Summer Training Report At

Bharat Heavy Electricals Limited New Delhi

Submitted by: Shubham verma 2k9/EC/708 2nd year, Electronics & comm. Engg Delhi college of Engineering

Contents Acknowledgement BHEL: OVERVIEW BHEL ON Foreign Grounds BHEL IN INDIA REGIONAL OFFICES(POWER SECTORS) BUSINESS OFFICES MANUFACTURING UNITS SERVICE CENTRES VISION,MISSION,VALUES BUSINESS OBJECTIVES GROWTH PROFITABILITY CUSTOMER FOCUS PEOPLES ORIENTATION TECHNOLOGY IMAGE CONTRIBUTION OF BHEL IN VARIOUS SECTORS BUSINESS SECTORS

 POWER SECTORS POWER GENERATION POWER TRANSMISSION & DISTRIBUTION INDUSTRY SECTORS TRANSMISSION TRANSPORTATION RESEARCH AND DEVELOPMENT HUMAN RESOURCE DEVELOPMENT INSTITUTE DIVISIONS OF BHEL MAJOR COMPETITORS OF BHEL AWARDS AND ACCOLADES RECENT ACHEIVEMENTS MAJOR MILESTONES Bibliography

ACKNOWLEDGEMENT

I express my sincere thanks to the Management of COPORATE WING of BHEL, New Delhi for giving me an opportunity to gain exposure on matter related to Project under the esteem guidance of Mr. Rajan Yadav Sr. Manager (GAX). I hereby take this opportunity to put on records my sincere thanks to Ms. Salonee Gupta under the light of whose able guidance I could complete this project in an effective and successful manner.

I am also indebted to Ms. Monita, for her valuable information and inputs, which added dimensions and meaning to my project.

With sincere thanks Shubham Verma ECE-2nd year D.C.E

BHEL-AN OVERVIEW

BHEL, Bharat Heavy Electricals Limited is the largest engineering and manufacturing enterprise in India in the energy-related/infrastructure sector, today. BHEL was established more than 40 years ago, ushering in the indigenous Heavy Electrical Equipment industry in India - a dream that has been more than realized with a wellrecognized track record of performance. The company has been earning profits continuously since 1971-72 and paying dividends since 1976-77. It is one of its kinds in India that has been the market leader in its core business area. BHEL is one of the leading international companies in the field of power equipment manufacture. BHEL caters to the core sectors of the Indian Economy, viz. Power, Transmission, Industry, Transportation, Renewable Energy, Oil & Gas and Defence. The wide network of BHELs 15 Manufacturing Divisions, 4 Power Sector Regional Centres, 8 Service Centres, 15 Regional Offices, 4 Overseas Offices, 1 Subsidiary and over 100 project sites spread all over India enables the Company to promptly serve its customers and provide them with suitable products, systems and services efficiently and at competitive prices. The high level of quality & reliability of its products is due to the emphasis on design, engineering and manufacturing to international standards by acquiring and adapting some of the best technologies from leading companies in the world, together with technologies developed in its own R&D centres. The first plant of BHEL was set up at Bhopal in 1956, which signalled the dawn of the Heavy Electrical Industries in India. In the early sixties, three major plants were set up at Haridwar, Hyderabad & Tiruchirappalli that form the core of the diversified product range, systems and services that BHEL offers today. Thus, BHEL, set up to bridge the gap between demand and supply of power generation, has developed capabilities in design, manufacture, supply,

erection and commissioning of power plant equipment for thermal, hydro and nuclear power stations. BHEL manufactures over 180 products under 30 major product groups. Its products have established an enviable reputation of high quality and reliability. The quality and reliability of its products is due to the emphasis on design, engineering and manufacturing to international standards by acquiring and adapting some of the best technologies from leading companies in the world, together with technologies developed in its own R&D centers. BHEL caters to the core sectors of the Indian economy viz. power generation and transmission, industry, transportation, telecommunication, renewable energy, defence etc. The liberalisation of the power sector during 1991 had a significant impact on BHEL, which had been operating in a protected economy since inception. The company faced challenges of competing with international power equipments majors like Siemens, GE, ABB, etc. for obtaining orders. BHEL has a wide spread network comprising 14 divisions, 8 service centers, four power sectors regional centers, 18 regional offices, besides a large number of project sites spread all over India and abroad, enables BHEL to be close to its customers and cater to their specialized needs with total solution, efficiently and economically. An ISO 9000 certification has given the company international recognition for its commitment towards quality. Thus, it is one of the leading public sector companies. With an export presence in more than 50 countries, BHEL is truly Indias industrial ambassador to the world. In recognition of its record of consistent profitability over the years the government of India had conferred on its NAVRATNA status in 1997.

BHEL has acquired certifications to Quality Management Systems (ISO 9001), Environmental Management Systems (ISO 14001) and Occupational Health & Safety Management Systems (OHSAS 18001) and is also well on its journey towards Total Quality Management. BHEL has Installed equipment for over 1,00,000 MW of power generation- for Utilities, Captive and Industrial users Supplied over 2,25,000 MVA transformer capacity and other equipment operating in Transmission & Distribution network up to 400 kV (AC & DC). Supplied over 25,000 Motors with Drive Control System to Power projects, Petrochemicals, Refineries, Steel, Aluminum, Fertilizer, Cement plants, etc. Supplied traction and AC/DC locos to power over 12,000kms Railway Network Supplied over one million Valves to Power Plants and other Industries BHEL's operations are organized around three business sectors, namely Power, Industry - including Transmission, Transportation and Renewable Energy - and Overseas Business. This enables BHEL to have a strong customer orientation, to be sensitive to his needs and respond quickly to the changes in the market BHEL's vision is to become a world-class engineering enterprise, committed to enhancing stakeholder value. The

company is striving to give shape to its aspirations and fulfill the expectations of the country to become a global player. The greatest strength of BHEL is its highly skilled and committed team of 46,748 employees. Every employee is given an equal opportunity to develop himself and grow in his career. Continuous training and retraining, career planning, a positive work culture and participative style of management have engendered development of a committed and motivated workforce setting new benchmarks in terms of productivity, quality and responsiveness. The company has commenced manufacture of large desalination plants to help augment the supply of drinking water to people.

Bhel on foreign grounds

BHEL, ranking among the major power plant equipment suppliers in the world, is one of the largest exporters of engineering products & services from India. Over the years, BHEL has established its references in more than 70 countries worldwide, ranging from the United States in the West to New Zealand in the Far East. BHEL's export range covers individual products to complete Power Stations, Turnkey Contracts for Power Plants, EPC Contracts, HV/EHV Sub-stations, O&M Services for familiar technologies, specialized after-market services like Residual Life Assessment (RLA) studies and Retrofitting, Refurbishing & Overhauling, and supplies to manufacturers & EPC contractors. BHEL has, over the years, established its references in over 60 countries of the world. These references encompass almost the entire range of BHEL products and services, covering Thermal, Hydro and Gas based turnkey power projects, substation projects, and rehabilitation projects;

besides a wide variety of products like: Transformers, Compressors, Valves and Oil field equipment, Electrostatic Precipitators, Insulators, Heat Exchangers, Switchgears, Castings and Forgings etc. Some of the major successes achieved by BHEL have been in Gas-based power projects in Oman, Libya, Malaysia, Saudi Arabia, Iraq, Bangladesh, Sri Lanka, China, Kazakhstan; Thermal Power Projects in Cyprus, Malta, Libya, Egypt, Indonesia, Thailand, Malaysia; Hydro power plants in New Zealand, Malaysia, Azerbaijan, Bhutan, Nepal, Taiwan and Substation projects & equipment in various countries. Execution of these overseas projects has also provided BHEL the experience of working with world- renowned Consulting Organizations and Inspection Agencies. BHEL has assimilated and updated/adopted the state-ofthe-art-technologies in the Power and Industrial equipment sectors acquired from world leaders. BHEL has successfully undertaken turnkey projects on its own and possesses the requisite flexibility to interface and complement international companies for large projects, and has also exhibited adaptability by manufacturing and supplying intermediate products to the design of other manufacturers and original equipment manufacturers (OEMs). The success in the area of rehabilitation and life extension of power projects has established BHEL as a reliable alternative to the OEMs for such power plants.

B.H.E.L. IN INDIA
# REGIONAL OFFICES (POWER SECTORS) 1. NEW DELHI (NORTHERN REGION)

2. CALCUTTA (EASTERN REGION) 3. NAGPUR (WESTERN REGION) 4. CHENNAI (SOUTHERN REGION) # BUSSINESS OFFICES 1. BANGLORE 2. BARODA 3. BHUBANESHWAR 4. MUMBAI 5. CHANDIGARH 6. GUWAHATI 7. JABALPUR 8. JAIPUR 9. Kolkata 10.LUCKNOW 11. Madras 12. NEW DELHI 13. PATNA

#MANUFACTURING UNITS 1. BANGALORE 2. BHOPAL

3. GOINDWAL 4. HARIDWAR 5. HYDERABAD 6. JAGDISHPUR 7. JHANSI 8. RUDRAPUR 9. RANIPET 10.TIRUCHIRAPALLY # SERVICE CENTRES 1. BANGLORE 2. BARODA 3. CALCUTTA 4. CHANDIGARH 5. SECUNDRABAD 6. NEW DELHI 7. NAGPUR 8. PATNA 9. VARANASI

VISION
A WORLD-CLASS, INNOVATIVE, COMPETITIVE AND PROFITABLE ENGINEERING ENTERPRISE PROVIDING TOTAL BUSINESS SOLUTIONS.

MISSION
TO BE THE LEADING INDIAN ENGINEERING ENTERPRISE PROVIDING QUALITY PRODUCTS SYSTEM AND SERVICES IN THE FIELDS OF ENERGY, TRANSPORTATION, INDUSTRY, INFRASTRUCTURE AND OTHER POTENTIAL AREAS.

VALUES
MEETING COMMITMENTS MADE TO EXTERNAL AND INTERNAL CUSTOMERS. FOSTER LEARNING, CREATIVITY AND SPEED OF RESPONSE. RESPECT FOR DIGNITY AND POTENTAIL OF INDIVIDUALS. LOYALTY AND PRIDE IN THE COMPANY. INTEGRITY AND FAIRNESS IN ALL MATTERS.

BUSINESS MISSION
To maintain a leading position as suppliers of quality equipment, systems and services in the field of conversion of energy, for application in the areas of electric power transportation, oil and gas exploration and industries. Utilize company's capabilities and resources to expand business into allied areas and other priority sectors of the economy like defence, telecommunications and electronics.

BUSINESS OBJECTIVES
GROWTH: To ensure a steady growth by enhancing the competitive edge of BHEL defence, telecommunication and electronics in existing business, new areas and international operations so as to fulfill national expectations from BHEL. PROFITABILITY: To provide a reasonable and adequate return on capital employed, primarily through improvements in operational efficiency, capacity utilization productivity and generate adequate internal resources to finance the company's growth. CUSTOMER FOCUS: To build a high degree of customer confidence by providing increased value for his money through international standards of product quality, performance and superior services. PEOPLE- ORIENTATION: To enable each employee to achieve his potential, improve his capabilities, perceive his role and responsibilities and participate and contribute positively to the growth and success of the company.To invest in human resources continuously and be alive to their needs. TECHNOLOGY: Achieve technological excellence in operations by development of indigenous technologies and efficient absorption and adaptations of imported technologies to suit business need and priorities and provide the competitive advantage to the company.

IMAGE: To fulfill the expectations which stakeholders like government as owner, employees, customers and the country at large have from BHEL.

CONTRIBUTION OF BHEL IN VARIOUS CORE SECTORS

BUSINESS SECTORS:BHEL's operations are organized around three business sectors, mainly power, industry and international operations. This enables BHEL to have a strong customers orientation, to be sensitive to his needs and respond quickly to the changes in the market. POWER SECTORS:Power is the core sector of BHEL and comprises of thermal, nuclear gas, diesel and hydro business. Today BHEL supplied sets, accounts for nearly 66 % of the total installed capacity in the country as against nil till 1969-70. BHEL manufactures boilers auxiliaries, TG sets and associate controls, piping and station C & I up to 500 MW rating with technology and capability to go up to 1000 MW range. The auxiliary products high value capital equipment like bowl and tube mills, pumps and heaters, electrostatic precipitators, gravimetric feeders, fans, valves etc. BHEL has contracted so far around 240 thermal sets of various ratings, which includes 14 power plants set up on turnkey basis. Nearly 85

% of World Bank tenders for thermal sets floated in India have been won by the company against international competition. BHEL has adopted the technology to the needs of the country and local conditions. This has led to the development of several technologies in house. The fluidized bed boiler that uses low graded high-ash abrasive Indian coal is an outcome of such an effort. With large-scale availability of natural gas and the sudden increase in demand, BHEL began to manufacture gas turbines and now possesses two streams of gas turbine technology.

Power Generation:Power generation Sector comprises thermal, gas, hydro and nuclear power plant business. It posses the technology and capability to produce thermal sets with super critical parameters up to 1000 MW unit rating and gas turbinegenerator sets of up to 240 MW unit rating. Co-generation and combined-cycle plants have been introduced to achieve higher plant efficiencies. To make efficient use of the highash content coal available in India, BHEL supplies circulating fluidized bed combustion boilers to both thermal and combine-cycle power plants. The power plant equipment manufactured by BHEL is based on contemporary technology comparable to the best in the world, and is also internationally competitive. The Company has proven expertise in Plant Performance Improvement through renovation modernization and up rating of a variety of power plant equipment, besides specialized know-how of residual life assessment, health, diagnostics and life extension of plants. Power Transmission and Distribution (T&D) BHEL offers wide-ranging products and systems for T&D applications. Products manufactures includes: Power Transformers Instrument transformer

 Dry type transformer Series-and shunt reactors Capacitor banks Vacuum and SF6 circuit breakers Gas insulated switchgear and insulator.

It has the capability to manufacture gas turbines up to 200 MW rating and custom built combined cycle power plants. Nuclear steams generators, turbine generators, sets and related equipment of 235 MW rating have been supplied to most of the nuclear power plants in India. Production of 500 MW nuclear sets, for which orders have been received. BHEL has developed expertise in renovation and maintenance of power plant equipment besides specialized know how of residual life assessment, health diagnostic and life extensions of plants. The four power sectors regional centers at New Delhi, Chennai, Kolkata and Nagpur will play a major role in giving a thrust to this business and focus BHEL's efforts in this area.

INDUSTRY SECTORS:BHEL is a major producer of large size thyristor devices. The products include centrifugal compressors, high speed industrial drive turbines, industrial boilers and auxiliaries, waste heat recovery boilers, gas turbines, electric motors, drives, and control equipments, high voltage transformers, switch gears and heavy castings and forgings. Company in India with the capability to make simulators for power plants, defence industrial process plants and other applications. An entry has been made in aviation industry for which BHEL has set up facilities and is now producing two seater aircraft.

TRANSMISSION:A wide range of transmission products and systems are produced by BHEL to meet the needs of power transmission and distribution sector. These include: Dry Type Transformers SF6 Switch Gears 400 KW Transmission Equipment High Voltage Direct Current System Series and Shunt Compensation Systems In anticipation of the need for improved substations, a 33 KV gas insulated sub station with micro processors base control and protection system has been done.

TRANSPORTATION:65 % of trains in Indian Railways are equipped with BHEL's traction and traction control equipment. These include: Broad Gauge 3900 HP AC / DC locomotives Diesel Shunting Locomotives up to 2600 HP 5000 HP AC Loco with thyristor control Battery Powered Road Vehicles and Locomotives

Industries BHEL is a major contributor of equipment and systems to industries: cement, sugar, fertilizer, refineries, petrochemicals, paper, oil and gas, metallurgical and other process industries. The range of systems and

equipments supplied includes: captive power plants, Cogeneration plants, DG power plants industrial steam turbines, industrial boilers and auxiliaries, waste heat recovery boilers gas turbines, heat exchangers and electrostatic precipitators, fabric filters, reactors, fluidized bed combustion boilers, chemical recovery boilers and process controls. The company is a major producer of large size thyristor devices. It also supplies digital distributed control systems for process industries and control and instrumentation systems for power plant and industrial applications. BHEL is the only company in India with a capability to make simulators for power plants, defense and other applications.

RESEARCH AND DEVELOPMENT:BHEL has a corporate R & D center supported by R & D groups at each of the manufacturing divisions. The dedicated effort of BHEL's R & D engineers have produced several new products like automated storage retrieval system automated guide vehicles for material transportation etc. Establishment of Asia's largest fuel evaluation test facility at Tiruchi was high light of the year. This facility will enable evaluation of combustion, heat transfer and pollution parameters in boilers. Major R & D achievement include: Design manufacture and supply of countries first 17.2 MW industrial steam turbines.

 Development of 4700 HP AC / DC loco for Indian Railways. Development of largest capacitor voltage transformers of 8800 PF 400 KV rating. Development and application low cost ROBOTS for job loading/unloading. According to ex- CMD Mr. R.K.D. Shah, "BHEL is spending Rs.60 Crores on Research and Development. Earning from product which has been commercialized has gone up 26 % to Rs.760 Crores."

Human Resource Development Institute:BHEL has envisioned becoming "A World Class Engineering Enterprise committed to enhancing stakeholder value". Force behind realization of this vision and the source of our competitive advantage is the energy and ideas of our 44,000 strong highly skilled and motivated people. The Human Resource Development Institute situated in NOIDA, a corner-stone of BHEL learning infrastructure, along with Advanced Technical Education Center (ATEC) in Hyderabad and the Human Resource Development Center at the manufacturing Units, through various organizational developmental efforts ensure that the prime resource of the organization the Human Capital is Always in a state of Readiness, to meet the dynamic challenges posed by a fast changing environment. It is their constant endeavor to take the HRD activities to the strategic level of becoming active partner to the (organizational) pursuits of achieving the organizational goals.

DIVISIONS OF BHEL
There are 20 Divisions of BHEL, they are as follows: 1. HEEP, Haridwar 2. HPEP, Hyderabad 3. HPBP, Tiruchi 4. SSTP & MHD, Tiruchi 5. CFFP, Haridwar 6. BHEL, Jhansi 7. BHEL, Bhopal 8. EPD, Bangalore 9. ISG, Bangalore 10. ED, Bangalore 11. BAP, Ranipet 12. IP, Jagdishpur 13. IOD, New Delhi 14. COTT, Hyderabad 15. IS, New Delhi 16. CFP, Rudrapur 17. HERP, Varanasi 18. Regional Operations Division ARP, New Delhi 19. TPG, Bhopal

20. Power Group (Four Regions and PEM)

MAJOR COMPETITORS OF BHEL

1. Ansaldo 2. Asea Brown Boueri 3. Beehtel 4. Block & Neatch 5. CNMI & EC 6. Costain 7. Electrim 8. Energostio 9. Electro Consult 10. Franco Tosi 11. Fuji 12. GEC Alsthom 13. General Electric 14. Hitachi 15. LMZ 16. Mitsubishi 17. Mitsui 18. NEI Italy Switzerland USA USA China U.K. Poland Russia Italy France Japan U.K. USA Japan Russia Japan Japan U.K.

19. Raytheon 20. Rolls Royce 21. Sanghai Electric Co.

USA Germany China

AWARDS AND ACCOLADES

BHEL, Countrys premier engineering organization and Caters to core sectors of Indian economy viz Power Generation and Transmission, Industry, Transportation, Oil & Gas and Renewable Energy. A MAHARATNA PSU with Financial turnover during the year 2009-10 was Rs.34,154 Crores.Its Current Order Book in excess of Rs.1,48,000 Crores.It Plans to be a Rs.45,000 Crores Company by 201112 and a Rs.90,000 Crores Company by 2016-17.It is the Only PSU among the 12 Indian Companies to have figured in Forbes Asian Fabulous 50 list. BHEL, is the recipient of 'Star PSU of the Year' Award in the year 2009-10 and Recipient of 'Recruitment & Staffing Industry Leader of the Year' and 'Most Innovative Recruiting and Staffing Program or Initiative' awards 2010 at the prestigious world HRD congress. RECENT ACHIEVEMENTS OF BHEL 1. BHEL's R&D ops contribute Rs 1,151 cr to turnover in 2005-06 [May 19 2006] 2.BHEL to manufacture 800 mw thermal sets [Apr 14 2006] 3.BHEL inks agreement with IIT Madras for new courses [Apr 25 2006] 4.BHEL secures Rs. 80 cr. export order from EETC [May 10 2006]

BHEL net profit up 62 pc(the tribune,3 June 2006) 5. Workers participation in management yields savings at BHEL, Haridwar, Nov 16. 6. Management Board and will ensure an increased output of the generating units by as much as twenty per cent. Earlier, one unit each of the above machines was renovated and updated by the BHEL resulting in a similar output increase for these machines. More than a hundred sets of different capacities supplied by BHEL, Haridwar, are commissioned at various power stations all over the country. The hydro sets are tailor-made to suit varying hydroelectric parameters. Mr. Dhar said that at the Haridwar Plant, excellent engineering and manufacturing facilities are available to supply kaplan, francis, pelton and reversible hydro turbines along with matching generators and associated equipment. (UNI) MAJOR MILE STONES:1975 Job Redesign concept launched for FIRST time in India. 1978 well documented Suggestion Scheme launched. 1982 Launched Productivity Movement & Quality Circle. 1993 concept of ISO 9001 quality System. 1995 Adopted EFQM model of TQM for achieving Business Excellence. 1997 BHEL one of the 9 PSEs declared Navratna by Govt. of India . 1997 National Productivity Award for HEEP by the President of India.

1998 Certificate of Merit by National Productivity Council for Outstanding Performance for 2nd consecutive year. Accreditation of U stamp. 1999 Accreditation of Stamp from National Board of Boiler and Pressure Vessel AD-Merkblatt HPO Recertification by RWTUV for Gas Turbine Combustion Chambers INSAAN Award for Excellence in Suggestion for 9th consecutive year Launching of 5s concept PCRI recognized as Environmental Lab by Haryana State Board for Prevention and Control of Pollution Accreditation of ISO 14001-Enviornment management system 2000 CII Site Visit for CII-EXIM Business Excellence Award-2000 2001Top Management TQM Workshop at Rishikesh and HRDC 2001

INSAAN Award for excellence in Suggestion for 11th consecutive year Launching of QTM & RCA at HEEP Haridwar by CMD 2002 Launching of delivery Index, Turnover Index and Manufacturing Index JBE Workshop of Apex TQM Group at Theri to evolve Business policy

2003 Commendation for Strong Commitment to Excel in CII-EXIM Bank Award 2004 Commendation for Significant Achievement in CIIEXIM Bank Award. 2005 Award given by Institute of Cost and Works Accountants of India for "Excellent Work in the field of Management Accounting and Cost Concepts".

2006 BHEL celebrated its 50 years in August 2006.

Bibliography
Online help: http://www.bhel.com/home.php http://en.wikipedia.org/wiki/Bharat_Heavy_Elec tricals_Limited careers.bhel.in/etrlive/jsp/et_eng_index.jsp