Wire Description

Wire Number
101 102 103 105 106 107 108 109 110 111 112 113 114 115

Wire Color

Description
Power Circuits

Wire Number
515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 553 554 557 558 567 569 579 580 600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 622 623 624 625 630 635 635 636 700 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 720 721 722 723 724 725 726 727 728 733 734 735 736 737 738 739 740 741 742 743 744 745 746 747 756 761 762 763 764 765 767 768 769 770 771 772 773 774 775 779 780 794 799 803 805 807 808 809 810 811 812 813 816 818 820 858 859 860 861 863 864 865 866 867 870 871 872 888 889 890

Wire Color

Description

Accessory Circuits Cont'd GY GN BU OR PK WH YL WH BR BU GY YL GN PK WH OR WH WH OR WH BU OR GR BR BU WH GN BU YL PK YL GN WH PK BR OR BR GY WH PK OR YL GY PK GN YL OR PU GY PK PU YL BU BR YL GR WH PU BU YL BK GY BR BU GN PK OR BU GY PK BR PU YL OR GN BR WH OR YL GN BU PU BR WH OR YL GN BU GN BU BR WH OR YL GN BR WH OR YL GN PU BU GY PK WH WH GY YL BU PU OR WH OR BU GN PU BR GY YL BR WH PU YL WH BU PK BR PU GN BU GY GN PK BR BR BU GY YL PK PU BU BR GY PK PU OR BU YL PK GY PU Blower Motor (HI) Blower Motor (Medium) Blower Motor (Low) Hazard Flasher to Switch Thermostat to Dryer Pressure Switch Opr A/C Swith to Thermostat A/C SW To Refrigerant SW A/C Compressor To Thermostat Switch Windshield Wiper - Left (Park) Windshield Wiper - Left (Low) Windshield Wiper - Left (HI) Windshield Wiper - Right (Park) Windshield Wiper - Right (Low) Windshield Wiper - Right (HI) Windshield Washer - Left Windshield Washer - Right Fire Warning Horn Fire Warning Lamp Heat Sensor/Test Switch Heat Sensor/Test Switch Travel Alarm Timer Pressure Switch Travel Alarm Timer Manual Override Turn Signal Switch to Flasher Hazard Indicator Turn Signal Indicator Basic/Right Turn Signal Indicator Left Accessory 1 Accessory 2 Power Distribution Circuits Pitch Solenoid to Trigger Switch - Dual Tilt Momentary Sw to Single Tilt Sol - Dual Tilt Trailer Connector (Left Turn/Hazard) Trailer Connector (Right Turn/Hazard) A/C Switch Jumper A/C Switch Jumper A/C Blower Motor #1 A/C Blower Motor #2 Lighting Circuits Dash Basic Dash High Dome Rotary Beacon Stop Turn Left Turn Right Flood Front Flood Rear Flood Side Head Lamp Basic Head Lamp High Backup Liceanse Plate Park/Tail/Dash Cab Flood/ROPS Bucket Flood Tail/Pos Lamp - Left (Roading Package) Tail/Pos Lamp - Right (Roading Package) Head Lamp Low Flood - Front (Attach) (Engine Flood Lamp) Flood Lamp 3 Way Switch Jumper Flood Lamp 3 Way Switch Jumper Flood Lamp Bowl Courtesy Lamp Flood Rear (Attach) Turn Signal Common Payload Monitor Red Light Payload Monitor Amber Light Control Circuits Antispin Test Switch Transmission Brake Switch Jumper Transmission Up Solenoid Transmission Down Solenoid Transmission Lockup Clutch Solenoid Transmission Retarder Switch Transmission Bed Raise Switch Transmission Hold Switch Transmission Pickup Power Transmission Speed Pickup Signal Transmission Lever Code 1 Transmission Lever Code 2 Transmission Lever Code 3 Transmission Lever Code 4 Transmission Lever Code 5 Transmission Lever Code 6 Transmission Brake Switch Transmission Gear Code 1 Transmission Gear Code 2 Transmission Gear Code 3 Transmission Gear Code 4 Transmission Gear Code 5 Transmission Gear Code 6 Steering Motor Relay Supplemental Steering Control Switch Switching Gear Code 1 Front Switching Gear Code 2 Front Switching Gear Code 3 Front Switching Gear Code 4 Front Switching Gear Code 5 Front Switching Gear Code 1 Rear Switching Gear Code 2 Rear Switching Gear Code 3 Rear Switching Gear Code 4 Rear Switching Gear Code 5 Rear Switching Neutral/Run Switch Switching Up Solenoid Switching Down Solenoid Switching Synchronize Solenoid Switching No Synchronize Solenoid Transmission Lockup Clutch Solenoid Lift Kickout Solenoid Switch Bucket Positioner Solenoid Switch Torque Converter Solenoid Supplemental Steering Control Switch Apron Solenoid (Scraper) Antispin Pickup Power Antispin Pickup Transmission Antispin Pickup Left Antispin Pickup Right Antispin Service Brake Switch Antispin Retarder Switch Antispin Servovalve Antispin Solenoid - Left Antispin Solenoid - Right Coupler Disengage Solenoid Coupler Engage Solenoid Payload Monitor Transmission Pickup Payload Monitor Sensor Power Auto Fire System Power Switch Auto Fire Brake Switch Auto Fire Nitrogen Switch Auto Fire Nitrogen Switch Auto Fire System Warning Auto Fire System Failure Fire Test Fire Nitrogen Actuation Solenoid Agent Cylinder Switch (2) Auto Fire Alarm Payload Monitor Serial Data (TX) Payload Monitor Serial Data (RX) Payload Monitor Right Front Signal Payload Monitor Left Front Signal Payload Monitor Right Rear Signal Payload Monitor Left Rear Signal Payload Monitor Trans LCD Out Payload Monitor Clock LCD Out Payload Monitor Latch LCD Out Payload Monitor Test/Set Payload Monitor Calibrate 3 Point Hitch Control 3 Point Hitch Control 3 Point Hitch Control 3 Point Hitch Control 3 Point Hitch Control 3 Point Hitch Control 7N-9785 Engine Coolant Temperature Fire Suppression Discharge Pressure Fire Suppression Pressure Engine Coolant Temperature Start Aid Hydraulic Oil Temperature (EMS) Power Train Oil Temperature Filter (EMS) Fuel Pressure (EMS) Alarm - Action Alarm - Fire Alternator Batteries Breaker - Accessory Breaker - Alternator Breaker - Blower Breaker - Fire Suppression Breaker - Key Start Breaker - Main Breaker - Running Lamp Control - Automatic Fire Suppression Converter - 24/12 Volt Gauge - Coolant Temperature Gauge - Hydraulic Oil Temperature Gauge - Power Train Oil Temperature Horns - Forward Meter - Service Monitor - Fire Suppression Monitor - Operator (EMS) Motor - Washer Pump Motor - Wiper (Front) Motor - Wiper (Left) Motor - Wiper (Rear) Motor - Wiper (Right) Motors - Blower Relay - Main Relay - Start Resistor - Blower Motor Speed Resistor - Starter to Diag. Connector Sender - Engine Coolant Temp (Guage) Sender - Hydraulic Oil Temp (Guage) Sender - Power Train Oil Temp (Guage) Solenoid - Air Conditioner Clutch Solenoid - Engine Shutdown Solenoid - Nitrogen Actuator Solenoid - Ripper Pin Puller Component Alarm - Backup Schematic Location F-9 D-8 C-9 E-2 F-3, A-3 B-3 B-3 C-6 C-6 B-6 B-3 C-6 A-8 D-8 B-6 B-5 B-6 F-2 B-5 E-7 F-5

SENR3449-01 September 2005

RD BU YL BR WH WH BU OR GN YL PU OR GN PK BR YL GY PK YL YL BU WH GN OR PK OR PK BU GN BR PK OR PK BU GN RD GN PK GY PU WH WH WH GN PK PK OR OR GN BK BK BK BK BU OR WH GN OR YL PU WH PK GY PU OR BR GY WH BU PK PU PK OR GN GN YL GY PU PK WH OR WH PK BU BR PK GN OR GY YL YL OR BU YL GY GY PK BR GN OR YL GN PK BU BU YL OR BR YL BR OR GY YL BU GN PU PK BU YL BR PU PK GN YL BR PU PK PK BU YL GY WH GN PU BR GN OR BR YL BU PU WH PU WH YL BR GN OR PU

Bat (+) Hd Lmp Dome/Dash Lamp/Park, Tail Lamp Key Sw Main Power Relay/Input Engine Shutdown Misc Wiper, Dome Lamp, Cigar Lighter Alt Output (+) Term. Windshield Wiper Sw. (Right) Windshield Wiper Sw. (Left) Main Power Rly Output Opr Mon Panel B (+) Switched Warning Horn (Forward) Flood Lamp (Front) Flood Lamp (Rear) Flood Lamp (Side) Windshield Wiper Sw. (Front) Windshield Wiper Sw. (Rear) Converter (24V to 12V) Backup Alarm/Lamp/Travel Alarm Timer Air Dryer Gauges A/C Fuel Transfer Pump Transmission Control Cab Flood Lamp Aux Ckt Aux Ckt Stop Lamp Fire Control - Operator Warning Antispin Control Programmed Electronic Eng Cont Solenoid Programmed Electronic Eng Cont Logic AM/FM Radio Supplemental Steering Steering Motor Indicator Automatic Lube Pump Auxiliary Heater Accessory Switch 1 Accessory Switch 2 A/C Switch 3 PT. Hitch Control A/C Hazard Fuse to Flasher Customer Add-Ons Trailer Turn/Hazard Crankcase Guard - Pump Motor Main Breaker Main Breaker Ground Circuits Main Chassis Operator Monitor Panel Chassis Diagnostic Fire Suppression System Basic Machine Circuits Starter No. 1 Solenoid to Resistor Starter No. 1 Diag/Res to Diagnostic Starter Relay No. 1 Output Starter Relay Coil/Neutral Start Switch Key Switch to Neutral Start Switch Main Power Relay Coil Ether Switch To Ether Solenoid Ether Solenoid To Temperature Switch Starter No. 2 Solenoid to Resistor Starter No. 2 Diag/Res to Diagnostic Starter Relay No. 2 Output Horn Relay Coil to Switch Bckp Alarm Warning Horn (Forward) Fuel Transfer Pump Power Differential Lockup Solenoid Fuel Pump Relay Oil Pressure Switch Key Switch "C" Terminal Shutdown Solenoid Shutdown Module "Off" Monitoring Circuits Servicemeter Switch Alternator (R) Terminal Operator Mon Panel Hydraulic Oil Temp Operator Mon Panel Oil Press. (Low Setting) Operator Mon Panel Coolant Temperature Operator Mon Panel Conv/Retarder Oil Temp Operator Mon Panel Brake Pressure (Air) Operator Mon Panel Neutral Operator Mon Panel Action Alarm Operator Mon Panel Master Fault Lamp Operator Mon Panel Coolant Lamp Operator Mon Panel Fuel Pressure Operator Mon Panel Low Fuel Operator Mon Panel Test Switch Secondary Steering Switch Primary Steering Switch Operator Mon Panel Oil Press. (High Setting) Operator Mon Parking Brake Opr Mon Panel Fuel Filter/Low Accum Press Operator Mon Panel Fault Lamp (Scraper) Operator Mon Warning Horn (Scraper) Operator Mon Panel Test Switch (Scraper) Operator Mon Panel P/T Temperature Operator Mon Panel P/T Oil Level Operator Mon Panel P/T Oil Filter Operator Mon Panel P/T Oil Filter Jumper Operator Mon Panel XSMN Oil Temperature Operator Mon Panel Brake Oil Temperature Opr Mon Panel Low Transfer Pump Press Operator Mon Panel Brake Pressure (Oil) Opr Mon Panel Brake Press (Oil) Jumper Operator Mon Panel P/T Temp Jumper Operator Mon Panel P/T Temp Jumper Opr Mon Panel Fuel P/T Oil Filter Jumper Opr Mon Panel Fuel Lvl to Fuel Filter Jumper Operator Mon Panel Coolant Temp Jumper Air Pressure Gauge Eng Coolant Temp Gauge Hyd System Temp Gauge Power Train Temp Gauge Conv/Retarder Oil Temp Gauge (Tractor) Conv/Retarder Oil Temp Gauge (Scraper) Brake Oil Temperature Gauge Fuel Level Gauge Speedometer Sender (Signal) Tachometer Sender (+) Tachometer Sender (-) Torque Converter Secondary Steering Fault Lamp Retarder Indicator Lamp Converter Temp Switch to Time Delay Monitor Panel PTO Monitor Panel Ground Speed Sender Monitor Panel +V Monitor Panel Implement Position Monitor Panel Program Pin Sensor Present Monitor Panel Engine Oil Pressure Sensor Monitor Panel Steering Oil Temperature Fuel Level Sender +V Cane Switch Neutral Accessory Circuits Windshield Wiper - Front (Park) Windshield Wiper - Front (Low) Windshield Wiper - Front (HI) Windshield Wiper - Rear (Park) Windshield Wiper - Rear (Low) Windshield Wiper - Rear (HI) Windshield Washer - Front Windshield Washer - Rear Radio Speaker - Left Radio Speaker - Left (Commom) Windshield Washer - Primer Radio Speaker - Right Radio Speaker - Right (Common) A/C Compressor A/C Condensor Motor

Component Location
Machine Location F-11, R-11 H-10, Q-10 H-10, Q-10 E-4, Q-4 F-7, R-7 F-6, N-6 F-6, N-6 H-7, P-7 H-7, P-7 H-7, P-7 F-6, N-6 H-7, P-7 G-8, Q-8 H-10, Q-10 H-7, P-7 H-7, P-7 H-7, P-7 F-2, Q-2 H-7, P-7 H-7, P-7 H-7, P-7 G-9, R-9 G-8, P-8 G-8, P-8 G-8, P-8 G-8, P-8 G-9, R-9 H-7, P-7 H-7, P-7 G-9, R-9 D-6, Q-6 E-6, Q-6 G-9, N-9 D-8, P-8 E-9, Q-9 F-4, P-4 G-10, O-10 F-11, O-11 Starter Switch - Accessory Switch - Backup Alarm Switch - Blower Switch - Brake Switch - Discharge Pressure Switch - Disconnect Switch - Dome Lamp Switch - Engine Coolant Flow (EMS) Switch - Engine Coolant Temp (EMS) Switch - Engine Coolant Temp (Start Aid) Switch - Engine Oil Pressure (EMS) Switch - Engine Oil Pressure (Service Meter) Switch - Fire Detection Switch - Flood Lamp (Rear) Switch - Flood Lamp (Side) Switch - Forward Horn Switch - Fuel Pressure (EMS) Switch - Hydraulic Oil Temperature (EMS) Switch - Key Start Switch - Neutral/Start Switch - Nitrogen Actuator Pressure Switch - Nitrogen Actuator Pressure Switch - Operator Monitor Test (EMS) Switch - Power Train Oil Filter Pressure (EMS) Switch - Power Train Oil Filter Temp (EMS) Switch - Power Train Oil Temp (EMS) Switch - Refridgerant Pressure (A/C) Switch - Ripper Pin Puller Switch - Running Lamp Switch - Start Aid Switch - Thermostat (A/C) Switch - Wiper (Front) Switch - Wiper (Left) Switch - Wiper (Rear) Switch - Wiper (Right) Switches - Agent Pressure Component Solenoid - Start Aid Schematic Location F-3 F-2 D-8 E-8 E-8 E-7 A-6 F-3 B-8 C-1 C-1 E-3 E-1 E-1 C-2, C-3 D-6 D-6 C-8 F-9 A-9 B-6 F-7 A-9 C-9 D-6 E-9 E-9 D-3 F-3 C-8 E-6 B-6 F-7 C-9 C-8 C-9 C-8 A-9 Machine Location G-6, O-6 D-6, Q-6 G-10, O-10 G-9, Q-9 G-9, Q-9 G-9, Q-9 E-6, Q-6 F-6, R-6 G-8, P-8 D-3, O-3 E-6, Q-6 E-7, P-7 D-4, Q-4 D-4, Q-4 F-7, P-7 H-7, P-7 H-7, P-7 G-10, O-10 G-9, S-9 G-9, N-9 H-7, P-7 G-9, Q-9 E-6, Q-6 G-10, O-10 H-7, P-7 E-11, Q-11 E-11, Q-11 D-8, P-8 E-3, R-3 G-10, O-10 H-7, P-7 H-7, P-7 G-9, R-9 G-8, P-8 G-8, P-8 G-8, P-8 G-8, P-8 G-9, M-9

Connector Location
Connector Number
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8 CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17 CONN 18 CONN 19 CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27 CONN 28 Diagnostic Connector

Schematic Location
F-9 A-8 B-8 F-8 A-7 B-7 C-7 C-7 D-7 E-7 F-7 C-6 F-6 E-4 F-4 F-4 A-3 D-3 D-3 F-3 D-2 E-2 E-2 F-2 B-1 F-1 F-6 B-7

Machine Location
F-1, N-1 G-7, P-7 G-8, O-8 G-9, Q-9 F-8, N-8 D-4, Q-4 J-8, O-8 J-8, O-8 J-8, O-8 F-8, Q-8 G-8, Q-8 H-7, P-7 G-7, P-7 F-7, P-7 F-7, P-7 F-7, P-7 G-6, P-6 F-7, Q-7 F-7, Q-7 F-7, Q-7 D-4, Q-4 D-4, Q-4 D-4, Q-4 F-2, Q-2 H-2, Q-2 H-2, O-2 G-7, P-7 F-8, N-8

116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 141 146 147 148 153 154 172 174 175 176 177 178 200 201 203 209 301 302 304 306 307 308 310 311 312 313 314 320 321 322 323 324 325 326 327 328 400 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 431 432 433 434 435 436 437 438 440 441 442 443 444 445 446 447 449 450 451 452 453 454 455 456 457 458 459 460 463 464 466 469 470 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514

D9N Tractor Electrical System

1JD1-1686

E-9
D-7 E-7 D-9 B-6 F-7, F-8 B-4 B-4 F-8 F-2 D-1 B-9 D-3 E-9 D-1 C-9 D-9

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

2005 Caterpillar All Rights Reserved

Printed in U.S.A.

14 T S R Q P O N M L K J I H G F E D C B A 14

13

12

11

10

1 T S R
T

Electrical Schematic Symbols And Definitions

Symbols

Q
Part No. Function
Fire Suppression Agent

Off Machine Switch Specification

Actuate
2270 kPa Max (328.0 psi Max) 1930 138 kPa (279.5 20.0 psi) 129.4 2.8C (265 5F) 107.2 2.8C (225 5F) 93 21 kPa (13.5 3.0 psi) 193.3 8C (380 14.4F) 37.8 2.8C (100 5F) 110.0 2.8C (230 5F) 51.7 2.8C (125 5F) 93 21 kPa (13.5 3.0 psi)

Pressure Symbol
Deactuate
1655 138 kPa (240.5 20.0 psi) 1655 138 kPa (240.5 20.0 psi) 118.3C Min (245F Min) 91.0C Min (196F Min) 69 21 kPa (10.0 3.0 psi) 26.7C Min (80F Min) 101.7C Min (215F Min) 43.0C Min (110F Min) 69 21 kPa (10.0 3.0 psi)

Temperature Symbol

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Contact Position
Normally Open Normally Open Normally Closed Normally Closed Normally Closed Normally Open Normally Closed Normally Closed Normally Closed Normally Closed
T

P O N

3T-9342 6T-6085 7N-9560

Symbols And Definitions

Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Fire Suppression Nitrogen Actuator Power Train Oil Temperature (EMS)

7T-4371

M L K J I H G

7T-4785 8N-1693 9G-1300 9G-3341 9W-3187

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Related Electrical Service Manuals

Title
Alternator: Electric Starting Motor: Power Train Control: Starting and Charging: Fire Suppression System: 8N-0999 6T-0643

Form Number
SENR7507 SENR3860 SENR3454 SENR2947 SENR3234

SENR3449-01

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

Resistor, Sender and Solenoid Specifications

F E D C B A 13 12 11 10 9 8 7 6 5 4 3 2 1

Part No.
6T-2217 7N-7259 8T-8590 9G-1950 9G9988 Resister: Solenoid: Solenoid: Resister: Solenoid:

Component Description
Starter Motor Start Aid Nitrogen Actuator A/C Blower Motor Heater Blower Motor Ripper Pin Puller

Resistance (Ohms)
150 7.5 6 3.95 4.62
Pin Wire, Cable, or Harness Assembly Identification Socket Wire Color Fuse Component Part Number

Harness And Wire Symbols

Overall 2.0 .1; Tap 1.0 .05 24.9

A
325-PK-14
Single Wire Connector Circuit Number Identification Wire Gauge Plug

AA 1
Receptacle

105-9344

At room temperature unless otherwise noted.

2
Ground Connection

200-BK-14
Pin or Socket Number

1 2

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

30 Page

9
BL OWER 9 G8 6 9 7 H FUEL SW 9W3187 413-BR 201-BK MOTOR K BK-1 4 WH/RD-1 4 2 1 2 0 0 -BK- 14 5 1 5 -GY- 14

8
K 200- B K - 14 2 1 B K - 14 WH/RD- 14 M OTO R B LOWE R 9G8697 200- B K - 14 522- WH- 14

7
201-BK 124- G N- 14 521-YL-14 522- WH- 14 200-BK-14 307-OR 306-GN 200-BK 321-BR 321-BR 522- WH- 14 608- G N- 14 442-GY 426-BR 413-BR 404-YL 201-BK 121-YL 513- O R- 14

4
RD-00 AA BB POS NEG BK-00

2
W/AT CH HEAD LAMP REPLACE WIRE AS. R R WI TH H A R N E S S T FLOOD LAMP 9W1279

K
T~

T HE RM OS TAT S W 7T 9277

CC P O S NEG

BK-00

EE

B BK-00 BBB NN AUX START RECEPTALCE 101-RD-4 101-RD-6 101-RD-6 FF 2 1

YY 609-YL-14

OPERATOR STAT ION 203-BK-14 124- G N- 14 521-YL-14 307-OR 306-GN 200-BK-14 608- G N- 14 442-GY 426-BR 413-BR 404-YL 201-BK 121-YL 513- O R- 14 109-OR 101- RD 2 3 1 B D

CONN 16
D H 1 2 426-BR 413-BR 404-YL 121-YL 608- G N- 14 442-GY 124- G N- 14 201-BK 200-BK-14 2 5 3 12 9 4 7 8 13 6 1 14 15 10 11 D H 3 06 - GN 307-OR 426-BR 413-BR 404-YL

K H 608-GN-14 522- WH- 14 200- B K - 14 5 1 5 - G Y- 1 4 516- GN- 14 517- B U- 14 5 1 2 3 4

J 4 2 1 3

H 522- WH- 14 200- B K - 14 521- Y L- 14 124- GN- 14

CONN 27
16 3 15 6 4 14 12 8 13 11 2 7 20 17 18 19 1 9 5 10 D 203-BK 306-GN 304-WH 314-PU 11 2- PU 308-YL 313-GY 3 11 - W H 302-OR 207-BK P W R T N FLT R FUEL PR HYD T EMP 17 13 4 14 20 6 12 3 5 7 16 10 18 19 2 8 9 1 11 15 D 426-BR 413-BR 404-YL 201-BK 406-PU 412-BU 403-GN 405-GY 424-GY 410-WH 201-BK 420-OR 201-BK 201-BK 201-BK 11 3- O R 411-PK 415-GN

1 2 V B AT T E RY 9G4247

1 2 V B AT T E RY 9G4247

203-B K -14

B K -00 R D -00

VV

BK-00

RD-00 RD-00

517-B U -14 516-G N -14 515-G Y- 14 521-Y L-14 124-G N -14

200-B K -14

301-B U

322-G Y 200-B K

REFRIG ERANT SW (NOTE A) 9D6888

609-Y L-14

FLOOD LAMP 9W1279

CONN 4

COOL TEMP COOL FLOW ALTERNATOR ENG O IL PR P WR TN T EMP ALARM ENG O IL PR G RO UND

304-WH -8

B K -00 B K -00

BACKUP ALARM 3T1815

410-WH 420-OR

B K -18 B K -18

BK/ PK-14 BK-14

1 2

121-YL 321-BR

CONN 26
C

201-B K 201-B K

CONN 1

1 2

CONN 13
OP E RATOR S TAT ION L U 306- GN 307- OR B K /P K B K /P K 1 2 U 200- B K 321- B R 2 1 4 3 H 306- GN 307- OR 200- B K 321- B R LE F T WIP E R 6T 6216 P
T~

BK-6

H
T~

201-BK

AIR CONDITIONER CL UTCH SOL ENOID 7 N4 2 8 7

513-O R -14 522-WH -14

NE UT /S TA RT S W 9W1581

M OTOR

109 - O R- 4 H

80A

101-RD-4

O P E R ATO R MONITOR 3T9100

CONN 20

310-PU

207-B K

JJ TO ENGINE

A LT E R N ATO R BREAKER 9S4693 177-OR-6 B 60A

GN GY BR OR

POWER TRAI N FI LTER SW 9G3341 H 2 0 1 -BK 5 1 3 -OR-1 4 5 2 2 -WH-1 4 4 1 3 -BR 1 2 1 -YL 3 2 1 -BR 2 0 1 -BK 4 2 6 -BR 6 0 8 -GN-1 4 4 0 4 -YL 4 4 2 -GY

CONN 10

101-RD-6 101-RD-4 101-RD-6

306-G N 307-O R 306-G N 304-WH 314-P U 112 -P U 308-Y L 302-O R 207-B K 311-WH 313-G Y 203-B K -14

426-B R

MAIN BREAKER 9S0174

201-BK

B A CK UP A LA RM S W 7G9703

1 3 4 2

ACCESSO RY BREAKER 9S0174 174- PK- 6 B 60A B 101-RD-6 177- O R- 6 109- O R- 4

109-OR-4 177-OR-6 D 203-BK-14 200-BK-8 310-PU 313-GY 311-WH 304-WH-8 207-BK 302-OR 314-PU-8 610- O R- 14 107- W H- 14 306-GN 177-OR-6 9 24 2 21 25 1 10 18 22 7 11 16 19 20 14 8 12 6 15 23 5 3 17 13 4 B 203-BK-14 200- BK- 8 310-PU 3 11 - W H 304-WH-8 207-BK 302-OR 610- O R- 14 107- W H- 14 306-GN 177- O R- 6 403-GN 412-BU 406-PU 405-GY 424-GY 201-BK 400-GN 441-OR 11 4 - G N 609-YL-14 443-YL 201-BK 424-GY 443-YL 200-BK 610- O R- 14 322-GY 200-BK C O O L A N T SW 8N1693 B
T~

426-B R

200-B K -14 201-B K

524-B U -14 108-B U -14 523-B R -14 525-G Y-14

POWER TRAI N FI LTER SW (NOTE C) 3T9343

BK BK

3 2 1

101-RD-6

805- P K 803- B U

311-WH 207-BK 3 0 4 - WH - 8 302-OR 1 0 9 - OR - 4 B A

ALTERNATOR 8N0999

B LOWE R S W 6P 3236

B RA K E S W 7T 5958 803- B U 805- P K

1 E 4

600-BR

ALT R

610-O R -14 200-BK

AAA

101-RD 109-OR 105-BR 310-PU

+ BATT ERY LAMP TEST

CONN 15

513- O R- 14 521-YL-14 226-BK 521-YL-14 513- O R- 14 410-WH 418-WH 201-BK

M TR BAT M O TO R

HH

3 1 2 B C

322-GY 200-BK 6 1 0 - OR - 1 4

F O RWA R D HORN 7T0969

513- O R- 14 521-YL-14 226-BK 418-WH 410-WH

1 2 5 4 3

1 2

CONN 24

B 3 11 - W H

200-B K

1 2

121-YL 608- G N- 14 442-GY 124- G N- 14 201-BK 200-BK-14

B S

1 2

TO FRAME S TA RT AI D SOLENOID 7N7259

S TA RTE R 6T0643 G

301-BU 302-OR

2 1 RESISTOR 6T2217

610-O R -14 200-B K

CONN 11

D IA G N O S TIC C O N N E C TO R

5 1 5 -GY-1 4 5 1 6 -GN-1 4 5 1 7 -BU-1 4

DD

610-O R -14 200-B K

RESISTOR 9 G1 9 5 0

B K -00

DISC S W 7N0 7 1 9

BUS BAR 9W0742

HEAD LAMP 9W1282 F O RWA R D HORN 7T0970

200-BK-8

HEAD LAMP 8C5512 RR C

102-BU-14 7 6 5 4 3 2 1 R B U- 18 GN- 18 B R- 18 GY- 18 P U- 18 B K - 18 OR- 18 + V ( IN) A LE RT A LA RM TEST S Y S FA IL GROUND + B AT T E RY F IRE S UP P RE S S ION M ONITOR 6T 5618

610-O R

608-G N -14 201-B K 404-Y L 442-G Y

MOTOR S WASHER PUMP 9G8963

102-B U -14

200-B K -14 510-Y L-14

124- GN- 14 521- Y L- 14 515- GY- 14 516- GN- 14 517- B U- 14

1 2 5 4 3 J

RE D B LK B LU GRN OR

803- B U 809- GN 816- B R 811- GY 810- B U 209- B K 113- OR

201-B K

RUNNING LAMP SW 7N8005

403-GN
403-GN 412-BU 406-PU 405-GY 424-GY 201-BK 301-BU 441-OR 11 4- GN 609-YL-14 443-YL LL

PP

608- G N- 14 121-YL 200- BK- 8 D QQ 609-YL-14 PANEL LAMP 7N5876 D FUSE ( N O T E B) 114 - GN F O RWA R D HO R N 10A FUSE HOLDER 4K5122 112- PU- 14 201-BK

418-WH

400-GN 609-YL-14 B

608-G N -14

610-O R

8 9 2 4 1 6 3 5 7 A

B K -4

610- O R- 14

CONN 23

201-BK 403-GN 405-GY 201-BK 406-PU 441-OR 412-BU

A 2 1 18 BK-18

ENGINE OIL SW 6T4949

ABBREV RD WH OR YL PK BK GY PU BR GN BU SYMBOL

COLOR RED W HI TE ORANGE Y E L L OW PINK B L A CK GRAY PURPLE BROWN GREEN BLUE DESCRIPTION

200-B K

441-O R 443-Y L

633- B U- 10

N A CCE S S ORY S W 7N8000

304-WH -8 107-WH -14 314-P U -8

REAR FLOOD LAMP SW 7N8000 116- BR- 14 MM

CONN 14

CONN 22
A 441-OR
T~

REAR FLOODS

10A

177-OR-14 LL POWER POST 9G8451 D KK

COOLANT SENDER 6N5926

146-G Y-10

609-Y L-14

L M OTOR
T~

A 2 1 200-BK-14 3 2 7- PK- 1 4

O P E R ATO R S TATIO N

15A

411-P K 415-G N

608-G N -14

MOTOR
T~

+ BATTERY GROUND GROUND +1 2 VOLT 2 4 V TO 1 2 V CONVERTER 9 G6 9 8 1

RD-1 8 BK-1 8 WH/BK-1 8 WH/RD-1 8

1 2 2 1 3

114- GN 200- B K

RI PPER PI N PULLER 9G9988 H

174-P K -10 174-P K -10

F RONT WIP E R 6T 6216 P

OPERATOR M O N I TOR TEST SW 7N8000 D

11 2-P U -14

GN GY BR OR

108-BU-14

WIPERS D

15A

327-P K -14 200-B K -14

11 2-P U -6

177- O R- 14

306-G N 107-WH -14 200-B K -14 327-P K -14

REAR WIPER 6 T6 2 1 6

SIDE FLOOD LAMP SW 7N8000 11 6 - B R - 1 4 MM

114-G N 201-BK 322-G Y 410-WH 200-BK

SIDE FLO O DS

10A

112- PU- 14 LL

121-YL

BACKUP ALARM

10A LL 112- PU- 14 KK 112- PU- 14 KK 112- PU- 14

CONN 21
BLADE, SPADE, RING, OR SCREW T ERMINAL CI RCUI T C ONNE CTE D CI RCUI T N OT CONNE CTE D
POWER TRAIN SENDER 6N5926 ENGINE SHUTDOWN SOLENOID 8C5481

123-WH

G AG ES

10A

CONN 18
B B

CONN 19
1 2 3

1 3 4 2

FIRE MON

113-OR R D

10A

1 4 3 2

501-G N -14 108-B U -14 500-B R -14 502-O R -14

200-B K -14

201-B K

600-B R

ZZ

306-G N 107-WH 209-B K 327-P K

424-G Y 201-B K 443-Y L

11 3 - O R

W/O HARNESS R CONNECT O PERATO R MO NITOR 113- O R TO FU SE O P E R ATO R M O N I TO R 11 3- O R

OR BR GY GN

ELECTRICAL CONNECTION TO M A C H I N E S T R U C T U R E INTERNAL ELECTRICAL CONNE CTI ON TO S URFA CE OF COMPONENT CONNECTOR ATC H W I R E , C A B L E , COM P ONE NT

1 2

WH BK BK WH

608-G N -14

174-P K -6

505-B U -14 503-B R -14 108-B U -14 504-Y L-14

W RI PPER FLOOD LAMP 6N7989

N BK RD ACTION ALARM 9 G9 8 1 3 2 1 201-BK 4 1 0- WH

779-WH 200-B K 200-B K 780-P U

MASTER ACTION LAMP D 7N1996 2 1 108- B U- 14 102- B U- 14 D

2 4 3 1

PANEL LAMP 7N5876

BBB

2 4 3 1

GAGE PANEL MOUNTING B OLT 200-BK-14 200-BK D F E 200-BK 200-BK

M MODULE FRAME

T~

201-BK

200-B K

CONN 9
RIP P E R P IN P ULLE R S W 9G0011 1 2 N 3

112- PU- 14

T~

POWER TRAIN SW 7N9560

L#

CI RCUI T GROUP I NG D E S I G N ATI O N

510-Y L- 14 200-B K -14

108- BU -14 102- BU -14 526- YL-1 4 527- GN-1 4 528- PK- 14 108- BU -14

500- BR -14 501- GN-1 4 502- OR-1 4 108- BU -14

108- BU -14 525- GY-1 4 524- BU -14 523- BR -14

BLOWER BREAKER 6N8589

17 7- OR -14

1 5A

FIRE AL ARM 9 G9 8 1 3

RD BK

1 2

8 1 6 -BR 2 0 9 -BK

F ORWARD HORN S W 3T 2357 114 - GN

KK

B K - 00

GG

FIRE DETECTIO N SW 7T4785

R D - 00

114 -GN

T~ T~

WH-18 OR-18 OR-18 WH-18

2 1

8 0 8 -PU 8 1 3 -PK

177-OR-6

NITROGEN ACTUATOR SW 6 T6 0 8 5 BK BK

7 80 -P U 7 79 -WH

WH- 18 OR -18 OR -18 WH- 18

GG

SENR3449-01

412-B U

201-B K

510-YL-14

GG 1 0 8 -BU-1 4 1 0 8 -BU-1 4 RIGHT WIPER SW 3 T6 6 5 5 Q 108- B U- 14 LE F T WIP E R S W 3T 6655 108- B U- 14 F RONT WIP E R S W 3T 6655

102-BU-14 102-BU-14

D 441-OR 443-YL

534-WH 533-OR 533-OR 534-WH

BK BK

1 2

2 0 9 -BK 8 1 2 -GN

O P E R ATO R S TAT I O N

534-WH 533- OR 533- OR 534-WH

15A

NITROGEN ACTUATOR SOL ENOID 8 T8 5 9 0

8 1 6- B R 8 0 8- P U 8 13- P K 2 09- B K 8 12- GN

5 2 3 6 4 1

322- GY 114- GN 779- WH 780- P U 200- B K 201- B K 410- WH

310-PU 124- G N- 14

3 4 5 6 7 2 1 9 8 10

FIRE D E TE C TI ON S W 7T4785

406-PU 201-BK
T~

A COOLANT SW 7N9785

CONN 7

CONN 8
177- O R- 14 RUNNING LAMP BREAKER 3T2662 177- O R- 6 105-BR 310-PU

2 1
A

BK-18 BK-18 C O O L A N T SW 9W2343

30 Page, Color 2

503-BR-14 504-YL-14 505-BU-14 108-BU-14

REAR WIPER SW 3 T6 6 5 5 Q

IDENT PART N O. HARNESS AS. 6Y4580 A 9W7185 B 9W6138 C 6Y4224 D E 9W3076 F 3T7147 7T8629 G 9W7187 H 9W7709 J 7T6055 K 9G5530 M 9W7086 N 7T9222 P 7T9218 Q R 7T5569 9W0179 S T 6T6112 U 9W7012 7T7628 W X 3T6373 Y 7T5570 7T5568 GG AAA 7T5181

CHG 01 04 01 03 00 02 03 01 00 01 02 02 00 00 02 01 00 00 03 01 04 04 00

LOC E-2 E-4 F-2 E-4 D-6 C-5 A-8 F-4 F-7 F-8 D-3 B-7 C-7 C-7 E-7 C-9 B-1/F-1 E-7 D-9 D-9 C-2 B-7 E-9

2 1 7 8 3 5 6 4

4 1 5 2 3 6

177-OR-14

P W

P W

P W

P W

B B

B B

B B

B B

510-YL-14

510-YL-14

510-YL-14

510-YL-14

306-GN

441-OR 4 43 -Y L 12 3 - WH 442-GY

D FIRE SUPPRESSION BREAKER 6N8589

3 2 4 1

177- O R- 14

CONN 12
F L Z JJ KK LL MM QQ RR SS TT YY ZZ

1 07 -WH -14

123-WH

START R E L AY 9F3099 177-OR-6

527-GN-14 108-BU-14 526-YL-14 528-PK-14

500- B R- 14 501- GN- 14 502- OR- 14 108- B U- 14 523- B R- 14 524- B U- 14 5 2 5 - G Y- 1 4 108- B U- 14 526- Y L- 14 527- GN- 14 528- P K - 14 108- B U- 14 102- B U- 14 102- B U- 14 DOM E LA M P S W 7N8000 P

KEY BREAKER 9G9487

10A

PO W ER T RAIN TEMP G AG E 4W0485 D F START AID SW 3T3453 IGN SEND QQ F IGN SEND

HYDRAULIC O IL TEMP GAGE 4 W 11 2 9 LAMP 7N5876 QQ 314-PU 314-PU-8

D 304-WH 304-WH-8 306-GN

304-WH 306-GN 31 4- PU 112 -PU 30 8- YL 307-OR 3 04 -WH -8 3 14 -P U-8 1 07 -WH -14

31 0- PU

SS

WIRE AS. 9G6259 3W1569 9F4337 9W5750 6Y4326 3T2524 9W3623 9W2176 9W4736 9G7285 7G0530 3T1729

02 01 07 00 00 01 00 01 00 01 04 02

F-9 A-8 E-2 D-5 D-5 D-6 E-6 A-1/F-1 B-4 B-7 A-3/F-2 D-9

15A

123-WH 610-OR

GND LAMP 7N5876

GND

Q 102- B U- 14

200-BK-14

GN GY BR OR

KEY SW 9G7641

TT

ST ON OFF

10 5- BR

30 8- YL

DOME LA M P 7N9943

200-BK

F COOLANT TEMP GAGE 4W0483

IGN SEND GND

QQ

200-BK-14 610-OR 403-GN + 200-BK SERVICE METER 6T7337

200-BK-14 D 11 2 - P U - 6

177-OR-6 177-OR-6 MAIN R E L AY 3T0376 11 2 - P U 308-YL

AA BB CC DD EE FF HH NN PP VV BBB

C A B L E AS . 9W9472 8W1060 7G0535 2V6166 8M4969 8P6264 7T7777 7T7778 7C5287 6T0463 6Y6584

01 01 07 01 01 04 03 02 00 00 00

F-3 A-3/F-3 F-3 F-3 A-3 A-3 F-2 F-3 E-2 F-3 D-3

610-OR

1 3 4 2

OP E RATOR S TAT ION

105- BR 307-OR 3 26 -P U

3 08 -Y L

G 3 2 5 1 4

G G CONN 3 813- P K 808- P U 812- GN 209- B K 816- B R 805- P K 803- B U 816- B R 811- GY 810- B U 809- GN 803- B U 209- B K 326- P U

T~

MOTOR L

Q D

LAMP 7N5876 D

200-BK

200-BK 780-PU 779-W H 201-BK 410-W H 322-GY 114-GN 200-BK 200-BK

608-GN-14 201-B K 404-Y L 442-GY

CONN 28
174-PK-6

410- WH USE WIRE AS. Z W ITH ONE AGENT CYL INDER 410-WH BK Z G 2 1 813-PK 814-YL 5 4 3 6 7 1 G R G BK BK 2 1 814-YL 803-BU 803- B U 328- OR

4 4 2 -GY

1 2

CONN 6

CONN 25
OPERATO R S TAT IO N

C T

T~

610-OR-14 200-BK

610-OR-14 200- BK
C

HYDRAUL IC SENDER 8 N3 8 4 4

RIGHT WIPER 6T6216

W/AT CH HEAD LAMP REPLACE WIRE AS. RR WITH HARNESS T

1 2
RR HEAD LAMP 8 C 5 5 11

4 0 4 -YL H
T~

HYDRAULI C SW 9G1300

608-GN-14

AGENT SW 3 T9 3 4 2

CONN 2

G 803-BU 328-OR 328-OR 803-BU 1 3 4 2 RD BK BK RD DISCHARGE SW 7T4371

WIRE GROUP COLOR DESCRIPTIONS

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. MONITOR CIRCUIT. FIRE PROTECTION CONTROL CIRCUIT (1). HEATER AND AIR CONDITIONER CIRCUIT. TURN SIGNAL/WIPER/WASHER CIRCUIT.
EE

BK-00 BB BK-00 FF NEG P O S B HEAD LAMP 9W1282 RD-00

AGENT SW 3 T9 3 4 2 G BK BK 1 2 8 0 8 -PU 8 0 7 -BR

ZZ

608-GN-14

NITROGEN ACTUATOR S W 6 T6 0 8 5

807-BR 812-GN 8 11 - G Y 810-BU 809-GN 805-PK 803-BU 803-BU 328-OR 328-OR 803-BU 209-BK 326-PU 327-PK 306-GN 107-WH 534-WH 533-OR 534-WH 533-OR

201-BK 410 -WH 322-GY 114-GN 200-BK

209- B K 327- P K 306- GN 107- WH 534- WH 533- OR 534- WH 533- OR

NEG PO S

1 2

CONN 5

12V BATTERY 9G4247

12V BAT TERY 9G4247

2 1

3 2 4 1 5

YY 609-YL-14 FLOOD LAMP 9W1279

610-OR-14 20 0-B K

201-BK

BK BK

1 2 3

308-Y L

THIS SCHEMATIC IS F OR THE D 9N ( 8 T9723 C HG 01 ) C OM P ON E N TS A R E SH OWN I N S TA L L E D O N A FU L LY O P E R A B L E M A C H I N E W I T H T H E KE Y A N D E N G I N E OF F A N D XM S N SH I F T E R I N N E U T R A L U N L E S S OTH E RWI S E S P E C I FI E D : A L L W I R E I S 1 6 G A GE N O T E A : N O R M A L LY O P E N B E F O R E R E F R I G E R A N T CH A R G E N OTE B : FU S E S 1 0 A - 3 K 8 7 8 2 1 5 A - 8 M 8 9 4 8 N O T E C : N O R M A L LY O P E N B E F O R E I N S TA L L AT I O N

SYS PRESS. ACT. SOL FIRE TEST SYS FAIL ALERT BR AKE SHUTDN ID + B AT O U T DSCH PRESS. DSCH PR MON DSCH PR + GROUND OFF (KEY) SHUT DN SOL S TART ( KE Y) + BATT ERY DETECT OUT DETECT IN DETECT OUT DETECT IN

FLOOD LAMP 9W1279

7 12 11 10 9 15 16 19 8 18 20 2 6 3 5 1 4 13 14 17

G F IRE S UP P RE S S ION CONT ROL 6T 5619 4 1 5 2 3 6

534-WH 533-OR 533-OR 534-WH

CONN 17