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Corus Bausysteme Construction details Kalzip ® roof systems

Corus Bausysteme

Construction details

Kalzip ® roof systems

Corus Bausysteme Construction details Kalzip ® roof systems

Preface

Planning Guidance

Preface Planning Guidance Kalzip ® aluminium roofing systems are suitable for a wide variety of applications

Kalzip ® aluminium roofing systems are suitable for a wide variety of applications and not only offer a lengthy service life but also excellent economic efficiency. Their compliance with the current requirements of construction physics relating to fire/acoustic protection and the EnEV energy-saving directives is exemplary.

These construction recommendations are based on state-of-the-art technology. They are provided to the best of our knowledge and based on our experience and studies. They do not refer to any specific application and cannot give rise to any claims for compensation. We reserve the right to make any changes to the construction or product range which seem technically sensible in view of our high demands for quality and progress.

The vendor accepts no liability for the advice rendered to the purchaser within the framework of the technical service which he provides. All drawings, sales documents or other suggested structures, procedures and ideas are presented without obligation to the purchaser for checking. It is the duty of the purchaser to ensure that there is no infringement of the trade mark rights (protection rights/industrial property rights?) of a third party.

The constructional details represent suggestions for roof structures designs which have two shells and must be adapted to suit the actual constructional facts and conditions. The design of these types of structures requires careful planning, calculation, skilled preparation and installation. For this reason, all conditions and facts relating to use, in particular those relating to construction physics, must be taken into consideration. Standard constructions, which fulfil all requirements, are not possible.

Kalzip ® plastic compound clip Kalzip ® compound clips are not available in all sizes. All details are also applicable to the use of aluminium clips.

Standards/instructions

The current applicable standards and manufacturer’s instructions should be observed.

Air tightness All room sealing connections should be made air-tight in accordance with the EnEV energy-saving directives.

Fixed points/ fasteners

Fixed points and featured fasteners should be used in accordance with the static calculations.

May 2004 This construction guide replaces all previous construction details.

Contents

Construction details truss roof/purlin roof

Contents Construction details truss roof/purlin roof Construction 101 Kalzip ® deck roof system - rafter roof

Construction 101

Kalzip ® deck roof system - rafter roof

 

102

Kalzip ® deck roof system - purlin roof

Ridge

121

Duo-pitch ridge

purlin roof

122

Duo-pitch ridge

truss roof

123

Mono-pitch ridge

truss roof

124

Abutment ridge to parapet

truss roof

125

Mono-pitch ridge overhang (with clip bar)

truss roof

126

Mono-pitch ridge overhang (without clip bar)

truss roof

Eaves

141

Eaves detail with gutter

purlin roof

142

Eaves detail with gutter

truss roof

143

Parapet eaves gutter detail

truss roof

144

Overhanging eaves (with clip bar)

truss roof

145

Overhanging eaves (without clip bar)

truss roof

146

Valley gutter detail

truss roof

Ridge

161

Verge

purlin roof

162 Verge

truss roof

163 Abutment to parapet

truss roof

164 Verge with Kalzip ® transition sheet

truss roof

165 Cantilevered verge

truss roof

166 Cantilevered verge with steel plate bracket

purlin roof

167 Curved verge

truss roof

168 Curved verge with Kalzip ® transition sheet

truss roof

Construction details rafter roof

Construction 201

Roof construction with rafter insulation

rafter roof

 

202

Roof construction Kalzip ® AF with intermediate rafter insulation

rafter roof

Ridge

221

Ridge with fixed point

rafter roof

222

Abutment ridge to parapet

rafter roof

223

Cantilevered ridge with clip bar

rafter roof

224

Overhanging ridge with cantilever rafter

rafter roof

Eaves

241

Dripping eaves

rafter roof

242

Cantilevered dripping eaves with clip bar

rafter roof

243

Overhanging ridge with cantilever rafter

rafter roof

244

Dripping eaves Kalzip ® AF

rafter roof

245

Dripping eaves Kalzip ® AF/ventilated masonry

rafter roof

Ridge

261

Overhanging verge

rafter roof

262

Overhanging verge with Kalzip ® transition sheet

rafter roof

263

Overhanging verge with Kalzip ® AF

rafter roof

264

Overhanging round verge

rafter roof

Supplementary construction details

Hip

301

Hip with ridge closure

purlin roof

302

Welded hip with Kalzip ® transition sheet

purlin roof

Groove

303

Groove with gutter

rafter roof

304

Groove with Kalzip ® AF

rafter roof

305

Groove on building unit with expansion member

Contents

Contents Roof-light 311 Domed roof-light r oofing frame 312 Cross-section roof-light with flat flange -

Roof-light

311

Domed roof-light roofing frame

312

Cross-section roof-light with flat flange - roofing frame

truss roof

313

Cross-section roof-light with flat flange

truss roof

314

Cross-section roof-light with Kalzip ® roofing frame

truss roof

315

Longitudinal roof-light with Kalzip ® roofing frame

truss roof

Roof lights

321

Lighting row connection, below gable end

truss roof

322

Lighting row connection, below gable end

truss roof

323

Lighting row connection, below gable end

truss roof

324

Lighting row joint - lateral

truss roof

Joints

331

Curved roof with welded ridge jolt

truss roof

332

Curved roof with sealed lateral jolt

truss roof

Stepped roofs

341

Lowered dripping eaves

rafter roof

342

Lowered verge

rafter roof

Expansion joint

351

Expansion joint Kalzip ®

truss roof

Ridge

361

Ridge flashing - cantilevered

362

Sliding ridge - Duo-pitch roof

truss roof

363

Ventilated ridge

rafter roof

Construction details Kalzip NatureRoof ®

Ridge

401

Duo-pitch ridge

purlin roof

402

Mono-pitch ridge

truss roof

403

Mono-pitch roof with attic

truss roof

Eaves

411

Dripping eaves detail with gutter

purlin roof

412

Dripping eaves with parapet

truss roof

Verge

421

Verge

purlin roof

422

Verge with parapet

truss roof

423

Verge with Kalzip ® transition sheet

truss roof

Additions

431

Installation and shearing protection

truss roof

432

Domed rooflight

truss roof

433

Internal box gutter thermally insulated

truss roof

434

Curved roof with welded ridge jolt

truss roof

Construction details Kalzip Duo ® and Kalzip DuoPlus ®

Construction

501

Roof construction with trapezoidal steel deck

truss roof

502

Roof construction with aerated concrete roof slaps

truss roof

503

Roof construction

purlin roof

504

Roof construction with upper insulation

rafter roof

505

Roof construction intermediate rafter insulation

rafter roof

506

Roof construction with trapezoidal steel profile (structural deck)

truss roof

Additions

511

Duo-pitch ridge

purlin roof

521

Dripping eaves

truss roof

531

Verge

truss roof

Construction detail

101 Kalzip ® deck roof system - rafter roof

Cross-section

Kalzip ® deck roof system - rafter roof Cross-section Compound clip* (diagonally installed) Alternative: Al-clip
Compound clip* (diagonally installed) Alternative: Al-clip with thermal barrier Kalzip ® Kalzip ® rock wool
Compound clip*
(diagonally installed)
Alternative: Al-clip with thermal barrier
Kalzip ®
Kalzip ® rock wool insulation
Kalzip ® vapour control layer
Structural deck
Rafter
Horizontal section
Compound clip*
(diagonally installed)
Alternative: Al-clip with thermal barrier
Kalzip
®
Kalzip ® rock wool insulation
Kalzip ® vapour control layer
Structural deck
Rafter
* Compound clips are not
available in all sizes.
Detail
01.02.04

Construction detail

102 Kalzip ® deck roof system - purlin roof

Cross-section

Compound clip* Alternative: Al-clip with thermal barrier

Top-hat sub-purlin

Kalzip ®

Kalzip ® rock wool insulation

Kalzip ® vapour control layer

Structural deck

Purlin

Rafter

Horizontal section

layer Structural deck Purlin Rafter Horizontal section Compound clip* Alternative: Al-clip with thermal barrier
layer Structural deck Purlin Rafter Horizontal section Compound clip* Alternative: Al-clip with thermal barrier
Compound clip* Alternative: Al-clip with thermal barrier Top-hat sub-purlin Kalzip ® Kalzip ® rock wool
Compound clip*
Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip
®
Kalzip ® rock wool insulation
Kalzip ® vapour control layer
Structural deck
Purlin

01.02.04

Rafter

control layer Structural deck Purlin 01.02.04 Rafter * Compound clips are not available in all sizes.

* Compound clips are not available in all sizes.

Detail

100

Construction detail - Kalzip ® liner-deck roof system - purlin roof

121 Duo-pitch ridge

Type of fixed point to be determined by calculation

Alternative: Fixed point clip Al-clip with thermal barrier

Fixing of

ridge flashing:

max. distance 400 mm, only into ridge closure

Ridge flashing

Spacer profile

Ridge turn up

70

closure Ridge flashing Spacer profile Ridge turn up ≥ 70 Fixed point clip Compound clip* Filler

Fixed point clip Compound clip*

Filler block

Ridge closure

Kalzip ®

clip* Filler block Ridge closure Kalzip ® Liner deck Top-hat sub-purlin Purlin Rafter Inner skin
Liner deck Top-hat sub-purlin Purlin Rafter
Liner deck
Top-hat sub-purlin
Purlin
Rafter

Inner skin flashing

Ridge flashing

Insulation - rigid**

Kalzip ® vapour control layer

Kalzip ® rock wool insulation

* Compound clips are not available in all sizes.

** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

Detail

01.02.04

Construction detail - Kalzip ® deck roof system - rafter roof

122 Duo-pitch ridge

Type of fixed point to be determined by calculation

ridge Type of fixed point to be determined by calculation Ridge flashing Alternative: Fixed point clip
Ridge flashing Alternative: Fixed point clip Al-clip with thermal barrier Fixed point clip Compound clip*
Ridge flashing
Alternative: Fixed point clip
Al-clip with thermal barrier
Fixed point clip
Compound clip*
Spacer profile
Filler block
Ridge turn up
Fixing of
ridge flashing:
Ridge closure
max. distance
400 mm, only into
ridge closure
≥ 70
Kalzip ®
≥ 100
Kalzip ® rock wool insulation
Insulation - rigid**
Structural deck
Kalzip ® vapour control layer
Rafter

* Compound clips are not available in all sizes.

** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

01.02.04

Detail

Construction detail - Kalzip ® deck roof system - rafter roof

123 Mono-pitch ridge

Type of fixed point to be determined by calculation

Al-Fixed point clip with thermal barrier Alternative: Compound clip* Filler block Fixing of ridge flashing:
Al-Fixed point clip with
thermal barrier
Alternative: Compound clip*
Filler block
Fixing of ridge
flashing:
max. distance
400 mm, only into
Ridge closure
Kalzip ®
Ridge closure
Kalzip
rock wool insulation
®
Kalzip ® vapour control layer
Structural deck
Internal closure
flashing
control layer Structural deck Internal closure flashing Spacer profile Ridge turn up Ridge flashing Retainer

Spacer profile

Ridge turn up

Ridge flashing

Retainer

Insulation - rigid**

Slosure profile to structural liner tray

Sealing strip 2x

Kalbau ® trapezoidal deck

Structural liner tray

Insulation

Sealing strip

Thermal isolation strip

* Compound clips are not available in all sizes.

** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

Detail

01.02.04

100

Construction detail - Kalzip ® deck roof system - rafter roof

124 Abutment ridge to parapet

deck roof system - rafter roof 124 Abutment ridge to parapet Ridge flashing Spacer profile Ridge

Ridge flashing Spacer profile Ridge turn up

Fixed point clip Compound clip* Alternative:

Al-clip with thermal barrier

Filler block

Fixing of ridge flashing:

with thermal barrier Filler block Fixing of ridge flashing: max. distance 400 mm; not into standing

max. distance 400 mm; not into standing seam

Ridge closure

Kalzip ®

400 mm; not into standing seam Ridge closure Kalzip ® Coping system Timber bearer Coping bracket
400 mm; not into standing seam Ridge closure Kalzip ® Coping system Timber bearer Coping bracket
Coping system Timber bearer Coping bracket ≥ 70
Coping system
Timber bearer
Coping bracket
≥ 70

Kalzip ® rock wool insulation

Insulation - rigid**

Kalzip ® vapour control layer

Structural deck

Internal closure

flashing

Sealing strip

* Compound clips are not available in all sizes.

** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

01.02.04

Detail

Spacer profile

Ridge turn up

Filler block

Flashing

Thermal isolation strip

Structural liner tray

Closure profile to structural liner tray

Fixed point to be determined by calculation Fixing of ridge flashing: max. distance 400 mm, not into standing seam

Sealing strip 2x

Insulation

Ridge closure

Kalbau ®

Kalbau ®

1500)(max.calculationbydetermined

Construction detail - Kalzip ® deck roof system - rafter roof

125 Mono-pitch ridge overhang (with clip bar)

- rafter roof 125 Mono-pitch ridge overhang (with clip bar) Kalzip ® Al-clip bar Kalzip ®
- rafter roof 125 Mono-pitch ridge overhang (with clip bar) Kalzip ® Al-clip bar Kalzip ®
- rafter roof 125 Mono-pitch ridge overhang (with clip bar) Kalzip ® Al-clip bar Kalzip ®
- rafter roof 125 Mono-pitch ridge overhang (with clip bar) Kalzip ® Al-clip bar Kalzip ®
- rafter roof 125 Mono-pitch ridge overhang (with clip bar) Kalzip ® Al-clip bar Kalzip ®
- rafter roof 125 Mono-pitch ridge overhang (with clip bar) Kalzip ® Al-clip bar Kalzip ®
Kalzip ® Al-clip bar Kalzip ® rock wool insulation calculationbydetermined Timber spacer Structural deck
Kalzip ®
Al-clip bar
Kalzip ®
rock wool insulation
calculationbydetermined
Timber spacer
Structural deck
Structural top
Internal closure
hat supports
flashing
Kalzip ®
vapour control layer

Detail

01.02.04

Closure profile to structural liner tray

Kalbau ® trapezoidal profile

Angle with sealing strip

Thermal isolation strip

Structural liner tray

‘Eaves’ filler block

1000)(max.calculationbydetermined

Sealing strip 2x

Drip angle

Insulation

‘Eaves’ filler block

AL-fixed point clip length to be determined by calculation

Internal closure

Structural deck

Kalzip ® rock wool insulation

flashing

Kalzip ® : Length min. 5,0 m

Kalzip ® vapour control layer

Timber ridge bearer

Timber supports

Construction detail - Kalzip ® deck roof system - rafter roof

126 Mono-pitch ridge overhang (without clip bar)

® deck roof system - rafter roof 126 Mono-pitch ridge overhang (without clip bar) 01.02.04 Detail
® deck roof system - rafter roof 126 Mono-pitch ridge overhang (without clip bar) 01.02.04 Detail
® deck roof system - rafter roof 126 Mono-pitch ridge overhang (without clip bar) 01.02.04 Detail
® deck roof system - rafter roof 126 Mono-pitch ridge overhang (without clip bar) 01.02.04 Detail
® deck roof system - rafter roof 126 Mono-pitch ridge overhang (without clip bar) 01.02.04 Detail

01.02.04

Detail

Construction detail - Kalzip ® liner-deck roof system - purlin roof

141 Eaves detail with gutter

roof system - purlin roof 141 Eaves detail with gutter Compound clip* Alternative Filler block Drip
Compound clip* Alternative Filler block Drip angle Closure flashing Timber eaves bearer Timber spacer Kalzip
Compound clip*
Alternative
Filler block
Drip angle
Closure flashing
Timber
eaves bearer
Timber
spacer
Kalzip ®
Kalzip ® rock wool insulation
Sealing strip
Kalzip ® vapour control layer
Al-clip
Insulation - rigid
Gutter
Gutter brackets
Closure flashing
Liner-deck
Purlin
Rafter

* Compound clips are not available in all sizes.

Detail

01.02.04

Construction detail - Kalzip ® deck roof system - rafter roof

142 Eaves detail with gutter

deck roof system - rafter roof 142 Eaves detail with gutter Kalzip ® Insulation rigid Timber

Kalzip ®

Insulation rigid

Timber spacer

Kalzip ® vapour control layer

Kalzip ® rock wool insulation

vapour control layer Kalzip ® rock wool insulation Structural deck Rafter 01.02.04 Internal closure flashing

Structural deck

Rafter

01.02.04

® rock wool insulation Structural deck Rafter 01.02.04 Internal closure flashing Sealing strip 2x Gutter Insulation

Internal closure

flashing

Sealing strip 2x

Gutter

Insulation
Insulation

Filler block

Drip angle

Closure flashing

Gutter brackets

Timber eaves bearer

Al-clip

Thermal isolation strip

Closure profile to structural liner tray

Structural liner tray

Kalbau ® SN 18/76

Detail

Coping bracket

trpezoidal profile

Insulation - rigid

Closure flashing

Sealing strip

(fully sealed)

Coping

system

Timber

Gutter liner

Z-Profile

Kalbau ®

Gutter

Circular sealing strip

Gutter liner outlet

Structural deck

Rainwater pipe

Gutter outlet

Rafter

Construction detail - deck roof system - rafter roof

143 Parapet eaves gutter detail

* Compound clips are not available in all sizes. Detail 143 Kalzip ® Insulation -
* Compound clips are not
available in all sizes.
Detail
143
Kalzip ®
Insulation - rigid
Kalzip ® vapour control
layer
Insulation retainer
Compound clip*
Alternative: Al-clip with thermal barrier
Drip angle
Kalzip ® rock wool insulation
Filler block
Emergency overflow
with thermal barrier Drip angle Kalzip ® rock wool insulation Filler block Emergency overflow 01.02.04 scale
with thermal barrier Drip angle Kalzip ® rock wool insulation Filler block Emergency overflow 01.02.04 scale

01.02.04

scale 1:5

Closure profile to structural liner tray

Thermal isolation strip

Structural liner tray

Kalbau ® SN 18/76

Kalbau ® SN 18/76

Gutter

Filler block

Drip angle

Insulation

brackets

Gutter

determined by calculation (max. 1500)

Sealing strip 2x

Internal closure

Structural deck

flashing

Rafter

determined by calculation

Kalzip ® rock wool insulation

Al-clip bar

Kalzip ®

Construction detail - deck roof system - rafter roof

144 Overhanging eaves (with clip bar)

system - rafter roof 144 Overhanging eaves (with clip bar) 01.02.04 Spacer profile Top-hat sub-purlin Kalzip
system - rafter roof 144 Overhanging eaves (with clip bar) 01.02.04 Spacer profile Top-hat sub-purlin Kalzip
system - rafter roof 144 Overhanging eaves (with clip bar) 01.02.04 Spacer profile Top-hat sub-purlin Kalzip
system - rafter roof 144 Overhanging eaves (with clip bar) 01.02.04 Spacer profile Top-hat sub-purlin Kalzip

01.02.04

Spacer profile Top-hat sub-purlin Kalzip ® vapour control layer
Spacer profile
Top-hat sub-purlin
Kalzip ® vapour
control layer

Detail

Construction detail - Kalzip ® deck roof system - rafter roof

145 Overhanging eaves (without clip bar)

- rafter roof 145 Overhanging eaves (without clip bar) Detail 01.02.04 Al-clip length determined by calculation
Detail 01.02.04 Al-clip length determined by calculation Gutter Filler block Timber eaves bearer Drip angle
Detail
01.02.04
Al-clip
length determined by calculation
Gutter
Filler block
Timber eaves bearer
Drip angle
Kalzip ® : Lenght min. 5,0m
Kalzip ® rock wool insulation
Al-clip: length 200 mm
2 rivets on the small rib
Timber spacer
Gutter brackets
Kalzip ® vapour control
layer
Thermal isolation
strip
Closure profile to
structural liner tray
Structural liner tray
Structural deck
Insulation
Internal closure
flashing
Sealing strip 2x
Kalbau ® trapezoidal
profile
Rafter

Alternative with timber eaves bearer

Structural deck

Rafter

Timber eaves bearer

Closure flashing

Timber spacer

Gutter liner (fully sealed)

Al-clip

Emergency overflow

Insulation - rigid

Gutter

Kalzip ® rock wool insulation

Gutter outlet

Gutter liner outlet

Alternative without timber eaves bearer

Circular sealing strip

Rainwater pipe

Construction detail - Kalzip ® deck roof system - rafter roof

146 Valley gutter detail

deck roof system - rafter roof 146 Valley gutter detail Kalzip ® Filler block Insulation -
deck roof system - rafter roof 146 Valley gutter detail Kalzip ® Filler block Insulation -
deck roof system - rafter roof 146 Valley gutter detail Kalzip ® Filler block Insulation -
deck roof system - rafter roof 146 Valley gutter detail Kalzip ® Filler block Insulation -
deck roof system - rafter roof 146 Valley gutter detail Kalzip ® Filler block Insulation -
Kalzip ® Filler block Insulation - rigid Compound clip* Drip angle Kalzip ® vapour control
Kalzip ®
Filler block
Insulation - rigid
Compound clip*
Drip angle
Kalzip ® vapour control
layer
Closure
flashing

* Compound clips are not available in all sizes.

01.02.04

Detail

Construction detail - Kalzip ® liner-deck roof system - purlin roof 161 Verge

® liner-deck roof system - purlin roof 161 Verge Al-clip Sealing strip Tolerance profile Gable end
Al-clip Sealing strip Tolerance profile Gable end channel Timber verge bearer Gable end clip Kalzip
Al-clip
Sealing strip
Tolerance profile
Gable end channel
Timber verge bearer
Gable end clip
Kalzip
®
Verge flashing
Kalzip ® rock wool insulation
Retainer flashing
Closure flashing
Compound clip*
Alternative: Al-clip with
thermal barrier
Tolerance
Top-hat sub-purlin
Kalzip ® vapour
control layer
Kalzip ® TF 800 R
Liner deck
Interal closure flashing
Purlin
Rafter
* Compound clips are not
available in all sizes.
Detail
01.02.04

Construction detail - Kalzip ® deck roof system - rafter roof 162 Verge

- Kalzip ® deck roof system - rafter roof 162 Verge Verge profile Alternative Tolerance Al-clip

Verge profile

Alternative Tolerance
Alternative
Tolerance

Al-clip

Tolerance profile

Timber verge bearer Kalzip ® Tolerance Structural deck Sealing strip Rafter
Timber verge bearer
Kalzip ®
Tolerance
Structural deck
Sealing strip
Rafter

Gable end channel

Kalzip ® rock wool insulation

Gable end clip

Compound clip* Alternative: Al-clip with thermal barrier

Verge flashing

Flashing retainer

support

Kalzip ® vapour control layer

* Compound clips are not available in all sizes.

05.05.04

Detail

Construction detail - Kalzip ® deck roof system - rafter roof

163 Abutment to parapet

Coping system Coping bracket Timber bearer Z-Profil Kalbau ® trapezoidal profile Retainer flashing Verge flashing
Coping system
Coping bracket
Timber bearer
Z-Profil
Kalbau ® trapezoidal profile
Retainer flashing
Verge flashing
Gable end clip
Gable end channel
Tolerance

Tolerance profile

end clip Gable end channel Tolerance Tolerance profile Alternative min. 150 Kalzip ® transition sheet
Alternative min. 150
Alternative
min. 150

Kalzip ® transition sheet

profile Alternative min. 150 Kalzip ® transition sheet Insulation - rigid Kalzip ® Compound clip* Alternative:

Insulation - rigid

Kalzip ®

Compound clip* Alternative: Al-clip with thermal barrier

Kalzip ® rock wool insulation Kalzip ® vapour control layer Structural deck Insulation - rigid
Kalzip ® rock wool insulation
Kalzip ® vapour control layer
Structural deck
Insulation - rigid
Sealing strip
* Compound clips are not
available in all sizes.

Detail

01.02.04

Construction detail - Kalzip ® deck roof system - rafter roof

164 Verge with Kalzip ® transition sheet

- rafter roof 164 Verge with Kalzip ® transition sheet Closure flashing Flashing retainer/support Kalzip ®
Closure flashing Flashing retainer/support Kalzip ® transition sheet Compound clip* Alternative: Al-clip with thermal
Closure flashing
Flashing retainer/support
Kalzip ® transition sheet
Compound clip*
Alternative: Al-clip with thermal barrier
Kalzip ® rock wool insulation
Kalzip ® vapour control layer
Structural deck
Internal closure
flashing
Sealing strip
Kalzip ® TF 800 R

01.02.04

* Compound clips are not available in all sizes.

Detail

Construction detail - Kalzip ® deck roof system - rafter roof

165 Cantilevered verge

® deck roof system - rafter roof 165 Cantilevered verge Detail 01.02.04 Kalzip ® Al-clip with
Detail 01.02.04 Kalzip ® Al-clip with thermal barrier Rectangular hollow section Flashing retainer/support Kalzip
Detail
01.02.04
Kalzip ®
Al-clip with thermal barrier
Rectangular hollow section
Flashing retainer/support
Kalzip ® rock wool insulation
Kalzip ® transition sheet
Kalzip ® vapour control layer
Top-hat support
Thermal isolation
determined by calculation
strip
Kalbau ®
Sealing strip
SN 18/76
Structural deck
Closure profile to
structural liner tray
Top-hat support profile
Structural liner tray
Thermal isolation
Insulation
Kalbau ® SN 18/76

Kalzip ® vapour control layer

Kalzip ® rock wool insulation

Kalzip ®

Construction detail - Kalzip ® liner-deck roof system - purlin roof

166 Cantilevered verge with steel plate bracket

purlin roof 166 Cantilevered verge with steel plate bracket 01.02.04 Top-hat sub-purlin Compound clip* Alternative:

01.02.04

Top-hat sub-purlin Compound clip* Alternative: Al-clip with thermal barrier Liner-deck Purlin Rafter Internal
Top-hat sub-purlin
Compound clip*
Alternative: Al-clip
with thermal barrier
Liner-deck
Purlin
Rafter
Internal closure flashing
* Compound clips are not available in all sizes. Gable end clip Omega profile Al-clip
* Compound clips are not
available in all sizes.
Gable end clip
Omega profile
Al-clip
Steel plate bracket
Vapour control
layer clamped sealed
Thermal isulation
Kalbau ® SN 18/76

Detail

Construction detail - Kalzip ® deck roof system - rafter roof

167 Curved verge

® deck roof system - rafter roof 167 Curved verge Vapour control layer clamped and sealed

Vapour control

layer clamped

and sealed

Kalbau ®

SN 18/76

Detail

Curved verge flashing

Perforated closure flashing Flashing retainer/support Gable end clip Gable end channel (curved by slotting) Tolerance
Perforated closure flashing
Flashing retainer/support
Gable end clip
Gable end channel (curved by slotting)
Tolerance profile (in short lenghts)
Convex Kalzip ®
Kalzip ® rock wool insulation
Compound clip*
Alternative: Al - clip
with thermal barrier
Ri
Kalzip ® vapour control layer
Structural deck
Closure flashing

* Compound clips are not available in all sizes.

01.02.04

Construction detail - rafter roof

168 Curved verge with Kalzip ® - transition sheet

roof 168 Curved verge with Kalzip ® - transition sheet Kalzip ® transition sheet - curved
Kalzip ® transition sheet - curved Compound clip* Alternative: Al-clip with thermal barrier Perforated closure
Kalzip ® transition sheet
- curved
Compound clip*
Alternative: Al-clip
with thermal barrier
Perforated closure flashing
Flashing retainer/support
Kalzip ®
rock wool insulation
Convex Kalzip ®
Ri
Vapour control
layer clamped
Kalzip ® vapour control layer
and sealed
Structural deck
Kalbau ®
SN 18/76
Closure flashing
* Compound clips are not
available in all sizes.
01.02.04
Detail

Construction detail rafter roof

201 Roof construction with rafter insulation

Cross-section

Compound clip* Alternative: Al-clip with thermal barrier

Timber (min. 10/6)

Kalzip ®

Al-clip with thermal barrier Timber (min. 10/6) Kalzip ® Timber rater Timber shuttering Kalzip ® vapour

Timber rater

Timber shuttering

Kalzip ® vapour control layer H

Kalzip ® rock wool insulation

Longitudinal section

H Kalzip ® rock wool insulation Longitudinal section Timber (min. 10/6) Compound clip* Alternative: Al-clip
H Kalzip ® rock wool insulation Longitudinal section Timber (min. 10/6) Compound clip* Alternative: Al-clip
Timber (min. 10/6) Compound clip* Alternative: Al-clip with thermal barrier Kalzip ® Timber rater Timber
Timber (min. 10/6)
Compound clip*
Alternative: Al-clip with thermal barrier
Kalzip ®
Timber rater
Timber shuttering
Kalzip ® vapour control layer H
Kalzip ® rock wool insulation
* Compound clips are not
available in all sizes.
Detail
01.02.04

Construction detail rafter roof

202 Roof construction Kalzip ® AF with intermediate rafter insulation

Cross-section

® AF with intermediate rafter insulation Cross-section Compound clip E10 (diagonally installed) Alternative:
Compound clip E10 (diagonally installed) Alternative: Al-clip L10 Precovering (open for diffusion) Kalzip ® AF
Compound clip E10
(diagonally installed)
Alternative: Al-clip L10
Precovering (open for diffusion)
Kalzip ® AF
Timber shuttering
Timber rater
Kalzip ® rock wool insulation
Kalzip ® vapour control layer
Timber lathing
Interior lining layer
Longitudinal section
Kalzip ® AF
Compound clip E10
(distributed installed)
Alternative: Al-clip L10
Precovering (open for diffusion)
Timber rater
Timber shuttering
Kalzip ® rock wool insulation
Kalzip ® vapour control layer
Timber lathing
Interior lining layer
01.02.04
Detail

Type of fixed point to be determined by calculation * Compound clips are not available in all sizes.

Fixed point clip determined by calculation Compound clip*

Fixing of ridge flashing:

max. distance 400 mm, into ridge closure

Kalzip ® vapour control layer H

Ridge flashing

Kalzip ®

Timber

Timber shuttering

Timber rafter

Construction detail - rafter roof

221 Ridge with fixed point

Construction detail - rafter roof 221 Ridge with fixed point Detail 01.02.04 Spacer profile Ridge turn
Construction detail - rafter roof 221 Ridge with fixed point Detail 01.02.04 Spacer profile Ridge turn
Construction detail - rafter roof 221 Ridge with fixed point Detail 01.02.04 Spacer profile Ridge turn
Detail 01.02.04 Spacer profile Ridge turn out Fixed point clip determined by calculation; Al-clip ≥
Detail
01.02.04
Spacer profile
Ridge turn out
Fixed point clip determined
by calculation; Al-clip
≥ 70
Filler block
Ridge closure
100≥
Thermal insulation - rigid
Kalzip ® rock wool insulation

Construction detail - rafter roof

222 Abutment ridge to parapet

detail - rafter roof 222 Abutment ridge to parapet Type of fixed point to be determined

Type of fixed point to be determined by calculation

Ridge flashing

Spacer profile

Ridge turn up

Kalzip ® rock wool insulation

Timber

Fixed point clip determined by calculation; Compound clip*

Filler block

Ridge closure

Kalzip ®

Coping system

Timber eaves bearer Coping bracket ≥ 100 ≥ 70 Clip track with sealing strip Timber
Timber eaves bearer
Coping bracket
≥ 100
≥ 70
Clip track with sealing strip
Timber rafter
Timber shuttering

Kalzip ® vapour control layer H

Thermal insulation - rigid

* Compound clips are not available in all sizes.

01.02.04

Detail

Kalbau ® SN 18/76

Closure flashing

Spacer profile

Ridge closure

1500)(max.calculationbydetermined

Filler block

Filler block Timber supports Kalzip ® rock wool insulation Kalzip ® Al-clip bar

Construction detail - rafter roof

223 Cantilevered ridge with clip bar

detail - rafter roof 223 Cantilevered ridge with clip bar Stripping felt Clipping track with sealing
detail - rafter roof 223 Cantilevered ridge with clip bar Stripping felt Clipping track with sealing
detail - rafter roof 223 Cantilevered ridge with clip bar Stripping felt Clipping track with sealing
Stripping felt Clipping track with sealing strip Alternative Insulation Panel Filler block Drip angle with
Stripping felt
Clipping track with sealing strip
Alternative
Insulation
Panel
Filler block
Drip angle with sealing strip
calculationbydetermined Kalzip ® vapour control layer H Timber shuttering Timber rafter
calculationbydetermined
Kalzip ® vapour control layer H
Timber shuttering
Timber rafter
Kalzip ® vapour control layer H Timber shuttering Timber rafter Detail 01.02.04 223 scale 1:5

Detail

01.02.04

Clipping track with sealing strip

Timber shuttering

Cantilever rafter

Ridge closure

Insulation

Construction detail - rafter roof

224 Overhanging ridge with cantilever rafter

- rafter roof 224 Overhanging ridge with cantilever rafter Fixed point clip Al-clip Timber bearer Flashing
- rafter roof 224 Overhanging ridge with cantilever rafter Fixed point clip Al-clip Timber bearer Flashing
Fixed point clip Al-clip Timber bearer Flashing Filler block Drip angle
Fixed point clip
Al-clip
Timber bearer
Flashing
Filler block
Drip angle
Al-clip Timber bearer Flashing Filler block Drip angle 01.02.04 Detail Kalzip ® Timber spacer Kalzip ®
Al-clip Timber bearer Flashing Filler block Drip angle 01.02.04 Detail Kalzip ® Timber spacer Kalzip ®
Al-clip Timber bearer Flashing Filler block Drip angle 01.02.04 Detail Kalzip ® Timber spacer Kalzip ®
Al-clip Timber bearer Flashing Filler block Drip angle 01.02.04 Detail Kalzip ® Timber spacer Kalzip ®
Al-clip Timber bearer Flashing Filler block Drip angle 01.02.04 Detail Kalzip ® Timber spacer Kalzip ®
Al-clip Timber bearer Flashing Filler block Drip angle 01.02.04 Detail Kalzip ® Timber spacer Kalzip ®
01.02.04 Detail Kalzip ® Timber spacer Kalzip ® rock wool insulation Kalzip ® vapour control
01.02.04
Detail
Kalzip ®
Timber spacer
Kalzip ® rock wool insulation
Kalzip ® vapour control layer H
Timber shuttering
Timber rafter

Construction detail - rafter roof

241 Dripping eaves

Construction detail - rafter roof 241 Dripping eaves Gutter Filler block Drip angle Closure flashing Gutter
Gutter Filler block Drip angle Closure flashing Gutter brackets Closure flashing Flashing retainer Timber eaves
Gutter
Filler block
Drip angle
Closure flashing
Gutter brackets
Closure flashing
Flashing retainer
Timber eaves bearer
Timber spacer
Al-clip
Kalzip ®
Timber rafter
Timber shuttering
Kalzip ® vapour control layer H
Thermal insulation - rigid
Kalzip ® rock wool insulation
Detail
01.02.04
20

calculationbydetermined

Kalzip ® rock wool insulation

1500)(max.calculationbydetermined

Clipping track with sealing strip

Connecting angle

Gutter brackets

Timber spacer

Filler block

Al-clip bar

Drip angle

SN 18/76

Kalbau ®

Gutter

Timber

Kalzip ®

Construction detail - rafter roof

242 Cantilevered eaves with clip bar

detail - rafter roof 242 Cantilevered eaves with clip bar Timber supports Kalzip ® vapour control
detail - rafter roof 242 Cantilevered eaves with clip bar Timber supports Kalzip ® vapour control
detail - rafter roof 242 Cantilevered eaves with clip bar Timber supports Kalzip ® vapour control
detail - rafter roof 242 Cantilevered eaves with clip bar Timber supports Kalzip ® vapour control
detail - rafter roof 242 Cantilevered eaves with clip bar Timber supports Kalzip ® vapour control
Timber supports Kalzip ® vapour control layer H Timber shuttering Timber rafter
Timber supports
Kalzip ®
vapour control layer H
Timber shuttering
Timber rafter
bar Timber supports Kalzip ® vapour control layer H Timber shuttering Timber rafter 01.02.04 Detail scale
bar Timber supports Kalzip ® vapour control layer H Timber shuttering Timber rafter 01.02.04 Detail scale
bar Timber supports Kalzip ® vapour control layer H Timber shuttering Timber rafter 01.02.04 Detail scale

01.02.04

Detail

Kalzip ® vapour control layer H

Kalzip ® rock wool insulation

Timber shuttering

Timber spacer

Timber rafter

Construction proposal rafter roof

243 Overhanging dripping eaves with cantilever rafter

roof 243 Overhanging dripping eaves with cantilever rafter Detail 01.02.04 Gutter Filler block Drip angle Closure
roof 243 Overhanging dripping eaves with cantilever rafter Detail 01.02.04 Gutter Filler block Drip angle Closure
roof 243 Overhanging dripping eaves with cantilever rafter Detail 01.02.04 Gutter Filler block Drip angle Closure
roof 243 Overhanging dripping eaves with cantilever rafter Detail 01.02.04 Gutter Filler block Drip angle Closure
roof 243 Overhanging dripping eaves with cantilever rafter Detail 01.02.04 Gutter Filler block Drip angle Closure
Detail 01.02.04 Gutter Filler block Drip angle Closure flashing Timber eaves bearer Al-clip Kalzip ®
Detail
01.02.04
Gutter
Filler block
Drip angle
Closure flashing
Timber eaves bearer
Al-clip
Kalzip ®
Cantilever rafter
Closure profile
Sealing strip

Construction detail - rafter roof

244 Dripping eaves Kalzip ® AF

detail - rafter roof 244 Dripping eaves Kalzip ® AF 01.02.04 Detail Alternative Kalzip ® Kalzip
01.02.04 Detail Alternative Kalzip ® Kalzip ® vapour control layer Al-clip Interior lining layer Exposed
01.02.04
Detail
Alternative
Kalzip ®
Kalzip ® vapour control layer
Al-clip
Interior lining layer
Exposed shuttering
Timber lathing
Embeding gutter brackets
Kalzip ® rock wool insulation
Coping rafter
Timber rafter
Timber shuttering
Kalzip ® AF
Precovering
(open for diffusion)
Exposed shuttering
Compound clip E10
Clipping track
with sealing strip
Closure flashing
Drip angle
Filler block
Gutter

Construction detail - rafter roof

245 Dripping eaves Kalzip ® AF/ventilated masonry

roof 245 Dripping eaves Kalzip ® AF /ventilated masonry Detail 01.02.04 Kalzip ® vapour control layer
Detail 01.02.04 Kalzip ® vapour control layer Interior lining layer Timber lathing Kalzip ® rock
Detail
01.02.04
Kalzip ® vapour control layer
Interior lining layer
Timber lathing
Kalzip ® rock wool insulation
Timber rafter
Timber shuttering
Perforatet metal sheet
Precovering
(open for diffusion)
Exposed shuttering
Kalzip ® AF
Compound clip E10
Clipping track
with sealing strip
Closure flashing
Drip angle
Filler block
Gutter

Construction detail - rafter roof

261 Overhanging verge

Construction detail - rafter roof 261 Overhanging verge 01.02.04 Detail Purlin Gable end clip Kalzip ®
01.02.04 Detail Purlin Gable end clip Kalzip ® rock wool insulation Gable end channel Kalzip
01.02.04
Detail
Purlin
Gable end clip
Kalzip ® rock wool insulation
Gable end channel
Kalzip ®
Tolerance profile
Al-clip
Verge flashing
determined by calculation
Timber shuttering
Cantilever purlin
Flashing retainer - two-part
Clipping track with sealing strip
Kalzip ® vapour control layer H
Timber shuttering
Timber rafter
Timber spacer

Construction detail - rafter roof

262 Overhanging verge with Kalzip ® transition sheet

262 Overhanging verge with Kalzip ® transition sheet Detail 01.02.04 Kalzip ® rock wool insulation Flashing
Detail 01.02.04 Kalzip ® rock wool insulation Flashing retainer Kalzip ® Kalzip ® transition sheet
Detail
01.02.04
Kalzip ® rock wool insulation
Flashing retainer
Kalzip ®
Kalzip ® transition sheet
Al-clip
Timber shuttering
Cantilever purlin
determined by calculation
Clipping track with sealing strip
Kalzip ® vapour control layer H
Timber shuttering
Timber rafter
Timber spacer

Construction detail - rafter roof

263 Overhanging verge Kalzip ® AF

detail - rafter roof 263 Overhanging verge Kalzip ® AF Kalzip ® AF profile sheet Flashing
Kalzip ® AF profile sheet Flashing retainer Compound clip E10 Alternative: Al-clip Kalzip ® AF
Kalzip ® AF profile sheet
Flashing retainer
Compound clip E10
Alternative: Al-clip
Kalzip ® AF transition sheet
Exposed shuttering
Precovering
(open for diffusion)
Timber shuttering
Exterior rafter lower
Clipping track with sealing strip
Interior lining layer
Timber lathing
Kalzip ® vapour control layer H
Kalzip ® rock wool insulation

01.02.04

Detail

Construction detail - rafter roof

264 Overhanging round verge

Construction detail - rafter roof 264 Overhanging round verge Detail 01.02.04 Cantilever purlin Kalzip ® transition
Detail 01.02.04 Cantilever purlin Kalzip ® transition sheet Al-clip Flashing retainer Kalzip ® determined by
Detail
01.02.04
Cantilever purlin
Kalzip ® transition sheet
Al-clip
Flashing retainer
Kalzip ®
determined by calculation
Alternative
Curved verge flashing
Tolerance profile (in short lenghts)
Gable end clip
Curved gable end channel
Timber rafter
Clipping track with sealing strip
Timber spacer
Kalzip ® vapour control layer H
Timber shuttering
Kalzip ® rock wool insulation

Construction detail - purlin roof

301 Hip with ridge closure

Type of fixed point to be determined by calculation

closure Type of fixed point to be determined by calculation Ridge turn up Spacer profile Fixed
Ridge turn up Spacer profile Fixed point clip Compound clip* Ridge flashing Filler block ≥
Ridge turn up
Spacer profile
Fixed point clip
Compound clip*
Ridge flashing
Filler block
≥ 70
Ridge closure
≥ 100
Kalzip ®
Insulation - rigid
Hip purlin
Kalzip ® vapour control layer
Top-hat sub-purlin
Kalzip ® rock wool insulation
Structural liner-deck
Fixing of ridge flashing: max. distance 400 mm, not into standing seam
Fixing of
ridge flashing:
max. distance
400 mm, not into
standing seam

Ridge flashing

Spacer profile

Filler block

Ridge closure

Kalzip ®

* Compound clips are not available in all sizes.

01.02.04

Detail

Construction detail - purlin roof

302 Welded hip with Kalzip ® transition sheet

roof 302 Welded hip with Kalzip ® transition sheet Fixed point clip Compound clip* Kalzip ®

Fixed point clip Compound clip*

Kalzip ®

Welding seam

Kalzip ® welding basis

Kalzip ® transition sheet

Insulation - rigid (not inflammable) Hip purlin Structural deck Kalzip ® vapour control layer Top-hat
Insulation - rigid
(not inflammable)
Hip purlin
Structural deck
Kalzip ® vapour control layer
Top-hat sub-purlin

Kalzip ® rock wool insulation

Type of fixed point to be determined by calculation

Kalzip ® transition sheet Welding seam Kalzip ® * Compound clips are not available in
Kalzip ® transition sheet
Welding seam
Kalzip ®
* Compound clips are not
available in all sizes.

Detail

01.02.04

Construction detail - rafter roof

303 Groove with gutter

Construction detail - rafter roof 303 Groove with gutter Flashing Kalzip ® Filler block Timber eaves
Flashing Kalzip ® Filler block Timber eaves bearer Drip angle Compound clip E10 Timber rafter
Flashing
Kalzip ®
Filler block
Timber eaves bearer
Drip angle
Compound clip E10
Timber rafter
Thermal insulation - rigid
Kalzip ® rock wool insulation
Timber shuttering
Timber spacer
Kalzip ® vapour control layer H

01.02.04

Detail

Construction detail

304 Groove with gutter Kalzip ® AF

Construction detail 304 Groove with gutter Kalzip ® AF Gutter metal sheet Kalzip ® AF Filler
Gutter metal sheet Kalzip ® AF Filler block Precovering (open for diffusion) Drip angle Timber
Gutter metal sheet
Kalzip ® AF
Filler block
Precovering
(open for diffusion)
Drip angle
Timber shuttering
Compound E10
Kalzip ® rock wool insulation
Coping timber rafter
Kalzip ® vapour control layer
Timber lathing
Internal lining layer

Detail

01.02.04

Construction detail

305 Groove on building unit with expansion member

Wall connection profile sealed

Cantilever

metal sheet

Flashing

connection profile sealed Cantilever metal sheet Flashing Expansion member (1-head) Insulation - compressible Welding

Expansion member (1-head)

Insulation - compressible

Welding joint

approx. 500
approx. 500

01.02.04

Kalzip ®

Kalzip ® transition sheet

Detail

Construction detail

311 Domed roof-light roofing frame

Construction detail 311 Domed roof-light r oofing frame Light cupola-skylight Attaching frame Flat flange-roofing frame
Light cupola-skylight
Light cupola-skylight
311 Domed roof-light r oofing frame Light cupola-skylight Attaching frame Flat flange-roofing frame Upper conecting

Attaching frame

Flat flange-roofing frame Upper conecting frame

Domed roof-light Flat flange-roofing frame

(to weld)

frame Domed roof-light Flat flange-roofing frame (to weld) Flashing Domed roof-light Kalzip ® roofing frame

Flashing

roof-light Flat flange-roofing frame (to weld) Flashing Domed roof-light Kalzip ® roofing frame (standing
roof-light Flat flange-roofing frame (to weld) Flashing Domed roof-light Kalzip ® roofing frame (standing

Domed roof-light Kalzip ® roofing frame

(standing seam)

Attaching frame Kalzip ® roofing frame Upper conecting frame

Light cupola-skylight

Detail

01.02.04

** Domed rooflight: complete with curb, light dome,

Compound clips are not available in all sizes.

Compound clip*

cantilever metal sheet and frame

Kalzip ® vapour control layer

Kalzip ® rock wool insulation

Welding seam

Insulation - rigid (not inflammable)

Insulation

200min.

Kalzip ®

x

x

*

Construction detail

312 Cross-section roof-light with flat flange - roofing frame

Cross-section roof-light with flat flange - roofing frame Height 100 01.02.04 Detail l = distance fixed
Cross-section roof-light with flat flange - roofing frame Height 100 01.02.04 Detail l = distance fixed
Cross-section roof-light with flat flange - roofing frame Height 100 01.02.04 Detail l = distance fixed
Cross-section roof-light with flat flange - roofing frame Height 100 01.02.04 Detail l = distance fixed
Cross-section roof-light with flat flange - roofing frame Height 100 01.02.04 Detail l = distance fixed
Height 100 01.02.04 Detail l = distance fixed point - domed roof-light [mm] x x
Height
100
01.02.04
Detail
l = distance fixed point - domed roof-light [mm]
x
x
= sliding path = l/1000 + min. 5 mm
min. = 20 mm
Domed roof-light**
Upper connecting frame
Flat flange roofing frame
Kalzip ® welding basis
x
200min.
sizeOrder
Structural deck
Longitudinal beam
determined by calculation
Flashing profile
Roofing frame
Rafter

Construction detail

313 Cross-section roof-light with flat flange

detail 313 Cross-section roof-light with flat flange Domed roof-light** Upper connecting frame Flat flange -
Domed roof-light** Upper connecting frame Flat flange - roofing frame Welding seam Kalzip ® welding
Domed roof-light**
Upper connecting frame
Flat flange - roofing frame
Welding seam
Kalzip ® welding basis
Cut Kalzip ® sheet
Compound clip*
Kalzip ®
Ordering size
Kalzip ® rock wool insulation
Kalzip ® vapour control layer
Cross beam determined by calculation
Insulation - rigid (not inflammable)
Structural deck
Framing profile
Roofing frame
Height
100

* Compound clips are not available in all sizes.

** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame

Detail

01.02.04

l = distance fixed point - domed roof-light [mm]

= sliding path = l/1000 + min. 5 mm min. = 20 mm

** Domed rooflight: complete with curb, light dome,

Compound clips are not available in all sizes.

Compound clip*

cantilever metal sheet and frame

x

x

*

Upper connecting frame

Domed roof-light**

Spacer profile

Construction detail

314 Cross-section roof-light with Kalzip ® roofing frame

Cross-section roof-light with Kalzip ® r oofing frame 01.02.04 Height 100 Kalzip ® Welding seam Kalzip
Cross-section roof-light with Kalzip ® r oofing frame 01.02.04 Height 100 Kalzip ® Welding seam Kalzip

01.02.04

Height 100 Kalzip ® Welding seam Kalzip ® roofing frame x x 200min. sizeOrdering Kalzip
Height
100
Kalzip ®
Welding seam
Kalzip ®
roofing frame
x
x
200min.
sizeOrdering
Kalzip ®
welding basis
Insulation - rigid
(not inflammable)
Kalzip ® vapour control layer
Kalzip ® rock wool insulation
Ridge turn up Ridge flashing Ridge closure + filler block Fixed point clip Structural deck
Ridge turn up
Ridge flashing
Ridge closure + filler block
Fixed point clip
Structural deck
Longitudinal profile
determined by calculation
Roofing frame
Roofing frame
Rafter

Detail

Construction detail

315 Longitudinal roof-light with Kalzip ® roofing frame

Longitudinal roof-light with Kalzip ® r oofing frame Domed roof-light** Upper connecting frame Kalzip ®
Domed roof-light** Upper connecting frame Kalzip ® roofing frame Compound clip* Kalzip ® Ordering size
Domed roof-light**
Upper connecting frame
Kalzip ® roofing frame
Compound clip*
Kalzip ®
Ordering size
Kalzip ® rock wool insulation
Profile determined by calculation
Kalzip ® vapour control layer
Structural deck
Insulation - rigid (not inflammable)
Flashing profile
Roofing frame
Height
100

* Compound clips are not available in all sizes.

** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame

Detail

01.02.04

Construction detail

321 Lighting row connection, below gable end · truss roof

l = distance fixed point - domed roof-light [mm]

truss roof l = distance fixed point - domed roof-light [mm] x = sliding path =
x = sliding path = l/1000 + min. 5 mm x min. = 20 mm
x
= sliding path = l/1000 + min. 5 mm
x
min. = 20 mm
Cantilever metal sheet
Flashing
Kalzip ® welding basis
Welding seam
Compound clip*
Kalzip ®
x
x
Insulation
min. 200
compressible
Insulation
Lighting row frame
Sealing strip
Structural deck
Kalzip ®
rock wool insulation
Trimmer beam
Kalzip ® vapour control layer
Rafter
Insulation - rigid
(not inflamable)

01.02.04

* Compound clips are not available in all sizes.

Detail

Construction detail

322 Lighting row connection, below gable end · truss roof

322 Lighting row connection, below gable end · truss roof Detail Spacer profile Ridge flashing Ridge

Detail

Spacer profile Ridge flashing Ridge closure + filler block Fixing of ridge flashing: max. distance
Spacer profile
Ridge flashing
Ridge closure + filler block
Fixing of ridge flashing:
max. distance 400 mm,
not into standing seam
Kalzip ®
Fixed point clip
Compound clip*

Kalzip ® rock wool insulation

Insulation - rigid

Kalzip ® vapour control layer

Structural deck

Trimmer beam

Rafter

Insulation

Lighting row frame

Sealing strip

* Compound clips are not available in all sizes.

01.02.04

Construction detail

323 Lighting row connection, below gable end · truss roof

l = distance fixed point - domed roof-light [mm]

truss roof l = distance fixed point - domed roof-light [mm] x = sliding path =
x = sliding path = l/1000 + min. 5 mm x min. = 20 mm
x
= sliding path = l/1000 + min. 5 mm
x
min. = 20 mm
Cantilever metal sheet
Ridge flashing
Kalzip ® welding basis
Welding seam
Kalzip ®
Compound clip*
Insulation
compressible
x
x
Insulation
min. 200
Lighting row frame
Sealing strip
Kalzip ®
rock wool insulation
Structural deck
Trimmer beam
insulation - rigid
(not inflammable)
Rafter
Kalzip ® vapour control
layer
* Compound clips are not available in all sizes.

01.02.04

Detail

Kalzip ® vapour control layer

Compound clip*

Insulation - rigid

Structural deck

Trimmer beam

Kalzip ®

Lighting row frame

Sealing strip

Insulation

* Compound clips are not available in all sizes.

Alternative

Construction detail - rafter roof

324 Lighting row joint - lateral

Cantilever metal sheet Kalzip ® transition sheet min. 150 Kalzip ® rock wool insulation
Cantilever metal sheet
Kalzip ® transition sheet
min. 150
Kalzip ® rock wool insulation
transition sheet min. 150 Kalzip ® rock wool insulation Verge flashing Gable end clip Gable end
Verge flashing Gable end clip Gable end channel Tolerance Tolerance profile
Verge flashing
Gable end clip
Gable end channel
Tolerance
Tolerance profile

Detail

01.02.04

* Compound clips are not available in all sizes.

Fixed point clip Compound clip* Kalzip ® rock wool insulation

Kalzip ®

®

Kalzip

Ri

Structural deck

Type of fixed point to be determined by calculation

Rafter

Construction detail - trussed roof

331 Curved roof with welded ridge jolt

- trussed roof 331 Curved roof with welded ridge jolt Kalzip ® welding basis Insulation -
- trussed roof 331 Curved roof with welded ridge jolt Kalzip ® welding basis Insulation -
Kalzip ® welding basis Insulation - rigid (not inflammable) Kalzip ® vapour control layer Alternative:
Kalzip ® welding basis
Insulation - rigid (not inflammable)
Kalzip ® vapour control layer
Alternative: Fixed point clip
Al-clip with thermal barrier
Kalzip
®
Welded joint
100

01.02.04

Alternative: Fixed point clip Al-clip with thermal barrier Kalzip ® Welded joint 100 01.02.04 Detail scale
Alternative: Fixed point clip Al-clip with thermal barrier Kalzip ® Welded joint 100 01.02.04 Detail scale

Detail

* Compound clips are not available in all sizes.

Compound clip*

lower Kalzip ® course

Construction detail - rafter roof

332 Curved roof with sealed lateral jolt

- rafter roof 332 Curved roof with sealed lateral jolt Inclination: min. 2,9° Detail upper Kalzip
Inclination: min. 2,9° Detail upper Kalzip 01.02.04 ® course Overlapping 200 100 Silicone Kalzip ®
Inclination: min. 2,9°
Detail
upper Kalzip
01.02.04
®
course
Overlapping
200
100
Silicone
Kalzip ®
Kalzip ® rock wool insulation
Kalzip ® vapour control
layer
200
Structural deck
Rafter
Ri
Approved aluminium-
seal rivet Ø 4,8 mm with
stainless steel bolt
Silicone
Seal ® with
scheme
for Kalzip
two beads

Plank (min. 10/6)

Kalzip ® rock wool insulation Insulation - rigid

Timber shuttering

Visible shuttering

Closure flashing

Timber rafter

Flashing

retainer

Construction detail - rafter roof

341 Lowered dripping eaves

Compound clip*

- rafter roof 341 Lowered dripping eaves Compound clip* * Compound clips are not available in
- rafter roof 341 Lowered dripping eaves Compound clip* * Compound clips are not available in
* Compound clips are not available in all sizes.
* Compound clips are not
available in all sizes.
clip* * Compound clips are not available in all sizes. Filler block Drip angle Flashing Ridge
Filler block Drip angle Flashing Ridge closure + filler block Kalzip ® vapour control layer
Filler block
Drip angle
Flashing
Ridge closure + filler block
Kalzip ®
vapour control layer H
Kalzip ®
rock wool insulation
Al-clip
Kalzip ®
Gutter

01.02.04

Detail

Construction detail - rafter roof

342 Lowered verge

Construction detail - rafter roof 342 Lowered verge Detail 01.02.04 Supporting profile Kalzip ® transition sheet
Detail 01.02.04 Supporting profile Kalzip ® transition sheet Compound clip* Kalzip ® rock wool insulation
Detail
01.02.04
Supporting profile
Kalzip ® transition sheet
Compound clip*
Kalzip ® rock wool insulation
Kalzip ®
Flashing retainer
Insulation - rigid
Kalzip ® transition sheet
Timber shuttering
Visible shuttering
Al-clip
External rafter lower
Timber rafter
Timber
Kalzip ® vapour control layer H
* Compound clips are not
available in all sizes.

Construction detail -rafter roof

351 Expansion joint Kalzip ®

detail -rafter roof 351 Expansion joint Kalzip ® Section A-A Flashing * Compound clips are not
Section A-A Flashing * Compound clips are not available in all sizes. Holder Flashing retainer
Section A-A
Flashing
* Compound clips are not
available in all sizes.
Holder
Flashing retainer
Gable end clip
Flashing
Gable end channel
Holder
Compound clip*
Flashing
retainer
A
Strain
A
Kalzip ®
Strain
Structural deck
Kalzip ® rock wool insulation
Rafter
Kalzip ® vapour control layer
Flat metal strip
(fixed on one side)
01.02.04
Detail

Construction detail

361 Ridge flashing - cantilevered

Construction detail 361 Ridge flashing - cantilevered Fixing of ridge flashing in ridge closure: Fixing within
Fixing of ridge flashing in ridge closure: Fixing within the overlapping only for the lower
Fixing of ridge flashing
in ridge closure:
Fixing within the overlapping
only for the lower ridge flashing
max. distance 400 mm;
not into standing seam
2 rows sealing matter
Ridge flashing
L = max. 6,0 m
Filler block
Spacer profile
Ridge closure
Ridge turn up
Kalzip ®

Detail

02.07.03

70

100+x

Construction detail - rafter roof

362 Sliding ridge - Duo-Pitch roof

detail - rafter roof 362 Sliding ridge - Duo-Pitch roof Cross-section scale 1:1 Ridge flashing Sliding

Cross-section scale 1:1

362 Sliding ridge - Duo-Pitch roof Cross-section scale 1:1 Ridge flashing Sliding member Fixing of ridge

Ridge flashing

Sliding member

roof Cross-section scale 1:1 Ridge flashing Sliding member Fixing of ridge flashing on sliding member: max.

Fixing of ridge

flashing on sliding member: max. distance 400 mm; not into standing

seam

Kalzip ®

Clip

Sliding potential between Kalzip ® and sliding unit

l = distance ridge to fixed point [mm]

x

x

= sliding path = l/1000 + min. 5 mm

min. = 20 mm

Fixing of ridge flashing on sliding member:

max. distance 400 mm; not into standing seam

sliding member: max. distance 400 mm; not into standing seam Kalzip ® rock wool insulation Insulation

Kalzip ® rock wool insulation

Insulation - rigid

Kalzip ® vapour control layer

Insulation - rigid Kalzip ® vapour control layer Reinforcing profile Ridge turn up Ridge flashing Compound

Reinforcing profile

Ridge turn up

Ridge flashing

Compound clip*

Sliding member

Filler block

Ridge closure

Kalzip ®

clip* Sliding member Filler block Ridge closure Kalzip ® Structural deck Rafter * Compound clips are
clip* Sliding member Filler block Ridge closure Kalzip ® Structural deck Rafter * Compound clips are

Structural deck

Rafter

* Compound clips are not available in all sizes.

01.02.04

Detail

Construction detail - Rafter Roof

363 Ventilated ridge

Construction detail - Rafter Roof 363 Ventilated ridge Ridge turn up Ridge flashing Kalbau ® structural
Ridge turn up Ridge flashing Kalbau ® structural deck* Spacer profile Perforated sheet angle 50/50
Ridge turn up
Ridge flashing
Kalbau ® structural deck*
Spacer profile
Perforated sheet angle 50/50
Filler block
Fixed point clip
Al-clip
Ridge closure
100
Fixing of ridge flashing:
max. distance 400 mm
Kalzip ®
Rafter
Purlin

Detail

* Kalbau ® structural deck (trapezoidal profile 50/167) l = 150 mm/construction width = 833 mm

01.02.04

Construction detail - purlin roof

401 Duo-Pitch ridge

Construction detail - purlin roof 401 Duo-Pitch ridge Planting Ridge turn up Spacer profile NDS 60
Planting Ridge turn up Spacer profile NDS 60 plant substrate Ridge flashing KD 33 linear
Planting
Ridge turn up
Spacer profile
NDS 60 plant substrate
Ridge flashing
KD 33 linear drainage system
Fixed point
Ridge terminal
Compound clip*
Filler block
Al-beam claw (joint)
Ridge closure
70
Kalzip ® 65/333
100≥
100≥
Insulation - rigid
Purlin
Kalzip ® vapour control layer
Top-hat sub-purlin
Kalzip ® rock wool insulation
Structural
deck
* Compound clips are not
available in all sizes.

01.02.04

Detail

Construction detail - rafter roof

402 Mono-Pitch ridge

Construction detail - rafter roof 402 Mono-Pitch ridge NDS 60 plant substrate KD 33 linear drainage

NDS 60

plant substrate

KD 33 linear drainage system

Kalzip ® rock wool insulation

Kalzip ® vapour control layer

Filler block Planting ≥ 100 Al-fixed point clip with thermal barrier Alternative: Compound clip* Structural
Filler block
Planting
≥ 100
Al-fixed point clip
with thermal barrier
Alternative:
Compound clip*
Structural deck
Internal closure flashing
Rafter
10

Kalzip ® 65/333

Ridge closure

Ridge flashing

Spacer profile

Ridge turn up

Ridge termination

Al-beam claw (joint)

Insulation - rigid

Closure profile to structural liner tray

Sealing strip 2x

Kalbau ®

structural deck

Structural liner tray

Insulation

Sealing strip

Thermal isolation

strip

* Compound clips are not available in all sizes.

Detail

01.02.04

70

100

100

10

Construction suggestions Kalzip NatureRoof ®

403 Monopitch roof with attic · truss roof

* Compound clips are not available in all sizes.

truss roof * Compound clips are not available in all sizes. Planting NDS 60 plant substrate

Planting

NDS 60 plant substrate

not available in all sizes. Planting NDS 60 plant substrate KD 33 linear drainage system Ridge

KD 33 linear drainage system

Ridge termination flashing

Al-beam claw (joint)

Filler block

Ridge termination flashing Al-beam claw (joint) Filler block Ridge closure Kalzip ® 65/333 Ridge turn up

Ridge closure

flashing Al-beam claw (joint) Filler block Ridge closure Kalzip ® 65/333 Ridge turn up Spacer profile

Kalzip ® 65/333

Ridge turn up

Spacer profile

Ridge flashing

Coping system Timber Coping bracket
Coping system
Timber
Coping
bracket
Ridge flashing Coping system Timber Coping bracket Kalzip ® rock wool insulation Insulation - rigid Kalzip

Kalzip ® rock wool insulation

Insulation - rigid

Kalzip ® vapour control layer

Rafter

Fixed point clip compound clip*

Structural deck

Internal closure

flashing

Sealing strip

Fixed point clip compound clip* Structural deck Internal closure flashing Sealing strip 01.02.04 Detail scale 1:5
Fixed point clip compound clip* Structural deck Internal closure flashing Sealing strip 01.02.04 Detail scale 1:5

01.02.04

Detail

Construction detail - purlin roof

411 Dripping eaves detail with gutter

Filler block Drip angle Planting Closure flashing NDS 60 plant substrate Timber eaves bearer KD
Filler block
Drip angle
Planting
Closure flashing
NDS 60 plant substrate
Timber eaves bearer
KD 33 linear drainage system
Timber spacer
Eaves termination
flashing
Al-beam claw
joint
Kalzip ® 65/333
100
Sealing strip
Clip
Kalzip ®
rock wool insulation
Kalzip ® vapour
control layer
Insulation
rigid
Purlin
Structural deck
Rafter

Detail

layer Insulation rigid Purlin Structural deck Rafter Detail Gutter Gutter brackets Flashing 01.02.04 411 scale 1:5

Gutter

Gutter brackets

Flashing

01.02.04

* Compound clips are not available in all sizes.

Coping bracket

Inferior steel gutter

Timber bearer

Insulation - rigid

structural deck

Closure profile

Sealing strip

Coping

system

Z-profile

Kalbau ®

Gutter

100

Construction detail - rafter roof

412 Dripping eaves with parapet

detail - rafter roof 412 Dripping eaves with parapet Kalzip ® 65/333 Flashing Drip angle Filler
Kalzip ® 65/333 Flashing Drip angle Filler block Emergency owerflow
Kalzip ® 65/333
Flashing
Drip angle
Filler block
Emergency owerflow
01.02.04 Detail Insulation - rigid Kalzip ® vapour control layer Eaves termination flashing Al-beam claw
01.02.04
Detail
Insulation - rigid
Kalzip ® vapour control layer
Eaves termination flashing
Al-beam claw (joint)
NDS 60 plant substrate
10
Kalzip ®
rock wool insulation
Structural deck
Compound
Rafter
clip*
Circular sealing strip
KD 33 linear
drainage system
Gutter outlet
Planting
Gutter liner outlet
Rainwater
pipe

Construction detail - purlin roof 421 Verge

Construction detail - purlin roof 421 Verge Sealing strip Timber verge bearer Al-clip Kalzip ® Tolerance
Sealing strip Timber verge bearer Al-clip Kalzip ® Tolerance profile Kalzip ® rock wool insulation
Sealing strip
Timber verge bearer
Al-clip
Kalzip
®
Tolerance profile
Kalzip ® rock wool insulation
Gable end channel
Top-hat sub-purlin
Verge termination flashing
Gable end clip
Al-beam claw (joint)
Verge flashing
Compound clip*
Retainer flashing
Planting
Perforated
closure flashing
To lerance
NDS 60
plant substrate
KD 33 linear
drainage system
Structural deck
Internal closure
flashing
Purlin
Rafter

Kalzip ® TF 800 R

* Compound clips are not available in all sizes.

Kalzip ® vapour control layer

Detail

01.02.04

Construction detail - rafter roof

422 Verge with parapet

Construction detail - rafter roof 422 Verge with parapet Coping system Coping bracket Timber bearer Planting
Coping system Coping bracket Timber bearer Planting Z-profile NDS 60 plant substrate Kalbau ® structural
Coping system
Coping bracket
Timber bearer
Planting
Z-profile
NDS 60 plant
substrate
Kalbau ® structural deck
KD 33 linear
drainage system
Al-beam claw (joint)
Flashing retainer
Verge termination flashing
Verge flashing
Gable end clip
Kalzip ® 65/333
Gable end channel
To lerance
Tolerance profile
Compound clip*
Kalzip ® rock wool insulation
Kalzip ® vapour control layer
Structural deck
Insulation - rigid
Sealing strip
* Compound clips are not
available in all sizes.
10

01.02.04

Detail

Construction detail - rafter roof

423 Verge with Kalzip ® transition sheet

- rafter roof 423 Verge with Kalzip ® transition sheet Perforated closure flashing Retainer flashing Kalzip
Perforated closure flashing Retainer flashing Kalzip ® - transition sheet Compound clip* Alternative: Al-clip with
Perforated closure flashing
Retainer flashing
Kalzip ® - transition sheet
Compound clip*
Alternative: Al-clip with thermal barrier
Kalzip ® 65/333
Kalzip ® rock wool insulation
Kalzip ® vapour control layer
Structural deck
Internal closure
flashing
Sealing strip
Al-beam claw (joint)
Verge termination
Kalzip ® TF 800 R