KAT0230-0002-E Festoon Systems For C-Rails

Festoon Systems for C-Rails
Program 0230
Contents
System Arrangement Program 0230

Rails and Mounting Parts ................................................................................................................................................................................................................................... 5
Festoon Systems for Flat Cables ........................................................................................................................................................................................................................ 5
Festoon Systems for Round Cables .................................................................................................................................................................................................................... 5
C-Rails and Accessories Program 0230

C-Rails.............................................................................................................................................................................................................................................................. 6
90- Curves ...................................................................................................................................................................................................................................................... 6
Track Couplers .................................................................................................................................................................................................................................................. 7
Track Couplers, Two-Piece ................................................................................................................................................................................................................................. 7
Track Support Brackets, Two-Piece .................................................................................................................................................................................................................... 7
Track Support Bracket, One-Piece, for Ceiling Attachment .................................................................................................................................................................................. 8
Track Support Bracket, One-Piece, with Square Nut for Attachment to Support Arms ........................................................................................................................................... 8
Track Support Bracket, One-Piece, for Attachment to Existing Steel Structure ...................................................................................................................................................... 8
Track Support Brackets, Two-Piece, for Ceiling Attachment ................................................................................................................................................................................. 8
Track Support Brackets, Three-Piece, for Ceiling Attachment .............................................................................................................................................................................. 9
Track Support Brackets, Three-Piece, with Square Nut for Attachment to Support Arms ....................................................................................................................................... 9
Track Support Brackets, Three-Piece, for Attachment to the Existing Steel Structure ............................................................................................................................................ 9
Track Support Bracket for Attachment to the Existing Steel Structure................................................................................................................................................................. 10
Track Support Bracket and Coupler, One-Piece, for Ceiling Attachment.............................................................................................................................................................. 10
Track Support Bracket and Coupler, One-Piece with Square Nut for Attachment to Support Arms ....................................................................................................................... 10
Track Support Bracket and Coupler, One-Piece for Attachment to the Existing Steel Structure ............................................................................................................................ 10
Track Support Brackets for Attachment to the Existing Steel Structure ............................................................................................................................................................... 11
Track Support Bracket, bare to weld on ............................................................................................................................................................................................................ 12
Track Support Bracket and Coupler, bare to weld on ......................................................................................................................................................................................... 12
Track Support Bracket for Direct Attachment below I-Beams............................................................................................................................................................................. 12
Bolt complete .................................................................................................................................................................................................................................................. 12
Support Arms 30 x 32 x 2 - punched ................................................................................................................................................................................................................. 13
Support Arms 40 x 40 x 2.5 - punched .............................................................................................................................................................................................................. 13
Support Arms 30 x 32 x 2 - unpunched ............................................................................................................................................................................................................. 14
Support Arms 40 x 40 x 2.5 - unpunched .......................................................................................................................................................................................................... 14
Permissible Load for Support Arms .................................................................................................................................................................................................................. 14
Bracket for Support Arms 30 x 30 x 2 to be bolted with 2-Hole Connecting Plate ................................................................................................................................................ 15
Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 2-Hole Connecting Plate ............................................................................................................................................. 15
Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 4-Hole Connecting Plate ............................................................................................................................................. 15
Console Brackets to be bolted with 4-Hole Connecting Plate............................................................................................................................................................................. 16
Brackets, bare to be welded............................................................................................................................................................................................................................. 16
Girder Clips, Clamping Thickness 4 - 20 mm..................................................................................................................................................................................................... 17
Girder Clips, Clamping Thickness 18 - 36 mm................................................................................................................................................................................................... 17
Girder Clips, Twist-Secured, Clamping Thickness 6 - 25 mm.............................................................................................................................................................................. 17
Application Examples for Support Arm and C-Rail Fastening with Support Arms unpunched ........................................................................................................................... 18
Application Examples for Support Arm and C-Rail Fastening with Support Arms punched ............................................................................................................................... 18
Application Example for Support Arm and C-Rail Fastening with Welded Brackets ............................................................................................................................................. 18
End Stop 30 x 24 ............................................................................................................................................................................................................................................. 19
End Stop with Rubber Buffer ............................................................................................................................................................................................................................ 19
End Stop without Rubber Buffer ....................................................................................................................................................................................................................... 19
Application Example for End Stop Assembly ..................................................................................................................................................................................................... 19
Towing Arms ................................................................................................................................................................................................................................................... 20
End Caps ........................................................................................................................................................................................................................................................ 20
Clips with or without Cable Tie ......................................................................................................................................................................................................................... 20
Cable Trolleys for Flat Cables Program 0230

Plastic Cable Trolleys .......................................................................................................................................................................................................................................21
Steel Cable Trolleys with Plastic Cable Support ................................................................................................................................................................................................ 22
Steel Cable Trolleys, Light Series without Buffer ................................................................................................................................................................................................ 23
Steel Cable Trolleys, Light Series with Buffer..................................................................................................................................................................................................... 23
Steel Cable Trolleys, Heavy Series .................................................................................................................................................................................................................... 24
Contents
Cable Trolleys for Round Cables Program 0230

Plastic Cable Trolleys with Ball Joint for Cable Clip 020131............................................................................................................................................................................... 25
Steel Cable Trolleys with Ball Joint for Cable Clips 020131 or 020431 .............................................................................................................................................................. 25
Steel Cable Trolleys with Bracket for Cable Clips 020133.................................................................................................................................................................................. 26
Cable Clips for Fixation at the Ball Joint ............................................................................................................................................................................................................ 27
Cable Clips for Fixation at the Bracket .............................................................................................................................................................................................................. 27
Hose Clip for Fixation at the Ball Joint............................................................................................................................................................................................................... 27
Hose Clip for Fixation at the Bracket ................................................................................................................................................................................................................. 27
Steel Cable Trolleys, Heavy Series for Clamping of Round Cables with a max. Difference in Diameter of 6 mm .................................................................................................... 28
Steel Cable Trolleys, Heavy Series for Clamping of Round Cables with a max. Difference in Diameter of 16 mm .................................................................................................. 29
Cable Trolleys and Accessories for Traversing, Program 0230

Cable Trolleys for Flat Cables with Additional Rollers ......................................................................................................................................................................................... 30
Cable Trolleys for Round Cables with Additional Rollers ..................................................................................................................................................................................... 30
Transfer Guide for C-Rail 023200 .................................................................................................................................................................................................................... 31
Cable Trolleys with Horizontal Guide Rollers for Applications with Increased Horizontal Forces ............................................................................................................................ 31
Ideal Control Unit Trolleys Program 0230

Ideal Control Unit Trolleys with Plug and Socket Connection Basic Configuration ............................................................................................................................................. 32
Ideal Control Unit Trolleys with Plug and Socket Connection Pre-Assembled ................................................................................................................................................... 32
Ideal Control Unit Trolley with Plastic Terminal Box Basic Configuration ........................................................................................................................................................... 33
Ideal Control Unit Trolleys with Plastic Terminal Box Pre-Assembled ............................................................................................................................................................... 33
Ideal Control Unit Trolleys with Terminal Box of Steel Basic Configuration ........................................................................................................................................................ 34
Control Trolley Upper Parts ............................................................................................................................................................................................................................... 34
Basic Ideal Control Unit Trolleys for Round Cables ............................................................................................................................................................................................. 35
Accessories for Festoon Systems Program 0230

Application Examples....................................................................................................................................................................................................................................... 36
Towing Ropes Pre-Assembled ......................................................................................................................................................................................................................... 37
Ropes ............................................................................................................................................................................................................................................................. 37
Spring Safety Hook .......................................................................................................................................................................................................................................... 37
Rope Thimbles ................................................................................................................................................................................................................................................ 37
Simplex Rope Clip ........................................................................................................................................................................................................................................... 37
Rope Eyes ....................................................................................................................................................................................................................................................... 38
Cable Clamps.................................................................................................................................................................................................................................................. 38
Brake Glider .................................................................................................................................................................................................................................................... 38
Brake Trolley.................................................................................................................................................................................................................................................... 38
Cable Trolley Upper Parts ................................................................................................................................................................................................................................. 39
Cable Support ................................................................................................................................................................................................................................................. 39
Ball Joint ......................................................................................................................................................................................................................................................... 39
Brackets, complete.......................................................................................................................................................................................................................................... 39
Plastic Trolleys 2 Rollers................................................................................................................................................................................................................................... 40
Plastic Trolleys 4 Rollers................................................................................................................................................................................................................................... 40
Steel Trolley 2 Rollers....................................................................................................................................................................................................................................... 40
Steel Trolley 4 Rollers without Buffer ................................................................................................................................................................................................................ 40
Steel Trolley 4 Rollers with Buffer ..................................................................................................................................................................................................................... 41
S-Hook ........................................................................................................................................................................................................................................................... 41
Spring Safety Hook .......................................................................................................................................................................................................................................... 41
Cable Collar, Plastic ......................................................................................................................................................................................................................................... 41
Strap for Cable Bundle..................................................................................................................................................................................................................................... 42
Cable Clips with Bracket .................................................................................................................................................................................................................................. 42
Helpful Hints
Determination of the Load Capacity of C-Rails .................................................................................................................................................................................................. 43
Load Diagram for C-Rail 30x32x2 (023200 / 023400 / 023404) ..................................................................................................................................................................... 43
Load Diagram for C-Rail 30x32x1.5 (023201) ................................................................................................................................................................................................. 44
Technical Data................................................................................................................................................................................................................................................. 45
Formulas to Determine the Number of Loops, Cable Length and Loop Depth..................................................................................................................................................... 45
Definition of the cable arrangement and cable trolley selection.......................................................................................................................................................................... 46
Cable Factors .................................................................................................................................................................................................................................................. 46
Permissible Loads of the Rollers ...................................................................................................................................................................................................................... 46
System Arrangement
Program 0230
Rails and Mounting Parts
Support Arm
Girder Clip
Track Support Bracket

C-Rail
Track Coupler
End Stop
End Cap
Festoon Systems for Flat Cables

Towing Trolley
End Clamp
Flat Cable
Cable Trolley
Towing Arm
Ideal Control Unit Trolley
Festoon Systems for Round Cables

Towing Trolley
End Clamp
Round Cable
Cable Clip
Towing Arm
Ideal Control Unit Trolley
C-Rails and Accessories

Program 0230
C-Rails
32
30
s
X
12
26
Order No.
Material
Length
[mm]
023200-6
023200-4
023201-6
023201-4
023400-6
023400-4
6000
4000
6000
4000
6000
4000
sendzimir
galvanized
steel
stainless steel V4A 1.4571
Ix
[cm4]
Static Values
Wx
[cm3]
e
[mm]
[kg/m]
2.42
1.45
16.70
1.56
1.5
1.90
1.10
17.10
1.17
2.42
1.45
16.70
1.56
Thickness
s
[mm]
Weight
Other lengths or stainless steel V2A (1.4301) on request
90
90- Curves
Order No.
023203-01000
023203-01200
023203-01400
023203-01600
023203-01800
023203-02000
023403-01000
023403-01200
023403-01400
023403-01600
023403-01800
023403-02000
Material
sendzimir
galvanized
steel
stainless steel
V4A 1.4571
Developed
Length
For Max.
Trolley
Length
[mm]
Weight
[mm]
Loop
Depth
max. 0.35 x R
[mm]
[mm]
1000
1200
1400
1600
1800
2000
1000
1200
1400
1600
1800
2000
1570
1885
2200
2510
2830
3140
1570
1885
2200
2510
2830
3140
350
420
490
560
630
700
350
420
490
560
630
700
160
160
200
200
250
250
160
160
200
200
250
250
2.4
2.9
3.4
3.9
4.4
4.9
2.4
2.9
3.4
3.9
4.4
4.9
Other curves or stainless steel V2A (1.4301) on request
Design in stainless steel V2A or V4A
[kg]

Program 0230
Track Couplers
100
33.3
31
15
Track Coupler
C-Rail
Order No.
023210
023410
Material
Weight
[kg]
galvanized steel
stainless steel V4A
0.280
0.280
Note
A track coupler must be provided at each track joint.
Track Couplers, Two-Piece

max. 35
Strap for attachment

provided by customer
100
27.5
27.5
30.5
12
10
15
32
Order No.
023211
023411
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
100
100
0.480
0.480
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
100
100
0.200
0.200
Track Support Brackets, Two-Piece

max. 8
30.5
58.5
12 10
M8
45
3
15
32
Order No.
023247
023447
Design in stainless steel V4A

Program 0230
Track Support Bracket, One-Piece, for Ceiling Attachment
80
Order No. 023225

Material: galvanized steel
Perm. load: 160 kg
Weight: 0.245 kg
31.3
60
55
16
3
33.3
Track Support Bracket, One-Piece, with Square Nut for Attachment to Support Arms
Order No. 023226
Perm. load: 160 kg
Suitable for support arm type:
020185, 020186, 020275,
020276
Weight: 0.320 kg
80
60
31.3
M8
55
16
3
33.3
Track Support Bracket, One-Piece, for Attachment to Existing Steel Structure

80
60
Order No. 023227

Perm. load: 160 kg
Weight: 0.295 kg
31.3
20
M8
55
16
3
33.3
Track Support Brackets, Two-Piece, for Ceiling Attachment

40
9
30
80
60
15
3
Order No.
023221
023421
32
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
63
63
0.100
0.100

Program 0230
Track Support Brackets, Three-Piece, for Ceiling Attachment
5
84
40
60
30
15
3
32
Order No.
Type
023220
023220-1
023420
023420-1
without locking screw

with locking screw
with locking screw
Material
Perm. Load
[kg]
galvanized steel
63
stainless steel V4A
63
Weight
[kg]
0.160
0.170
0.160
0.170
Track Support Brackets, Three-Piece, with Square Nut for Attachment to Support Arms
84
40
60
30
M8
15
3
Order No.
Type
023222
023222-1
023422
023422-1

with locking screw
with locking screw
32
Material
Suitable for Support Arm Type
Perm. Load
[kg]
galvanized steel
020185. 020186
020275. 020276
63
stainless steel V4A
020485
020488
63
Weight
[kg]
0.235
0.245
0.235
0.245
Track Support Brackets, Three-Piece, for Attachment to the Existing Steel Structure
30
M8
max. 20
84
60
15
3
40
32
Order No.
Type
023223
023223-1
023423
023423-1

with locking screw
with locking screw
Material
Perm. Load
[kg]
galvanized steel
63
stainless steel V4A
63
Weight
[kg]
0.200
0.210
0.200
0.210
9

Program 0230
Order No. 023231
Perm. load: 63 kg
Weight: 0.195 kg
31
50
49
M8
max. 20
Track Support Bracket for Attachment to the Existing Steel Structure
15
33.3
50
Track Support Bracket and Coupler, One-Piece, for Ceiling Attachment

80
40
9
Order No. 023228

Perm. load: 160 kg
Weight: 0.360 kg
31
60
15
33.3
100
3
Track Support Bracket and Coupler, One-Piece with Square Nut for Attachment to Support Arms
80
40
60
Order No. 023229

Perm. load: 160 kg
020185, 020186, 020275, 020276
Weight: 0.435 kg
31
M8
15
33.3
100
3
Track Support Bracket and Coupler, One-Piece for Attachment to the Existing Steel Structure
80
40
60
31
40
M8
15
33.3
10
100
3
Order No. 023230

Perm. load: 160 kg
Weight: 0.400 kg

Program 0230
Track Support Brackets for Attachment to the Existing Steel Structure
4
10
40
31
63.5
15
50
33.3
Order No.
023240
023440
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
100
100
0.200
0.200
30
10
31
77
15
33.3
Order No.
023241
023441
50
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
100
100
0.175
0.175
4
10
30
31
77
15
33.3
Order No.
023242
023442
50
Material
Perm. Load
[kg]
Weight
[kg]
galvanized steel
stainless steel V4A
100
100
0.175
0.175
11

Program 0230
Track Support Bracket, bare to weld on
3
50
Order No. 023224

Material: bare steel
Weight: 0.125 kg
31
33.3
15
Track Support Bracket and Coupler, bare to weld on

100
33.3
Order No. 023232

Material: bare steel
Weight: 0.260 kg
31
15
Track Support Bracket for Direct Attachment below I-Beams

200
40
31
30
M8
15
33.3
Order No.
023236
50
Material
Suitable for
I-Beam
Perm. Load
[kg]
Weight
[kg]
galvanized steel
flange widths: 40 - 103 mm, flange thickness: 4 - 20 mm
100
0.700
Bolt complete
max. 7.5
M8
4kt 25 x 30
12
Order No.
Packing
Unit
Material
Weight
[kg]
020176-8x16P
020476-8x16P
20 pcs.
20 pcs.
galvanized steel
stainless steel V4A
0.045
0.045

Program 0230
Support Arms 30 x 32 x 2 - punched
L1
30
32
2
12
20
20
40
Order No.
L1
[mm]
L2
[mm]
020185-0250
020185-0315
020185-0400
020185-0500
020185-0630
020185-0800
020185-1000
020185-1250
020485-0400
020485-0500
020485-0630
020485-0800
020485-1000
020485-1250
250
315
400
500
630
800
1000
1250
400
500
630
800
1000
1250
200
260
340
340
340
340
340
340
340
340
340
340
340
340
L2
Material
Weight
[kg]
0.390
0.500
0.625
0.780
0.980
1.245
1.550
1.945
0.625
0.780
0.980
1.245
1.550
1.945
sendzimir
galvanized
steel
stainless steel
V4A 1.4571
Support Arms 40 x 40 x 2.5 - punched

L1
40
40
2,5
20
14
20
40
Order No.
L1
[mm]
L2
[mm]
020186-0250
020186-0315
020186-0400
020186-0500
020186-0630
020186-0800
020186-1000
020186-1250
020488-0400
020488-0500
020488-0630
020488-0800
020488-1000
020488-1250
250
315
400
500
630
800
1000
1250
400
500
630
800
1000
1250
200
260
340
340
340
340
340
340
340
340
340
340
340
340
L2
Material
sendzimir
galvanized
steel
stainless steel
V4A 1.4571
Weight
[kg]
0.625
0.785
1.000
1.250
1.575
2.000
2.500
3.125
1.000
1.250
1.575
2.000
2.500
3.125
13

Program 0230
Support Arms 30 x 32 x 2 - unpunched
L
30
32
2
12
Order No.
L
[mm]
020275-0250
020275-0400
020275-0500
020275-0630
020275-0800
020275-1000
020275-1250
020275-1500
020275-2000
250
400
500
630
800
1000
1250
1500
2000
Material
Weight
[kg]
0.390
0.625
0.780
0.980
1.245
1.560
1.945
1.795
3.120
sendzimir
galvanized
steel
Support Arms 40 x 40 x 2.5 - unpunched

40
40
2.5
14
Order No.
L
[mm]
020276-0315
020276-0450
020276-0650
020276-0950
020276-1150
020276-1340
020276-1520
020276-1800
020276-2000
315
450
650
950
1150
1340
1520
1800
2000
Material
Weight
[kg]
0.785
1.125
1.625
2.375
2.875
3.350
3.800
4.500
5.000
sendzimir
galvanized
steel
Permissible Load for Support Arms

Notes
calculated with = 140 N/mm tension
f = appropriate max. resulting deflection
l [m]
14
Support Arm
30 x 30 x 2
P [kg]
f [cm]
0.25
76.0
0.08
Support Arm
40 x 40 x 2.5
P [kg]
f [cm]
164.5
0.07
0.40
47.5
0.20
0.50
38.0
0.32
0.65
29.0
0.60
0.80
24.0
0.90
1.00
19.0
1.40
1.25
15.0
2.20
1.52
12.5
3.30
2.00
9.50
5.70
103.0
0.20
82.0
0.30
63.0
0.45
51.5
0.70
41.0
1.10
33.0
1.70
27.0
2.50
20.5
4.30

Program 0230
Bracket for Support Arms 30 x 30 x 2 to be bolted with 2-Hole Connecting Plate
10.8
33.3
40
Order No.
020280
106
31
80
8.5
100
Material
Suitable for
Support Arm
Weight
[kg]
galvanized steel
020185, 020275
0.700
Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 2-Hole Connecting Plate
45
Order No.
020282
80
41.3
110
41
1
1
125
Material
Suitable for
Support Arm
Weight
[kg]
galvanized steel
020186, 020276
1.000
Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 4-Hole Connecting Plate
41
100
125
41.3
100
125
125
Order No.
020284
Material
Suitable for
Support Arm
Weight
[kg]
galvanized steel
020186, 020276
1.300
15

Program 0230
Console Brackets to be bolted with 4-Hole Connecting Plate
1
1
40
80
100
40
80
100
Order No.
Material
020206-0500
020206-0630
020206-0800
020206-1000
galvanized
steel
l
[mm]
Weight
[kg]
500
630
800
1000
1.700
2.000
2.450
2.800
Brackets, bare to be welded

Order No. 020285
Material
- bracket: bare steel
- fasteners: galvanized steel
020185, 020275
Weight: 0.420 kg
100
33.3
9 x 45
31
125
4
41
41.3
16
12 x 45
Order No. 020286

Material
- bracket: bare steel
- fasteners: galvanized steel
020186, 020276
Weight: 0.730 kg

Program 0230
Girder Clips, Clamping Thickness 4 - 20 mm
60
50
M8
Order No.
Material
Weight
[kg]
Clamping Thickness
10
12
16
20
020180-08
020480-08
galvanized steel
stainless steel V4A
0.150
0.150
Mounting Height
31
32
33
34
35
37
40
Girder Clips, Clamping Thickness 18 - 36 mm

70
M8
Order No.
020180-08x36
020480-08x36
Material
Weight
[kg]
Clamping Thickness
18 - 20
20 - 24
24 - 28
28 - 32
32 - 36
galvanized steel
stainless steel V4A
0.220
0.220
Mounting Height
42 - 44
44 - 48
48 - 52
52 - 56
56 - 60
Girder Clips, Twist-Secured, Clamping Thickness 6 - 25 mm

8
50
M8
30
Order No.
Material
Weight
[kg]
Clamping Thickness
6 - 25
020181-08
galvanized steel
0.190
Mounting Height
32 - 40
17

Program 0230
Application Examples for Support Arm and C-Rail Fastening with Support Arms unpunched
Support Arm
Support Arm

C-Rail
60
Girder Clip
60
60
Girder Clip

C-Rail
60
Support Arm
60
Girder Clip
Track Support
Bracket
60
C-Rail
Application Examples for Support Arm and C-Rail Fastening with Support Arms punched
Provided on site
Girder Clip
Support Arm
C-Rail
Towing Arm
Towing Trolley
Application Example for Support Arm and C-Rail Fastening with Welded Brackets
Main Trolley
Provided on site
Bracket for Support Arm
Bracket for Support Arm
Support Arm
Track Support
Bracket
C-Rail
Towing Arm
Towing Trolley
18

Program 0230
End Stop 30 x 24
30
Order No. 023215

Weight: 0.060 kg
24
24
End Stop with Rubber Buffer

65.5
53
25
24
Order No. 023218

Material:
galvanized steel,
rubber buffer
Weight: 0.150 kg
End Stop without Rubber Buffer

30
30
53
Order No.
023219
023419
Material
Weight
[kg]
galvanized steel
stainless steel V4A
0.130
0.130
Application Example for End Stop Assembly

C-Rail
8
Bolt M 6 x 40
Cable Trolley
End Stop
End Clamp
Notes
The end stop is fixed in the C-rail between the end clamp and the cable trolley.
This helps to prevent cable trolleys running into the end clamp.
For control supply systems with manually driven ideal control trolleys an end stop mounted
at the end of the C-rail prevents the ideal control trolley from travelling out of the rail.
19

Program 0230
Towing Arms
63
25
40
63
40
Order No.
Material
l
[mm]
Weight
[kg]
020195-400
020195-630
020495-400
020495-630
galvanized
steel
400
630
400
630
0.600
1.000
0.600
1.000
stainless steel
V4A
End Caps
b
h
s
Order No.
For
C-Rail
020662-30
020662-31
023200
023201
Material
plastic
a
[mm]
b
[mm]
c
[mm]
d
[mm]
s
[mm]
h
[mm]
Weight
[kg]
30
30
32
30
27
28
29
28
4
5
18
16
0.005
0.004
Clips with or without Cable Tie
ma
x. 4
5
8.4
16
~ 40
30
~ 40
2.5
30
1.5
1.5
40
16
25
25
32
32
40
20
Order No.
Remarks
Material
023790
023790-1
without cable tie

with cable tie
plastic
Weight
[kg]
0.010
0.012
Cable Trolleys for Flat Cables

Program 0230
Plastic Cable Trolleys
125
25
123
75
53
s 24
Iw
25
M6
da
54
M6
Cable Trolley
Technical details
Trolley body and cable supports:
plastic
Hardware: galvanized steel
Temperature range: -30C to +60C
36
54
80
10
80
80
da
50
Towing Trolley
s
M6
54
da
80
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023910
023943
023953
023973
023941
023951
023971
0.11
0.12
0.13
0.15
0.19
0.19
0.23
End Clamp
Order No.
[kg]
023915
023958
023958
023978
023956
023956
023976
0.15
0.16
0.16
0.18
0.23
0.23
0.25
023919
023269
023269
023279
023269
023269
023279
da
lw
[kg]
[mm]
[mm]
[mm]
0.175
0.210
0.210
0.215
0.210
0.210
0.215
50
50
50
80
50
50
80
80
80
125
125
80
125
125
15
15
36
22
15
36
22
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
Roller
Type
6.3
40
(1)
8.0
40
(2)
10.0
40
(3)
Roller type
(1) Plastic roller and plastic friction bearing
(2) Plastic roller and bronze friction bearing
(3) Ball bearing, galvanized
21

Program 0230
Steel Cable Trolleys with Plastic Cable Support
Iw
125
25
21,5
25
65
112
54
82
k
M6
36
80
da
Cable Trolley
Order No.
0.275
0.355
0.385
0.280
0.365
0.390
10
s
Towing Trolley
M6
54
da
80
End Clamp
End Clamp
Order No.
0.740
0.740
0.770
0.750
0.750
0.775
023269
023269
023279
023469
023469
023479
da
lw
[kg]
[mm]
[mm]
[mm]
[mm]
0.210
0.210
0.215
0.210
0.210
0.215
50
50
80
50
50
80
80
125
125
80
125
125
15
36
22
15
36
22
36
80
80
80
80
Note
For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing.
The order no. has to be completed with the variation designation /010.
22
80
da
50
[kg]
023267
023267
023277
023467
023467
023477
54
80
Towing Trolley
Order No.
[kg]
023261
023263
023271
023461
023463
023471
M6
Cable Trolley
Technical details
Trolley body: galvanized steel
Cable supports: plastic
Standard rollers: ball bearings,
galvanized with ZZ-sealing
Stainless steel rollers: ball bearing,
V4A with 2RS-sealing
Temperature range stainless
steel/plastic, acid-resistant:
-10C to +80C
Design in stainless steel V4A or acid-resistant plastic
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
10.0
50
6.3
50

Program 0230
Steel Cable Trolleys, Light Series without Buffer
125
25
65
M6
115
54
a
82
24,5
Iw
25
36
80
Cable Trolley
Cable Trolley
Order No.
13
80
50
Towing Trolley
M6
54
80
End Clamp
Order No.
[kg]
023567
023567
023577
023435
023435
023436
80
End Clamp
Towing Trolley
Order No.
0.360
0.440
0.485
0.365
0.445
0.495
da
da
[kg]
023561
023563
023571
023431
023432
023433
54
M6
Technical details
galvanized steel
Standard rollers: ball bearing,
Stainless steel rollers: ball bearing,
Temperature range stainless steel:
-10C to +80C
0.825
0.825
0.870
0.750
0.830
0.880
023569
023569
023579
023438
023438
023439
da
lw
[kg]
[mm]
[mm]
[mm]
[mm]
0.270
0.270
0.325
0.270
0.270
0.325
50
50
80
50
50
80
80
125
125
80
125
125
15
36
22
15
36
22
36
80
80
80
80
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
16
63
10
63
Steel Cable Trolleys, Light Series with Buffer

Iw
125
25
25
74
74
M6
123,5
73,5
36
44
da
100
Technical details
galvanized steel
Standard rollers: ball bearing,
M8
72
Cable Trolley
110
16
85
100
da
Towing Trolley
72
M8
da
100
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023509-125x100
023510-125x100
0.58
0.65
End Clamp
Order No.
[kg]
023519-125x100
023520-125x100
1.21
1.26
024289-100x038
024290-100x038
da
lw
[kg]
[mm]
[mm]
[mm]
[mm]
0.37
0.44
50
80
125
35
20
58
58
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
16
80
Note
23

Program 0230
Steel Cable Trolleys, Heavy Series
I2
25
44
d
b1
M8
b2
b2
74
k
M8
111,5
61,5
31,5
I2
I1
25
Cable Trolley
da
b1
106
Technical details
galvanized steel
Stainless steel rollers: ball bearings, V4A, 2RSsealing
-10C to +80C
Cable Trolley
Order No.
72
M8
da
100
End Clamp
Towing Trolley
Order No.
[kg]
26
80
Towing Trolley
M8
End Clamp
Order No.
l11)
da
l22)
b1
b2
Max.
Load
Capacity
[kg]
Max.
TravelSpeed
[m/min]
97
20
80
137
20
80
97
20
80
137
20
80
187
20
80
137
20
80
187
20
80
257
20
80
62
97
10
80
10
80
10
80
[kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
[kg]
023330-140x100
023330-160x100
023330-160x160
023330-180x100
023330-200x100
023330-200x160
023332-160x100
023332-160x160
023332-180x100
023332-200x100
023332-200x160
023332-230x100
023332-250x100
023332-250x160
023333-200x100
023333-200x160
023333-230x100
023333-250x100
023333-250x160
023334-320x100
0.69
0.70
0.90
0.76
0.77
0.97
0.82
1.11
0.86
0.87
1.16
0.93
0.94
1.24
1.02
1.40
0.94
0.95
1.34
1.19
023335-160x100
023335-160x100
023335-160x160
023335-200x100
023335-200x100
023335-200x160
023337-160x100
023337-160x160
023337-200x100
023337-200x100
023337-200x160
023337-250x100
023337-250x100
023337-250x160
023338-200x100
023338-200x160
023338-250x100
023338-250x100
023338-250x160
023339-320x100
1.24
1.24
1.56
1.31
1.31
1.63
1.36
1.77
1.41
1.41
1.82
1.48
1.48
1.90
1.56
2.06
1.63
1.63
2.14
1.73
024230-100x062
024230-100x062
024230-160x062
024230-100x062
024230-100x062
024230-160x062
024232-100x042
024232-160x042
024232-100x042
024232-100x042
024232-160x042
024232-100x062
024232-100x062
024232-160x062
024233-100x042
024233-160x042
024233-100x042
024233-100x042
024233-160x042
024234-100x062
0.70
0.70
0.94
0.70
0.70
0.94
0.80
1.13
0.80
0.80
1.13
0.82
0.82
1.15
1.00
1.40
1.00
1.00
1.40
1.12
023830-125x100
023830-160x100
023832-200x100
023832-200x160
023832-250x100
023832-250x160
023833-200x100
023833-200x160
023833-250x100
023833-250x160
0.65
0.70
0.87
1.16
0.94
1.24
1.02
1.40
0.95
1.34
023835-125x100
023835-160x100
023837-200x100
023837-200x160
023837-250x100
023837-250x160
023838-200x100
023838-200x160
023838-250x100
023838-250x160
1.19
1.24
1.41
1.82
1.48
1.90
1.56
2.06
1.63
2.14
024830-100x062
024830-100x062
024832-100x042
024832-160x042
024832-100x062
024832-160x062
024833-100x042
024833-160x042
024833-100x042
024833-160x042
0.70
0.70
0.80
1.13
0.82
1.15
1.00
1.40
1.00
1.40
80
125
160
200
140
180
180
230
230
-
160
160
200
200
160
160
200
200
250
250
200
200
250
250
320
100
100
160
100
100
160
100
160
100
100
160
100
100
160
115
175
115
115
175
115
72
72
132
72
72
132
72
132
72
72
132
72
72
132
72
132
72
72
132
72
30
38
38
50
58
58
15
15
27
35
35
52
60
60
18
18
35
42
42
54
125
160
200
200
250
250
200
200
250
250
100
100
100
160
100
160
115
175
115
175
72
72
72
132
72
132
72
132
72
132
20
38
35
35
60
60
18
18
42
42
80
125
160
137
187
137
187
1) without buffer
Note
24
2) with buffer
Cable Trolleys for Round Cables

Program 0230
Plastic Cable Trolleys with Ball Joint for Cable Clip 020131
80
25
125
25
75
123
52
53
80
36
Cable Trolley
Technical details
Trolley body and ball joint: plastic
60
11
M6
11
Towing Trolley
40
90
80
40
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023930
023993
023991
End Clamp
Order No.
[kg]
0.095
0.095
0.160
023935
023998
023996
Roller
Type
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
plastic roller, plastic friction bearing

plastic roller, bronze friction bearing
ball bearing, steel
6.3
8
10
32
32
32
[kg]
0.130
0.130
0.195
023299
023299
023299
0.090
0.090
0.090
Steel Cable Trolleys with Ball Joint for Cable Clips 020131 or 020431
Iw
125
80
82
110
Technical details
Ball joint: plastic
Stainless steel rollers: ball bearings,
Temperature range stainless steel/
plastic, acid-resistant: -10C to +60C
Cable Trolley
Order No.
25
65
47,5
25
Cable Trolley
36
60
11
M6
11
40
90
80
Towing Trolley
End Clamp
lw
Towing Trolley
Order No.
[kg]
[mm]
[mm]
023291
023290
0.260
0.320
80
125
36
80
023297
023297
023491
023490
0.260
0.320
80
125
80
023497
023497
End Clamp
Order No.
[kg]
Max. Load
Capacity
[kg]
0.570
023299
023299
0.090
10
40
0.57
023499
023499
0.090
6.3
40
[kg]
Max.
Travel Speed
[m/min]
Notes
For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing
The order no. has to be completed with the variation designation /010
For max. 3 cables in separate cable clips, suspended one below the other
Appropriate for cable clips:
020131-16, 020131-25, 020131-36 (only suited for trolley length 125 mm)
020431-16, 020431-25, 020431-36 (only suited for trolley length 125 mm)
25

Program 0230
Steel Cable Trolleys with Bracket for Cable Clips 020133
80
Iw
25
Technical details
Trolley body and bracket:
galvanized steel
Stainless steel rollers: ball bearings,
-10C to +80C
Cable Trolley
Order No.
42
80
50
82
36
Cable Trolley
80
M6
Towing Trolley
50
End Clamp
lw
Towing Trolley
Order No.
[kg]
[mm]
[mm]
023293
023192
0.250
0.310
80
125
36
80
023295
023295
023493
023492
0.250
0.310
80
125
80
023495
023495
End Clamp
Order No.
[kg]
Max. Load
Capacity
[kg]
0.600
023298
023298
0.200
16
63
0.600
023498
023498
0.200
10
63
[kg]
Note
26
80
65
6
110
61,5
125
25
Max.
Travel Speed
[m/min]

Program 0230
Cable Clips for Fixation at the Ball Joint
I
c
hmax.
Order No.
For Cable- d
[mm]
r
[mm]
l
[mm]
h
[mm]
b
[mm]
c
[mm]
Material
Weight
[kg]
020131-16
020131-25
020131-36
020431-16
020431-25
020431-36
10 16
17 25
26 36
10 16
17 25
26 36
80
125
180
80
125
180
70
100
140
70
100
140
38
47
58
38
47
58
35
50
70
35
50
70
42
50
64
42
50
64
plastic
hardware:
galvanized steel
0.040
0.060
0.120
0.040
0.060
0.120
plastic, acid-resistant
hardware:
stainless steel V4A
Cable Clips for Fixation at the Bracket

I
c
hmax.
Order No.
for Cable- d
[mm]
r
[mm]
l
[mm]
h
[mm]
b
[mm]
c
[mm]
Material
Weight
[kg]
020133-16
020133-25
020133-36
10 16
17 25
26 36
80
125
180
70
100
140
38
47
58
35
50
70
42
50
64
plastic
hardware: galvanized steel
0.050
0.070
0.140
020133-50
37 50
250
200
80
100
90
aluminum
0.280
020433-16
020433-25
020433-36
10 16
17 25
26 36
80
125
180
70
100
140
38
47
58
35
50
70
42
50
64
hardware:
stainless steel V4A
0.040
0.060
0.120
Hose Clip for Fixation at the Ball Joint

64
70
Order No. 020130-36

Material: plastic
For hose- d = 26 - 36 mm
Weight: 0.130 kg
50
~94
59
227
Hose Clip for Fixation at the Bracket

64
104
69
70
Order No. 020138-36

Material: plastic
For hose- d = 26 - 36 mm
Weight: 0.150 kg
227
27

Program 0230
for Clamping of Round Cables with a max. Difference in Diameter of 6 mm
Iw
25
b2
M8
da
44
74
142,5
65,5
54.5
Iw
25
b1
b2
M8
Cable Trolley
da
b1
110
80
Towing Trolley
49
M8
Technical details
galvanized steel
Stainless steel rollers: ball bearings, V4A with
2RS-sealing
-10C to +80C
Cable Trolley
Order No.
da
b1
End Clamp
Towing Trolley
Order No.
[kg]
023345-200x100
023345-200x160
023345-250x100
023345-250x160
023345-250x200
023345-320x200
023845-200x100
023845-200x160
023845-250x100
023845-250x160
1.20
1.59
1.35
1.88
2.26
2.63
1.20
1.59
1.35
1.88
End Clamp
Order No.
[kg]
023347-200x100
023347-200x160
023347-250x100
023347-250x160
023347-250x200
023347-320x200
023847-200x100
023847-200x160
023847-250x100
023847-250x160
b2
M8
1.68
2.14
1.83
2.43
2.86
3.23
1.68
2.14
1.83
2.43
024463-100
024463-160
024464-100
024464-160
024464-200
024465-200
024963-100
024963-160
024964-100
024964-160
da
lw
b1
b2
[kg]
[mm]
[mm]
[mm]
[mm]
[mm]
1.20
1.60
1.30
1.85
2.25
2.50
1.20
1.60
1.30
1.85
160
160
200
200
200
250
160
160
200
200
200
200
250
250
250
320
200
200
250
250
115
175
115
175
215
215
115
175
115
175
72
132
72
132
172
172
72
132
72
132
137
137
187
187
187
257
137
137
187
187
Note
28
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
20
80
10
80

Program 0230
for Clamping of Round Cables with a max. Difference in Diameter of 16 mm
Iw
25
k
44
74
164,5
65,5
76.5
Iw
25
b2
M8
da
b1
M8
Cable Trolley
b2
da
b1
Towing Trolley
110
80
71
M8
b2
M8
da
Technical details
Trolley body and cable supports: galvanized steel
Standard rollers: ball bearings, galvanized with ZZ-sealing
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023346-250x100
023346-250x160
023346-250x200
023346-320x200
b1
End Clamp
1.35
1.88
2.26
2.63
End Clamp
Order No.
[kg]
023348-250x100
023348-250x160
023348-250x200
023348-320x200
1.83
2.43
2.86
3.23
024494-100
024494-160
024494-200
024495-200
da
lw
b1
b2
[kg]
[mm]
[mm]
[mm]
[mm]
[mm]
1.30
1.85
2.25
2.50
200
200
200
250
250
250
250
320
115
175
215
215
66
126
166
166
187
187
187
257
Max.
Load
Capacity
[kg]
Max.
Travel
speed
[m/min]
20
80
Note
29
Cable Trolleys and Accessories

for Traversing, Program 0230
Cable Trolleys for Flat Cables with Additional Rollers
200
125
25
54
M6
82
80
113.5
66.5
22
25
36
da
80
M6
54
Cable Trolley 6-Rollers

80
50
da
80
Towing Trolley 8-Rollers

M6
10
Technical details
54
da
80
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023315
023317
0.410
0.435
End Clamp
Order No.
[kg]
023316
023318
0.86
0.90
023269
023279
da
[kg]
[mm]
[mm]
0.210
0.215
50
80
35
20
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
16
63
Cable Trolleys for Round Cables with Additional Rollers

200
125
80
Cable Trolley 6-Rollers

60
36
M6
11
Technical details
82
111.5
80
66.5
47.5
25
25
80
11
Towing Trolley 8-Rollers
40
90
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023319
0.41
End Clamp
Order No.
[kg]
023320
0.84
Note
Suitable for cable clips: 020131-16, 020131-25, 020131-36
30
023299
[kg]
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
0.09
16
50
Cable Trolleys and Accessories

for Traversing, Program 0230
Transfer Guide for C-Rail 023200
Notes
Two transfer guides must be mounted at the transfer
point with the inlet openings against each other
The distance s must not exceed 15 mm
Vertical deflection max. 1.5 mm
Horizontal deflection max. 2.0 mm
All cable trolleys, that pass this transition point must be
provided with 3, the towing trolley with 4 pairs of rollers
Cable trolleys that do not pass this transition point can
be used in standard design
The transfer guide can only be used in
combination with the C-rail 023200
85
Order No. 023312

Weight: 0.500 kg
30
31
40
35
60
33.3
80
50
145
95
95
Cable Trolleys with Horizontal Guide Rollers

for Applications with Increased Horizontal Forces
lw
lw
25
44
100
72
da
74
72
25
119.5
25
66.5
31.5
25
Cable Trolley
Technical details
Cable supports: galvanized steel
100
da
106
80
M8
M8
26
Towing Trolley
da
72
100
End Clamp
Cable Trolley
Order No.
Towing Trolley
Order No.
[kg]
023330-125x100/040
023330-160x100/040
023332-200x100/040
023332-250x100/040
0.75
0.80
0.87
1.04
End Clamp
Order No.
[kg]
023335-125x100/040
023335-160x100/040
023337-200x100/040
023337-250x100/040
1.35
1.40
1.56
1.56
[kg]
024230-100x062
024230-100x062
024232-100x062
024232-100x062
0.70
0.82
da
lw
[mm]
[mm]
[mm]
[mm]
80
80
125
125
183
218
258
308
50
62
97
137
187
60
Max.
Load
Capacity
[kg]
Max.
Travel
Speed
[m/min]
20
63
31
Ideal Control Unit Trolleys

Program 0230
Ideal Control Unit Trolleys with Plug and Socket Connection Basic Configuration
475
25
80
245
125
208
400
Technical details
Trolley body and cross bar: galvanized steel
Standard rollers: ball bearings, galvanized
with ZZ-sealing
Note
Ideal control unit trolley with basic configuration
without end clamp
and without cable glands
Order No.
023176-16
023176-24
Number
of
Poles
16 + PE
24 + PE
Connecting
Threads
Possible
Attachment Parts
Weight
end clamp 023269 and 023299

brake glider 023184 and brake trolley 023185
2.50
2.80
[kg]
M 25 x 1.5
M 25 x 1.5
M 25 x 1.5
M 32 x 1.5
Max.
Load
Capacity
[kg]
Max.
Travel
Speed
[m/min]
32
63
Ideal Control Unit Trolleys with Plug and Socket Connection Pre-Assembled
475
80
125
50
280
25
80
208
Technical details
with ZZ-sealing
Note
Ideal control unit trolley pre-assembled
with end clamp
and with cable glands
32
Order No.
Number of
Poles
023178-16
023178-24
023179-16
023179-24
16+ PE
24+ PE
16+ PE
24+ PE
Cable Glands
Type
for
25 x 42
25 x 42
25 x 29
25 x 29
25 x 21
32 x 29
25 x 21
32 x 29
flat cables
round cables
Possible
Attachment
Parts
brake glider
023184
brake trolley
023185
Weight
[kg]
3.07
3.45
2.86
3.24
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
32
63

Program 0230
Ideal Control Unit Trolley with Plastic Terminal Box Basic Configuration
80
520
125
400
200
ma
x.1
52
25
10
144
160
169
55
115
Note
without end clamp,
cable glands
and terminals
Technical details
with ZZ-sealing
Order No.
Possible Attachment Parts
023180
Weight
end clamp 023269, 023299 brake glider 023184 brake trolley 023185
[kg]
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
4.0
32
63
Ideal Control Unit Trolleys with Plastic Terminal Box Pre-Assembled

80
475
125
200
50
144
400
25
57.5
160
Technical details
with ZZ-sealing
Note
Ideal control unit trolley pre-assembled
with end clamp,
cable glands
and terminals
Order No.
023174-16
023174-24
023175-16
023175-24
115
Number
of
Poles
Cable
Glands
Types
for
16 + PE
24 + PE
16 + PE
24 + PE
50 x 42
50 x 42
32x29
32 x 29
25 x 21
32 x 29
25 x 21
32 x 29
flat cables
round cables
Possible
Attachment
Parts
brake glider
023184
brake trolley
023185
Weight
[kg]
4.81
5.21
4.76
5.07
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
32
63
33

Program 0230
Ideal Control Unit Trolleys with Terminal Box of Steel Basic Configuration
80
520
125
25
60
120
Note
without end clamp,
cable glands
and terminals
Technical details
Trolley body and cross bar: galvanized steel Hardware:
galvanized steel
Standard rollers: ball bearings galvanized
with ZZ-sealing
Stainless steel rollers: ball bearings V4A
with 2RS-sealing
Temp. range, stainless steel: -10C to +80C
Order No.
023181-150x150
023181-200x200
023181-300x200
023481-200x200
023481-300x200
[mm]
[mm]
150
200
300
200
300
150
200
200
Possible
Attachment Parts
Weight
[mm]
[kg]
300
350
450
350
450
end clamp 023269, 023299

brake glider 023184
brake trolley 023185
3.45
5.00
6.00
5.00
6.00
end clamp
023469, 023499
Max. Load
Capacity
[kg]
Max.
Travel Speed
[m/min]
32
63
20
63
Control Trolley Upper Parts

80
520
125
110
25
500
Technical details
Standard rollers: ball bearings galvanized
with ZZ-sealing
Stainless steel rollers: ball bearings V4A
with 2RS-sealing
Temp. range, stainless steel: -10C to +80C
Order No.
023171
023871
34
Note
For a better sealing the standard rollers (ZZ)
can also be provided with a 2RS-sealing.
The order no. has to be completed with
the variation designation / 010.
Weight
[kg]
1.65
1.65
Design in stainless steel V2A / V4A
Ideal Control Unit Trolley for Round Cables

Program 0230
Basic Ideal Control Unit Trolleys for Round Cables
125
80
max.182
25
Technical details
Trolley body and bracket:
galvanized steel
Cable clips: plastic
Order No.
for Cable- d
[mm]
Weight
[kg]
023192-16
023192-25
023192-36
10 16
17 25
26 36
0.370
0.400
0.460
Note
These control trolleys are used if the round cable is installed directly
and without an additional terminal box up to the control station.
35
Accessories for Festoon Systems

Program 0230
Application Examples
End Clamp
Terminal Box
Rope Eye
End Stop
C-Rail
Cables
Tension Relief Rope
Mounted with Cable

Reserve Factor
Tension Relief Rope
Mounted with Cable
Reserve Factor
Cable Clamp 020143
Cable Clamp 020140
Tension Relief Rope
Cable Clamp 020143
Cable Clamp 020140
Note
Special pendant station round cables with extruded steel ropes, that do not require separate tension relief devices,
are listed in our cable catalog KAT0130-0002.
36
Cable Trolley

Program 0230
Towing Ropes Pre-Assembled
L
32
32
Order No.
d
[mm]
Material
Weight
[kg/m]
020318-04
020318-04/500
020329-02,5
4.0
4.0
2.5
plastic
steel, PVC-covered
0.13
0.13
0.14
Order No.
d
[mm]
Material
Weight
[kg/m]
4.0
4.0
2.5
2.0
plastic
steel, PVC-covered
stainless steel V4A
0.008
0.008
0.009
0.015
Material
Weight
[kg]
galvanized steel
stainless steel V4A
0.010
0.010
Order No.
Material
Weight
[kg]
020120-3
020450-3
galvanized steel
stainless steel V4A
0.008
0.008
Ropes
020302-4
020301-4
020305-02,5
020304-02
Spring Safety Hook

12
Order No.
40
020215-40x4
020415-40x4
4
Rope Thimbles
11
23.5
Simplex Rope Clip

7
Order No.
Material
Weight
[kg]
020122-3
020452-3
galvanized steel
stainless steel V4A
0.010
0.010
20
14
37

Program 0230
Rope Eyes
30
25
Order No.
Material
Weight
[kg]
020218-08
020458-08
galvanized steel
stainless steel V4A
0.07
0.07
40
M8
12
Cable Clamps
Cable Clamp
Order No.
020140-16
020140-25
020140-36
Cable Clamp
Order No.
020143-16
020143-25
020143-36
d
[mm]
Material
11 ... 16
17 ... 25
26 ... 36
plastic,
d
[mm]
Material
10 ... 16
17 ... 25
26 ... 36
plastic,
Brake Glider
26
Brake Glider
Order No. 023184
Basic material: plastic
Weight: 0.100 kg
26
108
108
11
26
26.5
Brake Glider and hardware

Order No. 023199
Weight: 0.140 kg
Brake Trolley
41.5
260
25
124
38
Order No. 023185

Brake hammer: cast iron
Weight: 1.400 kg
Weight
[kg]
0.05
0.08
0.13
Weight
[kg]
0.06
0.08
0.14

Program 0230
Cable Trolley Upper Parts
Iw
25
k
54.6
19.5
80
13
6.8
Cable Trolley Upper Parts without Buffer

Order No.
lw
[mm]
023258
023259
023459
80
125
125
Material
k
[mm]
galvanized steel
stainless steel V4A
36
80
80
16
10
Weight
[kg]
0.21
0.30
0.30
.4
6
10.8
21. 5
Iw
25
Max. Load Capacity

[kg]
31.5
40
80
106
8.5
Cable Trolley Upper Parts with Buffer

Order No.
lw
[mm]
023308-125x100
023308-160x100
023808-125x100
023808-160x100
125
160
125
160
Material
Max. Load Capacity

[kg]
galvanized steel
20
stainless steel V4A
10
Weight
[kg]
0.38
0.42
0.38
0.42
Cable Support
32
60
max. 30
M6
Order No. 020168

Weight: 0.06 kg
54
80
50
Ball Joint
63
50
Order No. 020166

Weight: 0.035 kg
~14 16
32
M6
Brackets, complete
M6
52
50
Order No.
020147-50x6
020447-50x6
Material
Weight
[kg]
galvanized steel
stainless steel V4A
0.038
0.038
39

Program 0230
Plastic Trolleys 2 Rollers
35
25
18
Order No.
Weight
[kg]
Type of Roller
Max. Load Capacity

[kg]
Max. Travel Speed

[m/min]
023361
023362
0.040
0.015
ball bearings: galvanized steel

plastic roller: with friction bearing
6
3
20
Plastic Trolleys 4 Rollers

80
10
37.5
27.5
25
10
14
Order No.
Weight
[kg]
Type of Roller
Max. Load Capacity

[kg]
Max. Travel Speed

[m/min]
023252
023254
0.110
0.035
ball bearings: galvanized steel

plastic roller: with friction bearing
12
6
32
Steel Trolley 2 Rollers
7.5
35
25
Order No. 023360

Ball bearing: galvanized steel
Max. load capacity: 10 kg
Max. travel speed: 20 m/min
Weight: 0.065 kg
6.
16
Steel Trolley 4 Rollers without Buffer

80
Order No. 023351

Ball bearings: galvanized steel
Weight: 0.210 kg
22
8.2
30
40
38
25

Program 0230
Steel Trolley 4 Rollers with Buffer
100
17.5
25
Order No. 023357-100

Ball bearings: galvanized steel
Weight: 0.190 kg
8
37
S-Hook
Order No. 020118-45x4
Weight: 0.016 kg
7
,2
4
45
14
Spring Safety Hook

9
Order No. 020215-60x6

Weight: 0.030 kg
60
6
8
Cable Collar, Plastic

5.5
5.5
6.5
16
18
Order No.
020111-08
020111-10
020111-11
020111-12,5
020111-14
020111-16
020111-18
020111-20
020111-22
020111-25
020111-28
020111-32
020111-36
Cable- d
[mm]
8
10
11
12.5
14
16
18
20
22
25
28
32
36
Material
plastic
hardware:
galvanized steel
Weight
[kg]
0.0070
0.0077
0.0077
0.0081
0.0084
0.0085
0.0850
0.0100
0.0100
0.0110
0.0120
0.0130
0.0140
Note
For attachment to the trolley with S-hook.
41

Program 0230
Strap for Cable Bundle
2
28
Order No.
Hmax
50
6.
5
Dmax
[mm]
Hmax
[mm]
Material
Weight
[kg]
020117-080
80
150
0.020
020117-160
160
230
plastic
hardware:
galvanized steel
0.030
Dmax.
Note
For attachment to the trolley with S-hook.
Cable Clips with Bracket
30
Order No.
020137-1X18
020137-1X22
020137-2X32
020137-2X44
020137-3X30
020137-3X66
020137-4X72
020137-5X70
Number
of Loops
Total of
all Cable Diameters
Max.
[mm]
Weight
nD
Max. Cable Diameter

per Loop
D
[mm]
[mm]
[kg}
1
1
2
2
3
3
4
5
8-18
8-22
8-22
8-22
8-22
8-22
8-22
8-22
18
22
32
44
30
66
72
70
63
80
80
100
80
125
125
125
0.055
0.060
0.065
0.070
0.070
0.090
0.090
0.095
Note
To be used in combination with trolley 023252 and 023254 on page 40.
42
Helpful Hints
Determination of the Load Capacity of C-Rails
Technical details / bases of calculation
The permissible load of the C-rails can be determined with the help of the diagrams.
The following bases of calculation have been considered:
1.
2.
3.
4.
5.
Beam on 2 supports, loaded by distributed load symmetrical to the beam center

bzul = 100 N/mm,without consideration of the lower flange stress
V 160 N/mm, reference stress from bending stress and lower flange stress
f
= IA/250 allowed deflection from load and self-weight of the C-rail
The loading is considered symmetrically distributed over all the track supports (brackets)
Calculation example
Given:
FLW = Load/trolley
lw = Length of cable trolley
Z = Number of cable trolleys
Lb = Storage length
(m) = Z x lw / 1000
5 kg
125 mm
5
0.625 m
Load Diagram for C-Rail 30x32x2 (023200 / 023400 / 023404)
0,56
0,63
1,4
P [kg/m]
1,6
1,8
2,0
2,24
2,5
Distance between track support brackets
0,8
0,9
1,0
1,12
1,25
lA [m]
0,71
2,8
3,2
4,0
3,6
0,08
0,1
0,125
0,16
0,2
0,25
0,32
0,4
0,5
0,63
0,8
1,0
1,25
1,6
2,0
2,5
3,2
4,0
32
25
20
16
12,5
10
8
6,3
5
4
3,2
2,5
2
1,6
1,25
1
0,8
0,63
0,5
Length of cable trolley
FLW [kg/Cable trolley]
0
16
400
320
250
200
160
125
100
80
63
50
40
32
25
20
16
12,5
10
8
6,3
5
4
3,2
2,5
0
10
63
80 100 125 160 200 250 320
lw [mm]
required load capacity of the track support brackets
Storage length
Ib [m]
Solution for C-Rail 30x32x2

From diagram
lA = required distance between the track support brackets = 1.95 m
Required load capacity of the track support brackets = 63 kg
43
Helpful Hints
Load Diagram for C-Rail 30x32x1.5 (023201)
320
0,56
250
0,63
200
0,71
160
0,9
1,0
100
80
1,12
1,25
63
50
1,4
32
25
20
P [kg/m]
40
1,6
1,8
16
2,0
12,5
2,24
10
8
2,5
6,3
5
2,8
Solution for C-Rail 30x32x1.5

From diagram
lA = required distance between the track support brackets = 1.75 m
Required load capacity of the track support brackets = 63 kg
44
Storage length
Ib [m]
3,2
3,2
2,5
1,6
1,25
0,8
1,0
0,5
0,63
0,4
0,32
0,2
0,25
0,16
0,125
0,08
0,1
0,5
0,63
0,8
1,25
1,6
2,5
3,2
6,3
10
16
12,5
20
25
FLW [kg/Cable trolley]
3,6
4,0
2,5
2,0
3,2
lA [m]
0,8
125
Distance between track support brackets
Length of cable trolley
0
16
0
10
63
80 100 125 160 200 250 320
lw [mm]
required load capacity of the track support brackets
Helpful Hints
Technical Data
lb
ls
lw
da
hges
LinstM
>0.1m
LinstE
Formulas to Determine the Number of Loops, Cable Length and Loop Depth
Number of loops:
n=
Storage length:
f (ls + e)
2 h + 1.25 da - f lw
da
e
lb n lw + e [m]
f
h
hges
System cable length:
Total cable length:
LSyst = f (ls + lb) [m]
Loop length:
LSchl =
LBest = LSyst + LinstE + LinstM [m]
Loop depth:
LSyst
n
[m]
h=
LSchl
- 0.63 da
2
lb
ls
lw
LBest
LinstE
LinstM
LSchl
LSyst
[m]
n
[m] = cable support diameter

[m] = free space in storage area
(recommendation 0.1 m)
= recommended cable factor (see table)
[m] = loop depth
(measured from top edge of cable support)
[m] = loop depth
(measured from lower edge of cable support)
[m] = storage length incl. free space
[m] = travel distance
[m] = cable trolley length
[m] = total cable length
[m] = installation length, end clamp side
[m] = installation length, towing side
[m] = cable length per loop
[m] = required cable length
(measured from mid of end clamp to mid
of towing trolley or towing clamp)
= number of loops
45
Helpful Hints
Definition of the cable arrangement and cable trolley selection
1. Formula for calculating the approximate load per trolley FLW
4x10
7x2.5 4x2.5 7x2.5

12x1.5
12x1.5
FLW 2 h GL [kg]
4x10
GL [kg/m]
2.
3.
4.
5.
Example for flat cable trolleys

Power cables
= weight of the cable package
Selection of the cable trolley type

Required cable support diameter based upon minimum bending radius of the cables
Select cable support width b2 to accommodate the cable package width
Determine length of trolley lw
dmax
For round cables:
For flat cables:
lw da + 2 dmax + 10 [mm]
Example for round cable trolleys
lw da + 2 s + 10 [mm]
Cable Factors
Travel Speed
v [m/min]
< 0.8
0.8 - 1.2
Cable Factor f at h [m]

1.3 - 2
2.1 - 3.2
3.3 - 5
< 32
32 - 040
41 - 050
51 - 063
64 - 080
81 - 100
101 - 120
1.10
1.15
1.20
1.25
-
1.10
1.10
1.15
1.20
1.25
-
1.10
1.10
1.10
1.15
1.20
1.25
-
1.10
1.10
1.10
1.10
1.15
1.20
1.25
1.10
1.10
1.10
1.10
1.10
1.15
1.20
Depending on the operating conditions the cables must be installed with an additional cable length. The additional length is calculated
by taking into account the cable factor [f]. We recommend to select the cable factor according to above table.
For values outside the gray area, please contact us directly. Special precautions might be required in those cases under extreme operating
conditions, such as the installation of shock cords.
Permissible Loads of the Rollers

Travel Speed
V [m/min]
< 16
16 - 32
32 - 63
63 - 80
Average running time per day

[h]
<4
<2
-
4-8
2-4
<2
-
Type of Roller
Ball Bearing, galvanized
Ball Bearing V4A
Plastic Roller with Bronze Friction Bearing
Plastic Roller with Plastic Friction Bearing
8 - 16
4-8
2-4
-
8 - 16
4-8
16
8
-
12.5
6.3
-
Permissible Load of the Rollers

[kg]
32.0
16.0
12.5
10.0
25.0
12.5
10.0
8.0
20.0
10.0
8.0
6.3
The lifetime of the rollers depends on the load (Hertzian stress) and the frequency of operation.
The proper selection, based on travel speed, average running time per day (based on one year) and permissible load of the trolleys
with various roller types, can be made by using the above table.
46
8 -16
4-8
2-4
Conductix-Wampfler the complete program
Your Applications
- our Solutions!
Festoon systems by Conductix-Wampfler represent only one of the many solutions made possible by the broad spectrum of
Conductix-Wampfler components for the transport of energy, data and fluid media. The solutions we deliver for your applications
are based on your specific requirements. In many cases, a combination of several different Conductix-Wampfler systems can prove
advantageous. You can count on all of Conductix-Wampflers Business Units for hands-on engineering support - coupled with the
perfect solution to meet your energy management and control needs.
Cable reels
Motorized reels and spring reels by
Conductix-Wampfler hold their own
wherever energy, data and media have
to cover the most diverse distances
within a short amount of time - in all
directions, fast and safe.
Festoon systems
Its hard to imagine Conductix-Wampfler
cable trolleys not being used in
virtually every industrial application.
Theyre reliable and robust and
available in an enormous variety of
dimensions and designs.
Conductor rails
Whether theyre enclosed conductor
rails or expandable single-pole
systems, the proven conductor rails
by Conductix-Wampfler reliably move
people and material.
Non-insulated conductor rails

Extremely robust, non-insulated
conductor rails with copper heads or
stainless steel surfaces provide the
ideal basis for rough applications, for
example in steel mills or shipyards.
k
b2
da
Energy guiding chains

The Jack of all trades when it comes
to transferring energy, data, air and
fluid hoses. With their wide range,
these energy guiding chains are the
ideal solution for many industrial
applications.
Slip ring assemblies

Whenever things are really moving
in circles, the proven slip ring
assemblies by Conductix-Wampfler
ensure the flawless transfer of energy
and data. Here, everything revolves
around flexibility and reliability!
Jib boom
Complete with tool transporters, reels,
or an entire media supply system here, safety and flexibility are key to
the completion of difficult tasks.
Conveyor systems
Whether manual, semiautomatic
or with Power & Free flexibility
is achieved with full customization
concerning layout and location.
Inductive Power Transfer IPT

The no-contact system for transferring
energy and data. For all tasks that
depend on high speeds and absolute
resistance to wear.
b1
Reels, retractors and balancers

Whether for hoses or cables, as
classical reels or high-precision
positioning aids for tools, our range
of reels and spring balancers take the
load off your shoulders.
KAT0230-0002a-E
Conductix-Wampfler AG | 2010 | subject to technical modifications without prior notice
www.conductix.com
Conductix-Wampfler AG
Rheinstrasse 27+33
79576 Weil am Rhein
Germany
Hotline
Phone +49 (0) 7621 662-222
Phone +49 (0) 7621 662-0
Fax
+49 (0) 7621 662-144
info.de@conductix.com
www.conductix.com

KAT0230-0002-E Festoon Systems For C-Rails

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KAT0230-0002-E Festoon Systems For C-Rails

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Festoon Systems for C-Rails

System Arrangement Program 0230

C-Rails and Accessories Program 0230

Cable Trolleys for Flat Cables Program 0230

Cable Trolleys for Round Cables Program 0230

Cable Trolleys and Accessories for Traversing, Program 0230

Ideal Control Unit Trolleys Program 0230

Accessories for Festoon Systems Program 0230

Track Support Bracket

Festoon Systems for Flat Cables

Ideal Control Unit Trolley

Festoon Systems for Round Cables

Ideal Control Unit Trolley

C-Rails and Accessories

Other lengths or stainless steel V2A (1.4301) on request

Other curves or stainless steel V2A (1.4301) on request

Design in stainless steel V2A or V4A

C-Rails and Accessories

Track Couplers, Two-Piece

Strap for attachment

Track Support Brackets, Two-Piece

Design in stainless steel V4A

C-Rails and Accessories

Order No. 023225

Track Support Bracket, One-Piece, for Attachment to Existing Steel Structure

Order No. 023227

Track Support Brackets, Two-Piece, for Ceiling Attachment

Design in stainless steel V4A

C-Rails and Accessories

without locking screw

stainless steel V4A

without locking screw

Suitable for Support Arm Type

stainless steel V4A

without locking screw

stainless steel V4A

Design in stainless steel V4A

C-Rails and Accessories

Track Support Bracket for Attachment to the Existing Steel Structure

Track Support Bracket and Coupler, One-Piece, for Ceiling Attachment

Order No. 023228

Order No. 023229

Order No. 023230

C-Rails and Accessories

Design in stainless steel V4A

C-Rails and Accessories

Order No. 023224

Track Support Bracket and Coupler, bare to weld on

Order No. 023232

Track Support Bracket for Direct Attachment below I-Beams

flange widths: 40 - 103 mm, flange thickness: 4 - 20 mm

Design in stainless steel V4A

C-Rails and Accessories

Support Arms 40 x 40 x 2.5 - punched

C-Rails and Accessories

Support Arms 40 x 40 x 2.5 - unpunched

Permissible Load for Support Arms

C-Rails and Accessories

C-Rails and Accessories

Brackets, bare to be welded

Order No. 020286

C-Rails and Accessories

Girder Clips, Clamping Thickness 18 - 36 mm