convenor
Standards Bureau
Chairman
Approved by
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved
31 e-11 lai5reg
1.17MMMIF tr,f3M7.1)
ENQNEERS INDIA LIMITED

IA Govt Of India Undertaking)
6-52-0031 Rev. 3
Page 2 of 20
Abbreviations: AARH CIMFR EDDL ERTL FDT/DTM FF FISCO HART HHT NACE NPS NPT PID PTFE SS TSO Arithmetic Average Roughness Height Central Institute of Mining and Fuel Research Electronic Device Description Language Electronics Regional Testing Laboratory Field Device Tool/Device Type Manager Fieldbus Foundation Fieldbus Intrinsic Safety Concept Highway Addressable Remote Transducer Hand Held Terminal National Association of Corrosion Engineers Nominal Pipe Size National Pipe Thread Proportional, Integral and Derivative Poly Tetra Fluoro Ethylene Stainless Steel Tight Shutoff
Instrumentation Standards Committee Convener: Members: Ms. R. Priyamvada Mr.P.K.Sahay Mr.S.Bhowal Mr. M. Nandi Ms R Shanthi Devi Mr. M.P. Jain (Proj.)
ge.,. faffieg
ei

(A
l annnf ivosreanavara)
Gout of India Undertaiong)

CONTENTS
6-52-0031 Rev. 3
Page 3 of 20
1.0 2.0 3.0 4.0 5.0 6.0
GENERAL DESIGN AND CONSTRUCTION NAMEPLATE INSPECTION AND TESTING SHIPPING REJECTION
4 9 20 20 20 20
ANNEXURES: ANNEXURE - 1: STUD-BOLT AND NUT MATERIAL REQUIREMENT ANNEXURE - 2: GASKET MATERIAL REQUIREMENT
Copyright El L All rights reserved
Oge_li 'Meg wren eigag7airJodrall 1.0 1.1 1.1.1 1.1.2

IA Gov) or Ida Undertaking)
6-52-0031 Rev. 3
Page 4 of 20
GENERAL Scope This specification, together with the data sheets describes the requirements for the design, materials, nameplate marking, inspection, testing and shipping of control valves. The related standards referred to herein and mentioned below shall be of the latest editions prior to the date of the purchaser's enquiry; ASME American Society of Mechanical Engineer. 1.20.1 16.5 16.20 16.34 16.47-B ANSI/FCI API Pipe Threads, General Purpose (Inch) Pipe Flanges and Flanged Fittings Metallic Gaskets for Pipe Flanges, Ring Joint, Spiral wound and Jacketed. Valves flanged, Threaded and Welding End. Large Diameter Steel Flanges
American National Standard Institute/Fluid Control Institute Control Valve Seat Leakage FCI 70-2 American Petroleum Institute 6D 598 609 Pipelines valves (Gate valve, Plug, Ball and Check valves) Inspection Requirements Lug and wafer type, Butterfly valves.
AWWA C207 CL.D BS
American Water Works Association - Steel Pipe Flanges For Water Works Services British Standards 6364 Valves in cryogenic service
EN
European Standards 10204 61056-1 Inspection Documents For Metallic Products. Specification for performance, design and construction of valve,regulated sealed type.
IBR IS/IEC
Indian Boiler Regulation. Indian Standards/International Electro-Technical Commission IS/IEC 60079 Electrical Apparatus for Explosive Gas Atmosphere. IS/IEC 60529 Degree of Protection Provided by Enclosures. IEC 60534-3-2 Face to Face dimension of rotary valves except butterfly valves. IEC 60534-4 Seat leakage IEC 60534-8.3 Industrial process control valves, noise consideration, control valve aerodynamic noise prediction method IEC 60534-8.4Industrial process control valves, noise consideration, prediction of noise generated by hydrodynamic flow IEC-61158 Fieldbus Standard for use in Industrial Control System IEC-61158-2 Physical layer specification and Service definition for Field bus
In
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(tErl

A Gov/ of India Uncle/Wong/
6-52-0031 Rev. 3
Page 5 of 20
FF 890 FF 891 FF 892 FF 893 FF 894 IEC 61508 IEC-61511 IEC-61804
Function Block Application Process Part 1 Function Block Application Process Part 2 Function Block Application Process Part 3 Function Block Application Process Part 4 Function Block Application Process Part 5 Functional Safety of Electrical/Electronic/Programmable Electronic Safety related Systems. Functional safety instrumented system for the process industry sector Function Blocks (FB) for Process Control: Electronic Device Description
ISA
International Society of Automation 75.01.01 75.02 TR75 .04 75.05.01 75.07 75.08.01 75.08.02 75.08.04 75.08.05 Flow equation for sizing control valves. Control valve capacity test procedure. Control Valve positioner stability Control Valve terminology Laboratory measurement of aerodynamic noise generated by control valves Face to face dimensions for integral flanged Globe-style control valve bodies (ASME Class 125,150,300 and 600) Face to face dimensions for flangeless control valve (ASME Class 150,300 and 600) Face to face dimensions for Buttweld-end globe style control valve (ASME Class 4500) Face to face dimensions for Buttweld-end globe style control valve (ASME Class 150,300,600,900,1500 and 2500) Face to face dimensions for flanged Globe-style control valve bodies (ASME Class 900,1500 and 2500) Inherent flow characteristic and Rangeability of control valves. Hydrostatic testing of control valves. Face to centre-line dimensions for flanged Globe-style Angle control valve bodies (ASME Class 150,300 and 600) Test Procedure for Control valve response measurement for step inputs Control valve response measurement for step inputs Method of evaluating the performance of positioners with analog input signals and pneumatic output. Control valve aerodynamic noise prediction. Considerations for evaluating control valve cavitation
75.08.06 75.11.01 75.19.01 75.22
75.25.01 TR 75.25.02 75.13 75.17 RP75.23 ITK MSS
Interoperability Test Kit (latest version) Manufacturer's Standardisation Society SP25 Standard Markings System for Valves, Fittings, Flanges and Unions
NACE
National Association of Common Engineers MR0103 Materials Resistant to Sulphide stress cracking in Corrosive Petroleum Refinery Environments
Copyright EL All rights reserved
fit54-jeU $igai lairenerroxr

IA Gov/ of India undertaking)
CM J,R101)
6-52-0031 Rev. 3
Page 6 of 20
OSHA 1.1.3
Occupational Safety and Health Authority
In the event of any conflict between this standard specification, job specifications/data sheets, statutory regulations, related standards, codes etc., the following order of priority shall govern: Statutory regulations Job Specifications/Data Sheets Standard specification Codes and standards
1.1.4
In addition to meeting purchaser's specifications in totality, vendors' extent of responsibility shall also include the following: Purchaser's data sheets specify the minimum acceptable materials for the control valve body and trim. Alternate superior materials of construction shall also be acceptable provided vendor assumes complete responsibility for proper selection of material for these parts for their compatibility with the process fluid and its operating conditions. Purchaser's data sheets specify the control valve size, flow coefficient (Cv) and required flow rangeability. Vendor shall be responsible for selecting their standard valve flow coefficient suitable for the specified service and process conditions specified in the purchaser's data sheets. Selection of actuator to meet the shut off differential pressure indicated in the purchaser's data sheets. Checking for cavitation, flashing and noise generated and provide suitable trim and treatment to limit these within appropriate limits.
1.2
Bids
1.2.1
Vendor's quotation shall be strictly as per the bidding instructions to vendor attached with the material requisition. Whenever a detailed technical offer is required, vendor's quotation shall include the following: Compliance to the specifications. Whenever specifically indicated, a detailed specification sheet for each control valve which shall provide information regarding type, material of construction, capacity etc. of the control valve and its valve accessories. The material specifications and units of measurement indicated in the specification sheet shall be to the same standards as those in purchaser's data sheet. c) Whenever the requirement of sizing calculation is specifically indicated in the materials requisition, vendor shall furnish sizing calculation for each tag number clearly highlighting the standard used for calculation, noise level, cavitation or flashing, Cv selected, percentage opening at minimum, normal and maximum flow, inlet and outlet velocity etc.
1.2.2
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ENGINEE RS INDIA LIMITED

IA Gov/ of India undertakog)
6-52-0031 Rev. 3
Page 7 of 20
Proven references for each offered model in line with clause no. 1.2.3 of this specification specifically for valves with ASME Class 600 and above, temperature more than 250C and below-29C, pressure drop greater than 50 kg/cm 2 and special application like hydrogen, NACE ,Cryogenic etc. A copy of approval for items such as limit switches, solenoid valves, electropneumatic converters, electro-pneumatic positioners, smart positioners ,Fieldbus positioners from local statutory authority, as applicable, such as Petroleum And Explosives Safety Organization (PESO)/Chief Controller of Explosives, Nagpur (CCE) or Director General of Mining Safety (DGMS) in India, along with: Test certificate from recognised test house like Central Institute of Mining and Fuel Research (CIMFR) / Electronics Regional Testing Laboratory (ERTL)etc. for flameproof enclosure and/ or intrinsic safety, as specified in the data sheets as per relevant Indian Standard for all Indian manufactured equipments. Certificate of conformity from agencies like Laboratorie Central Des Industries Electriques (LCIE), British Approval Service for Electrical Equipment in Flammable Atmospheres (Baseefa), Factory Mutual (FM), Physikalisch-Technische Bundesanstalt (PTB), Canadian Standards Association (CSA), Underwriters Laboratories (UL) etc., for compliance to ATEX directives or equivalent recognised standards for all equipments manufactured outside India. Limitation, if any, in changing actuator orientation at site. Deviations on technical requirements shall not be entertained. In case vendor has any valid technical reason, they must include a list of deviations tag number wise, summing up all the deviations from the purchaser's data sheets and other technical specification along with the technical reasons for each of these deviations. h) Catalogues giving detailed technical specifications, model decoding details and other information for each type of control valve and accessories covered in the bid. For fieldbus positioners, information shall include, but not limited to, product certification, power supply, current drawn, Standard/Advanced/Enhanced function blocks available and the execution time for each block, device type, number of link objects, Virtual Communication Relationships, Basic and advanced diagnostic features, failure mode etc.
1.2.3
For valves in cryogenic service, vendor shall meet the following acceptance criteria: a) Vendor shall furnish, along with the offer, type test certificate, duly witnessed by Third Party Inspection agency like M/S LRIS, DNV BV, TUV, CELL etc. of having successfully conducted the cryogenic test as per BS 6364 on the offered valves (same model, size, rating and material) in cryogenic service. Further vendor to note the following: Test temperature shall be -45 C for LTCS and -196 C for all grades of austenitic Stainless Steel. Test carried out on a particular size of one type of valve, pressure rating and material shall qualify all sizes equal to and below the test valve size for the same type, pressure rating and material. In case of austenitic Stainless Steel any one grade would qualify for other grades of austenitic Stainless Steel.
401fReit4 ENGINEERS LIMITED .Self Eiffreg INDIA IA Gov! o India Undertaking)

b)
6-52-0031 Rev. 3
Page 8 of 20
In case vendor does not have cryogenic type test certificate for the offered valves as mentioned above, vendor shall confirm to conduct the cryogenic test on the offered valves and furnish type test report meeting requirements specified in Clause 1.2.3 a) above. Vendor must have proven references as per clause 1.2.4 of this specification for each of the offered valves (same model, size , rating and material) in cryogenic service. The references with details shall be furnished with the offer. In case the vendor fails to conduct cryogenic test(s) within 12 weeks or failure in the test(s) conducted after receipt of order, the purchaser reserves the right to invoke any of the provisions of the purchase order including cancellation of the Purchase Order at the risk and cost of vendor.
1.2.4
All items, as offered, shall be field proven and should have been operating satisfactorily individually for a period of minimum 4000 hours on the bid due date in the process conditions similar to those as specified in the purchaser's data sheets. Items with proto-type design or items not meeting provenness criteria specified above shall not be offered. Whenever specified, vendor must furnish certified values of failure rates, probability of failure on demand (PFD) and test intervals for the safety integrity level (SIL) analysis. All documentation submitted by the vendor including their quotation, catalogues, drawings, installation, operation and maintenance manuals etc., shall be in English language only. Vendor shall specifically note that the quote for control valves shall include the following: One extra set of packing and bonnet gasket with each tag. One extra set of stem seal 0-ring for each actuator and piston 0-ring additionally for each piston actuated valve. c) Line bolting (set of studs and nuts) and set of gasket, in case of flangeless valves as per material given in Annexure-1 and Annexure-2 with each such tag number.
1.2.5 1.2.6
1.2.7
1.2.8 Vendor shall separately quote for the following: Control valve diagnostic package for seat ring, gland packing and actuator diagnostic with smart positioner when specified. Two years' operational spares for offered control valve and its accessories, which shall include plug, seat ring, gasket set, packing set, diaphragm/o-ring set etc. as a minimum. c) Any special tools needed for maintenance work. Vendor must certify in their offer in case no special tools are necessary for the offered control valves and their accessories.
1.3 1.3.1
Drawing and Data Detailed drawings, data, catalogues and manuals required from the vendor are indicated by the purchaser in vendor data requirement sheets. The required number of reproducible, prints and soft copies should be dispatched to the address mentioned, adhering to the time limits indicated. Final documentation consisting of design data, installation manual, Technical catalogues, operation and maintenance manual etc., submitted by the vendor after placement of purchase order shall include the following, as a minimum:
1.3.2
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1.11E71 ...rave tE1.3.701131
t31
ENGINEERS INDIA DIA LIMITED

IA of India Undertakog)
6-52-0031 Rev. 3
Page 9 of 20
Specification sheet for each control valve, positioner and other accessories and sizing calculation. Certified drawings for each control valve and its accessories, which shall provide dimensional details (face-to-face and height of completely assembled valve). Dimensions of clearance space for maintenance work, weight of completely assembled valve, internal constructional details, materials of construction of actuator, wiring diagram, orientation with respect to flow direction marked on the body. Copy of the type test certificates. Copy of the test certificates for all tests indicated in Inspection Test Plan. e) 0 Installation procedure for control valves and their accessories. Calibration, configuration and maintenance procedures including replacement of its parts/ internals wherever applicable. Control valve operating signatures whenever smart positioners or field bus based positioners are specified. Device Descriptor (DD) Files for configuring Smart positioner /Fieldbus parameters i) Common File Formats (CFF) for integrating the fieldbus positioner into the control system.
2.0 2.1 2.1.1
DESIGN AND CONSTRUCTION Body Control valves shall have flanged end connections integral to the valve body. Split body type valve design shall not be offered unless specifically indicated in the purchaser's data sheets. Whenever flangeless control valve body design is specified in the purchaser's data sheet, following shall apply: Wafer type or lug type body design for control valves body size up to 6 inches. Lug type body design for butterfly type of control valve body size more than 6 inches.
2.1.2
The minimum control valve body size shall be 1 inch. Control valve body size of less than 1 inch shall be offered only when specifically indicated in the purchaser's data sheet. The valve body rating should be equal to or higher than the flange rating specified in the data sheets. As a minimum, control valve body shall be rated for ASME Class 300. However, end connection shall be as specified in purchaser's data sheet. The control valves shall be suitable for installation in horizontal as well as in vertical lines. For all applications, where full port valves are specified, following shall apply: Port size shall be equal to line size for rating up to ASME Class1500. Port size shall not be smaller than one size lower than that of the line size for body rating ASME Class 1500 and above.
2.1.3
2.1.4 2.1.5
Ogaliataft
2.1.6 2.1.6.1
Rel

I.Ern riecmeas.737.3)
6-52-0031 Rev. 3
Page 10 of 20
Flow Direction In general, flow direction shall be as below: Flow tending to open for single seated unbalanced valve design. Flow entering between the seats for double seated valves. c) Flow entering at the side and leaving at the bottom for angle valves.
For valves design other than those specified above, flow direction shall be as per manufacturer standard. 2.1.6.2 2.1.6.3 Flow direction shall be clearly marked on the control valve body. For 3-way control valves, service like mixing or diverting, shall be clearly identified with inlet and outlet end connection clearly marked on the control valve body. End Connections Unless otherwise specified, the following shall govern:: Threaded end connections shall be to NPT as per ASME B 1.20.1. Flanged end connections shall be as per ASME B 16.5/ B 16.47B/ AWWAA C207 CL.D. Flange face finish shall be as per ASME B 16.5. The face finish shall be as follows: 125 AARH : 63 AARH : 125 to 250 micro inch AARH 32 to 63 micro inch AARH
2.1.7 2.1.7.1
Grooves of ring type joint flanges shall be octagonal as per ASME B 16.20 2.1.7.2 2.1.7.3 Face-to-face dimensions of globe type control valves shall be in accordance with ISA 75.08. Where provided, control valve bottom drains shall be plugged off or blind flanged. Where a plug is used, threads shall correspond to ASME B 1.20.1 (NPT). Where a flange is used, its dimensions and rating shall correspond to ASME B 16.5. Material of Construction The material of construction of control valves shall be as specified in the data sheet. No material shall be substituted by vendor without specific written approval from purchaser. Control valve body, bonnet, bottom flange, line flanges and other pressure containing assemblies shall be of the same material of construction as specified for valve body in the purchaser's data sheets.
2.1.8 2.1.8.1
2.1.8.2
2.1.8.3 The bonnet flange and bottom flange shall have metallic spiral wound gaskets suitable for the specified service. The gaskets with asbestos bearing fillers shall not be used. 2.1.8.4 Vendor shall be responsible for selecting proper material for the internal parts of control valve. All such materials shall have the same or better specification than specified in the purchaser's data sheets.
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2.1.8.5
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(A Govt of lndu Undertaking)
6-52-0031 Rev. 3
Page 11 of 20
The material of construction of silencers, diffuser plates, diffuser plate assembly etc shall be as per the body material specified in the purchaser's data sheets, as a minimum. Trim The term 'trim' covers those parts of valve assembly (excluding the body, bonnet and bottom flange) which are exposed to and ard in contact with the line medium consisting of but not limited to the seat ring, valve stem, valve plug, valve plug guide, guide bushing and cage. In case of rotary type of control valves like butterfly, ball, segmental ball, rotary plug, eccentric disc and rotary disc, the term trim covers disc/ball, seat ring, shaft and bearing.
2.2 2.2.1
2.2.2 2.2.2.1
Guiding Single seated globe (unbalanced) and angle type control valves shall have heavy top plug guiding. Stem guided control valve design shall not be acceptable unless specifically indicated in datasheets. Single seated globe (balanced) control valves shall be of cage guided design. The cage shall provide a continuous plug guiding. Double seated valves shall have top and bottom or cage guiding and shall be of the pressure balanced type. Whenever cage type control valves are specified, top guided or top and bottom guided control valves can be offered provided it meets all other process and functional requirements. But whenever top or top and bottom type of guiding is specified, cage type control valves shall not be offered. 3-way control valves of either diverting or mixing type shall have top guiding. Rotary control valves like butterfly, segmental ball, eccentric rotary plug etc shall have blowout proof shaft guiding design. Guide bushings shall be of a sufficiently hard material to resist side thrust on the plug. Trim Design Control valve manufacturer/vendor shall be responsible for trim selection and trim design of the control valve. However it must meet the following minimum requirements: Control valve trim design shall suit the type of guiding specified in the data sheet. The trim design and material of construction shall be selected to minimize the risk of galling particularly in case of cage guided valves. Vendor shall select proper material pairs, surface fmish, hardness and clearances wherever possibility of galling exist. Under extreme temperature conditions, vendor shall consider increased clearances at room temperature and seal welding of threaded seat rings etc. Hard facing of trim shall be used in high temperatures. For very low temperature application, material used shall have adequate cold impact strength. For globe/angle/3-way type of control valves, stem and plug shall be detachable and shall be attached together by suitable threaded design secured with a pin to avoid plug rotation during operation.
2.2.2.2 2.2.2.3
2.2.2.4
2.2.2.5 2.2.2.6 2.2.2.7 2.2.3 2.2.3.1
Ogeji 015jeg
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ENGINEERS
INDIA LIMITED
6-52-0031 Rev. 3
Page 12 of 20
For top and bottom guided control valves with sizes above 8", post and guide bushing design shall be used to prevent rotation of plug and stem. Whenever cavitation conditions are expected, vendor shall select a special anticavitation trim design and shall use trim material of sufficiently high hardness. g) Whenever the possibility of aerodynamic noise in a control valve exists under any operating condition specified in purchaser's data sheet, vendor shall select a special low noise trim for that application.
2.2.3.2 The plug inherent characteristics shall be as indicated in the purchaser's data sheet. However, following shall be followed unless otherwise specified: Control valves with low noise and anti-cavitation trim design shall have modified equal percentage or linear characteristics. Rotary type control valves shall have modified equal percentage or equal percentage characteristics. Control valves with flow co-efficient less than 0.4 shall have equal percentage or linear characteristics. All other control valves shall have equal percentage characteristics. Whenever linear or modified equal percentage characteristics are specified, equal percentage characteristics shall also be acceptable. Characterized positioner cam design to meet specified inherent control valve characteristics shall not be offered. 2.2.3.3 Trim Material 2.2.3.3.1 Whenever stellited trim is specified in the data sheets following material of construction for the trim parts shall be acceptable. Plug and seat Cage Guide bushing Valve stem Stellite sheathing/hard alloy coating or solid stellite Nitrided or stellite sheathing/hard alloy coating or solid stellite. Stellite coating/sheathing or solid stellite Hardened SS /Inconel X-760
Special material requirements, if specified in the datasheets, shall supercede the above mentioned requirements. 2.2.3.3.2 Whenever hardened SS trim is specified in the purchaser's data sheet, following material of construction for the trim parts shall be acceptable provided same are compatible with the specified process conditions; Plug and seat Cage Stellite sheath/hard alloy coating or 17-4PH SS or 440C Nitrided or stellite sheathing/coating, solid stellite, ENC coating, 17-4 PH SS 440C, 316SS stellited, 17-4 PH SS or solid stellite 17-4 PH SS
Guide bushing Valve stem

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1i11Mell

IA Gov, of India Undertakmg)
6-52-0031 Rev. 3
Page 13 of 20
2.2.3.3.3 Minimum acceptable hardness in case of stellited or hardened trim shall be of the order of RC 38 (BHN 352) to RC 45 (BHN 429). 2.2.3.4 Leakage class Leakage class as per ANSI FCI 70.2 shall be specified in the purchaser's data sheet for each control valve. Where no leakage class is specified, the same shall be considered as Class IV. Higher leakage class shall be provided wherever indicated in purchaser's data sheet. For control valves specified with Class VI leakage class, vendor shall select the soft seat (elastomer) material suitable for the process conditions i.e., shut off pressure, maximum temperature and process fluid. 2.2.3.5 Control valve experiencing cavitation, flashing and noise are generally identified in the purchaser's data sheet. In case vendor's calculation show occurrence of cavitation, flashing or noise under any of the specified process condition, vendor shall select proper type of valve trim to suit such process conditions. Sizing The control valve capacities in terms of flow coefficient (Cv) shown in the purchaser's data sheets have been calculated based on the formulae given in the standard ISA 75.01 "Control valve sizing equations". All factors used while arriving at the sizing are also as per ISA 75.01. Vendor must resize the control valves considering various factors specific to the offered valves. 2.3.2 Purchaser's data sheet indicates calculated flow co-efficient values at minimum, normal and maximum operating conditions. Vendor shall calculate this co-efficient as per the offered control valve and select the size considering valve openings as under: At maximum flow At normal flow At minimum flow 2.3.3 less than 90% open typically 75% open more than 10% open
2.3 2.3.1
Rangeability of globe type of valves shall be 30:1, as a minimum. Vendor shall ensure that the actual rangeability of offered valves shall meet these requirements. For other types of offered control valves, vendor to specify that the available rangeability of the offered valves meet the requirements specified in the purchaser's data sheets. Conventional Butterfly valves shall be sized assuming a 60 opening at maximum flow. Wherever high performance butterfly valves are specified, these shall be sized considering maximum opening of 90 at maximum flow. Noise Vendor shall examine each control valve for noise generation possibilities. The noise level shall be calculated as per ISA 75.17 or any other equivalent standard. Noise generated by control valve during operation shall be limited to OSHA specified levels i.e. the maximum allowable noise shall be less than 85 dBA, when measured at a distance governed by ISA 75.17.
2.3.4.
2.4 2.4.1
2.4.2
exfat5leg
2.4.3
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ENGINEERS
INDIA LIMITED
(A Govt of India Undedalong)
RnETteirotedg ani.)
6-52-0031 Rev. 3
Page 14 of 20
If the predicted noise level is found to exceed 85 dBA SPL, control valve shall be treated for noise. Source treatment for noise shall be resorted to. When source treatment for noise is not sufficient to reduce the noise level below 85 dBA, vendor shall provide path treatment like diffuser plate/silencer etc in addition to source treatment so as to reduce the level below 85dBA. Whenever additional path treatment is recommended, the maximum differential pressure across the silencer/diffuser plate shall not exceed 40% of the specified differential pressure. Vendor shall also furnish noise calculations with and without the use of these devices and the noise abatement achieved in individual components. Diffuser plate shall be inserted between control valve body and pipe flanges. Vendor shall supply long studs and nuts along with a pair of gaskets on the downstream side with material as per Annexure-1 and Annexure-2 attached with this specification. In cases where the diffuser plate size is higher than the valve body size or there is a need of multiple diffuser plates, vendor shall supply the complete diffuser assembly with flanged end connections.
2.4.4
2.4.5
2.4.6
2.5
The silencer whenever offered for noise abatement shall always be supplied with flanged end connections.
Packing Box, Bonnet and Stem
2.5.1 2.5.1.1 2.5.1.2
Packing Box The packing box shall be flanged bolted to the bonnet and shall meet the requirements specified in purchaser's data sheet. Generally low friction type packing like braided teflon will be used wherever operating conditions permit. For high temperature application (>200C), Grafoil or equivalent gasket suitable for the specified service shall be selected. Asbestos based packing material shall not be used. Where specifically indicated, control valve shall have its packing box drilled and tapped to 1/4" NPT (F) for connecting external lubricator. When external lubricator is not provided, this hole shall be plugged. An isolating valve shall be provided with all valves having external lubrication provision. Vendor shall specify the lubricator stick material used in each case. For application in vacuum service, vendor to provide inverted packing design suitable for vacuum service. For pressure-cum-vacuum service, the control valve shall have dual packing design suitable for the application. Dual packing design shall also be provided for control valves in toxic service. Wherever environmental packing design is specified vendor shall supply special packing design suitable to minimize fugitive emission. Bonnet The bonnet shall be flanged bolted to the body. Threaded bonnets are not permitted. Wherever the operating temperature of the fluid is above 200C, extension or radiation finned bonnet shall be provided. Vendor standard bonnet design shall also be acceptable if these are suitable for higher temperatures.
2.5.1.3
2.5.1.4
2.5.1.5
2.5.1.6 2.5.2 2.5.2.1 2.5.2.2
ei If ENGINEERS INDIA LIMITED $1g-ar faf5teu , (A GEM of Ind. Undertaking)

Own twente11513 10.1)
6-52-0031 Rev. 3
Page 15 of 20
2.5.2.3 For temperature below 0C, vendor shall provide extended bonnet design. For valves in cryogenic application bonnet extension shall be as per BS-6364 as a minimum 2.5.3 2.5.3.1 Stem The stem surface finish shall be fine. Extra fine surface finish shall be provided wherever the packing material is PTFE. The stem/shaft shall be designed for the maximum thrust of the actuator without any measurable deflection. The valve stem/shaft shall be connected to the actuator stem/shaft by suitable arrangement to avoid backlash problem. Actuator Pneumatic Actuator Actuator shall be sized for the shut-off differential pressure indicated in purchaser's data sheets. However, for 3-way type control valve, the actuator shall be sized for maximum differential pressure, unless specifically indicated otherwise. The actuator shall be designed to move the valve to the failure position specified in the purchaser's data sheet. For failure position specified as 'fail-locked', vendor shall provide fail-lock relays to meet the requirement. Actuator casing shall be made of pressed steel or anodised aluminium. Non-metallic actuator casings shall not be offered. Springs shall be corrosion-resistant and shall be cadmium or nickel-plated. Alternately vendor standard coating shall also be acceptable. These shall be of the enclosed type. The compression of the springs shall be adjustable.
2.5.3.2
2.5.3.3 2.6 2.6.1 2.6.1.1
2.6.1.2
2.6.1.3 2.6.1.4
2.6.1.5 In general, an actuator operating range of 0.2-to 1.0 kg/cm2g is preferred. However when vendor standard actuator model is not able to meet the specified shutoff pressure, higher actuator operating range may be offered. 2.6.1.6 In general, spring opposed diaphragms type actuators shall be used. Only when this type of actuator becomes extremely unwieldy, based on the data specified in the purchaser's datasheet, should a piston and cylinder type of actuator be considered. Whenever piston and cylinder actuator is considered, single acting spring return type shall be used. Whenever double acting springless type of actuator is unavoidable, all accessories like pilot valves, booster relays, non-return valve, pressure gauge, volume tank etc. shall be provided to ensure desired action on air failure. The volume tank shall be sized considering full stroking of the valve for two complete cycles. The volume tank shall be of carbon steel construction and sized as per ASME Section VIII with design pressure of 10kg/cm 2 g as a minimum. Accessories like pressure relief valves and tubing shall be of 316 Stainless steel construction. Other accessories can be of Cast Aluminium. The actuator casings and diaphragms shall be designed for minimum twice the maximum pneumatic operating pressure of the control valve.
2.6.1.7 2.6.1.8
2.6.1.9
2.6.1.10 Valve stem position indicator shall be provided for every control valve. The position indicator scale shall be marked from 0 to 100% in steps of 10%.
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6-52-0031 Rev. 3
Page 16 of 20
2.6.1.11 In general, side-mounted handwheels will be used. Hand wheels shall provide manual control in both opening and closing directions independent of spring action. Hand-wheels shall be of non-rising type suitable for accurate valve positioning .The hand-wheel actuator shall be sized to provide the required thrust for valve positioning with 178N force applied to the hand-wheel. 2.6.1.12 Actuator orientation shall be as per purchaser's requirements, in general. When, no requirements are indicated by purchaser, vendor shall provide recommended actuator orientation. It shall be possible to change this orientation at site for the offered valveactuator combination in case it is found necessary. 2.6.2 2.6.2.1 Actuator Sizing Vendor shall be fully responsible for the sizing and selection of the correct actuator for the specified control valve. While sizing the actuator, vendor shall ensure that the actuator is able to develop sufficient thrust to properly seat the control valve plug/disc at the actuator air pressure (lowest specified pressure) and shut-off conditions specified in the purchaser's data sheets. While sizing the actuator, vendor must ensure that the sizing factor indicated below are fully complied. Higher sizing factor may be considered if found necessary by vendor. For control valves with leakage class IV and below, the actuator shall be sized considering actuator thrust more than 1.3 times the total force induced by shut-off conditions specified in the data sheet and the force required to overcome packing friction. Vendor shall utilize this factor as 1.5 in case the control valve is operating between 80% to 90% or 10% to 20% in any of the specified conditions. For control valves with leakage class V and above, the actuator shall be sized considering actual thrust more than 1 7 times the total force induced by specified shut-off conditions in the purchaser's data sheet and the force required to overcome packing friction. 2.7 2.7.1 2.7.1.1 Accessories Positioners Positioners shall be of force-balance type or smart digital type or field bus type as specified in the purchaser's datasheet. They shall be direct acting, with an adjustable gain unless otherwise specified. The pneumatic positioner shall be provided with an integral by-pass switch whenever the operating range of the actuator is the same as that of the control signal. Every positioner shall have two pressure gauges mounted on it, one each for air supply and for positioner output to actuator. In addition , pneumatic positioner shall have third pressure gauge for control signal. Pneumatic connections shall be 1/4" NPT (F) and cable entry shall be 'A" NPTF . If connection for cable entry is different than that specified, suitable adapters shall be provided. Positioners shall be side-mounted on the control valve and shall have corrosion resistant linkages and rugged brackets. Smart type and field bus type positioners
2.6.2.2
2.7.1.2 2.7.1.3
2.7.1.4
2.7.1.5
2.7.2
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IO271 21MIU 051,7CRITA)

(A Govt of India Undertaking)
6-52-0031 Rev. 3
Page 17 of 20
Digital smart positioners or field bus type of positioners with diagnostic capabilities shall be supplied whenever specified in the purchaser's data sheets. These shall meet the following minimum requirements: The positioner sensor and sensing mechanism shall be rugged and shall not be affected by the line/valve vibration. The performance of the positioners shall be immune to above vibration. The positioner's output and input range shall be field adjustable without any hardware modification. The output from the positioners shall be available for both single acting as well as double acting actuator. Each positioner shall be operable, configurable and accessible through HART compatible hand held configurator/field bus configurator as applicable. Unless otherwise specified, vendor shall offer smart positioner for control valves in critical applications such as split range, high pressure drop (>50kg/cm 2) high temperature (>250C), low temperature (<-29C), tight shut off leakage (leakage class ANSI class V and VI) and where vendor's calculations indicate phenomenon like cavitation, flashing and high noise level (>85 dBA) irrespective of requirements specified in purchaser's data sheet for such control valves. The positioner shall be a two-wire device, which shall operate on two-way digital communication mode. All engineering, configuration, diagnostic and maintenance related data shall be provided by the positioner. The smart positioner shall provide HART protocol of latest version and shall be capable of implementing commands from Instrument Asset Mangement System / hand-held HART configurator. g) Positioners with field bus output shall meet the following requirements: All positioners must satisfy the requirements of the field bus registration laboratory with applicable checkmark like FieldBus foundation , Profibus Nutzerorganisation e.v (PNO) or as specified in the purchaser's data sheets. All positioners shall have analog output (AO) and controller blocks (PID). All positioners must be interoperable and shall have valid interoperability test clearance like ITK latest version for foundation field bus or equivalent for profibus PA, as applicable. The field bus positioners shall support peer-to-peer communication with two wire communicator and bus powered supply. Field bus positioners as offered shall not be polarity sensitive. The field bus positioners in hazardous area shall be certified as per entity concept or shall be FISCO approved as per the requirements specified in the purchaser's specification. vii) Internal software shall be configured by the vendor including the following information: -Serial Number -Device tag(Tag No.)
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-Process Description/service
6-52-0031 Rev. 3
Page 18 of 20
viii)
Positioners shall be capable of supporting incremental Device Description(DD) for extra functionality and/or software revisions in Device memory.
h)
The positioners shall be suitable to operate with commercially available asset management softwares and shall support the following features, as a minimum: It shall allow multimaster for configuration, calibration, diagnosis and maintenance. The primary could be a host computer and secondary could be a hand held communicator. It shall be ,capable of implementing universal commands. It shall be possible to communicate all commands of commercially available asset management system to/ from smart positioner.
i)
The offered positioners shall meet the following performance characteristics: Overall control accuracy shall be better that 0.5% of span. Repeatability shall be less than 0.25% of span. Hysteresis shall be less than 0.5% of span. Vendor shall supply the valve's operating signatures in the form of hard copy and soft copy for each control valve supplied with smart positioners. The necessary software for advanced control valve diagnostics like seat ring condition, gland packing condition, actuator leakage etc. shall also be included. All positioners shall have metallic casing and cover either of stainless steel or of anodized aluminium. Fieldbus positioners shall support EDDL requirements as per IEC 61 804/FDT/DTM requirements, as specified in job specifications..
2.7.3 2.7.3.1
Electro-Pneumatic Converter Electro-pneumatic converter shall be of electronic feedback type unless specified otherwise and shall be yoke mounted. It shall have an integral terminal housing. Electro pneumatic converter with flying leads shall not be acceptable. Unless otherwise mentioned, it shall be intrinsically safe. Pneumatic connections shall be 1/4" NPT (F). The electrical connections shall be 1/2" NPT (F). If they are different, suitable adapters shall be provided. The overall accuracy of the electro-pneumatic converter shall be better than 0.3%. Air Filter Regulator Vendor shall supply air filter regulator with each positioner complete with an integral output gauge.
2.7.3.2
2.7.3.3 2.7.3.4 2.7.3.5 2.7.4 2.7.4.1
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6-52-0031 Rev. 3
Page 19 of 20
2.7.4.2
Air filter regulator shall be sized considering the air supply pressure and flow required to meet requirements specified in the purchaser's data sheets. Filter material shall be sintered bronze. Filter size shall be maximum 5 microns. However, lower filter mesh size shall be considered to suit the electro pneumatic converter vendor's requirement. Valve Jacketing The jacketed valves shall have steam inlet/outlet connections as flanged. The valve end connections shall be one size higher than the normal valve connections for jacketed valve. Hand held configurator for Smart Instruments Hand Held configurator shall be universal type and shall be able to communicate with all make and models of smart instruments with HART output like transmitters, smart positioners etc., and shall be capable of carrying out all engineering functions like calibration, configuration and diagnostics. The hand held configurator shall be certified intrinsically safe when used in hazardous area. Carrying case shall be supplied with each configurator.
2.7.4.3
2.7.5 2.7.5.1 2.7.5.2
2.7.6
2.7.7
Field bus configuration : The field bus configuration, whenever specified in datasheet, shall be provided with hardware and software for configuration and maintenance of field bus devices and also to perform diagnostics and troubleshooting of the field bus segments.
2.7.8
Battery charger Both field bus and HART configurations shall be supplied with battery charger for battery charging. Unless otherwise specified, battery charger shall operate at 220V 50Hz supply.
2.8
Special Service Valves All control valves in oxygen and chlorine service shall be thoroughly degreased using reagents like trichloro-ethylene or carbon tetra-chloride. End connections shall be blinded / plugged after this degreasing process in order to avoid entrance of grease and oil particles.
2.9 2.9.1
Finish The body shall be painted as below: Carbon steel body Alloy steel body Stainless steel body Above 150C Light grey Canary yellow Natural Aluminium paint (white colour)
Items like silencers, diffuser plate assemblies etc., shall be painted as per respective control valve body requirements. 2.9.2 The actuator shall be painted as below: Direct action (open on air failure) valves
Green
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6-52-0031 Rev. 3
Page 20 of 20
Reverse acting (close on air failure) valve Actuator for shutdown valves
Items like air volume tanks etc., supplied as an accessory along with the actuators, shall be painted as per corresponding actuator. 3.0 NAMEPLATE Each control valve shall have a stainless steel nameplate attached firmly to it at a visible place, furnishing the following information: Tag number as per purchaser's data sheet. Body and port sizes in inches. Valve flow coefficient (Cv). Stem travel in millimetres. Action on air failure. Spring range. Air supply pressure. Manufacturer's model number for the valve body, actuator and positioned. 4.0 INSPECTION AND TESTING Purchaser reserves the right to inspect and witness testing at vendor's works as per Inspection Test Plan and approved quality documents. All these tests shall be completed by the vendor and test reports shall be submitted to purchaser for scrutiny. 5.0 5.1 5.2 5.3 5.4 6.0 6.1 SHIPPING The control valve and its accessories shall be supplied pre-assembled and pre-tubed. All threaded and flanged openings shall be suitably protected to prevent entry of foreign material. Valves with external lubricators shall be lubricated prior to shipment. Valves in oxygen and chlorine service shall be packed separately along with a certificate indicating 'CERTIFIED FOR OXYGEN / CHLORINE SERVICE', as applicable. REJECTION Vendor shall prepare their offer strictly as per clause 1.2 of this specification and shall attach only those documents and information, which are specifically indicated in the material requisition. Any offer not conforming to above requirements, shall be summarily rejected.
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STUD-BOLTS AND NUTS MATERIAL REQUIREMENT
Annexure 1 to STANDARD SPECIFICATION NO. 6-52-0031 Rev. 3 Page 1 of 1
Sr. No.
1
Piping Classes
A IA, A2A, A5A, A6A, A7A, A8A, A9A, A10A, Al 1A, A13A, A14A, A15A, A19A, A20A, A32A, A33A, A1K, A6K, AIM, A1N, B IA, B2A, B5A, B6A, B9A, B13A, B18A, B19A, B32A, BIK, B6K, BI8K, B1M, B3M, B5M, BIN, B6N, D1A, D2A, D5A, D18A, D1K, D18K, D18P, E1A, E2A, E5A, E5E, F5A A16A, B16A
Nut and Bolt Material

A-193 Gr. B7 A-194 Gr. 2H
A-193 Gr. B7M A-194 Gr. 2HM AI-193 Gr. B16 A-194 GR. 4
A 1B, AID, A4F, A4G, BIB, B1D, B5D, B1E, B3F, B4F, B4G, D1B, D2B, DID, D2D, D5D, D5E, F2D A2K, B2K, D2K
A-320 Gr. B8 CL.2 A-194 Gr. 8 A-320 Gr. L7 A-194 Gr. 4 A-307 Gr. B A-563 Gr. B A-307 Gr. B A-563 Gr. B A-307 Gr. B (Galv) A-563 Gr. B (Galv) A-193 Gr. B8 M CII A-194 Gr. 8 MA A-193 Gr. B (Galv) A-194 Gr. 2H (Galv) A-453 Gr. 660 CL.A A-453 Gr. 660 CL.A
A4A, A 1H, B4A, B IH, D4A, D1H
A3Y
A3A, A3K, A3Y, A4Y, J3A
A IZ, A4Z, A5Y, A5Z, J2A, J5A
B4K, B5K
10
A32Y
11
B3M, B4K, BSK, B5M
Note : Bolts & Nuts material mentioned above is applicable for loose supply of nuts/bolts.
Copyrights EIL - All rights reserved
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I an 1
ENGINEERS INDIA LIMITED (A Govt of Into Undertaking)
GASKETS MATERIAL REQUIREMENT
Annexure 2 to
6-52-0031 Rev 3 Page 1 of 1
Sr. No.
1
Piping Classes
AIA, A6A, A9A, A10A, Al IA, A13A, A14A Al9A, A1B, AID, A IH, AlK, AIM, A4A, A4F, A4G, BlA, BIH, B2A, B4A, B6A, B9A, B13A, B18A, B19A, B32A, B18K, D1A, D2A, DIH, D1K, D4A, D18A, D18K, D18P B5M A2K, B2K, D2K BM B6N Al Z, A3Y, A4Y, A4Z, J2A E1A, E2A, E5A, F5A E5E, F2D B4K, B5K A5Z A5Y, A8A, A I5A, A32Y, A33Y B3M AIN, A6K, A16A, B16A A3A, A3K, A33A, J3A, J5A A2A, A20A, A32A A5A, B5A, D5A A7A, BIB, BID, BIE, B1K, B3F, B4F, B4G,B5D, DIB, D1K, D2B, DID, D2D, D5D, D5E B6K, B1M
Gasket Material
SP WND SS 316 + Grafil
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
SP WND SS316H+ GRAFIL + I RING SP WND SS 316+GRAFIL+SS 316 I/O RING SP WND SS 316L+GRAFIL + I RING SP WND SS 3I6L + GRAFIL BUTYL RUBBER SOFT IRON 5% CR, 0.5% MO SS 316H+GRAFIL+I RING SS 316 0 RING PTFE JACKETED ASBESTOS IS 2712 Gr. A/I SP WND SS 321+GRAFIL+I RING SP WND SS 316 + CAF IS 2712 Gr. W/3 IS 2712 Gr. W/1 SP WND SS 316 + CAF + I RING SP WND SS 316 + GRAFIL + I RING SS 316 + GRAFIL
Note : Gasket material mentioned above is applicable for loose supply of gasket.

in GO, of Incha UnOonalogj
STANDARD SPECIFICATION FOR DESUPERHEATERS AND PRDS
6-52-0038 Rev. 1
Page 1 of 18
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1 0 Rev. No
22.03.12 Revised and Reissued as Standard Specification 05.05.06 Issued as Standard Specification
SC RG Prepared by
RG HCJ Checked by
Date
Purpose
Convenor
Chairman
Approved by
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ISireael

iA GoN Inds Unaeflawing,
6-52-0038 Rev. 1
Page 2 of 18
Abbreviations:
AARH DS FISCO HART NPT NPS OSHA PID PRDS PTFE TSO SS Arithmetic Average Roughness Height Desuperheater Field Bus Intrinsic Safety COncept Highway Addressable Remote Transducer National Pipe Thread Nominal Pipe Size Occupational Safety and Health Authority Proportional, Integral and Derivative Pressure Reduction and Desuperheater Poly Tetra Fluoro Ethylene Tight Shutoff Stainless Steel
Instrumentation Standards Committee Convener : Members :

Ms. R Priyamvada Mr. P.K.Sahay Mr. S.Bhowal Mr. M.Nandi Ms.R.Shanthi Devi Mr. M.P.Jain (Projects)
INDIA LIMITED $,g-a1. 99e,q' )

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STANDARD SPECIFICATION FOR DESUPERHEATERS AND PRDS CONTENTS
6-52-0038 Rev. 1
Page 3 of 18
1.0 2.0 3.0 4.0 5.0 6.0
GENERAL DESIGN AND CONSTRUCTION NAMEPLATE INSPECTION AND TESTING SHIPPING REJECTION
4 8 18 18 18 18
ANNEXURES: Annexure-1: Stud-Bolt and Nut Material requirement Annexure-2: Gasket Material requirement
la& ENGINEERS s'Wittlarg INDIA LIMITED

1.0 1.1 1.1.1 GENERAL Scope
6-52-0038 Rev. 1
Page 4 of 18
This standard specification, together with the data sheets, covers the requirements for the design, materials, assembly, painting, nameplate marking, inspection, testing and shipping of desuperheaters and PRDS. The related standards referred to herein and mentioned below shall be of the latest edition prior to the date of purchaser's enquiry; ASME American Society of Mechanical Engineers 1.20.1 16.5 16.20 16.47-B ANSI/FCI ASTM EN IBR ISA FCI 70-2 European Standards 10204 Inspection documents for Metallic Products Indian Boiler Regulation International Society of Automation Pipe Threads, General Purpose (Inch) Pipe Flanges and Flanged Fittings Metallic Gaskets for Pipe flanges, Ring Joint, Spiral Wound and Jacketed Large Diameter Steel Flanges Control Valve Seat Leakage
1.1.2
American National Standard Institue/Fluid Control Institute American Society for Testing and Materials
S 75.01.01 S 75.02 S75.13 S75.17 S75.25.01 IS/IEC
Flow equation for sizing control valves. Control valve capacity test procedure.
Method of evaluating the performance of positioners with analog input signals and pneumatic output.
Control valve aerodynamic noise prediction

Test Procedure for Control valve response measurement for step inputs Electrical Apparatus for Explosive Gas Atmosphere Degree of Protection Provided by Enclosures Industrial process control valves, noise consideration, control valve aerodynamic noise prediction method Industrial process control valves, noise consideration, prediction of noise generated by hydrodynamic flow Field bus Standard for use in Industrial Control System Physical layer specification and Service definition for Field bus Function Blocks (FB) for Process Control: Electronic Device Description
Indian Standards/International Electro - Technical Commission

IS/IEC-60079 IS/IEC-60529 IEC 60534-8.3 IEC 60534-8.4 IS/IEC-61158 1EC-61158-2 IEC-61804
ITK MSS
Interoperability Test kit (Latest version) Manufacturer's Standardisation Society SP25 Standard Markings system for Valves, Fittings, Flanges and Unions
OSHA
Occupational Safety and Health Authority

t1M-LIE? fairreg
1.1.3
6-52-0038 Rev. 1
Page 5 of 18
In the event of any conflict between this standard specification, job specifications/data sheets, statutory regulations, related standards, codes etc., the following order of priority shall govern: Statutory Regulations Job Specifications/Data Sheets Standard Specification Codes and Standards
1.1.4
In addition to compliance to purchaser's specifications in totality, vendors' extent of responsibility shall include the following: Sizing and selection of desuperheater, pressure reduction and desuperheating station as per purchaser's datasheets. Detailed design of desuperheater and PRDS including mechanical design of its components and internals like stem, plug assembly, atomising nozzle, sleeve, seat assembly, bonnet, packing etc. c) Purchaser's data sheets indicate the minimum requirements of material of construction for the body, trim (i.e. stem, plug and seat), atomising nozzles, sleeve, packing, gasket etc. Alternate superior material of construction shall also be acceptable provided vendor assumes complete responsibility for all the parts of the desuperheater/ PRDS so as to be compatible with the process fluid and its operating conditions.
1.2
1.2.1 1.2.2
Bids
Vendor's quotation shall be strictly as per the bidding instructions to the vendor attached with the material requisition. Whenever a detailed technical offer is required, vendor's quotation shall include the following: Compliance to the specifications Wheneverthe requirement of detailed specification for each desuperheater/ PRDS is specifically indicated, a detailed specification sheet for each item shall be fumished,which shall provide information regarding type, principle of operation, material of construction, flow co-efficient (Cv) data, % opening, rangeability, leakage class, capacity and end connection etc. of the desuperheater and its accessories for each desuperheater. The material specification and the units of measurement for various parts in vendor's specification sheets shall be to the same standards as those indicated in purchaser's data sheets. c) Whenever specified, vendor shall submit a detailed sizing sheet for each desuperheater/PRDS including pressure reduction control valve and coolant control valve, as required. The sizing sheet shall also include the following information for each desuperheater/PRDS; Minimum Velocity Requirement Maximum Turndown Minimum coolant pressure, flow and temperature requirement Maximum coolant pressure requirement
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ENGNEERS INDIA LIMITED

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6-52-0038 Rev. 1
Page 6 of 18
v)
% opening of desuperheater, temperature control valve and pressure control valve at minimum/maximum condition Expected Outlet steam temperature with respect to saturation temperature.
vii)
Full open flows for pressure reducing valve and temperature control valve considering maximum inlet pressure/temperature.
Proven references for each offered model of desuperheater/ PRDS in line with clause 1.2.3 of this specification. Vendor to indicate minimum upstream and downstream pipe straight length requirements and location of temperature sensor downstream of desuperheater. 1) A copy of approval from local statutory authority, as applicable, such as Petroleum and Explosives Safety Organization(PESO)/ Chief Controller of Explosives (CCE), Nagpur or Director General of Mining Safety (DGMS) in India, for the electronic instruments installed in electrically hazardous area along with: Test certificate from recognised test house like Central Institue of Mining and Fuel Research(CIMFR)/Electronics Regional Testing Laboratory (ERTL) etc. for flameproof enclosure and/or intrinsic safety, as specified in the data sheets, as per relevant Indian standard for all Indian manufactured equipments or for items requiring DGMS approval. Certificate of conformity from agencies like Laboratorie Central Des Industries Electriques (LCIE), British Approval Service for Electrical Equipment in Flammable Atmospheres (Baseefa), Factory Mutual (FM), Physikalisch-Technische Bundesanstalt (PTB), Canadian Standards Association (CSA), Underwriters Laboratories (UL) etc. for compliance to ATEX directives or other equivalent standards for all equipments manufactured outside India etc. Deviations on technical requirements shall not be entertained. In case vendor has any valid technical reason, they must include a list of deviations tag number wise, summing up all the deviations from the purchaser's data sheets and other technical specifications along with the technical reasons for each of these deviations. Catalogues giving detailed technical specifications, model decoding details and other related information for each model of desuperheater/PRDS covered in the bid. i) Schematic drawing indicating scope of supply of desuperheaters/ PRDS, coolant control valves, pressure reducing valves, strainers etc. as applicable alongwith end connections and ratings shall be furnished .
1.2.3
All items, as offered, shall be field proven and should have completed trouble free satisfactory operations individually for a period of minimum 4000 hours on the bid due date in the similar application with the process conditions similar to those as specified in the purchaser's data sheets. Items with prototype design or items not meeting provenness criteria specified above shall not be offered. All documentation submitted by the vendor including their quotation, catalogues, drawings, installation, operation and maintenance manuals, etc shall be in English language only.
1.2.4
OPTIeT ENGINEERS 52.7 fairg, INDIA LIMITED

1.2.5
6-52-0038 Rev. 1
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Vendor shall also quote for the following: Two years operational spares for each desuperheater/PRDS/control valves and its accessories, which shall include plug, nozzle, seat, stem, cage packing, gaskets, actuator diaphragm, positioner, air filter regulator etc. as a minimum. One extra set of packing along with each desuperheater, PRDS, pressure-reducing valve and temperature control valve, as applicable. c) Any special tools needed for maintenance work. In case no special tools are necessary for the offered desuperheater/PRDS or their accessories, vendor must clarify the same in their offer.
1.3
1.3.1
Drawings and Data

Detailed drawings, data and catalogues required from the vendor are indicated by the purchaser in vendor data requirement sheets. The required number of prints and soft copies should be dispatched to the address mentioned, adhering to the time limits indicated. Final documentation consisting of design data, installation manual, operational and maintenance manual etc. submitted by the vendor after placement of purchase order. Vendor shall include the following, as a minimum: Specification sheets for desuperheaters, PRDS, related control valves and their accessories, as applicable. Certified drawing sheets for each desuperheater, PRDS, related control valves and their accessories, tag number wise, as applicable, which shall provide the following information: Overall dimensions in millimetres. Clearance space required for maintenance work in millimetres. Material of construction. Weight of complete assembly. Sizing sheet for each desuperheater/PRDS/control valve. Copy of type test certificate, as applicable. e) Copy of test certificates for all the tests indicated in clause 4.0 of this specification. Installation procedure for desuperheater/ PRDS/ Control valves. Calibration and maintenance procedure for desuperheater/ PRDS/ control valves including replacement of parts, as applicable. Device Descriptor (DD) Files for configuring Smart positioner/ Field bus parameters. i) Common File Formats (CFF) for integrating the field bus positioner into the control system
1.3.2
Copyright DL - All rights reserved
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6-52-0038 Rev. 1
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2.0 2.1 2.1.1
DESIGN AND CONSTRUCTION General Vendor shall offer type of desuperheater/PRDS as per the type specified in the purchaser's data sheets, ensuring that the selected desuperheater meets the process requirements specified in data sheets, particularly the pressure and temperature characteristics of the process fluid at the outlet of the desuperheater. In case, vendor offers desuperheater of a type other than that specified, they must indicate the specific technical reason along with their offer. The coolant injection nozzle of desuperheater/PRDS shall be solely responsible for coolant atomisation and shall ensure uniform atomisation of the coolant fluid without requiring separate atomising fluid. The orientation of the injection nozzles shall be such that the coolant is injected in the process fluid in the direction of process flow resulting in rapid and total evaporation of coolant. Liner Vendor must review the design of desuperheater/PRDS with respect to the specified process conditions and recommend liner if necessary, to improve the system turndown i.e. to increase the steam velocity at the point of water injection. Vendor shall review and provide Thermal liner, if necessary, for the protection of steam line, particularly where the difference between the coolant temperature and process fluid temperature exceeds 250C and/or where pipe thickness exceeds 12mm. c) The diameter, length, material and design of the liner shall be decided by the vendor. The liner material as selected shall be suitable for the process conditions specified in the purchaser's data sheets.
2. I .2
2.1.3
2.1.4
The flow direction of the process fluid shall be clearly marked preferably stamped or cast on the desuperheater/ PRDS/ control valve body. In case where direction is stamped on the body, vendor must ensure that stamped portion is unambiguously clear and visible The desuperheater, PRDS, pressure reducing valve and coolant valve body rating shall be equal to or better than the flange rating specified in the data sheet. Material of construction The material of construction of body and trim of desuperheater, PADS and control valves shall be as specified in the purchaser's data sheet. The term trim covers those parts of desuperheater, PRDS and control valve assembly, excluding the body, which are exposed to and are in contact with the line fluid consisting of but not limited to the seat ring, plug, stem, atomising nozzles, coolant sleeve, plug guide, guide bush and cage. For the internals where no material of construction is explicitly indicated in the purchaser's data sheet, vendor shall select the material based on their standard design but ensuring suitability of the material for the specified process conditions. c) Whenever purchaser's data sheet specify trim material as hardened SS, vendor may select alternate material as 440C/17-4 PH SS/Nitrided plated SS/SS stellited/solid stellite provided the selected material is compatible with the specified process conditions.
2.1.5 2.1.6
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6-52-0038 Rev. 1
Page 9 of 18
Vendor shall ensure that selected material, surface finish, hardness and clearances for the parts, which slide against each other, shall avoid galling effect. In addition, valve stem surface finish shall be selected considering type of packing used.
2.1.7
End Connection: Unless otherwise mentioned, end connection details shall be as below: Threaded end connections shall be to NPT as per ASME B 1.20.1. Flanged end connections shall be as per ASME B 16.5. Grooves of ring type joint flanges shall be octagonal as per ASME BI 6.20. Flanged face finish shall be as per ANSI B 16.5. The face finish shall be as follows: 125 AARH 63 AARH 125 to 250 microinch AARH 32 to 63 microinch AARH
2.1.8
Vendor shall supply two (2) numbers of strainers for installation in coolant line. Unless specified otherwise, these strainers shall be installed in l:1(one main and one standby) configuration by Purchaser in coolant line. Desuperheaters Atomising Nozzle Type Desuperheater Atomising nozzle type of desuperheater shall have insertion type of design and shall consist of a coolant injection assembly with nozzle/nozzles inserted perpendicular to the process line. The length of insertion shall be such that the uniform vaporisation of coolant shall take place throughout the cross section of the desuperheater internally avoiding impingement of cooling media on pipe walls. The desuperheater shall be either single nozzle or multinozzle design as per the vendor standard design. However vendor shall ensure that design of offered type of desuperheater shall avoid problems related to larger coolant droplet size and poor atomisation. In case of multi nozzle desuperheater design, the number of nozzles required in the atomiser shall be decided based on the process requirements specified in purchaser's data sheets. The desuperheater shall have an integral control valve, which shall regulate amount of coolant in to the desuperheater. This valve along with a temperature transmitter and temperature controller shall form part of the temperature control loop, which shall be able to control the temperature within 6 to 8C of the saturation temperature. Unless otherwise specified, temperature element/transmitter and temperature controller are beyond vendor's scope of supply. Whenever specified or necessitated by the desuperheater design, a separate temperature control valve shall be used. Special Trim like multipath/multistage trim shall be selected when necessary for coolant control valve. The inherent characteristics of the integral coolant control valve shall be equal percentage/modified linear. Integral coolant control valve shall have leakage class V as per ANSI/ FCI 70-2, as a minimum.
2.2 2.2.1 2.2.1.1
2.2.1.2
2.2.1.3 2.2.1.4
2.2.1.5
2.2.1.6 2.2.1.7
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2.2.1.8
Whenever specified in purchaser data sheet or where fluid flow velocity is constantly low, a separate nozzle shall be provided for atomization of injected coolant. End connection size shall be decided by vendor based on the requirement of atomization fluid. End Connection: Unless specified otherwise in purchaser's data sheet, the desuperheater shall be supplied with following end connections; Body connection 3" FLGD 1" FLGD Coolant connection -
2.2.1.9
The rating and facing of end connection flanges shall be as specified in purchaser's data sheet. 2.2.1.10 Material of Construction: Unless specified otherwise in purchaser's data sheet, the material of construction of desuperheater Trim/Internals shall be as follows: Seat Plug Desuperheater Nozzles Desuperheater Internals 2.2.2 2.2.2.1 Venturi Type Desuperheater Venturi type of desuperheater shall be a line-mounted desuperheater wherein coolant is preheated in the circulating chamber around the water diffuser tube and is introduced in many small jets to achieve atomisation. Such a desuperheater shall be capable of installation in horizontal as well as in vertical line. This type of desuperheater shall require a separate temperature control valve, which along with temperature controller shall form part of temperature control loop. This desuperheater shall be able to control the outlet temperature within 5C to 6C of the saturation temperature of the line fluid. Unless specified otherwise, temperature element/transmitter and temperature controller are beyond the vendor's scope of supply. End connection: Venturi type desuperheater shall generally be offered with wafer type of design suitable for mounting in between line flanges. Long stud-bolts and set of gaskets required for the installation of desuperheater shall be supplied by the vendor as per Annexure-I and Annexure-2. However , the line reducers/expanders if required shall not be in vendor scope of supply. Unless otherwise specified in purchaser's data sheets, the end connections for the coolant shall be 1" flanged. 2.2.2.4 Material of Construction Unless otherwise specified in purchaser's data sheets, the material of nozzles shall be stellite. When hardened SS is specified as nozzle material in the purchaser's data sheet, the material of construction shall be as per clause 2.1.6(c) of this specification. Stellite Nitrided SS Stellite SS316
2.2.2.2
2.2.2.3
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2.2.3
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6-52-0038 Rev. 1
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Lifting plug Type Desuperheater Lifting type of desuperheater shall be in-line mounted desuperheater, which shall desuperheat the process fluid flowing through it by the coolant, which is injected into the low pressure area created by a lifting plug in the direction of flow over the seat area. The design shall ensure that the injection of the coolant into a low-pressure area and the subsequent turbulence in the process stream shall result in complete atomisation and vaporisation of the coolant by the superheated line fluid, which shall subsequently desuperheat. This desuperheater shall require a separate control valve, which along with temperature controller shall form part of temperature control loop. This desuperheater shall be capable of controlling outlet temperature within 5C to 6C of the saturation temperature of the line fluid. Vendor to ensure that the maximum pressure drop across the desuperheater shall be less than allowable pressure drop indicated in data sheets. The desuperheater body shall be flanged and shall be mounted in the line always in vertical position. Unless specified otherwise, the material of construction of plug shall be SS316 while plug seating and seat shall be SS 316 stellited.
2.2.3.1
2.2.3.2
2.2.3.3 2.2.3.4 2.2.3.5
2.3
2.3.1
Pressure Reduction and Desuperheating Station (PRDS)

Whenever specified, PRDS shall have pressure reduction along with the desuperheating of process fluid as a complete assembly. Type of PRDS (as per clause 2.3.2 and 2.3.3 of this specification) shall be offered as per Purchaser's datasheet. Combined pressure reduction and desuperheating unit (CPRDS): Combined pressure reduction and desuperheating unit shall reduce pressure and temperature of the process fluid simultaneously in one common unit. The design shall ensure that desuperheating is achieved by injecting coolant in the centre of the line flow i.e. in an area of high velocity, minimum pressure and very high turbulence through a coolant sleeve and atomising injection nozzles thus contributing to very efficient mixing and very high evaporation of the coolant. The pressure reduction shall be achieved by multipath/multistage trim assembly design. Diffuser plates shall be provided at the outlet of PRDS to limit the noise level below the specified limits. The stud-bolts, nuts and gasket material shall be as per Annexure-1 and Annexure-2 enclosed. Design shall ensure that the performance of PRDS is insensitive to the negative effect of coolant evaporation because of presence of diffuser. The rangeability of PRDS shall be atleast 50 to 1 even when diffuser plates or silencer is provided to reduce the noise level. Unless otherwise specified, the PRDS shall have leakage class IV as per ANSI/ FCI 70-2. Inherent flow characterisation of PRDS shall be modified linear, in general. The unit shall be capable of controlling temperature within 6 C of saturation temperature of process fluid. A separate control valve shall form part of temperature control loop consisting of temperature transmitter and temperature controller. Unless otherwise specified, temperature element/transmitter and temperature controller shall be beyond vendor's scope of supply.
2.3.2 2.3.2.1
2.3.2.2
2.3.2.3 2.3.2.4 2.3.2.5 2.3.2.6
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2.3.2.7
The pressure control shall be achieved by a downstream pressure sensor/transmitter and pressure controller, which regulates the pressure regulator of PRDS through its integral actuator. Unless specified otherwise, pressure transmitter and pressure controller shall be beyond vendor's scope of supply. Material of Construction: The body and trim design and material of construction shall be such that the unit is capable of withstanding excessive stresses produced due to pressure reduction and thermal quenching because of coolant. Unless otherwise specified in the purchaser's data sheets, the material of construction for various components of PRDS shall be as follows meeting process requirement specified in the data sheet: Seal Plug Cage c) SS Stellited/SS Nitrided/Solid Stellite SS Stellited/Solid Stellite/SS 440C* (*- for steam service only) SS Nitrided/17.4 PHSS
2.3.2.8
The plug and seat assembly shall be of sufficient hardness to avoid any wear and tear of these components.
2.3.2.9
End Connection: PRDS shall have flanged end connections and shall be installed directly in the line. Unless otherwise specified, coolant connection shall be 1" flanged.
2.3.3 2.3.3.1
Separate Pressure Reduction and Desuperheating unit (SPRDS) PRDS with separate pressure reduction and desuperheater assembly construction shall be offered when specifically indicated in the Purchaser's datasheet. Such a unit shall be supplied as a complete assembly along with line reducers/expanders and interconnecting piping. In case vendor recommends pipe section between pressure reducing valve and desuperheater of material, same or different than that is indicated in purchaser's specifications, the same shall also be supplied by vendor. Complete assembly shall be supplied with flanged end connection including control valve and desuperheater, which shall also have flanged end connections. The type and rating of flanged ends shall be as specified in purchaser's data sheets. The stud-bolts, nuts and gasket materials shall be as per Annexure-1 and Annexure-2 enclosed. In the pressure reducing and desuperheating assembly dedicated pressure reduction control valve shall be located upstream of the desuperheater and shall form part of pressure control loop. Unless specified otherwise, pressure transmitter and pressure controller shall be beyond the vendor's scope of supply. PRDS assembly shall be sized as per the process conditions specified in the purchaser's data sheet. However, the pressure drop indicated in purchaser's data sheet may be readjusted across desuperheater and control valve keeping battery limit pressure drop unchanged. Desuperheater end connection rating if required to be upgraded because of pressure drop readjustment shall be taken care of by vendor. The pressure reducing control valve trim design shall be special low noise type. Control valve with external diffuser may be offered along with the special trim when special trim
2.3.3.2
2.3.3.3
2.3.3.4
2.3.3.5
5tirazieT 109.req .

iA CdoA IndA Undel.ngi
6-52-0038 Rev. 1
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alone is not sufficient to reduce the noise level below the specified limits and the pressure drop across the diffuser does not affect the pressure control loop sensitivity/controllability. 2.3.3.6 2.4 2.4.1 2.4.2 All other desuperheater requirements shall be similar to the type of desuperheater selected alongside the pressure-reducing valve. Sizing criteria The sizing of the desuperheater/PRDS shall be carried out as per the process conditions specified in the purchaser's data sheets. Vendor shall consider the following points while sizing the desuperheater, unless specifically indicated otherwise in purchaser's datasheets: Coolant flow shall be calculated for the worst conditions specified i.e. high coolant temperature for maximum process flow and low coolant temperature for minimum process flow condition, similarly high inlet coolant pressure for minimum coolant flow and low coolant pressure for maximum coolant flow. Highest and lowest available pressure difference between steam pressure and coolant pressure for minimum flow and maximum flow respectively. Required turndown ratios i.e. coolant turndown ratios i.e. minimum coolant flow to maximum coolant flow (nozzle turndown) and turndown ratio of the fluid to be desuperheated (System turndown). Required coolant flow to fluid to be desuperheated. 2.4.3 The flow coefficient (Cv) of the desuperheater shall be selected such that preferably it operates between 20% to 80% of the lift under minimum and maximum conditions. However, the desuperheater with lift less than 10% and/or higher than 90% shall not be selected even under worst operating conditions. Vendor must ensure that minimum fluid velocity shall not fall below the allowable minimum fluid velocity of the selected desuperheater. If such a condition exists, vendor shall propose a reduction in the pipe diameter or a liner to keep velocity within limits considering allowable pressure drop specified in the purchaser's data sheet. Actuator The actuator of the desuperheater and control valves shall be sized for the shutoff differential pressure indicated in the data sheet. The actuator shall be pneumatically operated with its casing made up of pressed steel or anodised aluminium. Non-metallic actuator casing shall not be offered. The actuator operating range shall be 0.2 to 1.0 kg/cm 2 preferably. In general, spring opposed diaphragm type of actuators are preferred. Only when this type of actuator becomes extremely unwieldy, piston and cylinder type with single acting spring return can be considered. The actuator casing and diaphragm shall be designed for minimum twice the maximum air supply pressure. Whenever double acting spring less type of actuator is unavoidable, all accessories like pilot valves, booster relays, non-return valve, pressure gauge, volume tank etc., shall be provided to achieve desired failure action. The volume tank shall be sized considering full stroking of the desuperheater / vale for two complete cycles. The volume tank shall be of carbon steel construction and sized as per ASME
2.4.4
2.5
Sitfazrel lam) ENGINEERS
INDIA LIMITED
6-52-0038 Rev. 1
Page 14 of 18
section VIII with design pressure specified in the data sheet. Accessories like pressure relief valves and tubing shall be of 316 stainless steel construction. Other accessories can be of Cast Aluminium. e) Actuator spring shall be manufactured out of corrosion resistant steel and shall be nickel-plated. Alternately vendor standard coating is also acceptable. The spring shall be enclosed in the actuator casing. Each desuperheater actuator and valve actuator shall be provided with stem position indicator with scale calibrated from 0 to 100% in steps of 10%. The actuator for the desuperheater with integral coolant valve/ PRDS shall be sized considering actuator thrust more than 1.3 times (in case of leakage class IV) / 1.7 times (in case of leakage class V or above) the total force induced by shut-off conditions specified in the data sheet / and the force required to overcome packing friction. Vendor shall utilize the factor as 1.5 in case the desuperheater/PRDS operates between 80% to 90% or 10% to 20% in any of the specified condition.
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2.6
Bonnet and Packing The desuperheater valve bonnet shall be flanged bolted to the body. Bonnet with threaded connections is not permitted. Extended or finned bonnet shall be provided for low temperature or high temperature applications. Generally low friction type of packing is preferred. Wherever external lubrication is required for gland packing lubrication isolation valve shall be provided along with the lubricator. Vendor shall indicate the lubricator stick material and supply the same for one year of continuous operational use. The desuperheater/valve shall have its gland packing box drilled and tapped to 'A" NPTF for connecting external lubricator, when external lubricator is not provided, the hole shall be plugged. Asbestos or asbestos bearing material gaskets shall not be used.
2.7 2.7.1 2.7.1.1
Accessories Positioners Positioners shall be of force-balance type or smart digital type or field bus type as specified in the purchaser's datasheet. They shall be direct acting, with an adjustable gain unless otherwise specified. The pneumatic positioner shall be provided with an integral by-pass switch whenever the operating range of the actuator is the same as that of the control signal. Every positioner shall have two pressure gauges mounted on it, one each for air supply and for positioner output to actuator. In addition pneumatic positioner shall have third pressure gauge for control signal. Pneumatic connections shall be 1/4" NPT (F) and cable entry shall be 1/2" NPTF. If connection for cable entry is different than that specified, suitable adapters shall be provided. Positioners shall be side-mounted on the control valve and shall have corrosion resistant linkages and rugged brackets, unless remote mounted positioner is offered when specified in the purchaser's datasheet.
2.7.1.2 2.7.1.3
2.7.1.4
2.7.1.5
Format No. 8-00-0001-Fl Rev. 0
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6-52-0038 Rev. 1
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2.7.1.6 2.7.2 2.7.2.1
All positioners shall have metallic casing and cover either of stainless steel or of anodized aluminium. Smart type and Field bus type positioners Digital smart positioner or field bus type positioner with diagnostic capabilities shall be supplied whenever specified in the purchaser's data sheets. These shall meet the following minimum requirements: The positioner sensor and sensing mechanism shall be rugged and shall not be affected by the line/valve vibration. The performance of the positioner shall be immune to such vibration. The positioner's output and input range shall be field adjustable without any hardware modification. The output from the positioners shall be available for both single acting as well as double acting actuator. Each positioner shall be operable, configurable and accessible through HART compatible hand held configurator/ Field bus configurator as applicable. Unless otherwise specified, vendor shall offer smart positioner for all desuperheaters, PRDS and control valves. e) The positioner shall be a two-wire device, which shall operate on two-way digital communication mode. All engineering, configuration, diagnostic and maintenance related data shall be provided by the positioner. When specified, field bus type positioners shall be capable of carrying out control algorithm such as PID etc. The smart positioner shall provide HART protocol of latest version and shall be capable of implementing commands from Instrument Asset Management System /hand-held HART configurator. Unless otherwise specified, the SMART positioner shall be intrinsically safe type. i) Unless otherwise specified, the enclosure shall confirm to the following standards:
Weather proof housing: Flameproof housing:
IP 65 as per IS/ IEC 60529 Flameproof / Explosion proof i.e., Ex (d) as per IS/ IEC 60079 for explosion proof construction
Flameproof housing shall also be made weather proof.

2.7.2.2 Positioners with Field bus output shall also meet the following requirements: i) All positioners must satisfy the requirements of the field bus registration laboratory with applicable checkmark like Field Bus foundation , Profibus Nutzerorganisation e.v (PNO) or as specified in the purchaser's data sheets. All positioners shall have analog output (AO) and controller blocks (PID). All positioner must be interoperable and shall have valid interoperability test clearance like ITK latest version for foundation field bus or equivalent for profibus PA, as applicable. The field bus positioners shall support peer-to-peer communication with o wire communicator and bus powered supply.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL - All rights reserved

Guy/ o iota unaeria.ngt
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Field bus positioner as offered shall not be polarity sensitive. The field bus positioners in hazardous area shall be certified as per entity concept or shall be FISCO approved as per the requirements specified in the purchaser's specification. Internal software shall be configured by the vendor including the following information: Serial Number Device tag (Tag No.) Process Description/service Positioner shall be capable of supporting incremental Device Description (DD) for extra functionality and/or software revisions in Device memory. 2.7.2.3 The positioner shall be suitable to operate with commercially available Instrument asset management software and shall support the following features, as a minimum: It shall allow multimaster for configuration, calibration, diagnosis and maintenance. The primary could be a host computer and secondary could be a hand held communicator. It shall be capable of implementing universal commands. It shall be possible to communicate all commands of commercially available instrument asset management system to/ from smart positioner. 2.7.2.4 The offered positioners shall meet the following performance characteristics: Overall control accuracy shall be better that +0.5% of span. Repeatability shall be less than + 0.25% of span. Hysteresis shall be less than + 0.5% of span. iv) Vendor shall supply the valve/ desuperheater's operating signatures in the form of hardcopy and soft cop for each valve/ desuperheater supplied with smart positioners. The necessary software for advanced control valve/ desuperheater diagnostics like seat ring condition, gland packing condition, actuator leakage etc. shall also be included.
2.7.2.5 Field bus positioners shall support EDDL requirements as per IEC61804/ FDT/ DTM requirements, as specified in job specifications. 2.7.3 Electro-Pneumatic Converter 2.7.3.1 Electro-pneumatic converter shall be of electronic feedback type unless specified otherwise and shall be yoke mounted. 2.7.3.2 It shall have an integral terminal housing. Electro pneumatic converter with flying leads shall not be acceptable. 2.7.3.3 Unless otherwise mentioned, it shall be intrinsically safe. 2.7.3.4 Pneumatic connections shall be 1/4" NPT (F). The electrical connections shall be 1/2" NPT(F). If they are different, suitable adapters shall be provided.
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2.7.4 2.7.4.1

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6-52-0038 Rev. 1
Page 17 of 18
2.7.3.5 The overall accuracy of the electro-pneumatic converter shall be better than 0.3%. Line Strainers Vendor shall supply two line strainers per desuperheater/PRDS. The mesh size of the strainer shall be decided by the vendor as per desuperheater nozzle and coolant control valve trim size, as applicable. The material of construction of the strainer shall be as follows; Mesh Material SS316
2.7.4.2
Same as Control Valve body material or desuperheater body Body Material material specified in the data sheet. 2.7.4.3 2.7.4.4 2.7.4.5 2.7.5 2.7.5.1 2.7.5.2 2.7.5.3 The body size of the strainer shall be of the same size as coolant line size. Unless specified otherwise it shall be 1". Unless specified otherwise in datasheet,the end connection of the strainer shall be flanged only with rating as per the coolant end connection specified in the data sheet. The strainers shall include provisions for maintenance of elements and shall be supplied with block and bypass arrangement. Air Filter Regulator Vendor shall supply air filter regulator with each positioned complete with an integral output gauge. Air filter regulator shall be sized considering the air supply pressure and flow required to meet requirements specified in the purchaser's datasheet. Filter material shall be sintered bronze. Filter size shall be maximum 5 microns. However, lower filter mesh size shall be considered to suit the lector pneumatic converter vendor's requirement. Hand held configurator for Smart Instruments Hand held configurator shall be universal type and shall be able to communicate with all make and models of smart instruments with HART output like transmitters, smart positioners etc., and shall be capable of carrying out all engineering like calibration, configuration and diagnostics. The hand held configurator shall be certified intrinsically safe when used in hazardous area. Carrying case shall be supplied with each configurator. 2.7.7 Battery Charger Hand Held configurator for smart positioners shall be supplied with battery charger for battery charging of hand held configurator. Unless otherwise specified, the battery charger shall operate at 240V 50 Hz supply 2.8 2.8.1 2.8.2 Painting The external surface of the desuperheater/PRDS being supplied shall first be thoroughly cleaned by sand blasting or other suitable means, before painting. Carbon steel external surfaces other than flange faces shall be given one coat of red oxide zinc chromate primer of single pack. The composition shall be of modified phenolic alkyd pigmented with red oxide and zinc chromate.
2.7.6
01M-a-eq
ENGINEERS INDIA LIMITED i^ co- "" " l ' a un6elt"'"g'
6-52-0038 Rev. 1
Page 18 of 18
2.8.3
The body shall be painted as follows: Carbon steel: Alloy steel: Stainless steel: Direct action: Reverse action: Light grey Canary yellow Natural Green Red
Actuator shall be painted as follows:
3.0 3.1
NAMEPLATE Each desuperheater shall have a stainless steel nameplate attached firmly to it at a visible place furnishing the following information: Tag No. as per purchaser's datasheet Body size in inches and ANSI Rating Designed inlet/ outlet conditions of desuperheater Designed inlet/ outlet conditions of coolant e) 1) Stem travel in mm Action on air failure Spring Range Air supply pressure i) Manufacturer's model no. for desuperheater, actuator and positioner.
4.0
INSPECTION AND TESTING Purchaser reserves the right to inspect and witness testing of all the items at vendor's works as per Inspection Test Plan and approved quality documents. All these tests shall be completed by the vendor and test reports shall be submitted to Purchaser for scrutiny.
5.0 5.1
SHIPPING The desuperheater/PRDS shall be transported to site by the vendor in fully assembled condition. However, in case some components are liable to be damaged during transit, the same shall be dismantled and supplied separately. All parts shall be thoroughly cleaned of loose scale, dirt and other foreign material before packing. All flange faces shall be suitably protected to avoid damage to the gasket faces and prevent entry of foreign materials All tapped openings shall be plugged. Each item shall be suitably wrapped in polythene sheets, packed in wooden crates, properly tagged and secured before despatch. REJECTION Vendor shall prepare their offer strictly as per clause 1.2 of this specification and shall attach only those documents, which are specifically indicated in the material requisition. Any offer not conforming to the above requirements shall be summarily rejected.
5.2 5.3 5.4 5.5 6.0 6.1 6.2
Igar faf5teg
Olfrael
STUD-BOLTS AND NUTS MATERIAL REQUIREMENT
Annexure 1 to STANDARD SPECIFICATION NO. 6-52-0038 Rev. 1 Page 1 of 1
Sr. No.
1
Piping Classes
A I A, A2A, A5A, A6A, A7A, A8A, A9A, AIOA, Al IA, AI3A, AI4A, AI5A, Al 9A, A20A, A32A, A33A, Al K, A6K, AIM, AIN, B1A, B2A, 135A, B6A, B9A, B13A, BI8A, B19A, B32A, BIK, B6K, BI8K, BIM, B3M, B5M, BIN, BON, DI A, D2A, D5A, DI8A, DIK, DISK, DI 8P, EIA, E2A, E5A, E5E, F5A Al 6A, BI6A
Nut and Bolt Material

A-193 Gr. B7 A-I94 Gr. 21-1
A-193 Gr. B7M A-194 Gr. 2HM A1-193 Gr. BI6 A-194 GR. 4
AIB, AID, A4F, A4G, BIB, BID, B5D, WE, B3F, B4F, B4G, DIB, D2B, DID, D2D, D5D, D5E, F2D A2K, B2K, D2K
A-320 Gr. B8 CL.2 A-I94 Gr. 8 A-320 Gr. L7 A-194 Gr. 4 A-307 Gr. B A-563 Gr. B A-307 Gr. B A-563 Gr. B A-307 Gr. B (Galv) A-563 Gr. B (Galv) A-I93 Gr. B8 M CI I A-I 94 Gr. 8 MA A-193 Gr. B (Gals) A-194 Gr. 21-1 (Gals) A-453 Gr. 660 CL.A A-453 Gr. 660 CL.A
A4A, A I H, B4A, B1H, D4A, DI H
A3Y
A3A, A3K, A3Y, A4Y, 13A
A I Z, A4Z, A5Y, J2A, J5A
B4K, B5K
10
A32Y
11
B3M, B4K, B5K, B5M
slga etweg
OrazieiENGINEERS INDIA LIMITED
GASKETS MATERIAL REQUIREMENT
Annexure 2 to STANDARD SPECIFICATION No. 6-52-0038 Rev 1 Page 1 of 1
Sr. No. I
Piping Classes
AIA,A6A,A9A, A10A, AlIA,A13A,A14A AI9A, AM, AID, A1H, AIK, AIM, A4A,A4F, A4G, B1A, B11-1, B2A, B4A, B6A, B9A, B13A, B I8A, B I9A, B32A, BI8K, D1A, D2A, D1H, D1K, D4A, D18A, DISK, DI8P B5M A2K, B2K, D2K BIN B6N AIZ, A3Y, A4Y, A4Z, J2A El A, E2A, E5A, F5A E5E, F2D B4K, B5K A5Y, A8A, A 15A, A32Y, A33Y B3M AIN, A6K, A 16A, BMA A3A, A3K, A33A, .13A,15A A2A, A20A, A32A ASA, B5A, D5A A7A, BIB, B1 D, BIE, BIK, B3F, B4F, B4G,B5D, DIB, DI K, D2B, DID, D2D, D5D, D5E B6K, BIM
Gasket Material
SP WND SS 316 + GRAF1L
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
SP WND SS316H+ GRAFIL + I RING SP WND SS 316+GRAFIL+SS 316 I/O RING SP WND SS 316L+GRAFIL + I RING SP WND SS 316L + GRAFIL BUTYL RUBBER SOFT IRON 5% CR, 0.5% MO SS 316H+GRAFIL+I RING SS 316 0 RING IS 2712 Gr. A/I SP WND SS 321+GRAFIL+I RING SP WND SS 316 L+ GRAFIL IS 2712 Gr. W/3 IS 2712 Gr. W/1 SP WND SS 316 + GRAFIL + I RING SP WND SS 316 + GRAFIL + I RING SS 316 + GRAFIL
JOB SPECIFICATION FOR NON DESTRUCTIVE EXAMINATION REQUIREMENTS OF PIPING
JOB SPECIFICATION No.
A096-6-44-0016 Rev. 2
Page 2 of 21
Abbreviations: DP/LP : MP CS AS SS : : : : Dye/Liquid Penetrant Magnetic Particle Carbon Steel Alloy Steel Stainless Steel American Society for Testing & Materials American Society of Mechanical Engineers Indian Boiler Regulations Piping Material Specification
ASTM : ASME : IBR PMS: :
BUTENE-I CLASSES ADDED IN REV. 2 ARE: A46A, A47A, A48A, A95A, A97A, A97K, A98A, B46A, B47A, B48A, B91A, B95A, B97A, B97K, B98A
A096-6-44-0016 Rev. 2
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CONTENTS
S.NO 1. 2. 3. 4.
TITLE GENERAL VISUAL EXAMINATION NON DESTRUCTIVE EXAMINATION TABLE-I (with applicable Notes to Table-I)
PAGE NO. 4 4 6 7
A096-6-44-0016 Rev. 2
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1.
GENERAL This specification covers the general requirements for non destructive examination of shop & field fabricated piping.
1.1
SCOPE This specification covers the general requirements for non destructive examination of shop & field fabricated piping.
1.2
RELATED CODES & ENGINEERING STANDARDS Referred codes / standards are as follows. Latest editions of the Codes/Standards referred to shall be followed. a) ASME Boiler & Pressure Vessel Codes, Section V & VIII (Div.1) including addenda. ASME B31.3 ASME B16.5 & ASME B16.47 SERIES A/B ASME B16.34 Standard Piping Material Specification, A096-6-44-0005 Welding Specification Charts for Piping Classes, A096-6-77-0005 Standard Specification for Fabrication & Erection of Piping 6-44-0012 ASTM E10 Welding Specification for Fabrication of Piping, 6-77-0001 Design Guide for Radiography Requirements, 8-77-0010 Indian Boiler Regulations (IBR)
b) c) d) e) f) g) h) i) j) k) 2. 2.1
VISUAL EXAMINATION Weld shall be visually inspected wherever accessible in accordance with the following requirements: a) Internal misalignment 1.5 mm or less b) c) Cracks or lack of fusion Incomplete penetration not permitted Depth shall not exceed the lesser of 0.8mm or 0.2 times thickness of thinner component joined by butt-weld. The total length of such imperfections shall not exceed 38 mm in any 150 mm of weld length. not permitted
d)
Surface porosity and exposed slag inclusions (For nom. wall thickness 4.7 mm and less)
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e)
Concave root surface (Suck up)
For single sided welded joints, concavity of the root surface shall not reduce the total thickness of joint, including reinforcement, to less than the thickness of the thinner of the components being joined. 2.5 mm or less. 2.5 mm or less.
f) g)
Weld ripples irregularities Lack of uniformity in bead width Lack of uniformity of leg length Unevenness of bead Weld undercutting
h)
2.5 mm or less.
i) j)
2.0 mm or less. 0.8 mm or 1/4 thickness of thinner components joined by butt weld, whichever is less. (shall be smooth finished) 1.5 mm or less 2.5 mm or less
k) l) m)
Overlap Bead deflection
External weld reinforcement and internal weld protrusion (when backing rings are not used) shall be fused with and shall merge smoothly into the component surfaces. The height of the lesser projection of external weld reinforcement or internal weld protrusion from the adjacent base material surface shall not exceed the following limits: Wall thickness of thinner component joined by butt weld (mm) 6.4 and under Over 6.4 -12.7 Over 12.7 -25.4 Over 25.4 Weld reinforcement or internal weld protrusion (mm) max
1.6 3.2 4.0 4.8
n)
Throat thickness of fillet welds: Nominal thickness of the thinner component x 0.7 or more.
o)
Flattening Flattening of a bend, as measured by difference between the nominal outside diameter and minimum or maximum diameter at any cross section shall not exceed 5 % of the nominal outside diameter of pipe.
p)
Reduction of wall thickness Reduction of wall thickness of a bend, as measured by difference between the nominal thickness and minimum thickness shall not exceed 10 % of the nominal wall thickness of pipe.
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2.2
Welds having any of imperfections which exceed the limitations specified in various clauses of 2.1 shall be repaired by welding, grinding or overlaying etc. Number of times of repair welding for the same weld, however shall conform to applicable notes to Table 1- Note 6(b)b.5. NON DESTRUCTIVE EXAMINATION The type and extent of weld examination shall be in accordance with Table-1. All visual and supplementary methods of girth weld examination shall be in accordance with ASME B31.3 & the requirements of this standard specification. Welds between dissimilar materials shall be examined by method & to the extent required for the material having the more stringent examination.
3. 3.1
3.2
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4.
TABLE-I (with applicable notes)
TABLE 1 : CLASS, TYPE & EXTENT OF WELD EXAMINATION INSPECTION CLASS: I

INSPN. CLASS
SERVICE
MATERIAL P.NO. TEMP. PRESS. APPLICABLE TYPE OF TYPE OF WELD EXAMINED (NOTE 3) DEG.C CLASS PIPING EXAMINATION B16.5/ CLASS GIRTH SOCKET ATTACH- FAB. B16.34 BUTT WELD MENT BRANCH WELD (NOTE 2) WELD WELD (NOTE 1)
FAB. WELDS OF MITRES / REDUC. 13
1 I
4 1
5 0 TO 186
7 A3A, A3Y, J2A, J3A, A4Y, A5Y,A91A, A93A,A94A
10
11
12
CATEGORY 'D' CARBON STEEL FLUID SERVICE
AUSTENIC S.S.
- 29 TO 186 - 20 TO 50 - 29 TO 60
150# UPTO 10.55 KG/CM2
A3K
a) VISUAL
100%
100%
100%
100%
100%
HDPE
---
A1Z,A4Z,A5Z b) LP (NOTE 4, 6,9,) ------5% 10%
CURPO NICKEL
34
REMARKS FOR ABOVE TABLE : 1. 2.

LP TEST NOT APPLICABLE TO NON-METALLIC CLASSES.
MITRES & FABRICATED REDUCERS ARE PERMITTED ONLY IF SPECIFIED IN PMS.
A096-6-44-0016 Rev. 2
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TABLE 1: CLASS, TYPE & EXTENT OF WELD EXAMINATION (CONTD.) INSPECTION CLASS: II
INSPN. CLASS
SERVICE
MATERIAL P. TEMP. PRESS. APPLICABLE (NOTE 3) NO. DEG.C CLASS PIPING CLASS B16.5/ B16.34
TYPE OF EXAMINATION GIRTH BUTT WELD
TYPE OF WELD EXAMINED SOCKET ATTACH FAB. WELD -MENT BRANCH WELD (NOTE 2) WELD (NOTE 1) FAB. WELDS OF MITRES/ REDUC. 13
1 II
2 a) ALL SERVICES COVERED UNDER INSPECTION CLASS-I, BUT, EXCEEDING CATAGORY 'D' PR./T EMP LIMITATIONS. b) ALL SERVICES OTHER THAN THOSE COVERED UNDER INSPECTION CLASS-I BUT NON-TOXIC, NOT SUBJECTED TO SEVERE CYCLIC CONDITIONS.
10
11
12
CARBON STEEL
- 29 TO 400
150#
A1A,A6A, A7A, A8A, A9A, A10A, A11A, A13A, A15A, A20A, A32A, a) A96A,A95A VISUAL b) RADIOGRAPHY (NOTE 5,6) c) MP / LP (NOTE 4,6,10,11) d) HARDNESS
100%
100%
100%
100%
100%
5%
---
---
---
20%
---
5%
---
5%
20%
NOTE 7
NOTE 7
NOTE-7
NOTE-7
NOTE-7
REMARKS FOR ABOVE TABLE :

1. EXTENT OF HARDNESS TEST FOR A11A IS 100%..
2.
A096-6-44-0016 Rev. 2
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TABLE 1: CLASS, TYPE & EXTENT OF WELD EXAMINATION (CONTD.) INSPECTION CLASS: III
INSPN. CLASS
SERVICE
MATERIAL P. TEMP. PRESS. (NOTE 3) NO. DEG.C CLASS B16.5/ B16.34
APPLICABLE PIPING CLASS
TYPE OF WELD EXAMINED SOCKET ATTACH FAB. FAB. WELD -MENT BRANCH WELDS (NOTE 2) WELD WELDS OF (NOTE 1) MITRES / REDUC.) 10 11 12 13
1 III
4 1
7 A22A, B22A
a) TOXIC, CARBON NON-LETHAL STEEL & FLAMMABLE. b) FLAMMABLE / NON LTCS FLAMMABLE & TOXIC / NON-TOXIC; NOT SUBJECT TO SEVERE CYCLIC CONDITIONS. ALL GENERAL SERVICES EXCEPT THOSE SUBJECT TO SEVERE CYCLIC CONDITIONS. CARBON STEEL
ABOVE 150# TO - 29 300#
a) VISUAL - 45 TO 204 150# TO 600# A4A, B4A, D4A B40A., B41A, b) B42A, A46A, RADIOGRAPHY B46A (NOTE 5,6)
100%
100%
100%
100%
100%
10%
---
---
---
50%
- 29 TO 427
CARBON STEEL (IBR)
c) LP / MP (NOTE 300# A33A,A33Y,B1A 4,6,11) TO B6A, B9A, B13A 600# B32A, D1A, B3A, d) (REMAR B91A, B95A HARDNESS KS-4) A2A,B2A, D2A.
---
10%
---
10%
---
NOTE 7
NOTE 7
NOTE 7
NOTE 7
NOTE 7
1. 2. 3. 4.
FOR IBR SERVICE A2A,B2A & D2A NOTE- 8 IS ALSO APPLICABLE.
MITRES & FABRICATED REDUCERS ARE PERMITTED ONLY IF SPECIFIED IN PMS. FOR A33A , A33Y & A94A FIRE WATER SERVICE, NOTE 12 IS ALSO APPLICABLE. FOR FIRE WATER & IBR SERVICE, 150# SPECIFICATIONS ARE EXCEPTIONS.
A096-6-44-0016 Rev. 2
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TABLE 1: CLASS, TYPE & EXTENT OF WELD EXAMINATION (CONTD.) INSPECTION CLASS: III (CONTD.)
INSPN. CLASS
SERVICE
MATERIAL P. TEMP. PRESS. APPLICABLE (NOTE 3) NO. DEG.C CLASS PIPING B16.5/ CLASS B16.34
TYPE OF WELD EXAMINED
SOCKET ATTACH FAB. WELD -MENT BRANCH WELDS (NOTE 2) WELD (NOTE 1)
FAB. WELDS OF MITRES / REDUC.) 13
10
11
12
III ALL GENERAL (CONTD) SERVICES EXCEPT THOSE SUBJECT TO SEVERE CYCLIC CONDITIONS.
C - 0.5 Mo STEEL. 0.5 Cr - 0.5 Mo STEEL
a) VISUAL b) RADIOGRAPHY (NOTE 5,6) c) LP / MP (NOTE 4,6,11) D2D d) HARDNESS
100%
100%
100%
100%
100%
ABOVE 1 TO 3 Cr Mo. 4,5A -29 STEEL. C - 0.5 Mo STEEL (IBR). 1 - 3 Cr Mo STEEL (IBR) 3
150# TO 600#
A1D, B1D, D1D
20%
---
---
---
50%
---
20%
---
20%
---
4,5A
NOTE 7
NOTE 7
NOTE 7
NOTE 7
NOTE 7
1. 2.
FOR IBR SERVICE D2D NOTE- 8 IS ALSO APPLICABLE.
A096-6-44-0016 Rev. 2
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INSPN. CLASS
SERVICE
MATERIAL P. TEMP. PRESS. APPLICABLE TYPE OF (NOTE 3) NO. DEG.C CLASS PIPING EXAMINATION B16.5/ CLASS GIRTH B16.34 BUTT WELD
TYPE OF WELD EXAMINED SOCKET ATTACH FAB. WELD -MENT BRANCH (NOTE 2) WELD WELDS (NOTE 1) FAB. WELDS OF MITRES / REDUC.) 13
10
11
12
III ALL GENERAL (CONTD) SERVICES 3.5 Ni STEEL 9B - 80 EXCEPT THOSE TO SUBJECT TO 120 SEVERE CYCLIC CONDITIONS. AUSTENITIC STAINLESS STEEL 8 - 29 TO 371 - 29 TO 500
150# TO 600#
a) VISUAL b) RADIOGRAPHY (NOTE 5,6)
100%
100%
100%
100%
100%
10%
---
---
---
50%
150#
300# TO 600#
A1K, A1M, A1N, A6K, A22K, A28K, A29K,A94K B1K, B6K, B1M, B3M, B1N, B6N, D1K
c) LP / MP (NOTE 4,6,10,11) d) HARDNESS
---
10%
---
10%
---
NOTE 7
NOTE 7
NOTE 7
NOTE 7
NOTE 7
REMARKS FOR ABOVE TABLE:
1. 2.
NOTE- 7 FOR HARDNESS IS NOT VALID FOR P. NOS. 8, & 9B. MITRES & FABRICATED REDUCERS ARE PERMITTED ONLY IF SPECIFIED IN PMS.
A096-6-44-0016 Rev. 2
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INSPN. CLASS
SERVICE
MATERIAL (NOTE 3)
P. TEMP. PRESS. APPLICABLE TYPE OF TYPE OF WELD EXAMINED NO. DEG.C CLASS PIPING EXAMINATION B16.5/ CLASS FAB. GIRTH SOCKET ATTACH FAB. B16.34 BUTT WELD -MENT BRANCH WELDS WELD (NOTE 2) WELD WELDS OF (NOTE 1) MITRES / REDUC.) 4 5 6 7 8 9 10 11 12 13
ALL GENERAL III (CONTD) SERVICES EXCEPT THOSE SUBJECT TO SEVERE CYCLIC CONDITIONS.
ALUMINIUM & ALUMINIUM BASE ALLOY COPPER & COPPER BASE ALLOY
21 TO 25
ALL
150# a) VISUAL
100%
100%
100%
100%
100%
31 b) RADIOGRAPHY (NOTE 5,6)
20%
---
---
---
50%
ALUMINIUM BRONZE
35
OTHER NON FERROUS ALLOYS
---
c) LP / MP (NOTE 4,6,10,11)
---
20%
---
20%
---
A096-6-44-0016 Rev. 2
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TABLE 1: CLASS, TYPE & EXTENT OF WELD EXAMINATION (CONTD.) INSPECTION CLASS: III (CONT.)
INSPN. CLASS
SERVICE
MATERIAL P. TEMP. PRESS. (NOTE 3) NO. DEG.C CLASS B16.5/ B16.34
APPLICABLE PIPING CLASS
TYPE OF EXAMINATIO N
TYPE OF WELD EXAMINED GIRTH BUTT WELD SOCKET ATTACH FAB. FAB. WELD -MENT BRANCH WELDS (NOTE 2) WELD WELDS OF (NOTE 1) MITRES / REDUC.) 10 11 12 13
I1I SPECIAL (CONT SERVICES D.) (NACE,O,H, CAUSITC)
CARBON STEEL
ALL
UPTO 300#
A16A,B16A, A19A,B19A,A5A, a) B5A, A29A, B29A VISUAL
100%
100%
100%
100%
100%
b) RADIOGRAPHY 20% (NOTE 5,6) c) LP / MP (NOTE 4,6,10,11,13) d) HARDNESS
---
---
---
50%
---
20%
10%
20%
---
NOTE 7
NOTE 7
NOTE 7
NOTE 7
NOTE 7
1.
EXTENT OF HARDNESS TEST FOR CLASSES A5A & B5A IS 10% & FOR CLASSES A16A,B16A, A19A & B19A IS 100%.
2.
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TABLE 1: CLASS, TYPE & EXTENT OF WELD EXAMINATION (CONTD.) INSPECTION CLASS: IV
INSPN. CLASS
SERVICE
MATERIAL P. TEMP. PRESS. APPLICABLE TYPE OF (NOTE 3) NO. DEG.C CLASS PIPING EXAMINATION B16.5/ CLASS GIRTH B16.34 BUTT WELD
TYPE OF WELD EXAMINED FAB. SOCKET ATTACH FAB. WELD -MENT BRANCH WELDS (NOTE 2) WELD WELDS OF (NOTE 1) MITRES / REDUC.) 10 11 12 13
IV
ALL SERVICES CARBON STEEL
ALL
ABOVE E1A, F1A, 600# E5A, F5A, E9A, F9A, F28A E2A, F2A.
a) VISUAL b) RADIOGRAPHY (NOTE 5,6) c) LP / MP (NOTE 4,6,10,11) d) HARDNESS
100%
100%
100%
100%
100%
CARBON STEEL (IBR)
100%
---
---
---
100%
---
100%
10%
100%
---
NOTE 7
NOTE 7
NOTE 7
NOTE 7
NOTE 7
1. 2. 3.
FOR IBR SERVICE E2A & F2A NOTE- 8 IS ALSO APPLICABLE. EXTENT OF HARDNESS TEST FOR CLASSES E5A, F5A IS 10% . MITRES & FABRICATED REDUCERS ARE PERMITTED ONLY IF SPECIFIED IN PMS.
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TABLE 1: CLASS, TYPE & EXTENT OF WELD EXAMINATION (CONTD.) INSPECTION CLASS: IV (CONTD.)
INSPN. CLASS SERVICE MATERIAL (NOTE 3) P. NO. TEMP. DEG.C PRESS. CLASS B16.5/ B16.34 APPLICABLE PIPING CLASS TYPE OF EXAMINATION GIRTH BUTT WELD TYPE OF WELD EXAMINED SOCKET ATTACH FAB. FAB. WELD -MENT BRANCH WELDS (NOTE 2) WELD WELDS OF (NOTE 1) MITRES / REDUC.) 10 11 12 13
IV ALL GENERAL C - 0.5 Mo (CONTD) SERVICES. STEEL 5 Cr - 9 Cr Mo STEEL
3 5B
ALL
ABOVE -600# 150# TO A4F, A4G, B3F, 600# B4F, B4G
a) VISUAL
100%
100%
100%
100%
100%
13Cr (TYPE410 SS) KILLED CARBON STEEL 1 TO 3 Cr STEEL (IBR)
ALL
b) RADIOGRAPHY (NOTE 5,6)
100%
---
---
---
100%
UPTO - 45
ABOVE -600# c) LP / MP (NOTE 4,6,10,11) --100% 10% 100% ---
4,5A ALL
F2D
d) HARDNESS 8 TO 9.5 Cr STEEL (IBR) 4,5A G22G
NOTE 7
NOTE 7
NOTE 7
NOTE 7
NOTE 7
1. 2.
FOR IBR SERVICE F2D NOTE- 8 IS ALSO APPLICABLE.. MITRES & FABRICATED REDUCERS ARE PERMITTED ONLY IF SPECIFIED IN PMS.
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INSPN. CLASS
SERVICE
MATERIAL P. (NOTE 3) NO.
TEMP. DEG.C
TYPE OF PRESS. APPLICABLE PIPING EXAMINATION CLASS CLASS B16.5/ GIRTH B16.34 BUTT WELD
TYPE OF WELD EXAMINED SOCKET ATTACH FAB. WELD -MENT BRANCH (NOTE 2) WELD WELDS (NOTE 1) FAB. WELDS OF MITRES / REDUC.) 13
10
11
12
SERVICES IV SUBJECT TO (CONTD) SEVERE CYCLIC CONDITIONS SPECIAL SERVICES (NACE, O, H, CAUSTIC, ETC)
CARBON STEEL & 1, 3, ALL 0.5 TO 9 CR 4, Mo STEEL 5A, 5B
ALL
A21A, B21A, B26A D5A,D5D, D5E, E5E, D16A,D19A, E19A,F19A, B5D, A23A, B23A, B24A, B25A, D95A, A47A, A97A, A98A,A48A, B47A,B97A, B98A, B48A --
ALL EXCEPT CS UPTO 300# (REMAR KS-4)
a) VISUAL
100%
100%
100%
100%
100%
SERVICES SUBJECT TO SEVERE CYCLIC CONDITIONS
12 CR STEEL (TYPE 410SS)
b) RADIOGRAPHY 100% (NOTE 5,6)
---
---
---
100%
SERVICES 3.5 NI 9B SUBJECT TO STEEL SEVERE CYCLIC CONDITIONS. SPECIAL SERVICES (NACE, O, H, CAUSTIC) SPECIAL NI ALLOYS 41, SERVICES 42, (NACE, O, H, 43 CAUSTIC) 45 ALL SERVICES
--
c) LP / MP (NOTE 4,6,10,11,13)
---
100%
10%
100%
---
-d) HARDNESS -NOTE 7 NOTE 7 NOTE 7 NOTE 7 NOTE 7
--
REMARKS FOR ABOVE TABLE : 1. 2. NOTE-7 FOR HARDNESS IS NOT VALID FOR P.NO.9B. EXTENT OF HARDNESS TEST FOR CLASSES D5A IS 10% & FOR CLASSES D16A,D19A,E19A & F19A IT IS 100%.. MITRES & FABRICATED REDUCERS ARE PERMITTED ONLY IF SPECIFIED IN PMS. A23A, B23A, B24A ,B25A, A47A, A97A, A98A, A48A, B47A, B97A, B98A & B48A ARE EXCEPTIONS.
3. 4.
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INSPN. CLASS SERVICE MATERIAL P. (NOTE 3) NO. TEMP. DEG.C PRESS. APPLICABLE CLASS PIPING B16.5/ CLASS B16.34 TYPE OF EXAMINATION TYPE OF WELD EXAMINED GIRTH SOCKET ATTACH FAB. BUTT WELD -MENT BRANCH WELD (NOTE 2) WELD WELDS (NOTE 1) FAB. WELDS OF MITRES / REDUC.) 13
3 AUSTENITIC STAINLESS 8 STEEL
10
11
12
SERVICES IV SUBJECT TO (CONTD) SEVERE CYCLIC CONDITIONS. LOW TEMP. SERVICE
ALL
ALL
-a) VISUAL
100%
100%
100%
100%
100%
BELOW 150# - 45 300# & 600#
A2K, B2K, D2K,A25K B25K,D25K, B92K F96K
GENERAL SERVICES HIGH TEMP. SERVICES
ALL
ABOVE 600# ALL
b) RADIOGRAPHY (NOTE 5,6)
100%
--
--
--
100%
> 500
B4K, B13K, B5K
c) LP / MP (NOTE 4,6,10,11)
--
100%
10%
100%
--
NACE & SPECIAL SERVICES (O,H, ETC.)
ALL
ALL
B5M, A93K, D95K, A97K, B97K
d) HARDNESS
NOTE 7 NOTE 7
NOTE 7
NOTE 7
NOTE 7
REMARKS FOR ABOVE TABLE : 1. MITRES & FABRICATED REDUCERS ARE PERMITTED ONLY IF SPECIFIED IN PMS.
A096-6-44-0016 Rev. 2
Page 18 of 21
Applicable Notes to Table-I 1. Branch welds shall consist of the welds between the pipe & reinforcing element (if any), nozzles & reinforcing element and the pipe & nozzle under the reinforcing element. Reinforcing element to be interpreted as pads, saddles, weldolets, sockolets etc. Seal welds of threaded joints shall be given the same examination as socket welds. Unless specifically stated, all materials shall be for "Non-IBR" service. Magnetic Particle & the Liquid Penetrant method of examination shall be in accordance with Section V of the ASME Boiler and Pressure Vessel Code, Article VII and VI respectively. The entire area of the accessible finished weld surface shall be examined. Selected root runs, subject to a maximum of 10%, before finished weld, may also be examined, at the discretion of the engineer-in-charge. a) Wherever MP / LP testing is specified, either MP or LP test may be used. But wherever only MP test is specified, LP method of examination may be used only if MP examination is impracticable in the field as concurred by EIL site-in charge. "Random 5%" of Liquid Penetrant / Magnetic Particle test shall mean testing, by applicable test, one weld for each twenty welds or less made by the same welding procedure or operator or both. "Random 10%" shall mean testing, by applicable test, one weld for each ten welds or less made by the same welding procedure or operator or both. Similarly Random 20% shall mean testing ,by applicable test, one weld for each five weldsor less made by the same welding procedure or operator or both. When Liquid Penetrant examination is specified, the surface shall be free of peened discontinuities. Inspection shall be performed in the welds excluding those for which radiography has been done. Girth weld, branch weld, attachment weld & socket weld of 3-1/2% Ni steel shall be Liquid Penetrant tested only when welded with austenitic material where MP test has been specified.
2. 3. 4.
b)
c)
d)
e)
5.
Radiography: a) "Random 5%,10% or 20% radiography" shall mean examining not less than one from each 20 welds or less in case of "Random 5% radiography" or 10 welds or less in case of random 10% radiography or one from each five welds or less in case of "Random 20% radiography" made by the same welding procedure or welder or both. Irrespective of percentage, no. of welds to be radiographed shall be minimum 1. However first two welds made by each welder shall also be radiographed in case of "Random radiography". Welds selected for examination shall not include flange welds and shall be radiographed for their entire length. However, where it is impossible or impracticable to examine the entire weld length of field welds for either random or 100% radiography, and if the same impossibility is agreeable to EIL site-in- charge, then a single 120 deg. exposure of the weld length may be given a Magnetic Particle test or Liquid Penetrant test. However in such cases for ferro-magnetic materials, only MP test shall be acceptable for classes higher than 600#.
A096-6-44-0016 Rev. 2
Page 19 of 21
b)
In-process examination shall not be substituted for any required radiographic examination. Number of radiographs per one circumferential weld shall be as per ASME Sec.V Articles 2 and 22.
c)
6.
When radiography or other non destructive inspection is specified, acceptance criteria for repairs or defects shall be as follows: a) In case of 100% examination, any unacceptable weld shall be repaired and reinspected. If required random examination reveals a defect requiring repair, then: b.1 Two additional examinations of same type shall be made of the same kind of item (if welded joint, then by the same welding procedure or operator or both). If the group of items examined as required by b.1 above is acceptable, the items requiring repair shall be repaired or replaced and reexamined as required and all items represented by this additional examination shall be accepted. If any of the items examined as required by b.1 above reveals a defect requiring repair, two further comparable items shall be examined for each defective item found by examination. If all the items examined as required by b.3 are acceptable, the items requiring repair shall be repaired or replaced and reexamined as required, and all items represented by this further examination shall be accepted. Number of times repair welding could be done for the same weld before acceptance shall be as follows: Material C.S. upto 300 # C.S. above 300 # Killed steel Low alloy steel Austenitic S.S. 3.5 Ni steel Al & Al base alloy Cu & Cu base alloy Others b.6 No. of times repair welding is allowed 3 or less 2 or less 2 or less 2 or less 2 or less 2 or less 2 or less 2 or less 2 or less
b)
b.2
b.3
b.4
b.5
Welds not found acceptable for allowed number of times of repair as per b.5 above shall be replaced and reexamined.
A096-6-44-0016 Rev. 2
Page 20 of 21
b.7
If any of the items examined as required by b.4 above reveals a defect requiring repair, all items represented by these examinations shall be either : repaired or replaced and reexamined as required. fully examined and repaired or replaced as necessary, and reexamined as necessary.
7.
Hardness Test: a) Hardness test shall be in accordance with ASTM specification E10. Hardness tests of the heat affected zone shall be made at a point as near as practicable to the edge of the weld. One test per weld shall be performed. Hardness test where specifically called out in Table-I of this specification or in PMS, shall be carried out irrespective of thickness and to the extent (%age) as mentioned therein. All welds which are given heat treatment shall be hardness tested. Hardness test shall be performed after final heat treatment. A minimum of 10% of welds, hot bends, and hot formed components in each furnace heat treated batch and 100% of those which are locally heat treated shall be hardness tested. Hardness test requirement not covered in this specification shall be as per ASME B31.3. The hardness limit applies to the weld and heat affected zone. Following hardness values shall be maintained: Base Metal Group Maximum Hardness (BHN/RC)
b)
c)
d)
e)
f)
CS CS (NACE, Caustic,Amine,H2) Cr upto 2% Cr 2.25%-10% 18/8 SS (NACE)
238BHN/RC22 200BHN 225BHN 241BHN RC22
g)
In case hardness values are mentioned in both Welding Specification Charts for Piping Classes, (A096-6-77-0005) & table given in Note-7(f), the lower of the two values shall be applicable.
A096-6-44-0016 Rev. 2
Page 21 of 21
8.
For IBR service lines, following IBR requirements shall apply in addition to the notes 4, 5, 6, 7, 12 and Table I. In case of conflict between above notes and these requirements, the more stringent ones shall apply. IBR piping shall be erected of IBR inspector approved material and construction procedure. Erected piping shall be hydrotested, inspected and approved by IBR inspector. a) Piping over 102 mm (4") bore: 10% of welds made by each welder on a pipeline with a minimum of two welds per welder, selected at random, shall be subjected to radiography. b) Piping 102 mm (4") bore and under, but not less than 38 mm (1-1/2") bore: Two percent of welds made by each welder on a pipeline with a minimum of one weld per welder, selected at random, shall be subjected to radiography or may be cut for visual examination and tests. c) Piping less than 38 mm (1.5") bore: Special tests are not normally required but 2% of welds by each welder on a pipe line may be cut out from the pipeline for the visual examination and bend tests. d) Retests: If any test specimen is unsatisfactory, two further weld specimens for retests shall be selected from the production welds and subjected to tests. In the event of failure of any retest specimens, the production welds carried out by this welder subsequent to the previous test shall be given special consideration.
9.
For fabricated fittings LP test shall be done on the final pass of welding only, in addition to visual examination. For mitres and fabricated reducers, LP / MP test shall be done on root pass in addition to radiography applicable to circumferential joint of respective piping class. For branch connections, LP/MP test shall be done on root pass and final pass. 10% of the butt weld joints shall be radiographed, however, 50% of these butt weld joints shall be field weld joints. In addition to radiography, butt weld joints for A16A,B16A & D16A classes shall be wet fluorescent magnetic particle tested. For lined specs, testing (MP/LP/Radiography etc.) shall be performed before lining.
10.
11. 12.
13.
14.
olforr E9gelfie fin,r0 fR/
11W INDIA LIMITED

IA Gov't of India
ENGINEERS
Lnbftl*ool
INSPECTION AND TEST PLAN FOR CONTROL VALVES
6-81-2031 Rev. 2
Page 1 of 6
fir IthaTur
cor
2 1 0 Rev. No.
22.03.2012 09.05.08 09.12.02 Date
Revised and Reissued Revised and Reissued Issued for implementation Purpose
tN RB RG Prepared by
GS SKD AKC Checked by
AC SKP AKB Standards Committee Convenor
DM VC GRR Standards Bureau Chairman
Approved by
lam-a-ekes ENONEERS
anaovoi)
INDIA LIMITED
IA GoA W Inaba LoGeilax001

MRT MPT/MT MTC MOC NPSH NDT NEMA PO PESO PQR PR PMI PTB QC RT SS TC TPI or TPIA UT UL VDR WPS WPQ XLPE
6-81-2031 Rev. 2
Page 2 of 6
Abbreviations AS BASEEFA BIS CCE or CCOE CELL CIMFR CE DFT DT DP or DPT ERTL FCRI FM FLP HART HV ITP IP IC IR IEC JEC LPT
: : : : : : :
Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standards Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof Highway Addressable Remote Transducer High Voltage Inspection and Test Plan Ingress Protection Inspection Certification Insulation Resistance International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing
: : : : : : : : :
Mechanical Run Test Magnetic Particle Testing Material Test Certificates Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Physikalisch-Technische Bundesanstalt Quality Control Radiography Testing Stainless Steel Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene
Inspection Standards Committee Convenor : Members: Mr. A.K. Chaudhary Mr. S.C. Gupta Mr. G. Suresh Mr. RK Singh Mr. Rajeev Kumar Mr. MP Jain (Projects) Mr. G. Poornachandra Rao
ajtaeTat ENGINEERS Ott ar s INDIA LIMITED

IA Goff of Ind undeflakingj
6-81-2031 Rev. 2
Page 3 of 6
1.0 SCOPE This Inspection and Test Plan covers the minimum inspection and testing requirements for Control valve. 2.0 REFERENCE DOCUMENTS PO/PR / Standards referred there in /Job specifications / Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS SL NO. 1.0 1.1 2.0 QUANTUM OF CHECK -100% SCOPE OF INSPECTION RECORD -WPS PQR WPQ SUB SUPPLIER --SUPPLIER -H EIL/TPIA -W (New) R (Existing)
STAGE/ ACTIVITY Procedures WPS/PQR/WPQ Material Inspection Incoming Material like Forgings & casting for body/ bonnet, wetted parts like plug, Seat, cage, Stem. Accessories such as Positioners, UP Converters, Solenoid valves, Limit Switches and Air filter Regulators etc. In process Inspection
CHARACTERISTICS -Welding procedure Qualification for welds, overlays as applicable
Chemical & Mechanical Properties 100% Make, model no, functional check. Material Test Certificates / Test Lab Certificates H H R
2.1
3.0
laaadeft ENGINEERS Ottir ial5p mir INDIA LIMITED

QUANT UM OF CHECK 100% Check for hardness 100%
6-81-2031 Rev. 2
Page 4 of 6
SL NO.
SCOPE OF INSPECTION RECORD Supplier's Test Records Supplier's Test Records SUB SUPPLIER SUPPLIER H H R EIL/TPIA
STAGE/ ACTIVITY Machining of components
CHARACTERISTICS Visual, Dimensions
3.1 3.2 4.0 Sttelited & Hardened Trim (As specified ) Final Inspection Visual check Dimensional check Check calibration status of all testing equipment Hydrostatic test. Helium leak test ( if specified). Check for valve characteristics like stroke, Linearity & Hysteresis, etc. Functional tests including : Seat leakage test, lift characteristics. Test on smart positioners. Control valve dynamic response and response time verification.(If specified) Test on Accessories. Interoperability test for Field bus petitioners. Pneumatic test on actuator on representative samples. Type test for valves in cryogenic service.(if specified) Partial stroke test / valve signature
100% by supplier and on random basis by Ell., / TPIA
Inspection Witness Record
H/W
4.1
Final Inspection on assembled Valve
ui timeg w INDIA LIMITED

Gait CA has
ZIIIRaei ta
ENGINEERS
uncles/0km

QUANTUM OF CHECK 100%
6-81-2031 Rev. 2
Page 5 of 6
SL NO. 4.2
SCOPE OF INSPECTION RECORD Radiography Reports rts SUB SUPPLIER H SUPPLIER H EIL/TPIA R
STAGE/ ACTIVITY
CHARACTERISTICS Radiography / NDT (as specified) of valve castings Certificate from testing agency like BASEEFA, FM, PTB, CIMFR etc. for accessories like solenoid valves, I/P converters, Limit switches etc. for use in specified hazardous area. BIS approval for explosion proof construction of above accessories manufactured indigenously. Statutory approval certificates for instruments from CCOE/PESO for use in specified hazardous area. Degree of protection certificate (IP) for instrument housing.
Radiography
4.3
Submission of certificates/document
Prototype for each model
Statutory Approval Certificates / Type Test Certificates
5.0
Painting Cleaning for oxygen and chlorine services. Suitable protection to prevent entry of foreign material. Lubrication for valves, which require external lubrication. Packing list / Supplier's Records
5.1
Packing
100%
6.0 6.1
Documentation and IC Documentation and IC Review of Internal Test Reports, MTC Issuance of Inspection Certificate 100% / Supplier Test Records / IC H H
a g at ENGINEERS a11WeGWINDIA LIMITED OM eReeinin
6-81-2031 Rev. 2
Page 6 of 6
Legends: H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date)
NOTES (As applicable):

Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier Supplier's in house procedures may be accepted in case TPI/EIL is satisfied with adequacy of procedures to comply with Purchase Order/Specifications requirements. In case of non availability of suitable procedures, fresh procedures may be qualified under TPI/EIL witness. . In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. 5. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents
Copyright EIL AIL rights reserved
This document, drawing, and the design/ details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrowers express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.EIL-1641-507. A4-210 x 297.
DATA SHEET INDEX

S.NO 1 3 5 6 DESCRIPTION Desuperheater (102-DS-92121) Temperature Control Valve (102-TV-92121 Air Filter Regulator-Non Tag Item Strainer DATASHEET NO. A096-102-YC-DS-3601 A096-102-YC-DS-3100 A096-102-YC-DS-3051 A096-102-YI-DS-4001 REV 0 0 0 0 DATE 22/10/2012 22/10/2012 04/11/2011 25/10/2012
25/10/12
SG
KT
MN
REQ. NO.
A096-102-YC-ID-2441
ORDER NO. : REV DATE BY CHKD APPD VENDOR :
Page 1 of 1
PLANT : ENGINEERS INDIA LIMITED NEW DELHI UNIT :
LLDPE/HDPE 102 M/s GAIL
SPECIFICATION A096-102-YC-ID-2441
REV 0
CLIENT :
This document, drawing, and the design/ details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrowers express agreement that they will not be reproduced, copied, exhibited or used except in the limited way permitted by a written consent given by the lender to the borrower for the intended use EIL-1641-507 A4-210 x 297
DESUPERHEATER
General 1. 2. 3. 4. 5. 6. 7. Desuper- 8. 9. heater 10. 11. 12. 13. 14. 15. 16. 17. 18. Actuator 19. 20. 21. 22. Positioner 23. 24. 25. 26. 27. Accessories Tag Number Service Line Size and Schedule Area Classification Type of Desuperheater Reference Drawing Trim Form Body Material & Flanges Trim Material :- Nozzle Other Wetted Parts Lubricator Isolating Valve Conn. Size : Steam / Water Rating Flange Material Facing & Finish Downstream temp. sensor location Straight Length Requirements Full open Valve Flow Cv Minimum Cv Maximum Cv Normal Selected Cv Minimum Controllable Cv Predicted Noise Inlet Velocity (m/s) Type Close at Open at Failure Position Hand Wheel Location Type Air Supply Pressure Input Output Bypass Gauges I/P Converter Filter Regulator with Gauge Strainer Conn. Size | Rating Facing & Finish Material of construction Mesh Size Air Lock Relay Process Conditions Line Number Fluid State Flow Rate at Minimum Pressure Flow Rate at Normal Pressure Flow Rate at Maximum Pressure Pressure: Minimum Maximum Pressure: Normal Design Temperature: Min. Maximum Temperature: Normal Design Oper. S. G Mol. Wt Cp / Cv Comp. Factor Viscosity cP Deg. Of Superheat Vapour Press. Critical Press. Diff. Pressure Statutory Others (IBR CERTIFICATE) Manufacturer Model No: DSH : Actuator : Positioner Kg/Hr Kg/Hr Kg/Hr Kg/cm2g Kg/cm2g C C 102-DS-92121 (Note-2) Superheated LP Steam to Saturated LP Steam 10 STD Zone 1 Gr.IIA/B, Temperature class T3 Atomising Nozzle type (Note-1) Note-1 * ASTM A 216 Gr. WCB SS 316 Stellited (Note-6) SS 316 Stellited (Note-6) 10 / 10 300 # ASTM A105 RF 125 AARH * * * * * * * * * * Spring & Diaphragm * Fail Close, TSO Smart 4-20mA HART 4 4-20mA HART * Required (2 Nos.) Required (1 No.) Required (2 Nos.) 3/4 150 # RF 125 AARH ASTM A 216 Gr. WCC * Inlet Outlet (Note-6) Coolant (SC) 10-SL-102-91101- 10-SL-102-92102- 3/4-CL-102-92209A2A-IH A2A-IH A2A-IS STEAM Vapour STEAM Vapour SC Liquid * 1833 1866 34 5083 5184 100 4.5 4.5 7.8 4 170 6.5/FV 175 220 4 151.4 6.5/FV 155 220 7.8 100 100
m m
* Kg/cm2g
28.
29. 30 31. 32. 33. 34. 35. 36. 37.
Service
Conditions
38. 39. 40. 41. 42. 43. 44. Certificati 45. on 46. 47. Others 48.
Kg/cm2a Kg/cm2
6.5/FV Intrinsic safety & CCOE REQUIRED (Note-5) * * * *
0 REV
22.10.12 DATE
SG BY
KT CHKD
MN APPD
REQ. NO. : A096-102-YC-MR-2441 VENDOR : :
LEGEND : * - By Vendor ^ - data Revised
BUTENE-1 107
SPECIFICATION
A096-102-YC-DS-3601
REV 0
CLIENT : GAIL PATA
Page 1 of 2
This document, drawing, and the design/ details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrowers express agreement that they will not be reproduced, copied, exhibited or used except in the limited way permitted by a written consent given by the lender to the borrower for the intended use EIL-1641-507 A4-210 x 297
DESUPERHEATER
Notes :1. Deasuperheater shall have an integral temperature control valve for regulating the amount of coolant in to the desuperheater. However bidder may provide separate temperature control valve type desuperheater also. In that case Temperature Control Valve 102-TV-92121 shall be as per Datasheet A096-102-YC-DS-3100 attached with the MR. Vendor shall furnish full open flow through 107-TV-92121 (for 100% Cv) for the process conditions specified in this datasheet. Venturi type Desuperheater shall also be acceptable (Refer drawing no. A096-102-16-51-1003 for scope demarcation and connection size). Desuperheater shall be suitable for the design conditions of the steam and steam condensate. The whole assembly of Desuperheater shall be mechanically suitable for full vacuum conditions. Dual Packing shall be provided for Pressure +Vacuum Service. Vendor to ensure complete vaporization of condensate. IBR requirements as per SIV shall be complied. In Desuperheater, Vendor to maintain the steam outlet flow rate specified as per the datasheet. Based on this inlet flow rate for Desuperheater and Steam Condensate to be furnished by the vendor. Hard Facing of trim material instead of Stelliting is also acceptable.
2.
3. 4. 5.
6.
0 REV
22.10.12 DATE
SG BY
KT CHKD
MN APPD
REQ. NO. : A096-102-YC-MR-2441 VENDOR : :
LEGEND : * - By Vendor ^ - data Revised
BUTENE-1 107
SPECIFICATION
A096-102-YC-DS-3601
REV 0
CLIENT : GAIL PATA
Page 2 of 2
Control Valve
The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned and on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the indended use. EIL-1651-587 Rev.2 A4-210x297 1. TAG NUMBER : 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 102-TV-92121 Steam Condensate kg/h kg/cm kg/cm(g) kg/cm C C 34 7.8 7.8 100 100 Liquid 100 REV: 0
SERVICE CONDITIONS
Fluid Fluid State Flow Min Nor Max D.P.at flow Min Nor Max Inlet Pressure Min Nor D.P. shutoff Inlet Temp. Oper Max Deg. Of Superheat(Steam) Specific Gravity Rel.Mol. Mass Comp.Factor Viscosity Specific Heat Ratio Cp/Cv Specific Volume Vapour Pressure Critical Pressure % flash % Solids Required Cv Min Nor Inlet Velocity Predicted Sound Pr. Level .Service Inlet Line No. Line Size Line Size Inlet Line I.D. Outlet Line I.D. Type Of Body
cP kg/cm kg/cm(abs) kg/cm(abs)
Max m/s dBA Steam Condensate 3/4"-CL-102-92209-A2A3/4" 160 3/4" 160 15.5 26.7 Globe 3/4" ASTM A216 Gr WCC 3/4" 300# RF 125 AARH Standard Not Required Not Required PTFE Single Seat * Mfr Std Equal % Top Single * 316 SS 316 SS Not Required CERT * * 47. Type 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. Control Spring Action Failure Position Available Air Pressure kg/cm(g) kg/cm(g) Range Hand Wheel Location Air Failure Valve kg/cm Set at Type kg/cm Air Supply Pr. kg/cm Input Signal kg/cm Output Signal Gauges Bypass Limit Switches Qty Actuation Points Filter Regulator+Gauges Stroke time to Open Close Pneumatic Lock Relay Volume Booste Silencer Expander, Baffle Plate etc I/P Convertor Solenoid Valve Type Haz. Area Classification ANSI/FCI leakage Class IBR Certification Valve Model No. Actuator Model No. Positioner Model No. Solenoid/ I/P Converter Model No.
Pneumatic Diaphragm Modulating Spring to Close Fail Close 4 * Not Required NA Single Acting 4 4-20mA HART * Required, 2 nos. Not Required Not Require NA Required,1 No. Not Required Not Required Not Required Not Required NA Not Require IEC Zone 1 Gr-IIA/B Class V Required * * * -
LINE
Notes: 1. IBR requirements as per SIV shall be complied.
MODEL
Body Size Body/Bonnet Material End Connection(Flange) Rating ANSI Class Facing and Finish Type Of Bonnet Lubricator Isolating Valve Packing Material Trim Type Port Size Rated Travel Characterstic Guiding Number of Ports Rated Cv 43. Trim Material 44. Other Wetted Parts 45. Soft Seat 46. Soft Seat Material
BODY / BONNET
TRIM
ACCESSORIES
POSITIONER
ACTUATOR
Sch. In Sch. Out mm mm
[ ] Deviation 0 REV 22/10/2012 DATE
[ ] No Deviation SG BY CHKD
Vendor Seal And Signature REQUISITION NO : APPVD ORDER NO VENDOR UNIT : 102 : : LEGEND :
Sheet
Of
Hold * By Vendor ^ Data Revised REV 0

NEW DELHI
PLANT : GAIL PC-II
SPECIFICATION A096-102-YC-DS-3100
CLIENT: M/S GAIL (PATA)
Air Filter Regulator-Non Tag Item

The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned and on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the indended use. EIL-1651-581 Rev.1 A4-210x297 1. Regulator Requirement 2. Fluid 3. Inlet Pressure Min Max 4. Outlet Pressure Normal 5. Adjustable Range Min Max 6. Output Gauge Output Gauge Size Max 7. Range of the Gauge Min 8. Range Adjustment 9. Drain Cock 10. Connection Size 11. Enclosure 12. Regulation Charactestics Type Outlet Pressure Limit For Flow variations Minimum Maximum For inlet Pressure variations Minimum Maximum 13. Body Bowl Filter Diaphragm Inner Valve Assembly Spring Mounting Accessories Drain plug / Spindle Manufacturer Model No Filter Regulator with Gauge Instrument Air kg/cm(g) kg/cm(g) Required 50 Hand wheel with Lock Nut Required 1/4" NPT(F) IP 65 Self Reg., Intermittent Blee
mm
GENERAL
MATERIAL
OPTIONS OTHERS
14. 15. 16. 17.
Cast Aluminium Metallic 5 m Sintered Bronze Reinforced Neoprene SS 316 Nickel Plated Steel Required Required * *
NOTES: General: 1> Quanitity shall be as per On off valve Data sheets. S. No. 2 : Inlet pressure Minimum/Normal/Maximum : 4/6.5/10.5 Kg/cm2(g) respectively. S. No. 4 : Outlet Pressure for Air filter Regulators (AFR) shall be as required by On off valve Vendor. S. No. 5 : As per the requirements indicated against S.No.4. S. No. 7 : As per requirements indicated against S. No 5. S. No.12 :Downstream regulator type to be provided. Minimum & Maximum Flow variation are 3 & 300 L/min respectively. S.No. 15 : Adjustment spindle with nut and drain shall be of SS material.
[ ] Deviation 0 REV 04/11/2011 DATE
[ ] No Deviation PP BY MN CHKD
Vendor Seal And Signature MN REQUISITION NO : ORDER NO. : : PLANT : GAIL PC-II UNIT : 102 LEGEND :
Sheet
Of
APPVD VENDOR
Hold * By Vendor ^ Data Revised REV 0

NEW DELHI
SPECIFICATION A096-102-YC-DS-3051
CLIENT: M/S GAIL (PATA)
StrainerDatasheet S.No. 1 2 3 4 5 6 7 8 9 10
Type EndConnection Size Rating Facing&Finish Bodymaterial Meshmaterial Meshsize Quantity Make *Vendortospecify
Y'type Flanged AsperSClinesize 150#,RF125AARH ASTMA216GR.WCC SS316 SS316 * 2Nos. *
NOTES: 1.IBRCertificationisrequiredforallthestrainers.
VENDOR DRAWING NOFILE-
ORDER NO:REQUISITION NO: A096-102-YC-MR-2441 CLIENT : GAIL : LLDPE/HDPE : 25.10.12 DATE

SG KT MN
BY
CHKD
APPR
PLANT VENDOR
DATA SHEET NO.

A096-102-YI-DS-4001
This drawing and the design it covers are the properties of ENGINEERS INDIA LIMITED. They are merely loaned and on the borrower's express agreement that they will not be reproduced, copied, loaned, exhibited, nor used except in the limited way and private use permitted by any written consent given by lender to the borrower
COMPLIANCE STATEMENT
A096-102-YC-CF-2441 Page 1 of 2
TECHNICAL COMPLIANCE STATEMENT

(TO BE SIGNED BY VENDOR'S PRINCIPAL CORPORATE LEVEL SIGNATORY ON COMPANY LETTERHEAD)
I, ON BEHALF OF M/s
CONFIRM THAT THE PROPOSAL OF --------------FOR GAIL,
-------------------------------------QUOTED BY M/s
PETROCHEMICAL-II PROJECT, PATA (INDIA) AGAINST MATERIAL REQUISITION No. A096-102-YC-MR-2441, Rev A (DESUPERHEATER & PRDS) IS IN TOTAL COMPLIANCE TO THE SCOPE AS WELL AS ALL THE TECHNICAL SPECIFICATION AND NO DEVIATION, VARIATION OR RESERVATION WHATSOEVER HAS BEEN MENTIONED IN THE TECHNICAL OFFER. IT IS FURTHER AGREED THAT THE TECHNICAL DETAILS FURNISHED IN OUR OFFER WILL BE REVIEWED BY EIL/GAIL DURING DETAILED ENGINEERING STAGE AFTER ORDER AND ANY CHANGE REQUIRED TO MEET THE REQUIREMENTS OF ENQUIRY SPECIFICATION INCLUDING AMENDMENT(S) (IF ANY) WILL BE INCORPORATED BY US WITHOUT ANY PRICE AND TIME IMPLICATION.
(BIDDERS SIGNATURE AND STAMP)
Template No. 5-0000-0001-T2 Rev. 1
Copyrights EIL All rights reserved
COMPLIANCE STATEMENT
A096-102-YC-CF-2441 Page 2 of 2
Sr. No.
COMPLIANCE STATEMENT/QUERY Please note that it is mandatory to furnish replies to the technical queries listed below, without which your offer will be considered incomplete.
BIDDERS CONFIRMATION/ ANSWER
1.
This Technical Questionnaire with categorical confirmation against each of the clauses, deviation (if any), against the applicable specifications and codes shall be duly consolidated at one place (as per the attached deviations list format) by the bidder. In case no deviations are furnished, it will be presumed that all requirements are fully met and complied with, by the bidder. Any deviations/ deletions/ corrections made by the bidder elsewhere will not be taken cognizance of and all such deviations shall deem to have been withdrawn by the bidder.
2.
Confirmed that compliance to Special Instruction to vendor, various technical specifications, drawing and document with Technical Questionnaire have been submitted with the offer. Confirmed that inspection charges have been included in the valve base item price. Confirmed that special trim has been provided as per the note mentioned in the datasheets. Confirmed that device check / maintenance diagnostic software for Positioners have been considered as per the MR specification and the price for the same has been included in the item price. Confirmed that Two Years Operational Spares have been quoted as per Clause No B17 of SIV.
3.
5.
BIDDERS SIGNATURE & STAMP
Deviation List For Desuperheater & PRDS
Page 1 of 1 A096-102-16-51-MD-2441
Sl. No.
Document No.
Clause No.
Deviation
Technical Reason for Deviation
Vendor Seal & Signature

A096 2441 2118 MR 0 PDF

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MATERIAL REQUISITION (TOP SHEET)

ITEM DESCRIPTION: GROUP ITEM CODE ITEM CATEGORY

Desuperheaters & PRDS 15EL

GAIL, PATA (U.P)

Project : ENGINEERS INDIA LIMITED NEW DELHI Client :

GAIL PC-II M/S GAIL (PATA) Sheet 1 Of 4

TAG NO . / ITEM CODE

Project : ENGINEERS INDIA LIMITED NEW DELHI Client :

GAIL PC-II M/S GAIL (PATA)

REQUISITION No. A096-102-YC-MR-2441 Sheet 2 Of 4

Project : ENGINEERS INDIA LIMITED NEW DELHI Client :

GAIL PC-II M/S GAIL (PATA)

REQUISITION No. A096-102-YC-MR-2441 Sheet 3 Of 4

Engineers India Limited :

Vendor Drawing/ Document Submission Schedule

Client/ Project:M/S GAIL (PATA)/ GAIL PC-II

Item Description:Desuperheaters PR No.: & PRDS Date of LOI:

Vendor Drg/ Doc No. Title

Drg/ Doc. Nomenclature S.No. as per EIL Vendor Data Requirement

Form Electronic (E)/ Print (P)

VENDOR DATA REQUIRMENT

Final Documentation / As Built

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

6 6 6 6 6 6 6(W/S) 6(W/S) 6(W/S) 6 6 6W 6W

VENDOR DATA REQUIRMENT

SPECIAL INSTRUCTION TO VENDORS

SPECIAL INSTRUCTION TO VENDORS

SPECIAL INSTRUCTION TO VENDORS

SPECIAL INSTRUCTION TO VENDORS

SPECIAL INSTRUCTION TO VENDORS

SPECIAL INSTRUCTION TO VENDORS

atENGINEERS tafaiegWv INDIA LIMITED

INSPECTION AND TEST PLAN FOR DESUPERHEATERS & PRDS

STANDARD SPECIFICATION NO.

taiRtICTIP 7-4 ytnciui q

INSPECTION AND TEST PLAN FOR DESUPERHEATERS & PRDS

22.03.2012 08.12.2008 Date

Revised and Reissued Issued for implementation SA Prepared by SKD Checked by SP VC

Standards Committee Standards Bureau Convenor Chairman Approved by

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved

aaaget ENGINEERS Itg:a1R5tairi INDIA LIMITED a

INSPECTION AND TEST PLAN FOR DESUPERHEATERS & PRDS

STANDARD SPECIFICATION NO.

Mr. RK Singh Mr. Rajeev Kumar

Mr. MP Jain (Projects) Mr. G. Poornachandra Rao

-1 . ENGINEERS ISPZIeg iell Igar 'Mtge INDIA LIMITED

INSPECTION AND TEST PLAN FOR DESUPERHEATERS & PRDS

STANDARD SPECIFICATION NO.

100% Make, Model No , functional checks

Material Test Certificates

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL - All rights reserved

151Rad e ENGINEERS Ofaits NW INDIA LIMITED

Gov( of lade umertak091

INSPECTION AND TEST PLAN FOR DESUPERHEATERS & PRDS

STANDARD SPECIFICATION NO.

CHARACTERISTICS Visual, Dimensional, NDT test

QUANTUM OF CHECK 100% by supplier

SCOPE OF INSPECTION RECORD SUB SUPPLIER SUPPLIER H EIL/TPIA

Supplier's test records Supplier's Test Records

100% by supplier and on random basis by EIL/TPIA