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Festoon Systems for C-Rails Program 0240

Contents
System Arrangement Program 0240
Rails and Mounting Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Festoon Systems for Flat Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Festoon Systems for Round Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

C-Rails and Accessories Program 0240


C-Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 90- Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Track Couplers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Track Couplers, Two-Piece. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Track Support Bracket, One-Piece, for Ceiling Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Track Support Bracket, One-Piece, with Square Nut for Attachment to Support Arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Track Support Bracket, One-Piece, for Attachment to Existing Steel Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Track Support Brackets, Three-Piece, for Ceiling Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Track Support Brackets, Three-Piece, with Square Nut for Attachment to Support Arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Track Support Brackets, Three-Piece, for Attachment to the Existing Steel Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Track Support Bracket for Attachment to the Existing Steel Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Track Support Bracket and Coupler, One-Piece, for Ceiling Attachment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Track Support Bracket and Coupler, One-Piece with Square Nut for Attachment to Support Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Track Support Bracket and Coupler, One-Piece for Attachment to the Existing Steel Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Track Support Brackets for Attachment to the Existing Steel Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Track Support Bracket, bare to weld on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Track Support Bracket and Coupler, bare to weld on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Track Support Bracket for Direct Attachment below I-Beams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Bolt Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Support Arms 40x40x2.5 - punched. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Support Arms 40x40x2.5 - unpunched. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Permissible Load for Support Arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Bracket for Support Arms 40x40x2.5 to be bolted with 2-Hole Connecting Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Bracket for Support Arms 40x40x2.5 to be bolted with 4-Hole Connecting Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Console Brackets to be bolted with 4-Hole Connecting Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Brackets, bare to be welded. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Girder Clips, Clamping Thickness 4-20mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Girder Clips, Clamping Thickness 18-36mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Girder Clips, Twist-Secured, Clamping Thickness 6-25mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Girder Clips, Reinforced Type, Clamping Thickness 6-21mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Girder Clips, Reinforced Type, Clamping Thickness 6-30mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Application Examples for Support Arm and C-Rail Fastening with Support Arms unpunched. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Application Examples for Support Arm and C-Rail Fastening with Support Arms punched . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Application Example for Support Arm and C-Rail Fastening with Welded Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 End Stop with Rubber Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 End Stop without Rubber Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Application Example for End Stop Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Towing Arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 End Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 CI-Rail Reinforced Type, Wall Thickness 3.0mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Track Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Track Support Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 CV-Rail Reinforced Type, Wall Thickness 3.0mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Track Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Cable Trolleys for Flat Cables Program 0240


Steel Cable Trolley with Plastic Cable Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Steel Cable Trolleys, Light Series without Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Steel Cable Trolleys, Light Series with Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Steel Cable Trolleys, Heavy Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Cable Trolleys for Round Cables Program 0240


Steel Cable Trolleys with Ball Joint for Cable Clips 020131, Light Series without Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Steel Cable Trolleys with Ball Joint for Cable 020131, Heavy Series with Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Steel Cable Trolleys with Bracket for Cable Clips 020133, Heavy Series with Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Cable Clips for Fixation at the Ball Joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Cable Clips for Fixation at the Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Additional Cable Clips for Combinations with Sizes 50 and 63 of Types 020133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Hose Clip for Fixation at the Ball Joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Hose Clip for Fixation at the Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Cable Trolley with Cable Clips, Heavy Series, Rotatable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Steel Cable Trolleys, Heavy Series for Clamping of Round Cables with a max. Difference in Diameter of 6mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Steel Cable Trolleys, Heavy Series for Clamping of Round Cables with a max. Difference in Diameter of 16mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Contents
Cable Trolleys and Accessories for Traversing, Program 0240
Transfer Guide for C-Rail 024100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Cable Trolleys for Flat Cables with Additional Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Cable Trolley for Applications with Increased Horizontal Forces | Program 0240
Cable Trolleys with Horizontal Guide Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Ideal Control Unit Trolleys Program 0240


Ideal Control Unit Trolleys with Plug and Socket Connection Basic Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Ideal Control Unit Trolleys with Plug and Socket Connection Pre-Assembled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Ideal Control Unit Trolley with Plastic Terminal Box Basic Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Ideal Control Unit Trolleys with Plastic Terminal Box Pre-Assembled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Ideal Control Unit Trolleys with Terminal Box of Steel Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Control Trolley Upper Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Basic Ideal Control Unit Trolleys for Round Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Accessories for Festoon Systems Program 0240


Application Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Towing Ropes Pre-Assembled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Ropes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Shackles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Spring Safety Hook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Rope Thimbles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Rope Clip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Rope Eyes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Brake Glider. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Brake Trolley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Cable Trolley Upper Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Plastic Trolleys 2 Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Plastic Trolleys 4 Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Steel Trolley 2 Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Steel Trolley 4 Rollers without Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Steel Trolley 4 Rollers with Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 S-Hook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Spring Safety Hook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Cable Collar, Plastic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Strap for Cable Bundle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Cable Clips with Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Helpful Hints
Calculation of the Load Capacity of C-Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Load Diagram for C-Rail 40x40x2.5 (024100 / 024104 / 024109) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Load Diagram for CI-Rail Reinforced (024052-6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Load Diagram for CV-Rail Reinforced (024030-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Formulas to Determine the Number of Loops, Cable Length and Loop Depth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Definition of the Cable Arrangement and Cable Trolley Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Cable Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

System Arrangement Program 0240


Rails and Mounting Parts
Support Arm

Girder Clip C-Rail Track Coupler

Track Support Bracket

End Stop End cap

Festoon Systems for Flat Cables


Towing Trolley

End Clamp

Flat Cable

Cable Trolley

Towing Arm

Ideal Control Unit Trolley

Festoon Systems for Round Cable


Towing Trolley

End Clamp

Round Cable

Cable Clip

Towing Arm

Ideal Control Unit Trolley

C-Rails and Accessories Program 0240


C-Rails
40 2.5 40 X e X

14 32

Order No.

Material

Length [mm]

Thickness s [mm] 2 .5 2 .5

Ix [cm4] 6 .74 6 .74

Static Values Wx [cm3] 3 .08 3 .08

e [mm] 21 .6 21 .6

Weight [kg/m] 2 .5 2 .5

024100-6 024100-4 024109-6 024109-4

sendzimir galvanized steel stainless steel V4A 1 .4571

6000 4000 6000 4000

Other lengths or stainless steel V2A (1.4301) on request

90- Curves

90

Order No.

Material

R [mm]

Developed Length [mm] 1570 1885 2200 2510 2830 3140 1570 1885 2200 2510 2830 3140

Loop Depth max. 0.35 x R [mm] 350 420 490 560 630 700 350 420 490 560 630 700

for max. Trolley Length [mm] 160 160 200 200 280 280 160 160 200 200 280 280

Weight [kg] 3 .9 4 .7 5 .5 6 .3 7 .1 7 .9 3 .9 4 .7 5 .5 6 .3 7 .1 7 .9

024102-01000 024102-01200 024102-01400 024102-01600 024102-01800 024102-02000 024115-01000 024115-01200 024115-01400 024115-01600 024115-01800 024115-02000

sendzimir galvanized steel

stainless steel V4A 1 .4571

1000 1200 1400 1600 1800 2000 1000 1200 1400 1600 1800 2000

Other curves or stainless steel V2A (1.4301) on request

Design in stainless steel V4A

C-Rails and Accessories Program 0240


Track Couplers
4 41.3 125

41

18.4

Track Coupler C-Rail

Order No. 024105 024186 Note A track coupler must be provided at each track joint .

Material galvanized steel stainless steel V4A

Weight [kg] 0 .610 0 .610

Track Couplers, Two-Piece


max.50

Strap for attachment provided by customer

125 12 4 28 69

14.5

18 40

Order No. 024106 024188

Material galvanized steel stainless steel V4A

40.5

Weight [kg] 0 .790 0 .790

Design in stainless steel V4A

C-Rails and Accessories Program 0240


Track Support Bracket, One-Piece, for Ceiling Attachment
6 110 80 40 11

18.4 41.3 4 50

Order No. 024121 024191

Material galvanized steel stainless steel V4A

Perm. Load [kg] 250 250

41

Weight [kg] 0 .360 0 .360

Track Support Bracket, One-Piece, with Square Nut for Attachment to Support Arms
110 80 6 40 M10

18.4 41.3 4 50

Order No. 024122 024192

Material galvanized steel stainless steel V4A

Suitable for support arm type 020186, 020276 020485, 020488

41

Perm. Load [kg] 250 250

55

Weight [kg] 0 .450 0 .450

Track Support Bracket, One-Piece, for Attachment to Existing Steel Structure


110 80 6 40 M10

18.4 41.3 4 50

Order No. 024123 024193

Material galvanized steel stainless steel V4A

Perm. Load [kg] 250 250

Weight [kg] 0 .470 0 .470

Design in stainless steel V4A

max. 20

41

C-Rails and Accessories Program 0240


Track Support Brackets, Three-Piece, for Ceiling Attachment
112 7 80 40.5 50 11

18 40

Order No. 024152 024153 024172 024173

Type without locking screw with locking screw without locking screw with locking screw

Material galvanized steel stainless steel V4A

Perm. Load [kg] 100 100

Weight [kg] 0 .350 0 .360 0 .350 0 .360

Track Support Brackets, Three-Piece, with Square Nut for Attachment to Support Arms
112 80 7 50 M10

18 4 40

Order No. 024154 024155 024174 024175

Type without locking screw with locking screw without locking screw with locking screw

Material galvanized steel stainless steel V4A

40.5

Suitable for Support Arm Type 020186, 020276 020485, 020488

Perm. Load [kg] 100 100

Weight [kg] 0 .440 0 .450 0 .440 0 .450

Track Support Brackets, Three-Piece, for Attachment to the Existing Steel Structure
112 80 7 50 M10

18 4 40

Order No. 024156 024157 024176 024177

Type without locking screw with locking screw without locking screw with locking screw

Material galvanized steel stainless steel V4A

Perm. Load [kg] 100 100

max. 20

40.5

Weight [kg] 0 .460 0 .470 0 .460 0 .470

Design in stainless steel V4A

C-Rails and Accessories Program 0240


Track Support Bracket for Attachment to the Existing Steel Structure
M8

45

Order No. 024125 Material: galvanized steel Perm . Load: 100 kg Weight: 0 .320 kg
max. 20

18.4 41.3 4 50

Track Support Bracket and Coupler, One-Piece, for Ceiling Attachment


110 6 80 40 11

41

60

Order No. 024141 Material: galvanized steel Perm . Load: 250 kg Weight: 0 .660 kg

18.4 41.3 4

41

125

Track Support Bracket and Coupler, One-Piece with Square Nut for Attachment to Support Arms
110 80 40 M10

Order No. 024142 Material: galvanized steel Perm . Load: 250 kg Suitable for support arm type: 020186 and 020276 Weight: 0 .750 kg

41

18.4 41.3 4

125

Track Support Bracket and Coupler, One-Piece for Attachment to the Existing Steel Structure
110 max. 20 80 40 M10

Order No. 024143 Material: galvanized steel Perm . Load: 250 kg Weight: 0 .770 kg

18.4 41.3 4

41

125

10

C-Rails and Accessories Program 0240


Track Support Brackets for Attachment to the Existing Steel Structure
40 6 11 15 41 18.4 41.3 4 50

Order No. 024130 024182

Material galvanized steel stainless steel V4A

Perm. Load [kg] 100 100

Weight [kg] 0 .320 0 .320

40 6 11 15 41 18.4 41.3 4 50

Order No. 024131 024197

Material galvanized steel stainless steel V4A

Perm. Load [kg] 250 250

Weight [kg] 0 .300 0 .300

40 11 15 6

41

18.4 41.3 4

50

Order No. 024132 024198

Material galvanized steel stainless steel V4A

Perm. Load [kg]


250 250

Weight [kg]
0 .300 0 .300

Design in stainless steel V4A

104

104

80

11

C-Rails and Accessories Program 0240


Track Support Bracket, bare to weld on
Order No. 024120 Material: bare steel Weight: 0 .220 kg
50 4 41 18.4 41.3

Track Support Bracket and Coupler, bare to weld on


4 41.3 125

Order No. 024140 Material: bare steel Weight: 0 .600 kg

18.4

Track Support Bracket for Direct Attachment below I-Beams


200
8

41

40 30 h

Material: galvanized Perm . Load: 160 kg for

Order No. 024124

steel

18.4 41.3
200 30 s h

41

flange widths 40 - 103 mm Weight: 0 .800 kg


50

4
160 125

Order No. 024128 Material: galvanized steel Perm . Load: 250 kg for flange widths 40 - 103 mm Weight: 2 .820 kg

41

18.4 50 4 41.3

Flange Thickness s [mm] 4

10 12 16 20

Mounting Height h [mm] 31 32 33 34 35 37 40

Bolt Complete
M10 5

Order No. 020176-10x20P 020476-10x20P 12

Packing Unit [St.] 20 20

Material galvanized steel stainless steel V4A

max.10

Weight [kg] 0 .900 0 .900

Design in stainless steel V4A

C-Rails and Accessories Program 0240


Support Arms 40 x 40 x 2.5 - punched
L1 40 40 9 2.5

14

20 40

20 L2

Order No. 020186-0250 020186-0315 020186-0400 020186-0500 020186-0630 020186-0800 020186-1000 020186-1250 020488-0400 020488-0500 020488-0630 020488-0800 020488-1000 020488-1250

L1 [mm] 250 315 400 500 630 800 1000 1250 400 500 630 800 1000 1250

L2 [mm] 200 260 340 340 340 340 340 340 340 340 340 340 340 340

Material

Weight [kg] 0 .625 0 .785 1 .000 1 .250 1 .575 2 .000 2 .500 3 .125 1 .000 1 .250 1 .575 2 .000 2 .500 3 .125

sendzimir galvanized steel

stainless steel V4A 1 .4571

Support Arms 40 x 40 x 2.5 - unpunched

L 2.5

40

40

14

Order No. 020276-0315 020276-0450 020276-0550 020276-0650 020276-0840 020276-0950 020276-1000 020276-1150 020276-1340 020276-1520 020276-1800 020276-2000

L [mm] 315 450 550 650 840 950 1000 1150 1340 1520 1800 2000

Material

Weight [kg] 0 .785 1 .125 1 .375 1 .625 2 .100 2 .375 2 .500 2 .875 3 .350 3 .800 4 .500 5 .000

sendzimir galvanized steel

Design in stainless steel V4A

13

C-Rails and Accessories Program 0240


Permissible Load for Support Arms
P

Note calculated with = 140 N/mm tension f = appropriate max . resulting deflection

l [m] P [kg] f [cm] 0.25 164 .5 0 .07 0.40 103 .0 0 .20 0.50 82 .0 0 .30 0.65 63 .0 0 .45 0.80 51 .5 0 .70 1.00 41 .0 1 .10 1.25 33 .0 1 .70 1.52 27 .0 2 .50 2.00 20 .5 4 .30

Support Arm 40 x 40 x 2.5

Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 2-Hole Connecting Plate
1 1

110

41

80

41.3

45

125

Order No. 020282

Material galvanized steel

Suitable for Support Arm 020186, 020276

Weight [kg] 1 .000

Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 4-Hole Connecting Plate

41.3

125

100

41

100 125

125

Order No. 020284

Material galvanized steel

Suitable for Support Arm 020186, 020276

Weight [kg] 1 .300

14

C-Rails and Accessories Program 0240


Console Brackets to be bolted with 4-Hole Connecting Plate
1 1

40

100

80

40

80 100

Order No. 020206-0500 020206-0630 020206-0800 020206-1000

Material

L [mm] 500 630 800 1000

Weight [kg] 1 .700 2 .000 2 .450 2 .800

galvanized steel

Brackets, bare to be welded


125 41.3 4 12 x 45

Order No. 020286

Bracket bare steel

Material

41

Fasteners galvanized steel

Suitable for Support Arm 020186, 020276

Weight [kg] 0 .730

15

C-Rails and Accessories Program 0240


Girder Clips, Clamping Thickness 4 - 20 mm
60 M8

50

Order No. 020180-08 020480-08

Material galvanized steel stainless steel V4A

Weight [kg] 0 .150 0 .150

Clamping Thickness s [mm] Mounting Height h [mm]

4 31

6 32

8 33

10 34

12 35

16 37

20 40

Girder Clips, Clamping Thickness 18 - 36 mm


70 M8

Order No. 020180-08x36 020480-08x36

Material galvanized steel stainless steel V4A

Weight [kg] 0 .220 0 .220

Clamping Thickness s [mm] Mounting Height h [mm]

18 - 20 42 - 44

20 - 24 44 - 48

24 - 28 48 - 52

28 - 32 52 - 56

32 - 36 56 - 60

Girder Clips, Twist-Secured, Clamping Thickness 6 - 25 mm


M8

50

30

Order No. 020181-08

Material galvanized steel

Weight [kg] 0 .190

Clamping Thickness s [mm] Mounting Height h [mm]

6 - 25 32 - 40

Design in stainless steel V4A

16

C-Rails and Accessories Program 0240


Girder Clips, Reinforced Type, Clamping Thickness 6 - 21 mm
60 8 M10

Order No. 020180-10

Material galvanized steel

Weight [kg] 0 .170

Clamping Thickness s [mm] Mounting Height h [mm] Clamping Piece1) s2 [mm]


1) is not included with the girder clips

s2

6 - 14 35 - 41 -

11 - 16 41 - 46 5

16 - 21 46 - 51 10

Girder Clips, Reinforced Type, Clamping Thickness 6 - 30 mm


50 10 M12 s 4kt 25x35 s2

Order No. 020180-12

Material galvanized steel

Weight [kg] 0 .220

Clamping Thickness s [mm] Mounting Height h [mm] Clamping Piece1) s2 [mm]


1) is not included with the girder clips

6 - 14 39 - 47 -

14 - 22 47 - 55 8

22 - 30 55 - 63 16

17

C-Rails and Accessories Program 0240


Application Examples for Support Arm and C-Rail Fastening with Support Arms unpunched
Support Arm Support Arm

60

Girder Clip

Track Support Bracket C-Rail

60

60

Girder Clip

Track Support Bracket C-Rail

60

Support Arm

60

Girder Clip

Track Support Bracket C-Rail

60

Application Examples for Support Arm and C-Rail Fastening with Support Arms punched

Provided on site Girder Clip Support Arm Track Support Bracket C-Rail Towing Arm Towing Trolley

Application Example for Support Arm and C-Rail Fastening with Welded Brackets

Main Trolley
Provided on site Bracket for Support Arm Bracket for Support Arm Support Arm Track Support Bracket C-Rail Towing Arm Towing Trolley

18

C-Rails and Accessories Program 0240


End Stop with Rubber Buffer
69 30 53

Order No. 024111 024181

Material galvanized steel; rubber buffer stainless steel V4A

30

Weight [kg] 0 .190 0 .190

End Stop without Rubber Buffer


30 53

Order No. 024110 024180

Material galvanized steel stainless steel V4A

30

Weight [kg] 0 .160 0 .160

Application Example for End Stop Assembly


Bolt M 8 x 50 C-Rail

Cable Trolley

End Stop

End Clamp

Note The end stop is fixed in the C-rail between the end clamp and the cable trolley . This helps to prevent cable trolleys running into the end clamp . For control supply systems with manually driven ideal control trolleys an end stop mounted at the end of the C-rail prevents the ideal control trolley from travelling out of the rail .

Design in stainless steel V4A

19

C-Rails and Accessories Program 0240


Towing Arms
63 40 I

63

40

Order No. 020195-400 020195-630 020495-400 020495-630

Material galvanized steel stainless steel V4A

l [mm] 400 630 400 630

Weight [kg] 0 .600 1 .000 0 .600 1 .000

End Caps
40 35 5 21

Order No. 020662-40 Material: plastic Weight: 0 .008 kg

40

35

20

Design in stainless steel V4A

25

C-Rails and Accessories Program 0240


CI-Rail Reinforced Type, Wall Thickness 3.0 mm

25

40

40

25

X 41 3

X 40.79

14 32 41

25

Order No. 024052-6 Static values: - Ix = 44 .20 cm4 - Wx = 8 .981 cm3 Material: sendzimir, galvanized steel Weight: 5 .300 kg/m

49.21

49

6000

Track Coupler
6 M8 40 50 40

Order No. 024062 Material: galvanized steel Weight: 1 .090 kg


82.5

41.5

25

41

160

Track Support Bracket


86 54 6 6 11

Order No. 024070 Material: galvanized steel Weight: 0 .700 kg


26

M8

50 70

1) 2 holes 8.4 mm spaced at 50 mm to be drilled in CI-rail

40

21

C-Rails and Accessories Program 0240


CV-Rail Reinforced Type, Wall Thickness 3.0 mm

25 19 31.07

X 3 14 32 41 41

28.93

Order No. 024030-6 Static values: - Ix = 16 .816 cm4 - Wx = 5 .412 cm3 Material: galvanized steel Weight: 3 .646 kg/m Note Type with wall thickness 2 .5 mm on request .

25

10 47.5

50 118 x 50 = 5900 5995+7 47.5

10

Track Coupler
Order No. 024040 Material: galvanized steel Weight: 1 .230 kg

18 42 4

61

180

22

Cable Trolleys for Flat Cables Program 0240


Steel Cable Trolley with Plastic Cable Support
lw 32 s 20
125 32

110

M6 da

54 80

63

36

Cable Trolley

M6 da

92

54 80

Technical details Trolley body: galvanized steel Cable supports: plastic Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C

10

80 50 M6 da 54 80

Towing Trolley

End Clamp

Cable Trolley Order No. 024246 024240-80 024240 024241

[kg] 0 .300 0 .375 0 .460 0 .485

Towing Trolley Order No. 024256 024250 024250 024251

[kg] 0 .625 0 .700 0 .700 0 .745

End Clamp Order No. 023269 023269 023269 023279

da [kg] 0 .185 0 .185 0 .185 0 .220 [mm] 50 50 50 80

lw [mm] 80 80 125 125

s [mm] 15 15 36 22

Max. Load Capacity [kg] 12 .5 20 .0

Max. Travel Speed [m/min] 40 50

Roller Type 1 2

1) Plastic roller and bronze friction bearing

2) Ball bearing, galvanized (ZZ)

Note For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing . The order-no . has to be completed with the variation designation /010 .

23

Cable Trolleys for Flat Cables Program 0240


Steel Cable Trolleys, Light Series without Buffer
lw 32 s 23

125 32

113

M6

54 80

63

da

36

Cable Trolley

M6
da

90

54 80

Technical details Trolley body: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C Stainless steel rollers: ball bearing, V4A with 2RS-sealing Temperature range stainless steel: -10C to +80C Cable Trolley Order No. 024244-080 024244-125 024245 024850-080 024850-125 024851 Towing Trolley Order No. 024254 024254 024255 024855 024855 024856

13

75 50 M6
da

M6 54 80

Towing Trolley

End Clamp

[kg] 0 .460 0 .550 0 .630 0 .460 0 .550 0 .630

[kg] 0 .790 0 .790 0 .890 0 .790 0 .790 0 .890

End Clamp Order No. 023569 023569 023579 023438 023438 023439

da [kg] 0 .270 0 .270 0 .370 0 .270 0 .270 0 .370 [mm]


50 50 80 50 50 80

lw [mm]
80 125 125 80 125 125

s [mm]
15 36 22 15 36 22

Max. Load Capacity [kg]


25

Max. Travel Speed [m/min]


50

12 .5

50

Steel Cable Trolleys, Light Series with Buffer


125 32 s 32.5

200 32 44 70
b2

M8

b1

Cable Trolley

135.5

70

58.4

Technical details Trolley body and cable supports: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range:-30C to +80C

b2
110 85 M8 b2 b1

da
M8

M8

b1

16

Towing Trolley

da

End Clamp

Cable Trolley Order No.


[kg]

Towing Trolley Order No. [kg] 024279-200x100 024280-200x100 024279-200x160 024280-200x160 0 .905 0 .975 1 .170 1 .240

End Clamp Order No. [kg] 024289-100x038 024290-100x038 024289-160x038 024290-160x038 0 .370 0 .440 0 .635 0 .690

da [mm] 50 80 50 80

b1 [mm] 100 160

b2 [mm] 72 132

s [mm] 35 20 35 20

Max. Load Capacity [kg]

Max. Travel Speed [m/min]

024269-125x100 024270-125x100 024269-125x160 024270-125x160

0 .705 0 .775 0 .970 1 .040

28

63

Note For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing . The order-no . has to be completed with the variation designation /010 .

24

Design in stainless steel V4A

Cable Trolleys for Flat Cables Program 0240


Steel Cable Trolleys, Heavy Series
lw 32 k 48 M8 b2
128 72 lw 32

44

da

b1

M8

74

b2

Cable Trolley

Technical details Trolley body and cable supports: galvanized steel Hardware: galvanized steel Standard rollers: ball bearing, galvanized with ZZ-sealing Temperature range: -30C to +80C Stainless steel rollers: ball bearing, V4A with 2 RS-sealing Temperature range stainless steel: -10C to +80C Cable Trolley Order No. [kg] 024210-100x100 024210-125x100 024210-125x160 024210-135x100 024210-160x100 024210-160x160 024210-200x100 024210-200x160 024212-160x100 024212-160x160 024212-200x100 024212-200x160 024212-250x100 024212-250x160 024213-200x100 024213-200x160 024213-250x100 024213-250x160 024213-250x200 024214-250x160 024214-320x200 024810-125x100 024810-200x100 024812-160x100 024812-250x100 024812-250x160 024913-200x100 024913-250x160 024814-280x160 0 .83 0 .85 1 .09 0 .91 0 .93 1 .17 1 .05 1 .29 1 .05 1 .38 115 1 .48 1 .39 1 .72 1 .30 1 .72 1 .40 1 .82 2 .21 2 .07 2 .76 0 .85 1 .05 1 .05 1 .39 1 .72 1 .28 1 .86 2 .17 024220-200x100 024220-200x100 024220-200x160 024220-200x100 024220-200x100 024220-200x160 024220-200x100 024220-200x160 024222-200x100 024222-200x160 024222-200x100 024222-200x160 024222-250x100 024222-250x160 024223-200x100 024223-200x160 024223-250x100 024223-250x160 024223-250x200 024224-250x160 024224-320x200 024820-200x100 024820-200x100 024822-200x100 024822-250x100 024822-250x160 024923-200x100 024923-250x160 024824-280x160 Towing Trolley Order No. [kg] 1 .65 1 .65 2 .09 1 .65 1 .65 2 .09 1 .65 2 .09 1 .75 2 .28 1 .75 2 .28 1 .99 2 .52 1 .90 2 .52 2 .00 2 .62 3 .01 2 .87 3 .56 1 .65 1 .65 1 .75 1 .99 2 .52 1 .88 2 .66 2 .97

106 80 s 26

da
M8

b1

Towing Trolley

b2 M8

da

b1

End Clamp

End Clamp Order No.

Max. Load Capacity [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] da lw11) lw22) b1 b2 s k 0 .70 0 .70 0 .94 0 .70 80 0 .70 0 .94 0 .70 0 .94 0 .80 1 .13 0 .80 125 1 .13 0 .82 1 .15 1 .00 1 .40 11 .0 160 1 .40 1 .85 1 .65 200 2 .22 0 .70 80 0 .70 0 .80 0 .82 125 1 .15 0 .98 160 1 .44 1 .65 200 100 135 125 125 160 160 200 200 160 160 200 200 250 250 200 200 250 250 250 250 320 125 200 160 250 250 200 250 280 100 100 160 100 100 160 100 160 100 160 100 160 100 160 115 175 115 175 215 175 215 100 100 100 100 160 100 160 175 72 72 132 72 72 132 72 132 72 132 72 132 72 132 72 132 72 132 172 132 172 72 72 72 72 132 72 132 132 10 20 20 27 38 38 58 58 15 15 35 35 60 60 18 18 42 42 42 22 58 20 58 15 60 60 18 42 38 46 32

Max. Travel Speed [m/min] 80 (100) 80 (100) 80 (100) 80 (100) 80 (100) 80 (100) 80 (100) 80 (100) 80 (100) 80 80 80 80

024230-100x062 024230-100x062 024230-160x062 024230-100x062 024230-100x062 024230-160x062 024230-100x062 024230-160x062 024232-100x042 024232-160x042 024232-100x042 024232-160x042 024232-100x062 024232-160x062 024233-100x042 024233-160x042 024233-100x042 024233-160x042 024233-200x042 024234-160x042 024234-200x062 024830-100x062 024830-100x062 024832-100x042 024832-100x062 024832-160x062 024933-100x042 024933-160x042 024834-160x042

81 121 81 121 171 121 171 171 241 46 121 81 171 121 171 201

32 32 32 32 32 32 32 32 16 16 16 16

1) without buffer 2) with buffer

Note For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing . The order-no . has to be completed with the variation designation /010 . For high speeds up to 100 m/min and/or silent running rollers with polyurethane bandage can be used . The order-no . has to be completed with the variation designation /017 . Design in stainless steel V4A 25

Cable Trolleys for Round Cables Program 0240


Steel Cable Trolleys with Ball Joint for Cable Clips 020131, Light Series without Buffer
lw 32 35.6 80

125 32

108 63

12

Technical details Trolley body: galvanized steel Ball joint: plastic Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +60C Stainless steel rollers: ball bearings, V4A with 2RS-sealing Temperature range stainless steel: -10C to +60C Cable Trolley Order No. 024313-80 024313 024860-080 024860-125 Towing Trolley Order No. lw [mm] 80 125 80 125 024314 024861

Cable Trolley
60 M6
11

36

82

80

Towing Trolley

80

40

End Clamp

13

[kg] 0 .36 0 .45 0 .36 0 .45

[kg] 0 .67 0 .67

End Clamp Order No. 024312 024862

[kg] 0 .15 0 .15

Max. Load Capacity [kg] 20 16

Max. Travel Speed [m/min] 50 50

Steel Cable Trolleys with Ball Joint for Cable 020131, Heavy Series with Buffer
lw 32 k 70 58

200 32 121 112 72

Cable Trolley

44 11

74

Technical details Trolley body: galvanized steel Ball joint: plastic Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +60C Stainless steel rollers: ball bearings, V4A with 2RS-sealing Temperature range stainless steel: -10C to +60C Cable Trolley Order No. 024310-125 024310-160 024880-125 Towing Trolley Order No. 024311 024881

80

60

M6

Towing Trolley

80

40

End Clamp

13

[kg] 0 .54 0 .62 0 .54

lw [mm] 125 160 125

k [mm] 46 81 46

[kg] 1 .00 1 .00

End Clamp Order No. 024312 024862

[kg] 0 .15 0 .15

Max. Load Capacity [kg] 20 16

Max. Travel Speed [m/min] 63 63

Notes For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing . The order-no . has to be completed with the variation designation /010 .
For Appropriate

max . 3 cables in separate cable clips, suspended one below the other for cable clips: 020131-16, 020131-35, 020131-36 (only suited for trolley length 125 mm); 020431-16, 020431-35, 020431-36 (only suited for trolley length 125 mm)

26

Design in stainless steel V4A and acid-resistant plastic

Cable Trolleys for Round Cables Program 0240


Steel Cable Trolleys with Bracket for Cable Clips 020133, Heavy Series with Buffer
lw 32 k 38 45
112 72 74

86

200 32

80

44 47

Cable Trolley

Technical details Trolley body and bracket: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C Stainless steel rollers: ball bearing, V4A with 2RS-sealing Temperature range stainless steel: -10C to +80C Cable Trolley Order No. 024320-125 024320-160 024320-200 024885-125

106 80 61.5

86 M8

Towing Trolley

End Clamp

[kg] 0 .58 0 .66 0 .76 0 .58

lw [mm] 125 160 200 125

k [mm] 46 81 121 46

Towing Trolley Order No.

[kg] 1 .00 1 .00

End Clamp Order No.

[kg] 0 .46 0 .46

Max. Load Capacity [kg] 32 16

Max. Travel Speed [m/min] 80 80

024321 024886

024322 024887

Note For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing . The order-no . has to be completed with the variation designation /010 .

Design in stainless steel V4A

27

Cable Trolleys for Round Cables Program 0240


Cable Clips for Fixation at the Ball Joint
I b c

hmax.

Order No. 020131-16 020131-25 020131-36 020431-16 020431-25 020431-36

for Cable- d [mm] 10 16 17 25 26 36 10 16 17 25 26 36

r [mm] 80 125 180 80 125 180

l [mm] 70 100 140 70 100 140

h [mm] 38 47 58 38 47 58

b [mm] 35 50 70 35 50 70

c [mm] 42 50 64 42 50 64

Material plastic . hardware: galvanized steel plastic . acid-resistant . hardware: stainless steel V4A

Weight [kg] 0 .040 0 .060 0 .120 0 .040 0 .060 0 .120

Cable Clips for Fixation at the Bracket


I b c

hmax.

Order No. 020133-16 020133-25 020133-36 020133-50 020133-63 020433-16 020433-25 020433-36

for Cable- d [mm] 10 16 17 25 26 36 37 50 51 63 10 16 17 25 26 36

r [mm] 80 125 180 250 315 80 125 180

l [mm] 70 100 140 200 250 70 100 140

h [mm] 38 47 58 100 125 38 47 58

b [mm] 35 50 70 100 120 35 50 70

c [mm] 42 50 64 90 100 42 50 64

Additional Cable Clips for Combinations with Sizes 50 and 63 of Types 020133
b c

hmax.

Order No. 020131-50 020131-63

for Cable- d [mm] 37 50 51 63

r [mm] 250 315

l [mm] 200 250

h [mm] 80 105

b [mm] 100 125

c [mm] 90 100

Material plastic . hardware: galvanized steel aluminum . hardware: galvanized steel plastic . acid-resistant . hardware: stainless steel V4A

Weight [kg] 0 .050 0 .070 0 .140 0 .280 0 .480 0 .040 0 .060 0 .120

28

Design in stainless steel V4A and acid-resistant plastic

Material aluminum, hardware: galvanized steel

Weight [kg] 0 .260 0 .460

Cable Trolleys for Round Cables Program 0240


Hose Clip for Fixation at the Ball Joint
64 70 ~94 59 50 d 227

Order No. 020130-36

Material plastic

Hardware galvanized steel

for Hose- d [mm] 26 - 36

Weight [kg] 0 .130

Hose Clip for Fixation at the Bracket


70 64

104 69

227

Order No. 020138-36

Material plastic

Hardware galvanized steel

for Hose- d [mm] 26 - 36

Weight [kg] 0 .150

29

Cable Trolleys for Round Cables Program 0240


Cable Trolley with Cable Clips, Heavy Series, Rotatable
200 32 121 116.5

200 32 121 72

74

Technical details Trolley body and bracket: galvanized steel Cable clips: aluminium Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C For a better sealing the standard rollers (ZZ) can also be provided with a 2 RSsealing The order-no . has to be completed with the variation designation /010 .

Cable Trolley
106 80

l
M8

Towing Trolley

End Clamp

94.5

Cable Trolley Order No. 024528-200x050 024528-200x063

[kg]
1 .54 1 .74

l [mm] d [mm] c [mm] 200 37-50 90 024527-200x050 250 51-63 100 024527-200x063

Towing Trolley Order No.

[kg] 1 .85 2 .15

End Clamp Order No. 024529-050 024529-063

[kg] 1 .20 1 .40

Max. Load Capacity [kg] 32

Max. Travel Speed [m/min] 80

Note Can be combined with cable clips 020131-50 and 020131-63

30

196.5

44

56

Cable Trolleys for Round Cables Program 0240


Steel Cable Trolleys, Heavy Series for Clamping of Round Cables with a max. Difference in Diameter of 6 mm
lw 32
lw 32

71

72

44

M8
da

b2 b1
b2

Cable Trolley

Technical details Trolley body and cable supports: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C Stainless steel rollers: ball bearing, V4A with 2RS-sealing Temperature range stainless steel: -10C to +80C

da
106 80 49

151

56

74

b1

Towing Trolley
M8

M8
da

b2

b1

End Clamp

Cable Trolley Order No. [kg] 024442-160x100 024442-160x160 024443-200x160 024444-250x100 024444-250x160 024943-200x160 1 .30 1 .57 1 .92 1 .70 2 .27 1 .92

Towing Trolley Order No. [kg] 024452-200x100 024452-200x160 024453-200x160 024454-250x100 024454-250x160 024953-200x160 2 .00 2 .37 2 .72 2 .20 3 .07 2 .72

End Clamp Order No. [kg] 024462-100 024462-160 024463-160 024464-100 024464-160 024963-160 1 .10 1 .35 1 .60 1 .30 1 .85 1 .60

da [mm] 125 125 160 200 200 160

lw [mm] 160 160 200 250 250 200

b1 [mm] 115 175 175 115 175 175

b2 [mm] 72 132 132 72 132 132

k [mm] 81 81 121 171 171 121

Max. Load Capacity [kg]

Max. Travel Speed [m/min]

32

80 (100)

16

80

Note For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing . The order-no . has to be completed with the variation designation /010 .

Design in stainless steel V4A

31

Cable Trolleys for Round Cables Program 0240


Steel Cable Trolleys, Heavy Series for Clamping of Round Cables with a max. Difference in Diameter of 16 mm
lw 32 k 93

lw 32

112

104
b2

52

M8
da

b1

225

Cable Trolley

M8
da

b2

Technical details Trolley body and cable supports: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C Stainless steel rollers: ball bearing, V4A with 2RS-sealing Temperature range stainless steel: -10C to +80C

106 80 M8

b1

Towing Trolley

71

b2 M8

da

b1

End Clamp

Cable Trolley Order No. [kg] 024474-250x160 024474-250x200 024475-320x160 024475-320x200 024477-400x250 024974-250x160 024975-320x250 2 .27 2 .67 2 .72 3 .12 4 .52 2 .27 3 .62

Towing Trolley Order No. [kg] 024484-250x160 024484-250x200 024485-320x160 024485-320x200 024487-400x250 024984-250x160 024985-320x250 3 .07 3 .47 3 .52 3 .92 5 .32 3 .07 4 .42

End Clamp Order No. [kg] 024494-160 024494-200 024495-160 024495-200 024497-250 024994-160 024995-250 1 .85 2 .25 2 .10 2 .50 3 .70 1 .85 3 .00

da [mm] 200 200 250 250 320 200 250

lw [mm] 250 250 320 320 400 250 320

b1 [mm] 175 215 175 215 265 175 265

b2 [mm] 125 165 125 165 215 125 215

k [mm] 171 171 241 241 321 171 241

Max. Load Capacity [kg]

Max. Travel Speed [m/min]

32

80 (100)

16

80

Note For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing . The order-no . has to be completed with the variation designation /010 .

32

Design in stainless steel V4A

Cable Trolleys and Accessories for Traversing, Program 0240


Transfer Guide for C-Rail 024100
4 40 49 40

Order No. 024107 Material: galvanized steel Weight: 1 .200 kg Notes transfer guides must be mounted at the transfer point with the inlet openings against each other The distance s must not exceed 18 mm Vertical deflection max . 2 .0 mm Horizontal deflection max . 5 .0 mm All cable trolleys, that pass this transition point must be provided with 3, the towing trolley with 4 pairs of rollers Cable trolleys that do not pass this transition point can be used in standard design
Two

62.5 11

6 127.5

110 80 49

14 125

127.5

127.5

C-Rail

Cable Trolley

Transfer Guide

Cable Trolleys for Flat Cables with Additional Rollers


160 32 81 M8
0 8

45

200 32

48

44

max. 58

100

M8
0 8

max. 62 26

Technical details Trolley body and cable supports: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C

Cable Trolley 6-Rollers


106 80 M8

M8

74

72

128

35

72

56

72

100

72

100

End Clamp

8 0

Towing Trolley 8-Rollers

Cable Trolley Order No. 024210-160x100/20

[kg] 1 .03

Towing Trolley Order No. 024220-200x100/020x2

[kg] 1 .85

End Clamp Order No. 024230-100x062

[kg] 0 .70

Max. Load Capacity [kg] 32

Max. Travel Speed [m/min] 63

33

Cable Trolley for Applications with Increased Horizontal Forces | Program 0240
Cable Trolleys with Horizontal Guide Rollers
282 211 32 28 121 48 M8 34

282 211 32 28

34

184

b2

104

52
da
b1

Technical details Trolley body and cable supports: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C

Cable Trolley
106 80 26

M8

112

b2

M8

da

b1

Towing Trolley
b2 M8

da

b1

End Clamp

Cable Trolley Order No. 024210-200x100/040 024210-200x160/040 024212-200x100/040 024212-200x160/040

[kg] 1 .44 1 .68 1 .54 1 .87

Towing Trolley Order No. 024220-200x100/040 024220-200x160/040 024222-200x100/040 024222-200x160/040

[kg] 2 .21 2 .57 2 .31 2 .76

End Clamp Order No. 024230-100x062 024230-160x062 024232-100x062 024232-160x062

da

b1

b2

[kg] [mm] [mm] [mm] [mm] 0 .70 80 0 .94 80 0 .82 125 1 .15 125 100 160 100 160 72 132 72 132

Max. Load Capacity [kg]

Max. Travel Speed [m/min]

60

32

63

34

Ideal Control Unit Trolleys Program 0240


Ideal Control Unit Trolleys with Plug and Socket Connection Basic Configuration
475 32 81

208
400

Technical details Trolley body and cross bar: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C Order No. Number of Poles Connecting Threads

Note Ideal control unit trolley with basic configuration without end clamp and without cable glands

h [mm]

possible Attachment Parts

Weight [kg]

Max. Load Capacity [kg] 40

Max. Travel Speed [m/min] 63

024776-16 024776-24

16 + PE 24 + PE

M 25 x 1 .5 M 25 x 1 .5

M 25 x 1 .5 M 32 x 1 .5

275 290

end clamp 023269 and 023299 brake glider 024784 and brake trolley 024785

3 .04 3 .34

Ideal Control Unit Trolleys with Plug and Socket Connection Pre-Assembled
475 32 81

50

208

80

Technical details Trolley body and cross bar: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C Order No. Number of Poles 16+ PE 24+ PE 16+ PE 24+ PE Cable Glands

Note Ideal control unit trolley pre-assembled with end clamp and with cable glands

h [mm]

Type for flat cables round cables

possible Attachment Parts brake glider 024784 brake trolley 024785

Weight [kg] 3 .61 3 .99 3 .40 3 .78

Max. Load Capacity [kg]

Max. Travel Speed [m/min]

024778-16 024778-24 024779-16 024779-24

25 x 42 25 x 42 25 x 29 25 x 29

25 x 21 32 x 29 25 x 21 32 x 29

310 325 310 325

40

63

35

Ideal Control Unit Trolleys Program 0240


Ideal Control Unit Trolley with Plastic Terminal Box Basic Configuration
520 32 81

max .15 2

10

144 160 169

12

200

428

55 115

Technical details Trolley body and cross bar: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C Order No.

Note Ideal control unit trolley with basic configuration without end clamp, cable glands and terminals

possible Attachment Parts end clamp 023269, 023299; brake glider 024784; brake trolley 024785

Weight [kg] 4 .3

Max. Load Capacity [kg] 40

Max. Travel Speed [m/min] 63

024780

Ideal Control Unit Trolleys with Plastic Terminal Box Pre-Assembled


475 32 81

50 200 144 166 12

428

57.5 115

Technical details Trolley body and cross bar: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C Order No. Number of Poles 16 + PE 24 + PE 16 + PE 24 + PE Cable Glands

Note Ideal control unit trolley pre-assembled with end clamp, cable glands and terminals Type for flat cables round cables possible Attachment Parts brake glider 024784 brake trolley 024785 Weight [kg] 5 .35 5 .75 5 .30 5 .61 Max. Load Capacity [kg] Max. Travel Speed [m/min]

024774-16 024774-24 024775-16 024775-24 36

50 x 42 50 x 42 32x29 32 x 29

25 x 21 32 x 29 25 x 21 32 x 29

40

63

Ideal Control Unit Trolleys Program 0240


Ideal Control Unit Trolleys with Terminal Box of Steel Basic Configuration
520 32 81

60 120

Technical details Trolley body and cross bar: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80C Stainless steel rollers: ball bearings V4A with 2RS-sealing Temperature range stainless steel: -10C to +80C Order No. a [mm] 024781-200x200 024781-300x200 024791-200x200 024791-300x200 200 300 200 300 b [mm] 200 200 c [mm] 338 438 338 438

Note Ideal control unit trolley with basic configuration without end clamp, cable glands and terminals

possible Attachment Parts end clamp 023269, 023299 brake glider 023184; brake trolley 023185 end clamp 023469, 023499

Weight [kg] 5 .30 6 .30 5 .30 6 .30

Max. Load Capacity [kg] 40 20

Max. Travel Speed [m/min] 63 63

Control Trolley Upper Parts


520 32 81

500

Technical details Trolley body and cross bar: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Temperature range: -30C to +80 Stainless steel rollers: ball bearings V4A with 2RS-sealing Temperature range stainless steel: -10C to +80C Order No. 024771 024771/500 Weight [kg] 1 .95 1 .95

Note For a better sealing the standard rollers (ZZ) can also be provided with a 2RS-sealing . The order-no . has to be completed with the variation designation / 010 .

Design in stainless steel V2A / V4A

138

37

Ideal Control Unit Trolleys Program 0240


Basic Ideal Control Unit Trolleys for Round Cables
125 32 81

Technical details Trolley body and bracket: galvanized steel Hardware: galvanized steel Standard rollers: ball bearings, galvanized with ZZ-sealing Cable clips: plastic Temperature range: -30C to +80C Order No. 024711-16 024711-25 024711-36
for Cable- [mm] 10 16 17 25 26 36 Weight [kg] 0 .640 0 .660 0 .720

Note These control trolleys are used if the round cable is installed directly and without an additional terminal box up to the control station .

38

max. 182

Accessories for Festoon Systems Program 0240


Application Examples
End Clamp Rope Eye End Stop C-Rail Cable Trolley

Terminal Box

Cables

Tension Relief Rope

Mounted with Cable Reserve Factor Tension Relief Rope Mounted with Cable Reserve Factor Cable Clamp 020143 Tension Relief Rope

Cable Clamp 020140

Cable Clamp 020143

Cable Clamp 020140

da da Note b2 Special pendant station round cables with extruded steel ropes, that do not require separate tension relief devices, are listed in our cable catalog KAT0130-0002. min. 10 b2

39

Accessories for Festoon Systems Program 0240


Towing Ropes Pre-Assembled
d

21

21

32

32

Type A (Shackle) Order No. 020318-06 020329-04 020329-02,5 020318-06/500 d [mm] 6 .0 4 .0 2 .5 6 .0 Type A B A

Type B (with spring safety hook) Material plastic steel . PVC-covered acid-resistant plastic Weight [kg/m] 0 .14 0 .16 0 .14 0 .14

Ropes

Order No. 020302-6 020305-02,5 020301-6 020304-02

d [mm] 6 .0 2 .5 6 .0 2 .0

Material plastic steel . PVC-covered acid-resistant plastic stainless steel V4A

Weight [kg/m] 0 .020 0 .009 0 .020 0 .015

Shackles
b d

Order No. 020211-6P 020211-5P/501

d M6 M5

b [mm] 8 11

Package Size [pc.] 20 20

Material galvanized steel stainless steel V4A

Weight [kg] 0 .400 0 .300

Spring Safety Hook


12

21

Order No. 020215-40x4 020415-40x4

Material galvanized steel stainless steel V4A

Weight [kg] 0 .010 0 .010

Rope Thimbles
b a

40

Order No. 020120-3 020120-4 020450-3 020450-4

a [mm] 5 .0 6 .5 5 .0 6 .5

b [mm] 11 13 11 13

c [mm] 23 .5 28 .5 23 .5 28 .5

Material galvanized steel stainless steel V4A

Weight [kg] 0 .008 0 .010 0 .008 0 .010

40

Design in stainless steel V4A or acid-resistant plastic

Accessories for Festoon Systems Program 0240


Rope Clip
14 7

Simplex Rope Clip Order No. 020122-3 020452-3

Material galvanized steel stainless steel V4A

Weight [kg] 0 .010 0 .010

20

20

Duplex Rope Clip Order No. 020123-5 020453-5

Material galvanized steel stainless steel V4A

Weight [kg] 0 .030 0 .030

Rope Eyes
30 M8 5 25

50

Order No. 020218-08 020458-08

Material galvanized steel stainless steel V4A

Weight [kg] 0 .07 0 .07

40 12

Cable Clamps
Cable Clamp Order No.
d

d [mm] 11 . . . 16 17 . . . 25 26 . . . 36

Material

Weight [kg] 0 .05 0 .08 0 .13

020140-16 020140-25 020140-36

plastic, hardware: galvanized steel

Cable Clamp Order No.


d

d [mm] 10 . . . 16 17 . . . 25 26 . . . 36

Material

Weight [kg] 0 .06 0 .08 0 .14

020143-16 020143-25 020143-36

plastic, hardware: galvanized steel

Design in stainless steel V4A

41

Accessories for Festoon Systems Program 0240


Brake Glider
26.5 35

Order No. 024784 Basic material: plastic Hardware: galvanized steel Weight: 0 .100 kg

108

32

37

108

26.5 35

16

Brake Glider and hardware Order No. 024719 Basic material: plastic Hardware: galvanized steel Weight: 0 .200 kg

155

32

Brake Trolley
55 260 32

Order No. 024785 Material: galvanized steel Hardware: galvanized steel Brake hammer: cast iron Weight: 1 .200 kg
115

65

42

Accessories for Festoon Systems Program 0240


Cable Trolley Upper Parts
lw 32

55 b 13

6.8

Cable Trolley Upper Parts without Buffer Order No. 024512-80 024512

lw [mm] 80 125

b [mm] 74 80

a [mm] 13 .0 18 .0
lw 32

Material galvanized steel

Max. Load Capacity [kg] 25

Weight [kg] 0 .31 0 .40

6 k 10.8 b a 8.5

Cable Trolley Upper Parts with Buffer Order No. 024510-125x100 024510-125x160 024510-160x100 024510-160x160 024510-200x100 024510-200x160

lw [mm] 125 125 160 160 200 200

b [mm] 106 166 106 166 106 166

a [mm] 80 140 80 140 80 140

Material

k [mm] 46 46 81 81 121 121

Max. Load Capacity [kg]

38

Weight [kg] 0 .55 0 .67 0 .63 0 .75 0 .73 0 .85

galvanized steel

32

43

Accessories for Festoon Systems Program 0240


Plastic Trolleys 2 Rollers
32

18

35

Order No. 024331 Type of roller: plastic roller with friction bearing Max . load capacity: 4 kg Max . travel speed: 20 m/min Weight: 0 .020 kg

Plastic Trolleys 4 Rollers


80 32

Order No. 024504 Ball bearing: plastic roller with friction bearing Max . load capacity: 10 kg Max . travel speed: 20 m/min Weight: 0 .050 kg
34 10 14

Steel Trolley 2 Rollers


32

10

40

8.5

Order No. 024330 Ball bearing: galvanized steel Max . load capacity: 12 .5 kg Max . travel speed: 40 m/min Weight: 0 .150 kg

Steel Trolley 4 Rollers without Buffer


80 32

10

25

Order No. 024323 Ball bearing: galvanized steel Max . load capacity: 32 kg Max . travel speed: 50 m/min Weight: 0 .320 kg
47

2 8.

30

22

100 32

Order No. 024340-100 Ball bearing: galvanized steel Max . load capacity: 32 kg Max . travel speed: 50 m/min Weight: 0 .380 kg

10.5

10

44

32

Accessories for Festoon Systems Program 0240


Steel Trolley 4 Rollers with Buffer
l 32

10.5

10

32

Order No.

Type of Roller

Max. Load Capacity [kg] 32

Max. Travel Speed [m/min] 63

Weight [kg] 0 .40 0 .50 0 .60

024340-125 024340-160 024340-200

ball bearings: galvanized steel

S-Hook
14

Order No. 020118-45x4 Material: galvanized steel Weight: 0 .016 kg


7

.2 4

Spring Safety Hook


9

45

Order No. 020215-60x6 Material: galvanized steel Weight: 0 .030 kg


60

Cable Collar, Plastic


5.5 4
d

5.5

Order No. 020111-08 020111-10 020111-11 020111-12.5 020111-14 020111-16 020111-18 020111-20 020111-22 020111-25 020111-28 020111-32 020111-36

Cable- d [mm] 8 10 11 12 .5 14 16 18 20 22 25 28 32 36

Material

Weight [kg] 0 .0070 0 .0077 0 .0077 0 .0081 0 .0084 0 .0085 0 .0850 0 .0100 0 .0100 0 .0110 0 .0120 0 .0130 0 .0140

6.5

4 18

16

plastic, hardware: galvanized steel

Note For attachment to the trolley with S-hook . 45

Accessories for Festoon Systems Program 0240


Strap for Cable Bundle
6.5

28

2 50

Dmax.

Order No. 020117-080 020117-160 Note For attachment to the trolley with S-hook .

Dmax. [mm] 80 160

Hmax. [mm] 150 230

Hmax

Material plastic, hardware: galvanized steel

Weight [kg] 0 .020 0 .030

Cable Clips with Bracket

30

Order No.

Number of Loops nD

Max. Cable- per Loop D [mm] 8-18 8-22 8-22 8-22 8-22 8-22 8-22 8-22

Total of all Cable- max. [mm] 18 22 32 44 30 66 72 70

l [mm] 63 80 80 100 80 125 125 125

Weight [kg] 0 .055 0 .060 0 .065 0 .070 0 .070 0 .090 0 .090 0 .095

020137-1X18 020137-1X22 020137-2X32 020137-2X44 020137-3X30 020137-3X66 020137-4X72 020137-5X70

1 1 2 2 3 3 4 5

Note To be used in combination with trolley 024504 .

46

Helpful Hints
Determination of the Load Capacity of C-Rails
Technical details / bases of calculation The permissible load of the C-rails can be determined with the help of the diagrams. The following bases of calculation have been considered:: 1. 2. 3. 4. 5. Beam on 2 supports, loaded by distributed load symmetrical to the beam center bzul = 100N/mm without consideration of the lower flange stress V 160N/mm, reference stress from bending stress and lower flange stress f = IA/250 allowed deflection from load and self-weight of the C-rail The loading is considered symmetrically distributed over all the track supports (brackets)

Calculation example Given: FLW = Load/trolley lw = Length of cable trolley Z = Number of cable trolleys Lb = Storage length (m) = Z x lw/1000

18kg 125mm 10 1.25m

Load Diagram for C-Rail 40x40x2.5 (024100 / 024104 / 024109)


required load capacity of the track support brackets [kg]

25

lW [mm]

0 10

0 16

80 100 125 160 200 250 320 400 500


63 50 40 32 25 20 16 12.5 10 8 6.3 5 4 3.2 2.5 2 1.6 1.25 1 0.8

800 630 500 400 320 250 200 160 125 80 63 50 40 32 25 20 16 12.5 10 8 6.3 100

0.63 0.71 0.8 1.0 1.12 1.25 1.4 0.9

Length of cable trolley

P [kg/m]

1.6 1.8 2.0 2.24 2.5 2.8

3.2 4.0 0.08 0.1 0.125 0.16 0.2 0.25 0.32 0.4 0.5 0.63 0.8 1.0 1.25 1.6 2.0 2.5 3.2 4.0 3.6

FLW [kg/Cable trolley]

Storage length

Ib [m]

Solution for C-rail 40x40x2.5 From diagram distance between the track support brackets [IA] = 1.30m Required load capacity of the track support brackets = 250kg
Required

Distance between track support brackets

lA [m]

47

Helpful Hints
Load Diagram for CI-Rail Reinforced (024052-6)
lW [mm]
80 0 5 0 0 0 0 0 0 10 12 16 20 25 32 40 50
80 63 50 40 32 25 20 16 12.5 10 8.0 6.3 5.0 4.0 3.2 2.5 2.0 1.6 1.25 1.0 800 630 500 400 320 250 200 160 125 100 80 63 50 40 32 25 20 16 12.5 10 8 6.3 1.0 1.12 1.25 1.4 1.6 1.8 2.0 2.24

Length of cable trolley

P [kg/m]

2.5 2.8 3.2 3.6 4.0 4.5 5.0 5.6

6.3 0.1 0.125 0.16 0.2 0.25 0.32 0.4 0.5 0.63 0.8 1.0 1.25 1.6 2.0 2.5 3.2 4.0 5.0 6.3

FLW [kg/Cable trolley]

Storage length

Ib [m]

Targets: Load per trolley [FLW] = 63kg; Length of cable trolley [Iw] = 400mm Number of cable trolleys [Z] = 1; Storage length [Ib] = 0.400m; (m) = Z x lw/1000

From diagram: Required distance between track support brackets [IA] = 4.80m

Load Diagram for CV-Rail Reinforced (024030-6)


lW [mm]
80 0 5 0 0 0 0 0 0 10 12 16 20 25 32 40 50
80 63 50 40 32 25 20 16 12.5 10 8.0 6.3 5.0 4.0 3.2 2.5 2.0 1.6 1.25 1.0 800 630 500 400 320 250 200 160 125 100 80 63 50 40 32 25 20 16 12.5 10 8 6.3 0.8 0.9 1.0 1.12 1.25 1.4 1.6 1.8 2.0 2.24 2.5 2.8 3.2 3.6 4.0 4.5 5.0 0.1 0.125 0.16 0.2 0.25 0.32 0.4 0.5 0.63 0.8 1.0 1.25 1.6 2.0 2.5 3.2 4.0 5.0 6.3

Length of cable trolley

FLW [kg/Cable trolley]

Storage length

Ib [m]

Targets: Load per trolley [FLW] = 18kg; Length of cable trolley [Iw] = 125mm Number of cable trolleys [Z] = 10; Storage length [Ib] = 1.25m; (m) = Z x lw/1000 48

From diagram: Required distance between track support brackets [IA] = 1.85m

Distance between track support brackets

P [kg/m]

lA [m]

Distance between track support brackets

lA [m]

Helpful Hints
Technical Data
lb ls

lw

da

LinstM
h hges

LinstE

Formulas to Determine the Number of Loops, Cable Length and Loop Depth
Number of loops: n = f (ls+e) 2h+1.25 da-flw Storage length: lb nlw+e [m] da [m] = cable support diameter e [m] = free space in storage area (recommendation 0.1m) f = recommended cable factor (see table) h [m] = loop depth (measured from top edge of cable support) hges [m] = loop depth (measured from lower edge of cable support) lb [m] = storage length incl. free space ls [m] = travel distance lw [m] = cable trolley length LBest [m] = total cable length LinstE [m] = installation length, end clamp side LinstM [m] = installation length, towing side LSchl [m] = cable length per loop LSyst [m] = required cable length (measured from mid of end clamp to mid of towing trolley or towing clamp) n = number of loops

System cable length: LSyst = f (ls+lb) [m]

Total cable length: LBest = LSyst+LinstE+LinstM [m]

Loop length: LSchl = LSyst n [m]

Loop depth: h = LSchl -0.63da [m] 2

> 0.1 m

49

Helpful Hints
Definition of the Cable Arrangement and Cable Trolley Selection
4x10 4x10 s

1. Formula for calculating the approximate load per trolley FLW FLW 2hGL [kg]
GL [kg/m] = weight of the cable package

7x2.5 4x2.5 7x2.5 12x1.5 12x1.5 b

Example for flat cable trolleys

Power cables
dmax b

2. Selection of the cable trolley type 3. Required cable support diameter based upon minimum bending radius of the cables 4. Select cable support width b2 to accommodate the cable package width 5. Determine length of trolley lW For round cables:: lw da+2dmax+10 [mm] For flat cables: lw da+2s+10 [mm]

Example for round cable trolleys

Cable Factors
Travel Speed v [m/min] < 32 32 - 40 41 - 50 51 - 63 64 - 80 81 - 100 101 - 120 < 0.8 1.10 1.15 1.20 1.25 0.8 - 1.2 1.10 1.10 1.15 1.20 1.25 Cable Factor f at h [m] 1.3 - 2 1.10 1.10 1.10 1.15 1.20 1.25 2.1 - 3.2 1.10 1.10 1.10 1.10 1.15 1.20 1.25 3.3 - 5 1.10 1.10 1.10 1.10 1.10 1.15 1.20

Depending on the operating conditions the cables must be installed with an additional cable length. The additional length is calculated by taking into account the cable factor [f]. We recommend to select the cable factor according to above table. For values outside the gray area, please contact us directly. Special precautions might be required in those cases under extreme operating conditions, such as the installation of shock cords.

Permissible Loads of the Rollers


Travel Speed V [m/min] < 16 16 - 32 32 - 63 63 - 80 80 - 100 Type of Roller [ 32 mm] Ball Bearing, galvanized Ball Bearing V4A Ball Bearing with PUR Bandage 50 25 25 40 20 20 <4 <2 4-8 2-4 <2 Average running time per day [h] 8 - 16 4-8 2-4 <2 Permissible Load of the Rollers [kg] 32 16 16 25.0 12.5 12.5 20 10 10 8 -16 4-8 2-4 <2 8 - 16 4-8 2-4

The lifetime of the rollers depends on the load (Hertzian stress) and the frequency of operation. The proper selection, based on travel speed, average running time per day (based on one year) and permissible load of the trolleys with various roller types, can be made by using the above table.

50

Conductix-Wampfler the complete program

Your Applications - our Solutions!


Festoon systems by Conductix-Wampfler represent only one of the many solutions made possible by the broad spectrum of Conductix-Wampfler components for the transport of energy, data and fluid media . The solutions we deliver for your applications are based on your specific requirements . In many cases, a combination of several different Conductix-Wampfler systems can prove advantageous . You can count on all of Conductix-Wampflers Business Units for hands-on engineering support - coupled with the perfect solution to meet your energy management and control needs .

Cable reels Motorized reels and spring reels by Conductix-Wampfler hold their own wherever energy, data and media have to cover the most diverse distances within a short amount of time - in all directions, fast and safe .

Festoon systems Its hard to imagine Conductix-Wampfler cable trolleys not being used in virtually every industrial application . Theyre reliable and robust and available in an enormous variety of dimensions and designs .

Conductor rails Whether theyre enclosed conductor rails or expandable single-pole systems, the proven conductor rails by Conductix-Wampfler reliably move people and material .

Non-insulated conductor rails Extremely robust, non-insulated conductor rails with copper heads or stainless steel surfaces provide the ideal basis for rough applications, for example in steel mills or shipyards .

Energy guiding chains The Jack of all trades when it comes to transferring energy, data, air and fluid hoses . With their wide range, these energy guiding chains are the ideal solution for many industrial applications .

Slip ring assemblies Whenever things are really moving in circles, the proven slip ring assemblies by Conductix-Wampfler ensure the flawless transfer of energy and data . Here, everything revolves around flexibility and reliability!

Inductive Power Transfer IPT The no-contact system for transferring energy and data . For all tasks that depend on high speeds and absolute resistance to wear .

Reels, retractors and balancers Whether for hoses or cables, as classical reels or high-precision positioning aids for tools, our range of reels and spring balancers take the load off your shoulders .

Jib boom Complete with tool transporters, reels, or an entire media supply system here, safety and flexibility are key to the completion of difficult tasks .

Conveyor systems Whether manual, semiautomatic or with Power & Free flexibility is achieved with full customization concerning layout and location .

www.conductix.com

Conductix-Wampfler AG Rheinstrasse 27+33 79576 Weil am Rhein


Conductix-Wampfler AG | 2011 | subject to technical modifications without prior notice

Germany Hotline Phone +49 (0) 7621 662-222 Phone +49 (0) 7621 662-0 Fax +49 (0) 7621 662-144

info.de@conductix.com www.conductix.com

KAT0240-0003a-E