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23 45
... Easy Start Up
with automatic motor mapping
Easy Start
MAxs Automatic Motor Mapping sets itself and gets you going in minutes... No longer do you need to worry about determining and programming the motor type, current, phase angle, inertia, Kt, Ke etc. It is automatic, immediately at power up, even without the need for a PC, thereby ensuring a trouble free and fast start up - Easy Start!
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MAx...
...And if that is not easy enough, then the Wizard walks you through the setup...
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q
MAx cuts the costs of multiaxes servo systems by:Reducing wiring in the feedback loop - 4 wire system offers significant advantage over the conventional encoder requiring 14 wires Reducing cubicle size - MAx is compact, only 62mm wide, the minimum of machinery space required for multi axes installation Reducing AC supply connections as MAxs can be DC supply fed in parallel connection Reducing cabling as motor thermistors are no longer required - MAx offers intelligent thermal modelling for accurate and reliable protection of the motor
Motor
6
14
Servo Drive
encoder simul.
Motion Controller
4
MOTOR + EARTH
4
10V ref. + enable + gnd
4 4
MOTOR + EARTH
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ch
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MAx
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Digital clarity is maintained by use of high speed serial link (2.5Mbaud, 4 wire system) to interface between the drive and motor - supports cable runs of up to 50 metres with high level of noise immunity.
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4 Higher Performance
and Precision
With With Conventional Servo
Interpolated position
Superb precision performance is standard thanks to the revolutionary ! MAxs feedback provides 8.3 million points per revolution for the speed loop control. With this high resolution we are able to track the smallest deviation and work with gains that do not reach the threshold of instability. The result is high dynamic response with good motion regularity and ultra smoothness in rotation. MAx can give your machinery that extra competitive edge through improved machinery performance!
The graphic opposite shows how makes the difference for a hole cutting machine. In 1 minute - Higher productivity, cuts faster, better accuracy and quality (roundness) is up fourfold.
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5 inside
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Tomorrows Technology
NOW!
The uses a combination of Control T echniques 4-wire, DriveLink ASIC and motor-mounted SinCos encoders to achieve an application invariant 20-fold increase in position feedback resolution (over 8.3 million points per revolution). This is achieved by integrating speed & position control within the feedback system on-board the servomotor. As a result, the is able to overcome the (Traditional 10V) degradation in performance experienced
with encoder feedback signals when synchronising multiple servo axes on machines as operating speeds increase. For the ultimate interpolated multiaxes performance, control loops are deterministic and synchronised to give the lowest jitter in the industry - of 50 nanoseconds. As well as being a performance enhancer now, is also a gateway to the future. Its integration into PC-based motion systems opens up a whole new vista for optimised multi-axes control in the new future.
Motion Controller
~10-14 wire
Perfect trajectory following - high resolution feedback Perfect linearity on velocity feed forward Perfect dynamic response on acceleration feed forward High control loop bandwidth to achieve sub micron precision on position Reduced machine vibration - ultra smooth operation
MAx offers 12 Menus Standalone
MAx
2.5 M baud SERIAL +24V 0V
4 wire
+24 V
Compatible
UVWE
4 wire (power)
Dataflow Chart
MC - SLM communications SLM - MAx communications Position Reference
NOITUAC
toh snur enihcam sihT
REGNAD
egatloV hgiH
16 bit
Position Actual
16 bit
PARAMETER
16 bit
21 S
POSITION ACQUIRED
16 bit
5 S 21 S
16 bit
MAx
Motion Controller
4 wire
0V
POWER STAGE
te
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encoder
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Standalone
q Frequency & direction or quadrature inputs q 16 bit High precision 10V differential (if keypad fitted) q
Opto-isolated Eight digital inputs Four digital outputs 24V user supply
Simulated Encoder
q Encoder quadrature A, B plus Zmarker-pulse outputs
Keypad
q 7 segment removable display q Memory Pad stores
Communications Port
q RS232 q RS485 q ANSI 3.28/Modbus RTU
identical set of parameters for easy upload q 16 bit high precision 10V differential
Braking
q Standard internal resistor failsafe design q Electronic I2t protection for internal braking resistor q External resistor connectable
Compact Design
q One size for the range
3.5 to 12.5Amps
q Protection to IP20 q Only 62mm wide
Easy Start
q Automatic motor
- mains supply - motor power - external braking resistor q Earthing clamps for motor cable screen
mapping
q Gains calculator q MaxSoft with Wizard
DC Bus
q Can be supplied from a common DC power supply in parallel with other models q Reduced DC bus running with drive backup supply
Electronic Thermistor
q Intelligent thermal modelling q Accurate monitoring and protection q Serial data link employed NO need for
Advanced Feedback
q SinCos encoder as standard q Reduced cabling 4 wire system up to 50 metres q Intelligent capability q High resolution (8.3 million points per revolution)
Electrical Data
Output Current External RFI Filter (IP20) Complies with EN50081/1 or 2
Part Number Max Power L W D Dissipation (mm) (mm) (mm)
Continuous Amps
Value (mm)
M'Ax 403 3.5 7 M'Ax 406 6.5 13 4200-1645 M'Ax 409 9.5 19 M'Ax 412 12.5 25 Supply Voltage 380 - 480V 10% Rated ambient 45C (up to 55C with derating) Altitude: derate above 1000m
250
45
70
75ohm
780V
10.9
8.9
150
Under
Relative humidity: 95% non-condensing certain conditions AC line chokes may be required
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11 V Torque (Nm) Torque (Nm) 9 7 5 3
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380 V Torque (Nm) 380 V Torque (Nm) 480 V Intermittent Torque 30 Intermittent Torque 20
10 Continuous Torque 3000 4000 0 0 1000 2000 Speed (rpm) 3000 4000
1000
Torque (Nm)
Torque (Nm)
Torque (Nm)
10 Continuous Torque 0
10 Continuous Torque 0 0 1000 2000 Speed (rpm) 3000 4000 0 1000 2000 Speed (rpm) 3000
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Motor Weight (kg) 3 3.7 4.4 5.1 5 6.1 7.2 8.3 9.5 6.5 8.2 9.9 11.6 13.2 10.9 13.2 15.5 17.8
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Preferred stocking frames are B and D. For other combinations - consult Drive Centre. (#): Motors in table are connectorised, no brake, no key - plain shaft, IEC flange, standard inertia. Other base speeds are 2000rpm (2.4Nm/A rms), 4000rpm (1.2Nm/A rms); 6000rpm also available Options available: Brake, cable assemblies, fan cool cowlings, planetary gearboxes, keyed shaft (): Motor is capable of higher peak torques when used with next higher rating M'Ax. (*): Higher inertia stators are available as options.
Unimotor
The Unique finned design improves heat dissipation, and with its single piece design optimises torque output and reduces cogging torque. The compact design gives additional torsional stiffness.
C N F D
Laminations and coils are optimised to give high efficiency and low harmonic distortion. All this combined with high energy magnets and a choice of rotor inertia, give Unimotor truly dynamic performance to suit all applications.
A (MAX) SIGNAL CONNECTOR
POWER CONNECTOR
C
4 HOLES 'H' EQUI-SPACED ON A 'J' P .C.D.
DANGER
High Voltage
CAUTION
This machine runs hot
UNIMOTOR UM
DO NOT USE COVER FOR LIFTING
75.0
Unimotor Dimensions
Ref A A C D E F H J K N P Description Length overall (unbraked) Length overall (braked) Flange Square Flange Thickness Register Diameter (J6) Register Length Fixing Holes Diameter (H14) Fixing Hole p.c.d Overall Height Shaft Length (front) Shaft Diameter (front) 75B 241 271 75 7 60 2.4 5.8 75 126 30 14 75C 271 301 75 7 60 2.4 5.8 7.5 126 30 14 75D 301 331 75 7 60 2.4 5.8 75 126 30 14 95A 222 252 95 9 80 2.9 7 100 146 30 14 95B 252 282 95 9 80 2.9 7 100 146 40 19 95C 282 312 95 9 80 2.9 7 100 146 40 19 95D 312 342 95 9 80 2.9 7 100 146 40 19 95E 115B 115C 115D 342 272 302 332 372 302 332 362 95 115 115 115 9 11 11 11 80 95 95 95 2.9 2.9 2.9 2.9 7 10 10 10 100 115 115 115 146 166 166 166 40 40 40 50 19 19 19 24 115E 142B 142C 142D 362 255 285 315 392 315 345 375 115 142 142 142 11 12.3 12.3 12.3 95 130 130 130 2.9 3.4 3.4 3.4 10 12 12 12 115 165 165 165 166 193 193 193 50 50 50 50 24 24 24 24
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INDONESIA Jakarta Drive Centre Tel: 62 21 4525146 Fax: 62 21 4525142 After Hours: 62 81 687 0443 Surabaya Application Centre Tel: 62 31 7347881/7347882 Fax: 62 31 7347883 After Hours: 62 81 687 0443 IRELAND Dublin Drive Centre Tel: 353 45 433044 Fax: 353 45 433622 ITALY Milan Drive Centre Tel: 39 02575 751 Fax: 39 02575 12858 After Hours: 39 02575 751 Vicenza Drive Centre Tel: 39 0444 396200 Fax: 39 0444 341317 After Hours: 39 0257 57 751 KOREA Seoul Application Centre Tel: 82 2 3445 6183/6184/6185 Fax: 82 2 3445 6181 After Hours: 82 23 445 6183 MALAYSIA Kuala Lumpur Drive Centre Tel: 60 3734 9776 Fax: 60 3733 9592 After Hours: 60 12 333 8355 NORWAY Oslo Application Centre Tel: 47 32 235100 Fax: 47 32 235101 After Hours: 47 92 22 3292 REPUBLIC OF SOUTH AFRICA Johannesburg Drive Centre Tel: 27 11 462 1740 Fax: 27 11 462 1941 After Hours: 27 11 462 1740 RUSSIA Moscow Application Centre Tel: 7 095 232-9472 Fax: 7 095 956-4862
SINGAPORE Singapore Drive Centre Tel: 65 271 6377 Fax: 65 272 1302 After Hours: 65 9752 5828 SPAIN Barcelona Drive Centre Tel: 34 93 680 1661 Fax: 34 93 680 0903 /34 93 680 0763 /34 93 680 2823 After Hours: 34 610 554540 Bilbao Application Centre Tel: 34 94 620 3646 Fax: 34 94 681 1406 Valencia Drive Centre Tel: 34 96 154 2900 Fax: 34 96 153 2906 SWEDEN Stockholm Application Centre Tel: 46 8 554 24100 Fax: 46 8 554 24120 SWITZERLAND Lausanne Application Centre Tel: 41 21 634 0408 Fax: 41 21 635 8596 After Hours: 41 79 357 8683 Zurich Drive Centre Tel: 41 56 201 4242 Fax: 41 56 201 4243 After Hours: 41 79 357 8683 TAIWAN Taipei Application Centre Tel: 886 22325 9555 Fax: 886 22705 9131 THAILAND Bangkok Drive Centre Tel: 66 2580 7644/954 3080 Fax: 66 2591 4559/954 3085 TURKEY Istanbul Drive Centre Tel: 90 216 4182420 Fax: 90 216 4182423 After Hours: 90 216 418 2420
UNITED KINGDOM Leeds Drive Centre Tel: 44 113 2423400 Fax: 44 113 2423892 After Hours: 44 113 2423400 Luton Drive Centre Tel: 44 1582 567700 Fax: 44 1582 567703 After Hours: 44 1582 567700 Telford Drive Centre Tel: 44 1952 213700 Fax: 44 1952 213701 After Hours: 44 1952 213700 USA Charlotte Application Centre Tel: 1 704 393 3366 Fax: 1 704 393 0900 After Hours: 1 800 893 2321 Chicago Drive Centre Tel: 1 630 893 5249 Fax: 1 630 893 4156 After Hours: 1 800 893 2321 Cleveland Drive Centre Tel: 1 440 717 0123 Fax: 1 440 717 0133 After Hours: 1 800 893 2321 Minneapolis Application Centre Tel: 1 952 995 8000 Fax: 1 952 995 8011 After Hours: 1800 893 2321 Providence Drive Centre Tel: 1 401 333 3331 Fax: 1 401 333 6330 After Hours: 1 800 893 2321 VIETNAM Ho Chi Minh Application Centre Tel: 84 8 842 5157 /84 8 849 1980 Fax: 84 8 8425157
Control Techniques 2000. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Control Techniques have an ongoing process of development and reserve the right to change the specification of their products without notice. Part No. 0175-0152 10/00