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.-.
El
MILITARY
k!!_l
MI L- STD-43W )ml ICE 3 22 Septssbcr 1W4 STANDARD fC4 ELECISDNIC EMJIPF.EH1
STANDSSD GENERALREWIREPINTS
10 ALL HOLDERSOF MI L- STO-454N: 1, THE f~LWINC KU REM21 RESENTS OF lSIL-STD-434fl REOUIREIEWTS 25 64 71 7s-1/72-2 2. ktAKE IHE fOLLWING a. b. Pose vi, 22 22 22 22 OATE Ssptcllilsr Scfm!lfmr Ssptcdmr Ssptsntwr 1994 1W4 1996 1994 HAVE 2EEH REVISED ASD sWERSEDE IKE REOUIREKEMTS LISTEO: SWERSEDEO REQUIREIEWIS 23 64 71 NEWREMJIRENEHT OATE 15 Osccnbcr 19S9 SO Octet-w lW1 so Jw 1992 .. .
PEN AND INK WAMCES: tablss: 2-1. In tnble farafr@ 71-II, 4.2; delete Delete al fxicaesWI L-U9fPW22fran 4 title. Wtltu:*
contmts. IWO
c.
Pm7e 5-1,
pnragra@
2:
Oelete
Ymcummt.
urd tititura
d.
5. 5. 7,
Delete
the headiw
. ~ormat
ion for
nuidawe
C.nty..
Srd
e.
pwagrafh
L.1:
In Iim
SIX,
insert
dspnrturen
between
.withwt-
f.
PWe Iim.
11.3,
pOrngra#I
4.S:
Oelete
WIL-P-
79. iflL-P-W7,
If IL-P-15037,
)flL-P-\934F
Rsqwirarmw 20, fqa 20-2, tnble 20-1, ama rms wits of -1OOOW m-d St67atitute
h.
M1607S/2:
Oalete
the valw
for
ReWlremnt parOgra#m
39, fmoe 39-2, paragrafAm 5, 6, and 7: Rerurber as 4.1, 4.2. m-d 6.3.: 8, 9, 10. and 1!: Rernmtmsr as 5, 5.1, 5.2, ad 5.3=, respsctivelyt
1.
n=wfr== 41, puss 41-1 d 41-3, POrawr~ 2: Oelete -SW from ASTM A29/A2Sn-SS: delete -63. from ASTM A22S/A22W-S3; delete -8fran ASllf #313-87; &lete -W from ASTM 66S2.79; delete -06= frcn ASTM SAEWW-06: dslete -&$frASTM B122-S6; delete -90. fran ASTM B139/8139fl-90; delete -SSfrOO ASTM B194.S4: delete .SSS fran ASTM B19WS1WU-S2: delete -SW iron ASTM 8197/B197M-S9: dslete -S64frna ASTM B206-SM; Oeleie -8P frccn ASTM 020644-87; d dslete -SW fmn ASTM S522-00. Rqiramtt 46, pase 46-1, am.i m fMC.e 46-2, pragr~ R+ir*t 50, fmse 50-2, P,oorn#i 2: 4.3: Oelete table SO-I: Delete ~lL-F+ 397.. ond s~titute WI L- ff-9397 WI L- F-92VP ad sduttitute %lL-M-939P. Oelete the I ictirsz for Flmrsscmt I---
ik.
Msc WA PISTRIBU71W
distrihtion
is tmlimited.
..
MI L- STD-454N NOTICE 3 1.
Requiranent 52, notice 2, page 52-1, paragra@ 2: ASTM F872,, and on psge 52-2, paragra~ 4.1, sixth ASTM F873L) .
Requirement 55, page 55-1, paregra@! UEIA 277., and on page 55-1, par,qgrs~ Shtitute l:EIA 277,,,
Delete Lim:
u.
2: De(ete EIA RS-31 O-C-7?, ad substitute 4.4, second [ine: Oe(ete ,,E IA RS-310 -CC, ard
n.
R@wir=t Electrical,
ad
substitute
Wire
(1) Title
III L-u-25038 should read Wire, Aircraft and Flight Critical, 111 L-c-27072 should Wlticonductor,,. read ,Cab[e,
Electrical, High Temperature General Specification for,,. Pouer, Electrical and Special
and Fire
(2)
Purpose,
(3)
Specification
for
Stainless
and Heat
(4)
change title for ASTM B33 to read ,,Standard Specification Arneaied Cowr Uire for Electric Purposes,,. mm ;.i:
for
Timed
soft
or
0.
76-3,
76-4. mrawad! .4.2: Oelete ,IIEC-693 -80,0 and substitute Oe(ete II I~EE; STD-81211 and substitute IIHIL-STD -21961). MAKE THE FOLLOUING PEN ANO lllK CHANGES: and substitute wIL-U .9397,,. ,OASIH 03295. II IEC-693}1. S IEEE 200,S.
3.
llcOEX Of APPLICAT ION DOCWEUTS I I -1. Page 11-2, Page 11-8, Pege 11-8, Domment: Docune. t: Ocament: Delete Delete Oelete Delete lrdex
WIL-F-Q3978S
O,ASTHD3295 -8111 and substitute ,01 EC-693 -80,S and substitute lIEEE 200-1973: 1: Insert and substitute
documents in nmber
sequence:
Hi I itary
stnbdards
MIL-STO-llW1 )fIL-1-2676S Handbooks HIL-HDBK-179(ER) M[L-HDBK-611 HIL-HDBK-727 NO Government documents EIA 277 IEEE 1029 ASTM Fl12d JEDEC-SID -17
64 25 7a Reauirem?nt 55 64 77 64
u IL-S1O.454M
NOTICE 3 ~ther Govermrenl dactmmt~ m 70 78 A4 11-8. lmAcx 1: Delete the followlra I r-w F-I 11, 11, 11, 11 11, 5t. 26 26 26 26 doctmsntc:
HAVSO P- 3A79 UAvso P-m71 O& 4245.7fi 01-EGOS-SSS1l Page 11-1 Mllftow
u IL-P.79
through
stmd.3r@
71 55
76
Holdsrs of MI L- SID-454N will verify thot pose chnmsss urd rditlons itiicoted abve have bsen sntersd. 5. This notice pane mill km resoined os a check sheet. lhia iswmm, together with ~ w@es, 1S a s-rate ptblicatim. Ec.cfI mtice is to km retolnsd by stccklm points LMtil the HilitOW StsrdOrd is Cmmletely revised or carceled.
AIW - ~. Av, CR, ME, Ml, PI, Navy - EC, 03, SH Air Force - 17, W, 85, W Other: OLA - ES fAA
HIL-SID-L5LN MOT1CE 3
REOUIRE)!EM7 .75 ELECTRICAL PI?sIR
1.
2.
&f?92S.
Oocunsnts
lhis owl
rqiremcnt i coble
criteria
for
electrical
power.
Electric
Alternating
MI L- SID-13W HIL-SID1539
Shl$&ard Currsnt,
for
Sensitive
O@ Electronic
Equipsent.
6.1 ~. Except as spulficd below, the electrical pauer source requirsd for electrmic equipm?nt d associated equipu?nt ad for portions of systcun c@oying electronic equipncm shall bs in accordance with 141 L- STO-2DS ard f!l L-s ID-255. 6.2 ~. accordance 4.3 The electrical MI L- STD-7D4. The electrical power requirements for airborne ad ossocioted qipnmt shall bs in
with
Shis&ea rd.
accordance 4.4 ~.
with
type
I or type
II
nnd ossocioted
equipnmt
shall
in
The elsctricol
pmisr
rsquircaents
shall
Lm in acco~e
with
MI L- STD-1S39. 6.5 Crowd vehicles. The electrical accordance with u IL- S1O-127S. S. Jnform!ticm fo r guidance Cnly. The electrical should be for fmuer a power rcquircmnts for rnilitarr wmmd vehictss shall Lm in
OM m Ioted Outm!atic ditto P roccwim foci litie~. S.1 Critical ficd cwrnm Iclltlm requirements for critical cnnmmicotiom and reloted autnu. tic data processing ~ipnmt Iunitwl -68 V & uninterrtqxible pm!cr SIWIY (n accordance with ftl L-lfOBK-&ll.
Sqxr5cdes
REOUIREltENT 2S 15 D.xmt.er 19S39 25-1125.2 REMJIREMEM1 2S 22 Sept&r 1994
1. -. IiOvlce$. reliability, 2.
This r~irement establishes criterio These criteria we based on the objectives and .mintainnbility In ullltory 8wtcc8. amt i cnble to Rewlr Hybrid .?mmt bb:
for the selection am! c$plicat ion of nicroelectrmic of ochlwlng technologlcol superiority, qlallty,
Hicrocircults,
General
Spccifimtion
For.
(H{crc.circuits) For.
ft.arwfocturiw,
MI L- SID-7S5
EwiPt
MI L- WD-S32 HIL-SID-975
Microelectrmics. ad
Electronic List.
ftl L.srD-
1547
Electronic Ports, flmeriola, and Processes ad Loimch vehicles, Technicol s~irem?ntn List of Stamlwd Micra ircuits.
MIL-SID-
1562
HIL-SID-1686
Electrostatic Dischz.rse Cmttrol Prwrum for Protectim of Electrical orrl Elect rcmic Parts. nssablles d EWipzent (ExcluJiw Electrically Initiated Explosive Ooviccs) . List of Stordardiztd Predictim lfilitary Drauings (S!tDs). Eqdipncnt.
Reliability
of Electronic
VHSIC Harduare Description LnmJuage (VHDLI VHSIC Interoperability Sunim-ds. Inc.1Sfmcificotimt for the In-b, Elm L8n. Pi b.n, ard VHSIC Electrical Specification. (Copies C.vailable frcm Novol Resenrch Laboratory, code 5305, Wash DC 20375-5000). $faveform ord Vector )iicrocircuit Lmch-up EIch~e S&mcificc.tlon.
Supsrsc.des
6L-1
Definitions. Ronol ithic, md.les. hybrid, rf and micro.ave (h@rid/integrated circuits, uulti chip
3.2 Advanced microcircuit module technology Microcircuit rrcdule fabrication and design technology nhich is nedly a.ai IabLe for prototyps designs and w; II be avai Iable for prcducti.a i the mar future (2 to 5 years). For digital microcircuits, the performance capabi 1ity can be approximately characterized by the minimm feature size, the ct.acking frequency, and the functional thr.aughWt rate. 3.3 VHSIC hardware descrimicm language (VHDL~. A high level ccmpter Iag.age developed tinder he VHSIC program for describing the signal structure of e(ectr.aic hardwre (chips, mcdules., and wbsyscems). The lmgu.ge describes the sigml flow and the structure of the device in terms of the basic circuit Qwdels, fundamental Logic blocks, and higher level functional ass~lies of logic blocks. 3.6 Oua(if ied device (microcircuit]. Any device or microcircuit nhich has ma 141 L- N-3.S534, or MI L-1-38535 and is listed on the associated 014 LfOPL (isti.gs.
the requirements of
3.5 Uaveform and vector excha.qe SDe. ificat ion (WAVES). A high level cmputer language test vector and Waveform Stinuti for electronic hardware (chips, macbdes, ad subsystems). ccwatible .
3.6
mith
language circuit
Awlicat
Any microcircuit
micr.. irc.it (e.9. EpRcu. EEpRW. WEPRW, PLA, PLD, sate array, sea of gates, standard etc. ) that is programnea or personalized to perform a sp+cif ic equipment or cust.an function. Very high speed integrated circuit.
Retirements. Se Lecti.a. each stage in neu ard re-engineered system designs, i.e., concept studies, o, and engineering and mnrmfactwing deve(opmmt, the advanced microcircuit meet rel iabi I ity, P.wf.armace, ad cost requirements of the appt icat ion shal I be production phase.
4.1.1 Techno(oqy. At demonstration and val idati modu(e technologies which evaluated for use in the
6.1.2 Retiabi[iw. Microetectr.aic devices in military system which are i engineering and manufacturing development and production shal 1, as a mininun, conform to the applicable product r.ssrance (ee( Of MI L-H-38536 0, MI L-I-38535. 6.1.3 Order of Precedence. Un[ess otherwise specified, the order of precedence sha[ L be as fol low: This requiremmt shal 1 be superseded upon @l i cation and DcO/lnd.stry f.1 Iy coordinated acceptance of the proposed DCCIMicrocircuit Appi i cation Handbook c.. Stanjard. This docunent wi I I provide guidance on how the D.XI and its contractors ca select devices based m cost effective per fornwce, designed in high quality, r.rd reliability for a give applic.sti cm. a. Microcircuits specifications, listed fully i table cqliant I of MI L-sTD -1562. Microcircuits with dated to the QML (M IL-N-38535 and HIL. H-38534). mi 1itary
b.
Microcircuits Listed in table II of MI L-sTD -1562. Microcircuits ccmpl icmt to the standard Mi I itary Drauing Program, and other MI L-H-38536 C?xrpli ant microcircuits ot I isted i tnbles 1 e.rd 11 of HIL-sTD -1562.
Other
c.
microcircuits
(see
4.1.5),
subject
to acquiring
activity
approval.
64-2
MIL. SID-4SLN NOT1CE 3 4.1.4 OWalifisddo vices. Mttcn the cmtroct or prchase order for mu dssigns, or rcde5im, or psrt level, or qualifisd port mrcda of u4ilitory IWduore Spscifi the use of a fll L-STD-.SS3 class B or S uicrocircuit, and there Is o q.mlificd dwico of the rewircd E.?nsric chip ard pock.we type or case outlim, the WIiflsd dsviee shall Lm the preferrul dwice authorized In thot denim. 4.1.4.1 $mce Owlic atims. mrufc-cturer, the r~irac+mt WIm qualified devices ore mt ovoiloble of ffl L- STD-W5 or II IL- STO-1547 shall OF+. or cannot IY. be cp.mlified by the
4.1.4.2 Qthur nmlicoti cum. kl!m o qualiflsd device .$MS not exist nrsf o 31CJ dsvice of tho rswlrsd iwnsric chip ond fmckogo typ or case cutlins doss exist, the SKI dwlce shell ke the preferred dsvice authorized for thnt desisn. 4.1.5 Other nlcrotircult6. for other thm q.ml if Isd do.less, the follwinn inforcmim in the nmsm.mford FOrt nf.pmval retpmst (excspt here idmtificatlm of a uilitary &toll 3ft0 rarber satisfies this requircamt or other dircctim is givm): a. Oevice Iiaits RSWirSd Ioture, suf f icism unrklfu, cmfiwration. fmttiortnl to Insure the rsqvirsd form fwsctims enchtrmce (life) and other r~irm?ms, porcemters orsl interchameabil iw. ccqmbility tests. shall ka Imlukd spscificatim or
snd
b. c.
SWirMYMtaI.
design
GuOlity ossurnme rtqirmsnts, incluJitu scroenins ad lot qdality cmfonmnce (occeptc+tte) tests. As o uinima, devices $holl be pmcursd to all the rq.dremnts HIL-S1O-SS3 pOragrt@I 1.2.1. The q@{cable dstoil spscificotlon, WD or verdOr/contractor daunsm shol I km spccif isd for electrical perfor-umce, mschsnical, finnl elsstricol test rWirmem9. m evaluation of the Projectd availability and prtit the tiua of productim cd through the wolec ted life Device dcsi.an @ tsst docuusntatlon ossurmce status of the system (sss of the device
of ard
d.
at
q.
4.5.3
srd 4.5.4).
4.1.6 W1-tsiti e mwta lficrocircuits ore susceptible to electrostatic discharge (E3D) trmtotic lsi~oci;cuit wsccpti; ility i; classified in RIL-SID- 12.% ard t-t wthcd 3015 of HIL-S1O-SS3. -90. li?ten dwim susceptibility is not ovailoble, it cm be doteminsd using test cmthcd 3015 or appemlix 8 of uIL-STD-lbSb. fficroctrcuits frm tho ESOS Ctoss nucm.sary to met ES3 requiremms shall ba selected. EE3 susceptibility of uicrc.circuits oro listed in the asmciotsd QffL/OPL listin17s of ffl L- H-3S534 or ffl L-1-30335 for the itiivifhml devices. 4.1.7 Latcht@ )archtm tes(. JEOEC-S1O-17 as a ninim.m 4.2 Prowumable procuring activity. dwlces. test ins shol I bs Perfom sF@icable techmtosiss (i. e., SPAYS)per
El
Use of p$ogrurmble
devices,
r.?pardlem
of
type,
rqires
wroval
of
the
L.3
Fusible
link
devices.
bhsn fusible
link dsvicss (PRC+fs, PAL8, PLOS, etc. ) are prOQrescEd by the elsctricnl tssts in accordance nith MI L- STO-SS3, nnthcd 5003, grcup A, *011 h PCrfOI_MCd Oft Or FWOSr_l IW to v@rifY the specific fxo.aran of link ftuins.
4.4 ~. Micrc.zircuit devices used in CWipn?m shall ~ herwticnlly scaled in 910ss, MS1OI or NO orgmic or FOlW8WiC tumeriots such as Incq.!srs, varnishes, ceremic (or c~imtims of these) packages. cmtinss, or smoses shall b used imids the uicrocircuit pnckose, unless otheruise specified. NO desiccants sholi be cmtained in the uicrocircuit pnckose, mless otherwise specified. Orgmic or palwsric materials (e.g. cdnesivas) cowlimt to MI L- STD-S2.3, test mmhod 5011, ore Prmitts.d insids the microcircuit pckage uhen specified in the o$prc+wioto .Ilitory spccifi cotion or ~.
b4.3
MI L- STD-454N NOT1CE 3 4.4.1 Use of plastic encapsulated microcircuits. upon specific request and awr.aval by the pr.acur ing act ivity to waive the requirenmnts of 4.1, plastic .mcapsu[ate.d microcircuits may be considered for .s. in ground fixed (GF) or ground benign (GB) q nvimnnents as defined in MI L- HD8K-217. They should meet a( ( the r~i~~nts Of the Wuiwnt %wcif i cation. Tewerat.re mtd humidity shal I ix ccwlete(y controlled in trenslt, storage, and awlicati.a. This requirement sha( I be wpersedea ~ @Licat ion end DcOjlndustry fu( (y eo.ardiated mceptance of the proposed D& Microcircuit Appl icatio Handbook or standard. For Amy aw( i cat ions, use of )11L- HDBK-179(ER) is rerxmnendd.
6.5
Device
desiq
end test
d.awnmtati
on.
6.5.1 ASIC docunentatio i VHDL. Digita( Awlicat ion-specific integrated circuits (ASICS) sha(l be docmted by rmam of struct.ra( end behavioral VHSIC hwdwre description language (VHDL) descriptions i accordance With ANSI IIEEE 1076, (see 5.6). Behaviorn[ VHDL descriptions shall .incl tie functi.m and timing at the pmt. accurate enough to enable the psrformace of test Seneraticm and determination of fau(t dete. tionl fault is.alatim levels at the integrated circuits pins when performing board w subsystem simulations.
4.5.2
with
Fauit coveraqe. for al 1 digital HIL-STD-8E3 test m?thcd 5012 for a[[
i accordame
4.5.3 Qualified device d.acunetatio in VHDL. Digita[ qualified devices used in board 10wL awlic.atiom shal 1 be documented by means of behavioral VHDL descriptions i accordance uith ANSI -IEEE 1076, (see 5.6). Behavioral VHDL descriptions sha(l include funcrim and timing at the port accurate enough to perform test 9enerat ion and determine fau(t detect i.nrfault iso(at ian levels at the integrated circuit pins. 4.5.4 ASIC test stinuti docunenrat ion i UAVES. Digital ASICS shall have .s11 test waveforms dc-ame.ted and delivered to the Govewm,e.t i the UAVES format. 4.6 cost
5.
vectors
and test
Cost considerations.
!licro
electronic
devices
shall
be selectd
on the basis
of overal(
life
cycle
Information
for
guidance
o[y.
5.1 Techno( c.qv Dro9ress ion. The use of advanced rnicrocirc.ir technology shoutd be considered ami evaluated i the design of all systems jequipmmt. For critica[ weapon systems awticat ions, and for system developnet schedules projected to be longer than fow years, the per forrrace dw.ntages provided by advanced techno(.agies should be evaluated early in the system development @ases for use in the procurement stage. 5.2 Reliability. microcirmit reliability predicri.m activity awrova( by using specific shm[d be prepared in test andlor field rate
5.2.1 Reliability Dredict ion. men required, accordance with I! IL- HDBK-217, or uith pr.acurig dsts.
5.2.2 Rekiabi[ity assurance. A plan shw[d be i p[ace to assure that microelectronic devices meet the rel iabi Iity requirement of paragraph 4.1.2 m the time of engimering and man. factwing development. This plan shcm(d provide for resubmission of parts 1ist, if so invoked by contract, through DESC/HPCAG prior to procurerrent of parts to be used in actual producticm ro assure the.t all evaluations are based o the most recent standard izmion status. 5.3 Microcircuit obsolescence. Due to rapid techm[ogy admnces, rray rni [ itary and cmmerc ink microcircuits I isted i specifications ONI catalogs are either obwtete w are nearing obsolescence. The use of these devices wi I I affect the mission objectives of the using equipnr. For Navy equipmmt, current in fomtim on micrmircuits that my be nearing .absotesceme may be obtained frm the Naval Air Uarfare Center, Code L35, Indiannpdis, IN C.621Q-2189, te[e#mne (317) 353-3767.
64-4
HIL-STD-654U NOTICE 3 5.4 Jesrobili~. NSU cd ~rsdcd system shmld exploit chip level LmIiIt-in-test features to erdmnce the testability cd operatimol availability of the mx%ule w system. Uhen ndvnnced digital mG&lss or boards are de.elcped, rnicrccircuits incorproting the E1lf-mls or TN-BUS should be used.
5.5
custs
Life
cvcle
cost
uith
evpluntim.
selsctim in-test of m
The follouiw
fmtors
asmciatcd e.
uicrocircuit
rcpnir,
devices
In sstitcating
life
cvcle
mintoinability,
nvoilnbility.
nnd
b.
-lea,
ond tonrds
in resLwly,
mltiple
source
5.6
refercl-lc~. inStrIK1i _
Wwmratirn
01. ECOS-WS1l
provides
the dacuncntatim
Supersedes
REWIRCfIH1 6A 22 Ssptsu2xr 1W4
$4-5
1. ~. and nire 2.
for
the selectlrn
and aF@lcatim
of electric
cable
to Rewlrm!em Electrical,
Cobles, Rodio Frequsncr. s~ificotim For. Wire ad Cable, Hmkt+, Specificailon For. Cable, Uire, Tw sd
fft L-ii-76
Electrical,
Insulated,
Gsnaral
Ccductor, Spcclal
coblss, (Poner al-d 600 volts). wire, Alloy. wire, Cnble, wire, Elsctric,
HIL-u-50&
Polwinyl
chloride
Imulated,
c-r
or CqIer
Aluacl,
Vehicte,
lnsulc. ted,
Cable, Specie.1 Purpose. Spssificatim For. uire, Wire, Ctile, Wire, Alloy. Cable, Electrical, Ins.lat cd,
Eleccricol,
Ccrdstors,
[nsuloted,
General
Speclficatim
For.
Electrical, Electrical,
fluorapolymw-
lns.loted.
fllL-C-2.S437 )IIL-c-24U0
S@cinl
Purpose,
L19htwiL!ht
t41L-u-25022
Uim. Electrical, Hi@! Tsmpsrature specification for. Ctile, Pm-w, KtAticqtor Electrical and Cable, ad Sir@e Shit.lded,
&
Fire
Resiatmt,
Gmsral
lfl L-C-27072
Special Generat
PIIL-C-27SO0
I@ Coble Spscial FurpQm, Gsmr.1 Speciflcatlm for. Simles. Triples, Shieltkd Internal
MIL-C.5S021
Eqxrsedes
REwIRENEILT 71 30 Jwm 1W2 71-1 RES121RENEN171 22 Septer 1W4
RI L- STD-L54N NOTICE 3 HIL-!J-81OL6 Uire, E(ectric, Cross lik.?d P.a(yalkene, Cross.l inked A(kane-irnide Polymer, or Poly.wylene Imu(ated, Cqpr or Cqper ALIw Uire, EL.?ctric, Polyitmi de-lnsuL ated, Silicone I.su( ated, Copper or c.awer copper, 600 volt, Alloy. ZOO-C,
HIL-u-81381 HS25471
Uire, Electrical, Polyester Jacket. Uire, Electrical, FEP Jacket. Stardard Uire.
w27110
Si(icme
[mukated,
Copper,
600 Volt,
200 SC,
A8TI! A580
specification
for
Stainless
Steel
ASTM-B33
Tinned Soft
Wire
3. 3.1
Definitions. lnterc.nnectin9 wire. [m. tated, single-c.arductor wire used to carry eLectric current covering electrical between units.
3.2 Interconnecting cable. more insu[ ated conductors with betueen tmi ts.
TWO or more imdated conductors contained in a c-n a gross metallic shield outer conductor used to carry
or cme m cmrent
Rmuiremnts. wire 71-I. setect ion. Selection of wire for imereonnect ion between units shal 1 be in nccordmce ith
of nulti
conductor
cable
for
interconnection
betwen
units
be med
onty
(see
Force or N.w
nerospace
Cable or wire with polyvinyl chloride insulation shaL( not b used in aerospace applications. Use of these Mires m cables in my other aw( icotim requires prior approvai of the procuring activity. 141 L-U-22739 Wire with only sing[e ~[ytetraf space ad missi Ie appi imtims shal I mqui.e Use of alminm Silver plated system. wire Cowr requires Mire shal( specific luoroethy[ene insulation used i Air Force the awrova L of the procuring e.cti,vity. by the procuring activity. Amy inissile
d.
e. f.
approval
involving
5.
Information
for
auidance
onty.
cables carrying rf sisnals should be coaxial cables i the characteristic irpedmm of the trmmitting or uaveguides media.
71-2
1:
>
(5
>
Swrsedei
71.1
TABLE 71-I.
Uire.
etectrica(,
imercomect
ion
- continued.
Spec no. Spec type or cLass Material Primary 600 CUIA, Ag, Sn 1 1,8,10,11 105 .s,10 ,11 HSA, 1000 3000 600 3A 3A,3B,4A 13B ~/ 6 10,11 s. 8,10,11 CUIA mu M 4A 4A 200 1000 250 Ag, Sn CUIA S. 2C 125 600 1000 600
CUIA, RSA,
HIL-U-16S78
H16W014
)416 S78/5 H1607816 Ag Cu/A i.A,8, 1.A,8 ,10 11 75 H16s7817 u16E7818 H16s7a/lo HMt!78111 !!16.S7s/12 H16S78113 H16S78114 HW97E/15 H168.7W16 nm7a/77 S,Str 2A
Ccu
3000
Sn Age 1 8 105
Ccu uMS78/18
1000
See footnotes
at end of table.
Uire.
clectrieol.
cOdIctOr
y Insulntim
Max
~ cd 1c Jooo VOltn ma m
5P
no. or c I 0ss coat irlg Prlmmry 1 Au. Sn Type Mlta72/19 Mnterfal Pri~ry cover Jc.cket/ Wfxorlt
Spcc type
Title
t-rature 1416870/21 AU CUIA. USA, 3A so N{ 3A 38 3A 38 mo CUIA Sn Str 6 150 1000 AU CUJA, CW CulA AU Hi CWH 2A 8 M S,str Str 2A 38 200 n 200 260 640 1000 loca sA.50 .6A 130. $/ 260 ~ Csu SO M1M72122 M16870123 H16872/24 H1M72/23 Mlta72126 M16S72127 M16078128 M16270129 M16878/30 M16W2/31 It16s72132 H16270/33 mlta72/34 M1607W3S 200 @ 1000 230
II L-U-19150
c-r
,.
Supersedes
71-6
o
lntercmtf~ - Cmtirusd. Constructim
lmulatlm ~
IASLE 71. [.
tie.
etectrfcal.
CO@.4ct0r
Max
m.
or class ffoter ial coat irm Pr iuary T* CuJA
nz2n91\b
cd
Primary cover Jack.xl t~nat [q c I-W volts
Max
Rnnwks
Title
411-U-22739
Uire,
[cmtd)
n22n9\\7 IISA CUIA Sn kg 200 2I H3A 100a Ag m22n9m m22n9/19 fi22n9f20 u22n9f
Sn 150 600
18
Lisht
kdim
wisht eight
LiEfIt Lisht uelght wsifit
c-r
ui 3A
260
u 22nvf
22 Ag r422n9n3
Ni
CUIA hg
!ii
150
200
600
HSA A9
Sn M Ni CUIA HSA \ CUIA
150 20 20
HSA
A9
200
See fmtnotes
at sfd of table.
TABLE 71- [.
Uire.
electrical.
intercomect
ion - Continued.
Spec no. Spec type or class material Coat i ng Tw St, 15 288 3B 13B 600 CUIA Primary Primry cover Jacket/ topcoat H2503.S/l ard Hi c[ad
Title
HIL-u-25038
Critical circuits where q Lectric.3t integrity nwt be maintained during fire (1093-C flmc/5 rein) and See
HIL-W-.S1LW I!E1044/6 Cu/A Sn A9 Sn A9 Str 98 2B HSA CUIA HSA ffllo44/7 !!81044/9 mlo44 /lo
Uire, q lectr ical, cross- ( inked plyalkene, crossIinked a[kaneimide polymer, etc insulated, copper or Cowr alloy
150
600
Sheets 112 /13 It .t. note 4 Sheets /9 /10 red ut. app( icatio. limitation stiplated detai I
See footraces
at end of tab(e.
e
.
IABLE 71. I. electr I~ . Cmtlmmcf. icai. I cm uctim [mulatlm Max Cond Jocket = 1? -vJ c Max t-w ~ 1 Wlro.
rd.xmr
y
I
Sxc type or class hterlal
1E!!KY
VOltl
Primary cover Rmmrks CUIA
Spec m.
Title
M12S117 !4.91ss1/8 KS1S2119 s21s21/lo l!Sls21/11 Is or 1: H21SS1112 MSlszl/ls 7A IIS1S21116 HLllssll17 CUJA 17 HSA )(21ss1/18 HS1S21119 K.91S01120 Mls21/21 CUIA Sn .1 NOlss\122 WA ?00 m CUJ4 HSA
MI L-U-81S21
Uire,
i3-
C%s=r
shOOtS J7 thru I1O It wt. sheetsIll thru 114 md wt. Sheets /17 thru /20 It .t, single rap pril!wy (II1 ercmmect wiring here .t, WJOCe, and high tcql Ccwbil ity are critical theeta 17 thru I1O 6 \71 thru /20 see Imte L S8 jackets in cheets /11, /12 ad /22 are in s{ zes 8 and lc.rger
105 15 or li
See fmtmtes
at end of male.
MI L- SID-454N NOTICE 3 TABLE 71-1. NOTES: Conductor mterial Cede CUIA CU;H Ccu HSA Al S. AU fli Tyw Descrim i m Comer. annealed Copper, hard-dram CoFr covered steel High strength copper Atminm Tin Silver Nicket Sok id St rmded Description PoLyvinyl chloridelextruded Polyethylenelext ruded Polya I kenelcmss - 1inked ext mded Polyethyl enelcross- linkedlfncdi fiedle.xtruded Polytet rafluoroethyleelext rtiti (TFE Teflon) Polytetraf loroethylene/ta~ Polytetraf (uoroethylee/mineral f i 1led/ex. trtied Po[ytetraf luoroethylee iWregmted g(ass type Fluorinated-ethylene propylenelextrcded (FEP Teflon) Ftuorir!ated-ethy lene propyleneldi spers ion Uonoch Lorotri fLuoroethy[ ene/extrtid (Ke(-F) Si Licone rutberlextrtied FEPlpolyirnide f i Lm (Kapton) Polymide lacquer (Pure lfL ) Pcdymide/extmder (fiyton) Polwinylidene fl.oridelextruded (Kynar) Potywinylidene f t.oridelextrddlcross1inked Sraid/synthetic yamilacquer impregnated Sraid/ny[onli Wregat4 Braid/ply esterliWregnatd Sraidlglass fiber~itrpregmted 8raid/TFE coated glms fiber/TFE finish Brr, idlasbestoslTFE impregnated Braid, bcave or .arpli..argmic fiber ALkane-imide wlmr/extrd4/crosslinkd Modified emmtic po[yimide Ethylene- tetraf Luoroethyl ene/extrudsd (TefzeL) Pol yary~enelext ruded Crms-linked, extrded, modified ethylene- totraflucmwthylee Uire. electrical. interconnection - Continued.
alloy
Coat ing
s
St,
ZI
~1 $/
Uhen specified
o purchase
order,
use in electrmic equipnmt hook-up e#imtiom. It my OISO be used s.s wire when m additional jacket or other mechanical protection is provided. insulations and unshielded, ion requirenmts. See detai I wire
Various ccabinations of primary, primry cover, cd jacket shie(ded, etc, constructions are u vai Iable to m?et eW(icat specification.
71-10
MI L-STD-654M
M071LE 3
stmersedes
71-11
MI L-sm-f.51.N NOT1CE 3
71-12
UIL-STD-454N NOTICE 3
a
Supers*
REWIREI!2W 71 30 Juno 1W2 71-13 REM21REMEN1 71 22 !$epterber 1W4
TABLE 71-11.
or.
interconnection
- continued
~1
Title
Basic uire Specs Volts rm TeIW 21 Strmd material nater iaL 31 Type St rard coating % COver age
No. of cod.
Remrks
41L-C-
27300
1-7
various
Variom Various 85
Various
various
Extruded
or
Various
85
Cab[e, power, electrical and cable speciat pqmse, electrical, shie(ded end mshieldea 25038 MIL-U810b& MIL-U81381 2-3 or MIL-UI 687a 600 rO 1000 None or Cowr 90 1-7 600 Var i 0.s Various V.9 r i 0.s 85 1-7 600 150.C various various 85 TFE coated glass fit-m Various
Braidd
Extruded
Various
Tape
Ill L-C.
Extruded
55021
See footnotes
at era of tabke.
l.-
fLUTES:
sea Wiic*ledetOil canf igurat ions. See ~licble Polyester: TFE-teflm: m: 2EL-F: FEP-teflOn: WF :
Althou@!
cpecificatim
sheet
!or.rateric.ls
cmtrol
of specific
cable
datoil
speciflcotim
sheet
for
tcaperature
Ilmltatlons.
PolvetfIyltne tere$hthalate Polytetrof luoroethylem Polyvinyl chloride (mt to km used in alrkarm Pol~hlorotriblmrwthylFltmrlmted ethylene prOF@em P01vvir@!d4n0 fluoride
the specificmim flexibility in three light !kdiun d!x$ mt limit the nmbcr are determining foctors.
*licatims)
of cmd.ictors
in e cnbl.?,
the Size,
witit,
wai(cble class Class Class L: M: H:
clc.ss{ficatims: TO .ithstmd To withstc.rd severe severe flexlrm flexlra and fr.?rwem mniwlatim. akwse.
duty: *w:
ard nechattical
Heavy duty:
10 withstand severe f leaiw ad ncchmical oLmm ad obil itY to uithstord severe cm-vice IUSIC.C!S such os to km m over by treks or trucks. for mchnnicol test requirements for cold bend,
Sea a@ Icc.ble detail SFQCif icot im sheet cold bed torque, iuwIct bend. ad twist. for use trder tie are requirements. nechmicol cditims
to umber,
oil
ad
mom
Sqersedes
REO121REI(ENT 71 30 Juna 1W2 71-15 REM21REIIENT 71 22 Sept-r 1994
1.
*M
preparing
m.m!sfl.
emtrattual dccu?entc.
~trntico specification, 2.
es to prcdxibllity requirements *ich shodd be ccits.idcred establish requirements, and -t mt be referenmtd in Prtiibility program talks, qantitatlve re@ronents, ad verification or requirements mat km directly speclficd In the cmtroct or the $Ystem and/Or cquikment 0s mapri ata.
This
requlranent
offers
ouideme
contractual
*um2nts.
lt dces m{
Pocu-nents EL911 cobl e to ReQUIrcmettt Da 4245.7u lrnnsition Prdxibil nest OesiW Not I@icrlble. Not q@ir.ab(e. mlidancfl only.
~: to Pr*tiOn.
NAvso P-3679 fiAvso P-6071 MIL-lm8K-n7 3. 4. s. pefinitionq. Rec-.Jirements.. Jnfommt ion for
Guldellnea.
Droarwq. 5.1 Pr d!cibilitv Pro@cibility ertgiM8rinE ond plom?ing tosks aimed ot presetting, detecti!w, ad correcting cmufacturabllity dmiw deflclenciea ord providi~ Prcducibillty related inf.mmt ian essmt ial to ecwis itim, operatim, aml s~rt umnascamt shculd t8 i~ltdect in cmtroct rqirmmts with the objective of establishlnE ad nnintoinlng m efficient prtiibility progrmn occordiw to proerma @aSe. flAvSO P-3679 is the overal I prosrmn dom.tmnt for the s~ject. The ticessful creation and memasc!m?nt of a praducibltity progrmn is d.atoi Ied in Section 2. 5.2 Prc&c ibility mmmurtmwtl. Pra&sibility ueosurtucnt and osacssment too18 are a critical insuritts a p+--t is reedy for Pr-ticn. Secticns 3 cd 4 of NAVSO P.367P give tuo irw$.mtry Ks?c.sur-t and as%essuent tools. part of exanples of
5.3 Owntitative retiwiremente. Quantitative producibility rwirarents ard verification or dcnuntrattm I i ty ncasurement is em reWir~ts sfmuld be este.bl i shed as ~cpriate tO WWr~ @IOSe. Prcdcibi essential part of the design process uf!ish can demmmirn the probability of successfu( Pr-tim. !4inimal tailoring shmld ke recwi red #ten flAVSO P-3d7P is aRIl ied to a pro.arsda. Other protkcibility dacwn?nts b+lich uay km cited directly as n &sic for contract rqirtnnws Inclda O@ 4245.7M, NAVSO P-6071, ad MIL-H08K.727.
ml
76-1/72.2