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PROCESS AUTOMATION

QUICK START GUIDE


OPC
ADVANCED DIAGNOSTICS OPC
Server and
Honeywell Experion PKS

Released EDM checkout 2006-OKT-06


With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical Industry, as published by
the Central Association of the "Elektrotechnik und Elektroindustrie (ZVEI) e.V.v",
including the supplementary clause "Extended reservation of title".
We at Pepperl+Fuchs recognise a duty to make a contribution to the future.
For this reason, this printed matter is produced on paper bleached without the use of chlorine.
Released EDM checkout 2006-OKT-06
1
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group Tel.: Germany +49-621-776-0 USA +1-330-4253555 Singapore +65-67-799091 Internet www.pepperl-fuchs.com
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Index of Contents
1 Explanation of Symbols ................................................................ 2
1.1 Safety-relevant Symbols ..................................................................................... 2
1.2 Informative Symbols ........................................................................................... 2
2 Basics ........................................................................................... 3
2.1 Preface ................................................................................................................ 3
2.2 Schematic OPC Diagnostic Structure ................................................................. 3
3 FDS and OPC Server ................................................................... 4
3.1 FDS-Control Center Settings .............................................................................. 4
3.2 FieldConnex
R
Diagnostic Server (FDS) .............................................................. 4
3.3 OPC Server ......................................................................................................... 6
4 Instructions ................................................................................... 8
4.1 Maintaining the OPC Server with the Honeywell Experion PKS ......................... 8
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Zumutbare nderungen aufgrund technischer Verbesserungen vorbehalten. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs GmbH 68301 Mannheim Telefon +49-621-776-2222 Telefax +49-621-776-272222 Internet www.pepperl-fuchs.com
Explanation of Symbols
1 Explanation of Symbols
1.1 Safety-relevant Symbols
1.2 Informative Symbols

This symbol indicates a warning about a possible danger.


In the event the warning is ignored, the consequences may range from
personal injury to death or from damage to equipment to destruction.

This symbol warns of a possible fault. Failure to observe the instructions


given in this warning may result in the device and any connected facilities
or systems to it develop a fault or fail completely.
This symbol brings important information to your attention.
#
This symbol marks an acting paragraph.
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Basics
2 Basics
2.1 Preface
This guide is an introduction for a newcomer for getting off to a quick start with the
Advanced Diagnostic FDS-OPC server in connection with Honeywells Experion
PKS by explaining the few necessary essentials to maintain an OPC integration step
by step. For more details of configuring, tuning and running of your specific installa-
tion please refer to the chapter Application Engineering in the HD2-DM-A manual.
It is assumed that the user has knowledge about the use of Honeywells Experion
PKS OPC-Client, for more details please refer to the respective user manual.
2.2 Schematic OPC Diagnostic Structure
In general the OPC diagnostic infrastructure is made up of different hardware (e.g.
Diagnostic Modules, Fieldbus Power Hub motherboards, PCs) and software
(e.g. FDS-OPC server, OPC client) components.
The figure 2.1 gives a stylized overview of all included components and how they in-
teract in the whole composition.
The real assembly depends on your hardware and plant infrastruture. It also depends
on your individual requirements.

Figure 2.1: Schematic structure


Part Description
Segment 1...4 FOUNDATION Fieldbus segments
HD2-DM-A Advanced Diagnostic Module plugged onto the Fieldbus Power Hub mother-
board.
Diagnostic Server Server or Cabinet PC on which the FieldConnex
R
Diagnostic Server (FDS) is
running. The FDS is acting as an interface and a data access coordinator for
the HD2-DM-A, includes the OPC-DA service and makes diagnosis informati-
on available for the OPC clients. For further information about FDS and OPC
server see chapter 3.
Operator Application PC on which the Honeywell PKS is running.
Converter
(COM-Port Converter)
Device that provides serial Ethernet to RS 485 connectivity. Because the
FieldConnex
R
Diagnostic Server (FDS) is working on a serial Com Port only, a
converter is required to connect the FDS to the RS 485 Diagnostic Bus in the
field cabinets. The common solution is a connection via Ethernet/RS 485 Con-
verter.
Segment 1
Segment 2
Segment 3
Segment 4
HD2-DM-E
Segment 1
Segment 2
Segment 3
Segment 4
HD2-DM-E
Segment 1
Segment 2
Segment 3
Segment 4
Segment 1
Segment 2
Segment 3
Segment 4
Diagnostic Server
FDS
Power Hub
Motherboard
Operator Application
Honeywell
Experion PKS
Diagnostic Bus
RS 485
OPC-DA
C
o
n
v
e
r
t
e
r
HD2-DM-A
Serial Com Port
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Zumutbare nderungen aufgrund technischer Verbesserungen vorbehalten. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs GmbH 68301 Mannheim Telefon +49-621-776-2222 Telefax +49-621-776-272222 Internet www.pepperl-fuchs.com
FDS and OPC Server
3 FDS and OPC Server
The FieldConnex
R
Diagnostic Server (FDS) and the OPC Server are administrated
with a small front end application named FDS-Control Center. An icon within the
taskbar shows the FDS status:

Figure 3.1: FDS is running / not running


3.1 FDS-Control Center Settings
#Start FDS Control Center
By default the FDS Control Center starts with Windows
TM
(small icon within taskbar),
if this did not happen, proceed as follows:
Choose Start/Programs/Pepperl+Fuchs/FDS Control Center
#Change FDS Control Center Start Behavior
1. Right-Click on the FDS icon in the task-bar
2. Choose FDS Control Center
3. Choose Settings
The following settings can be made:
3.2 FieldConnex
R
Diagnostic Server (FDS)
The FieldConnex
R
Diagnostic Server is a background service that acts as an inter-
face and a data access coordinator between the HD2-DM-A/DM-AM and the Diag-
nostic Manager (see chapter 2.2).
3.2.1 FDS-Settings
#Change FDS settings
To change the FDS start behavior proceed as follows:
1. Right-Click on the FDS icon in the task-bar
2. Choose FDS Control Center
window FDS Control Center appears

Figure 3.2: FDS Control Center

No Network Connectivity
Disable Windows
TM
Firewall for FieldConnex
R
Diagnostic Sever (FDS) before the
FDS is running for the fist time.
Setting Behavior
Start FDS Control Center automati-
cally
Whenever the PC is started, the FDS Ser-
ver is started too.
Minimize on Start The FDS Control Center starts with a
small icon in the Task-Bar without sho-
wing the front end application.
Released EDM checkout 2006-OKT-06
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Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group Tel.: Germany +49-621-776-0 USA +1-330-4253555 Singapore +65-67-799091 Internet www.pepperl-fuchs.com
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FDS and OPC Server
The following settings can be made:
#Change FDS Communication Settings
To change the FDS communication settings, proceed as follows:
1. Right-Click on the FDS icon inside the task-bar
2. Choose FDS Control Center
window FDS Control Center appears
3. Choose FDS
4. Press the Stop button
5. Choose your corresponding SOAP communication port
(Default port: 25061)
6. Press the Start button
Setting Behavior
Start manually The FDS Control Center has to be started manu-
ally every time.
Start with Windows
TM
The FDS Control Center is automatically started
whenever Windows
TM
is loaded (no user login re-
quired).
Start with Control
Center
Whenever the FDS Control Center is started, the
FDS Server is started together with it.
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Zumutbare nderungen aufgrund technischer Verbesserungen vorbehalten. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs GmbH 68301 Mannheim Telefon +49-621-776-2222 Telefax +49-621-776-272222 Internet www.pepperl-fuchs.com
FDS and OPC Server
3.3 OPC Server
OPC servers provide a method for many different software packages to access data
from a process control device. By default an OPC-DA server is installed together with
the Diagnostic Manager. This OPC-DA server communicates with the FDS and pro-
vides data for access from several OPC clients.
To access the OPC-DA server the OPC-Package must be installed.
3.3.1 OPC Server Name Space
The name space of the OPC-DA server is structured as follows:

Figure 3.3: OPC name space structure


Value definitions and priorities
Name Meaning
FDSOPCService.DA Name of the OPC service (PROG_ID)
FDS TAG of the FDS server
Port TAG of the FDS Port
DMA 001 (1-4) TAG of the Diagnostic module and the appropriate
segment
State Describes the current status of the node by the follo-
wing values:
0: Good
1: Maintenance Required
2: Out of Specification
3: Hardware Error
4: Communication Error
(Meanings see below)
SummarizedState Provides the highest prior State data value and the
highest prior State data quality for the actual node
and all subordinated nodes.
(Priorities see below)
State value Meaning
0 Good
1 Maintenance required
2 Out of Specification
3 Hardware error
4 Communication error
Released EDM checkout 2006-OKT-06
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Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group Tel.: Germany +49-621-776-0 USA +1-330-4253555 Singapore +65-67-799091 Internet www.pepperl-fuchs.com
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FDS and OPC Server
3.3.2 OPC Server Settings
#Change OPC Server start behavior
1. Right-Click on the FDS icon in the task-bar
2. Choose FDS Control Center
window FDS Control Center appears
3. Choose OPC Server
The following settings can be made:
State Data Quality Meaning
BAD, Comm_FAILURE A communication error between OPC Server and
FDS Server has occured.
BAD, NON_SPECIFIC FDS Server has not polled the Diagnostic Module
yet (temporary state)
BAD,
OUT_OF_SERVICE
A segment is disabled
UNCERTAIN,
NON_SPECIFIC
Occurs if the Diagnostic Module is connected via the
FDS to a Pepperl+Fuchs Fieldbus Gateway, which
also process alarms. This is an invalid operating sta-
te.
GOOD None of the above applies.
SummarizedState prio-
rity
State Data Quality
HIGH BAD, Comm_FAILURE
BAD, NON_SPECIFIC
UNCERTAIN, NON_SPECIFIC
LOW GOOD
Ignored BAD, OUT_OF_SERVICE
Setting Behavior
Start manually The OPC Server has to be started manu-
ally every time.
Start with Windows
TM
The OPC Server is automatically started
whenever Windows
TM
is loaded (no user
login required).
Start with Control Center Whenever the FDS Control Center is star-
ted, the OPC Server is started together
with it.
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Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group Tel.: Germany +49-621-776-0 USA +1-330-4253555 Singapore +65-67-799091 Internet www.pepperl-fuchs.com
Instructions
4 Instructions
4.1 Maintaining the OPC Server with the Honeywell Experion PKS
The following description assumes that the Advanced Diagnostic OPC server runs
on a different PC than the Honeywell Experion PKS (OPC clients in this case).
To allow the OPC client to access the OPC server and to maintain the OPC service
the following steps must be performed:
Configure OPC Client and OPC Server PC
Connect Experion PKS to the Diagnostic OPC Server
Configure the infrastructure and data points within Experion PKS
#Configure OPC Client and OPC Server PC
1. Define the PC on which the OPC server is running in the host table of the PC
where Honeywells Experion PKS server is running and vice versa.
2. Define the "mngr account" on the OPC server PC with the same password as on
the Experion PKS server PC.
3. Make sure that both, the Experion PKS PC and the OPC server PC belong to
the same Windows Workgroup or Domain.
#Connect Experion PKS to the Diagnostic OPC Server
1. Copy the file FDSOPCServiceDA.exe (C:\Programs\Pepperl-
Fuchs\DTM\FieldConnex Diagnostic\FDS) from the server PC to the Experi-
on PC.
2. Open command window (Start/Run and type in cmd)
3. Type in the command shown below to register the Diagnostic OPC server on the
Experion server PC.

Check Firewall options


Make sure that on both Client and Server PC the DCOM port (default 135) is released
for network communication.
Released EDM checkout 2006-OKT-06
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Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group Tel.: Germany +49-621-776-0 USA +1-330-4253555 Singapore +65-67-799091 Internet www.pepperl-fuchs.com
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Instructions
4. Choose Start/ Run and type in dcomcnfg
Window Component Services appears

5. Right-Click on My Computer/DCOM Config/FDSOPCService DA and choose


Properties
6. Choose the Location tab
7. Select check box "Run application on the following computer:" Click "Browse" to
locate the server computer on which the Diagnostic OPC server is running.

8. Test the OPC connection with the Softing Toolbox Demo Client available on the
FieldConnex Advanced Diagnostic product CD.
DCOM safety settings
Make sure that on both Client and Server PC the user "mngr account" is present
within the DCOM safety dialog and all authorizations are set.
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Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group Tel.: Germany +49-621-776-0 USA +1-330-4253555 Singapore +65-67-799091 Internet www.pepperl-fuchs.com
Instructions
#Test the connection with the Softing OPC Toolbox Demo Client
A smart way to validate the OPC connectivity between OPC client and OPC server
is to use the Softing Toolbox Demo Client you can find on the Advanced Diagnostic
CD in the folder Tools/OPC client.
Perform the following steps on the OPC client (Experion PKS PC):
1. Start SOClient.exe
2. Choose from the OPC server tab/Remote
3. Choose the PC the Diagnostic OPC server is running on
4. Choose Data Access V2
5. Doble-Click FDSOPCServiceDA
6. Change to tab DA Browse, now you are able to browse the OPC structure

Released EDM checkout 2006-OKT-06


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Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group Tel.: Germany +49-621-776-0 USA +1-330-4253555 Singapore +65-67-799091 Internet www.pepperl-fuchs.com
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Instructions
#Configure the infrastructure and data points within Experion PKS
To receive data from the Diagnostic OPC server you have to configure the required
infrastructure and data points on the "Experion Scada System". To do so, proceed as
follows:
1. Build a Channel to the P+F OPC-server

2. Build a controller for the P+F OPC-server

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Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group Tel.: Germany +49-621-776-0 USA +1-330-4253555 Singapore +65-67-799091 Internet www.pepperl-fuchs.com
Instructions
3. Build the required points for the status point provided by the P+F OPC-server
(see chapter 3.3.1)

Released EDM checkout 2006-OKT-06


13
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group Tel.: Germany +49-621-776-0 USA +1-330-4253555 Singapore +65-67-799091 Internet www.pepperl-fuchs.com
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Instructions
#Testing the OPC communication
To test the communication introduce some errors on a FF segment and see if they
are reported by Experion PKS. To do so, proceed as follows:
1. Remove one of the terminators on the segment to generate an "Out of Speci-
fication" status
2. Check the Alarm Summary of Experion PKS to see if an alarm has been repor-
ted

3. Double-click the alarm line to see the current status:


For each FF-H1 link that is monitored through a P+F Advanced Diagnostics Module
a status point must be built. Note that each P+F Advanced Diagnostics Module mo-
nitors up to 4x FF-H1 links.
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Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group Tel.: Germany +49-621-776-0 USA +1-330-4253555 Singapore +65-67-799091 Internet www.pepperl-fuchs.com
Instructions
Released EDM checkout 2006-OKT-06
With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical Industry, as published by
the Central Association of the "Elektrotechnik und Elektroindustrie (ZVEI) e.V.v",
including the supplementary clause "Extended reservation of title".
We at Pepperl+Fuchs recognise a duty to make a contribution to the future.
For this reason, this printed matter is produced on paper bleached without the use of chlorine.
Released EDM checkout 2006-OKT-06
PR0C55 AU10MA1t0k - PR01C1tkC 0UR PR0C55
For half a century, Pepperl+Fuchs have been continually providing new stimuli for the world of automation. The company
is also setting standards in quality and innovative technology. we develop, produce and distribute electronic sensors and
interface modules on a global scale. 8y means of our world-wide presence and our high flexibility in production and customer
service we are able to individually offer complete solutions - right where you need us. we know what we are talking about
- Pepperl+Fuchs have established a good reputation in supplying the world's biggest offer of industrial sensor technology for
a large scale of applications. 0ur signa|s meve the wer|d.
Mannheim
1winsburg
5ingapere
www.pepper|-Iuchs.cem
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