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STATE

FEDERAL PROJECT NO.

SHEET

TOTAL SHEETS

N. J.

(D) Beam Interior Beam


8" C L Diaphragm 4" for concrete diaphragm only O See Note 7
C L Span

STRUCTURE NO.

SCHEDULE OF MILD STEEL REINFORCEMENT


NO. MARK SIZE

Symmetrical
about C L Span

STRUCTURE NAME

Fascia Beam

8" min. (D) R1 R2 R3


#13

8" X 3" opening in interior beams 11-6"


6-7"

LENGTH TYPE

B
5"

3-6"

C L Beam (D) C L Sole Plate Bearing Line Double pick-up threaded inserts C L Diaphragm facia beam) (D) L/6
L/6 (D) R6 R7 (D) #13

(D)

5 3-5"

1-7"
10" 3

4" 10"

2"

3-3"

#16

5-6"

B
6"

1-8" (D) 2
1-6"

GENERAL NOTES
10-6" 9-0"

A (D)
(D)

R4 R5

1. DESIGN SPECIFICATIONS

HALF PLAN

(omit an outside face of

#13

17-0" 20-11"

2 2

7-6"

2-0" 9-0" 3-0"

7-6"

(D) The AASHTO LRFD Bridge Design Specifications, with current interims, as n Manual for Bridges and Structures. modified by Section 3 of the NJDOT Desig
9-0" 2-1" #13

2. LIVE LOAD L/6 4


6 5"

6"

6"

8"

5"

1-0"

5"

8"

HL-93 or NJDOT Permit Vehicle, whichever governs.

1-0" 3-6" 0" 4 #16-R9 0" 7" 0 "

#16-R1 @ (D) and #13-R2 @ (D), #13-R7 and #13-R8 @ (D) #16-R1, @ (D) (see below for top flange reinf.) 1-6" #16-R1 @ (D), #13-R2 @ (D), #13-R7 and #16-R1 @ (D), #13-R2 @ (D), #13-R7 and #13-R8 @ (D)
#16-R1 @ (D), #13-R2 @ (D), #13-R7 and #13-R8 @ (D) 0"

B C

(D)
(D)

R8 R9 R10 (D)

#13
#16

6-7"
(D)

8"

7"

3. PRESTRESSING STEEL STR.


#16

2"

8"

#13-R8 @ (D) 1" dia. Lifting hook (Plain Bar)


0"
2 (D)-R4 1 (D)-R6

5
(D)

6 STR.

The pretensioning strands shall be " dia. or 0.6" dia., 7-wire uncoated

steel strands conforming to current AASHTO M203 Grade 270 and shall be

low relaxation strands. Each strand shall be given an initial tension of

CORROSION PROTECTED BARS (REFER TO SECTION 26 OF THIS MANUAL FOR TYPES OF

0.75 fs x As

as specified in applicable sections of the PCI Design Handbook

CORROSION PROTECTED REINFORCEMENT STEEL THAT CAN BE USED)

- Precast and Prestressed Concrete. Any change in the system of prestressing

must be accompanied by complete calculations for approval by the Engineer. Double pick-up threaded inserts 2 #16-R10

Double pick-up threaded inserts as approved by the Engineer


(see detail) 8" X 3" Opening for concrete

4. CONCRETE DESIGN STRESSES (D)

Distance to hold down point


diaphragm (See note 7)

CGS
Y
1-8"

A MAXIMUM OF 12 STRANDS NOTE: PER ROW MAY BE PLACED DEBONDED STRAIGHT STRANDS IN THE BOTTOM FLANGE. MAY BE UTILIZED AS AN ALTERNATE

(D) Design compressive strength (fc)

psi, class

concrete,

(D) Compressive strength at prestress (fci) =

psi.

5. CONCRETE

All

exposed corners shall be chamfered " or rounded to " radius.

#13-R5 1-1" 1-0" 3" #13-R3 (in pairs) @ (D) Sole plate (See detail)

TO DRAPED STRANDS. ONE PIECE STIRRUPS MAY BE UTILIZED AS AN #13-R3 ALTERNATE TO TWO PIECE STIRRUPS.
#13-R5

Angles of intersection between webs and flanges shall be rounded to not

#13-R3 (in pairs) @ (D) (to match R1, R2, R7 and R8 bars)

less than " radius. Top surface of beams shall be roughened to the satisfaction of the Engineer. At approximate time of initial set all laitance

#13-R3 (in pairs) @ (D)

shall be removed with a stiff wire brush.

(to match R1, R2, R7 and R8 bars) #13-R3 (in pairs) @ (D)

(to match R1, R2, R7 and R8 bars)

6. SOLE PLATES

A
L/2 Tie minimum of 3 strands

#13-R3 (in pairs), #13-R2, #13-R7 and #13-R8 @ (D)

E
to Bolster

Cost of Sole Plates shall

be included in price bid for

Prestressed

Concrete Beams. Sole Plates shall

be galvanized as per Specifications.

C L Bearing

HALF ELEVATION
1" "
" 3" "
3"

2" min. C L Beam (Typ.)


(Typ.) 3" to C L strand

7. DIAPHRAGMS

4 Straps,1" X" X 1-11"


or 8-7/8" dia. end welded studs, 6" high.

Support

For the angle O between the center line of beam and center line

Bolsters

of diaphragms or bearings reference the Framing Plan.

8. MILD STEEL REINFORCEMENT

STRAND SUPPORT BOLSTER


6"

Reinforcement bars shall conform to ASTM A615, Grade 60.

Minimum clear cover shall be 1" unless otherwise noted.

Cost of furnishing and placing reinforcement steel shall be included in


3" 3"

the price bid for Prestressed Concrete Beams.


6"

3-6"
8" #13 - R8 1" 8" 8" 8"

3-6" 1"

(D) 9. For camber diagram see sheet No. B

C
1" 2" Cover 9"

C
2"
2" 4"

#13 - R8
5" (typ.) 5" (typ.) 5"

BEAM NO. 6"


1-6" 4" 2" R=6"

Y MIDSPAN

Y ENDS

NO. OF STRANDS

5" (typ.)

5" (typ.)

Cover

(D)

4" 3"

5"

4" 3"

1 (D)-R6 #13-R2 2 #16-R10 1-1" 2 (D)-R4 #13-R7 1" cover (typ.) 2-9" #16-R1 5-3" #16-R1 1" cover (typ.) except as noted. 4"

4 #16-R9
#13-R2

SOLE PLATE
2 #16-R10
4-7"

Weld " dia. plain #13-R7 min

1-1"

4"

bar to legs. 2"

2-9"

5-3"

except as noted. 10" 8"

C L 8" X 3" preformed opening in interior beams at concrete diaphragms. C L Double pick-up threaded inserts (interior beam shown)
9"

R=6" (Typ.) 1-6" 5" 1-0" 1-6"

Support Bolster

4" 10"
8" shall have plastic coated leg ends or be Stainless Steel

C L Double pick-up threaded inserts (fascia beam shown)


#13-R3 (typ.) 10" 10" #13-R3

1" DIA. LIFTING HOOK


2"

SECTION E-E

1"

2"

Bottom of form

3 -" dia. support

bolsters per row spaced not greater

than 10-0" intervals.

(OR EQUAL)
(typ.)
1-8"

QUANTITIES

(typ.)

1 #13-R5
1-8"

(typ.) (typ.)
1-1"

2" Drill " deep overtapped

7"

7" 2"
holes in 1" thick Sole Plate

2"

PAY STANDARD ITEM

NO.

ITEM NO.

DESCRIPTION

UNIT

CONTRACT

QUANTITY

(typ.)

1-1"

2"

1-6" 8" Y
before galvanizing to receive " dia. flat head cap screws.

(D)

PRETENSIONED PRESTRESSED CONCRETE BEAMS, 63"

L.F.

8"

VIEW C-C
3" to C L strand
PRESTRESSING STRANDS

Beam ends shall be plumb when grade is 2% and above


3" to C L strand 2-4" Grout after cutting strands 1"

3" to C L strand 2-4"

PRESTRESSING STRANDS

3" to C L strand

SECTION A-A END

SECTION B-B MIDSPAN

C L Sole plate

TYPICAL BEAM SECTIONS


NOTE : Y LOCATES CENTROID OF STEEL PRESTRESSING GROUP 8"

8"

1"

"

1" min. C L Sole Plate

2"

6" 6"

C L Diaphragm

NOTE : OMIT THREADED INSERTS ON OUTSIDE FACE OF FASCIA BEAM NOTE : ON MODERATE TO HIGH SKEWS, IT MAY BE NECESSARY TO FORM THE
TOP FLANGE AS SHOWN HERE O

2" X 2", W1.2 X W1.2,


2"

Note:

galv. wire mesh. To be

Recess can be made for

used when recess is made for a group of strands.


O See Note 7 3-6" C L Beam

a single strand or a

STANDARD DRAWING PLATE 2.1-4

group of strands. See

Cut strands
" from ends of beams

alternate detail above.

NEW JERSEY DEPARTMENT OF TRANSPORTATION


1" Mortar Protection

1"

BUREAU OF STRUCTURAL ENGINEERING

1" Recess within

strand area

63" PRETENSIONED PRESTRESSED


CONTROL

SECTION
DES.
BY

JOB NO.

1" min.
4"

CONCRETE BEAMS
C L Bearing

CHK. BY

DWN. BY
EST.

(D)
CHK.

PLAN AT ABUTMENT END OF BEAM


BY

END ELEVATION

SECTION D-D

ROUTE

SECTION

(D)

BDC04MB-01

BY SPECS. BY

GROUTED RECESS FOR STRAND

AT BEAM ENDS
IN CHARGE OF

SCALE :

NONE

BRIDGE

REVISION

BY

CKD

DATE

SHEET NO .

OF