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LG Room Air Conditioner

SERVICE MANUAL
MODEL: ACQ058PL KG5200ER LW5200ER WG5200ER WG6000R KG6000R M5404R WG5200R M6004R HBLG6000R HBLG5200E ACQ052PK LW7000R WM-5031 LW050CE LWJ0515PAG LW5200R

CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. ONLY FOR AUTHORIZED SERVICE PERSONNEL.

CONTENTS
1. PREFACE
....................................................................................................................................................................... 2 1.1 FEATURES ........................................................................................................................................................................ 2 1.2 SPECIFICATIONS ............................................................................................................................................................. 3 1.3 SAFETY PRECAUTIONS ................................................................................................................................................. 3 1.4 INSULATION RESISTANCE TEST .................................................................................................................................... 3 1.5 LOCATIONS OF CONTROLS ........................................................................................................................................... 4

2. DISASSEMBLY INSTRUCTIONS

.................................................................................................................... 6 2.1 MECHANICAL PARTS ...................................................................................................................................................... 6 2.1.1 FRONT GRILLE ....................................................................................................................................................... 6 2.1.2 CABINET................................................................................................................................................................... 6 2.1.3 CONTROL BOARD ................................................................................................................................................... 6 2.2 AIR HANDLING PARTS .................................................................................................................................................... 7 2.2.1 AIR GUIDE UPPER................................................................................................................................................... 7 2.2.2 ORIFICE, TURBO FAN AND FAN............................................................................................................................. 7 2.2.3 MOTOR .................................................................................................................................................................... 8 2.2.4 AIR GUIDE ................................................................................................................................................................ 8 2.3 ELECTRICAL PARTS ....................................................................................................................................................... 8 2.3.1 OVERLOAD PROTECTOR ...................................................................................................................................... 8 2.3.2 COMPRESSOR ........................................................................................................................................................ 9 2.3.3 CAPACITOR ............................................................................................................................................................. 9 2.3.4 THERMISTOR........................................................................................................................................................... 9 2.3.5 CONTROL PANEL..................................................................................................................................................... 9 2.3.6 POWER CORD ...................................................................................................................................................... 10 2.4 REFRIGERANT CYCLE ............................................................................................................................................ 10 2.4.1 CONDENSER ........................................................................................................................................................ 10 2.4.2 EVAPORATOR ....................................................................................................................................................... 10 2.4.3 CAPILLARY TUBE ................................................................................................................................................. 11

3. INSTALLATION ......................................................................................................................................................... 13
3.1 SELECT THE BEST LOCATION ..................................................................................................................................... 13 3.2 HOW TO INSTALL .......................................................................................................................................................... 13 3.3 ELECTRICAL DATA ..................................................................................................................................................... 16

4. TROUBLESHOOTING GUIDE

........................................................................................................................ 16 4.1 OUTSIDE DIMENSIONS ................................................................................................................................................. 16 4.2 PIPING SYSTEM ............................................................................................................................................................ 17 4.3 TROUBLESHOOTING GUIDE ........................................................................................................................................ 18

5. SCHEMATIC DIAGRAM

...................................................................................................................................... 26 5.1 CIRCUIT DIAGRAM......................................................................................................................................................... 26 5.2 ELECTRONIC CONTROL DEVICE ................................................................................................................................. 27 5.3 COMPONENTS LOCATION(FOR MAIN P.W.B ASM)............................................................................................................... 28 5.4 COMPONENTS LOCATION(FOR DISPLAY P.W.B ASM) ......................................................................................................... 28

6. EXPLODED VIEW ................................................................................................................................................... 29 7. SPECIFICATION AND PARTS LIST ............................................................................................................ 30

2

1. PREFACE
This service manual provides various service information, including the mechanical and electrical parts, etc. This room air conditioner was manufactured and assembled under a strict quality control system. The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.

1.1 FEATURES
DESIGNED FOR COOLING ONLY POWERFUL AND INCREDIBLE COOLING TOP-DOWN CHASSIS FOR THE SIMPLE INSTALLATION AND SERVICE WASHABLE ONE-TOUCH FILTER COMPACT SIZE

1.2 SPECIFICATIONS
MODELS WG5200ER, LW5200ER, HBLG5200E, LWC051JGMK2 KG5200ER ACQ058PL 5,200 LW050CE WG5200R ACQ052PK M5404R WM5031 LWJ0515PAG LW5200R 5,250 1, 115V, 60HZ 470/480 4.3/4.4 520 4.8 540 5.0 CAPILLARY TUBE 330g (11.6 Oz) 220g(7.8 Oz) TURBO PROPELLER FAN WITH SLINGER RING 2-WAY (RIGHT AND LEFT) TOP-DOWN OVERLOAD PROTECTOR FOR COMPRESSOR INTERNAL PROTECTOR FOR FAN MOTOR THERMISTOR 5 POSITIONS (LOW FAN, HIGH FAN, OFF, HIGH COOL, LOW COOL) 6 POLES, 21W 6 POLES, 19W 6 POLES, 21W 6 POLES, 27W 235g (8.3 Oz) 315g (11.1 Oz) 620 5.8 720 6.7 WG6000R M6004R KG6000R HBLG6000R 6,000 LW7000R

ITEMS COOLING CAPACITY (BTU/h) POWER SUPPLY (Phase, V, Hz) INPUT (W) OPERATING CURRENT (AMP.) REFRIGERANT CONTROL REFRIGERANT CHARGE (R-22) INSIDE FAN OUTSIDE FAN AIR DISCHARGE CHASSIS PROTECTOR TEMPERATURE CONTROL ROTARY SWITCH FAN MOTOR

5,050

76,000

NOTE: Specifications are subject to minor change without notice for further improvement.

1.3 SAFETY PRECAUTIONS

1. When servicing, set the POWER of CONTROL BOARD to Off and unplug the power cord. 2. Observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 3. After servicing, make an insulation resistance test to prevent the customer's exposure to shock hazards. 3

1.4 INSULATION RESISTANCE TEST

1. Unplug the power cord and connect a jumper between 2 pins (black and white). 2. The grounding conductor (green or green and yellow) is to be open. 3. Measure the resistance value with an ohm meter between the jumpered lead and each exposed metallic part on the equipment at all Mode [except POWER OFF]. 4. The value should be over 1 M.

1.5 LOCATIONS OF CONTROLS 1.5.1 CONTROLS

TEMPERATURE SETTING
This button can automatically control the temperature of the room. The temperature can be set within a range of 60F(16C) to 86F(30C) by 1F(1C). Select the lower number for lower temperature of the room.

ENERGY SAVER
The fan stops when the compressor stops cooling. Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.

MODE
Everytime you push this button, it will toggle between COOL, FAN, DRY or FAN, COOL.

ON/OFF TIMER
- STOPPING OPERATION Everytime you push this button, when the unit is operating, timer is set as follows. (1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours 12Hours Cancel) The Setting Temperature will be raised by 2F(1C) 30min. later and by 2F(1C) after another 30 min. - STARTING OPERATION Everytime you push this button, when the unit is not operating, timer is set as follow. (1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours 12Hours Cancel)

Dry

Fan Cool

POWER
To turn the unit ON, push the button. To turn the unit OFF, push the button again. This button takes priority over any other buttons. When you first turn it on, the unit is on the High cool mode and the temp. at 72F(22C).

FAN SPEED
Everytime you push this button it is set as follows. {High(F2) Low(F1) High(F2)...} or {High(F3) Mid(F2) Low(F1) High(F3)...}.

1.5.2 REMOTE CONTROLLER

POWER
To turn the Set ON, push the button. To turn the Set OFF, push the button again. This button takes priority over any other buttons. When you first turn it on, the Set is on the High cool mode and the temp. at 72F(22C).

TEMPERATURE SETTING
This button can automatically control the temperature of the room. The temperature can be set within a range of 60F(16C) to 86F(30C) by 1F(1C). Select the lower number for lower temperature of the room.
Power

FAN SPEED
Everytime you push this button it is set as follows. {High(F2) Low(F1) High(F2) or {High(F3) Mid(F2) Low(F1) High(F3)...}

Temp

Fan Speed

ON/OFF TIMER
- STOPPING OPERATION Everytime you push this button, when the set is operating, timer is set as follows. (1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours 12Hours Cancel) The Setting Temperature will be raised by 2F(1C) 30min. later and by 2F(1C) after another 30 min. - STARTING OPERATION Everytime you push this button, when the set is not operating, timer is set as follow. (1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours 12Hours Cancel)
Timer
Energy Saver

Mode
Auto Swing

ENERGY SAVER
The fan stops when the compressor stops cooling. Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.

COOL/FAN/DRY or COOL/FAN
Everytime you push this button, it will toggle between COOL, FAN and DRY.

How to Insert Batteries

1. Remove the cover from the back of the
remote controller Do not use rechargeable batteries. Such batteries differ from standard dry cells in shape, dimensions, and performance. Remove the batteries from the remote controller if the air conditioner is not going to be used for an extended length of time.

2. Insert two batteries.

Be sure that the (+) and (-) directions are correct. Be sure that both batteries are new.

3. Re-attach the cover.

2. DISASSEMBLY INSTRUCTIONS
2.1 MECHANICAL PARTS
2.1.1 FRONT GRILLE
1. Disconnect the unit from source of power. 2. Using a screwdriver, remove the screw that secures the front grille to control board. (See Figure 1) 3. Push the front grille up from the bottom. Pull the top of the front grille away from the cabinet as the top tabs lift out of their slots. (See Figure 2) 4. Replace the grille by placing the tabs in the slots and push the grille until it snaps into place. Figure 1

Figure 2

2.1.2 CABINET
1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to section 2.1.1) 3. Remove 9 screws that secure the cabinet to the base pan and condenser. (See Figure 3) 4. Lift the cabinet from the unit. 5. Re-install by referring to the procedures above.

Figure 3

2.1.3 CONTROL BOARD

1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to Section 2.1.1) 3. Remove the cabinet. (Refer to Section 2.1.2) 4. Remove 2 screws that secure the control board to base pan and air guide. (See Figure 4) 5. Pull the control board toward yourself.

Figure 4

NOTE : Controls, wires, and capacitor are now accessible for servicing. Discharge the capacitor before servicing. See step 2.3.3 on page 9 for procedures. 6. Disconnect one housing terminal and 3 wires for the fan motor and compressor. (See Figure 5) 7. Re-install components by referring to procedures above. (Refer to circuit diagram on page 26 in this manual or inside control board.)

Figure 5

2.2 AIR HANDLING PARTS

2.2.1 AIR GUIDE UPPER
1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to Section 2.1.1) 3. Remove the cabinet. (Refer to Section 2.1.2) 4. Remove the control board. (Refer to Section 2.1.3) 5. Remove 2 screws that secure the brace to air guide upper and shroud. (See Figure 6) 6. Remove 2 screws that secure the air guide upper to air guide lower. (See Figure 6) 7. Lift air guide upper upward. 8. Re-install by referring to the procedures above.

Figure 6

Figure 7

2.2.2 ORIFICE, TURBO FAN AND FAN

1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to Section 2.1.1) 3. Remove the cabinet. (Refer to Section 2.1.2) 4. Remove the control board. (Refer to Section 2.1.3) 5. Remove the air guide upper. (Refer to Section 2.2.1) 6. Remove 2 screws that secure the base pan to condenser. (See Figure 7) 7. Remove 2 screws that secures the shroud to channel of condenser. 8. Press the snap area of shroud with your thumbs. This allows you to remove it from the condenser. 9. Lift the compressor upward with the evaporator and condenser. (See Figure 7) 10. Remove the orfice by pushing the snap area of the air guide blower. (See Figure 8) 11. Remove the clamp springs which are clamped to the boss of fan and turbo fan by hand plier. (See Figure 9) 12. Pull the fan and turbo fan outward. 13. Remove the shroud. 14. Re-install by referring to the procedures above.

Figure 8

Figure 9

2.2.3 MOTOR
1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to Section 2.1.1) 3. Remove the cabinet. (Refer to Section 2.1.2) 4. Remove the control board. (Refer to Section 2.1.3) 5. Remove the air guide upper. (Refer to Section 2.2.1) 6. Remove the compressor, turbo fan, fan and shroud. (Refer to Section 2.2.2) 7. Remove 2 screws that secure the motor to the motor. (See Figure 10) 8. Remove the motor. 9. Re-install by referring to the procedures above. Figure 10

2.2.4 AIR GUIDE

1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to Section 2.1.1) 3. Remove the cabinet. (Refer to Section 2.1.2) 4. Remove the control board. (Refer to Section 2.1.3) 5. Remove the air guide upper. (Refer to Section 2.2.1) 6. Remove the compressor, turbo fan, fan and shroud. (Refer to Section 2.2.2) 7. Remove the motor. (Refer to Section 2.2.3) 8. Remove 2 screws that secure the air guide to the base pan. (See Figure 11) 9. Push the air guide backward and lift it upward. (See Figure 11) 10. Re-install by referring to the procedures above.

Figure 11

Figure 12

Figure 13

2.3 ELECTRICAL PARTS

2.3.1 OVERLOAD PROTECTOR
1. Remove the front grille and cabinet. (Refer to Section 2.1) 2. Remove the nut which fastens the terminal cover. 3. Remove the terminal cover. 4. Remove all the leads from the overload protector. 5. Remove the overload protector. 6. Re-install the components by referring to the removal procedure above. (See Figure 12 and 13)

2.3.2 COMPRESSOR
1. Remove the front grille and cabinet. (Refer to Section 2.1.2) 2. Discharge the refrigerant by using a refrigerant recovery system. 3. Remove the overload protector. (Refer to Section 2.3.1) 4. After discharging the unit completely, unbrace the suction and discharge pipes at the compressor connections. 5. Remove 3 nuts which fasten the compressor. 6. Remove the compressor. 7. Re-install by referring to the removal procedure above. (See Figure 14) Figure 14

2.3.3 CAPACITOR
1. Remove the cabinet. (Refer to Section 2.1.2) 2. Remove the control board. (Refer to Section 2.1.3) 3. Discharge the capacitor by placing a 20 K resistor across the capacitor terminals. 4. Pull the capacitor upward. 5. Remove all the leads of capacitor terminals. 6. Re-install the components by referring to the removal procedure above. (See Figure 15) Figure 15

2.3.4 THERMISTOR
1. Remove the cabinet. (Refer to Section 2.1.2) 2. Remove the control board. (Refer to Section 2.1.3) 3. Disconnect the thermistor terminals from main P.W.B assembly. 4. Remove the thermistor. 5. Re-install the components by referring to the removal procedure above. (See Figure 16) Figure 16

2.3.5 CONTROL PANEL

1. Remove the cabinet. (Refer to Section 2.1.2) 2. Remove the control board. (Refer to Section 2.1.3) 3. Pull the control panel forward and pull out it. 4. Remove 2 lead wire terminals. 5. Re-install the components by referring to the removal procedure above. (See Figure 17)

Figure 17

2.3.6 POWER CORD

1. Disconnect the unit from source of power. 2. Remove the front grille. (Refer to Section 2.1.1) 3. Remove the cabinet. (Refer to Section 2.1.2) 4. Remove 2 screws that secure control board to base pan and air guide. (Refer to Section 2.1.3) 5. Pulls the control board toward you. 6. Remove the grounding screw. 7. Remove a screw securing the clip with cord to the control board. 8. Pull the power cord. 9. Re-install by referring to procedures above.

Figure 18

2.4 REFRIGERANT CYCLE

2.4.1 CONDENSER
1. Remove the cabinet. (Refer to Section 2.1.2) 2. Discharge the refrigerant by using a refrigerant recovery system. 3. Remove 2 screws which fasten the condenser. (See Figure 19) 4. After discharging the refrigerant completely, unbraze the interconnecting tube at the condenser connections. 5. Remove the condenser. 6. Re-install by referring to the procedures above.

Figure19

2.4.2 EVAPORATOR
1. Remove the cabinet. (Refer to Section 2.1.2) 2. Discharge the refrigerant by using a refrigerant recovery system. 3. Remove the air guide upper. (Refer to Section 2.2.1) 4. After discharging the refrigerant completely, unbraze the interconnecting tube at the evaporator connections. 5. Remove the evaporator. 6. Re-install by referring to the procedures above.

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2.4.3 CAPILLARY TUBE

1. Remove the cabinet. (Refer to Section 2.1.2) 2. Discharge the refrigerant by using a refrigerant recovery system. 3. Remove the air guide upper. (Refer to Section 2.2.1) 4. After discharging the refrigerant completely, unbraze the interconnecting tube of the capillary tube. 5. Remove the capillary tube. 6. Re-install by referring to the procedures above. NOTES Replacement of the refrigeration cycle. 1. When replacing the refrigerating cycle, be sure to discharge the refrigerant by using a refrigerant recovery system. 2. After discharging the unit completely, remove the desired components, and unbraze the pinch-off tubes. 3. Solder service valves into the pinch-off tube ports, leaving the valves open. 4. Solder the pinch-off tubes with service valves. 5. After completing the above procedures, the valve must be closed and left in place on the system for any subsequent procedures. 6. Evacuate as follows: 6-1. Connect the vacuum pump, as illustrated in figure 20A. 6-2. Start the vacuum pump. Slowly open manifold valves A and B with two full turns counterclockwise and leave the valves closed. The vacuum pump is now pulling through valves A and B up to valve C by means of manifold and the entire system. CAUTION : If high vacuum equipment is used, just crack valves A and B for a few minutes, then open slowly with the two full turns counter-clockwise. This will keep oil from foaming and being drawn into the vacuum pump. 6-3. Operate the vacuum pump for 20 to 30 minutes, until 600 micron vacuum is obtained. Close valves A and B and observe vacuum gauge for a few minutes. A rise in pressure would indicate a possible leak or moisture remaining in the system. With valves A and B closed, stop the vacuum pump.

6-4. Remove the hose from the vacuum pump and place it on the charging cylinder. See figure 20B. Open valve C. Discharge the line at the manifold connection. 6-5. The system is now ready for final charging. 7. Recharge as follows: 7-1. Rotary compressor systems are charged from the high-side. If the total charge cannot be put in the high-side, the balance will be put in the suction line through the access valve which is installed as the system is opened. 7-2. Connect the charging cylinder as shown in figure 20B. With valve C open, discharge the hose at the manifold connection. 7-3. Open valve A and allow the proper charge to enter the system. Valve B is still closed. 7-4. If more charge is required, the high-side will not take it. Close valve A. 7-5. With the unit running, open valve B and add the balance of the charge. a. Do not add the liquid refrigerant to the lowside. b. Watch the low-side gauge, allow pressure to rise to 30 lbs. c. Turn off valve B and allow the pressure to drop. d. Repeat steps B and C until the balance of the charge is in the system. 7-6. When the unit is operating correctly, use the pinch-off tool with the unit still running and the clamp on the pinch-off tube. Using a tube cutter, cut the pinch-off tube about 2 inches from the pinch-off tool. Use sil-fos solder and solder the pinch-off tube closed. Turn off the unit, allow setting for a while and then test the leakage of the pinch-off connection.

11

Equipment needed: Vacuum pump, charging cylinder, manifold gauge, brazing equipment, pinch-off tool capable of making a vapor proof seal, leak detector, tubing cutter, hand tools to remove components and service valve.

COMPOUND GAUGE MANIFOLD GAUGE

CONDENSER (HIGH PRESSURE SIDE)

SEE INSETS BELOW

COMPRESSOR

EVAPORATOR (LOW PRESSURE SIDE) CAPILLARY TUBE

LO

HI

CHARGING CYLINDER

A B
EXTERNAL VACUUM PUMP

Figure 20A-Pulling Vacuum

Figure 20B-Charging

12

3. INSTALLATION
This air conditioner is designed with a button-down chassis so it can be easily installed in a window.

3.1 SELECT THE BEST LOCATION

1. To prevent vibration and noise, make sure the unit is installed securely and firmly. 2. Install the unit where the sun does not shine directly on the unit. 3. The outside of the cabinet must extend outward for at least 10" and there should be no obstacles, such as a fence or wall, within 20" from the back of the cabinet because it will prevent heat radiation of the condenser. Restriction of outside air will greatly reduce the cooling efficiency of the air conditioner. CAUTION All side louvers of the cabinet must remain exposed on the outdside of the structure. 4. Install the unit slanted slightly so the back is slightly lower than the front (about 1/4"). This will force condensed water to the outside. 5. Install the unit with the bottom about 30"~60" above the floor level. Figure 21

INSIDE

OUTSIDE AWNING

FENCE

COOLED AIR

HEAT RADIATION

30"-60"

ABOUT 1/4 " Over 20"

3.2 HOW TO INSTALL

3.2.1 WINDOW REQUIREMENTS

INNER SILL

NOTE: All supporting parts should be secured to firm wood, masonry, or metal. 1. This unit is designed for installation in standard double hung windows with actual opening widths of 22" to 36". The upper and lower sash must open sufficiently to allow a clear vertical opening of 13" from the botOUTER tom of the sash to the window stool. SILL 2.If storm window presents interference, fasten a 2" wide wood strip to the inner window sill across the full INDOORS OUTDOORS width of the sill. The wood strip should be thick Figure 22 enough to raise the height of the window sill so that the unit can be installed without interference by the 1" MAX. WOOD STRIP MOUNTED storm window frame. See Figure. 23. Top of wood 3/4" ON TOP OF INNER SILL strip should be approximately 3/4" higher than the CLEARANCE storm window frame (STORM WINDOW FRAME) or wood strip (OUTDOORS) to help condensation to STORM WINDOW drain properly to the outside. INNER FRAME 3. Install a second wood strip (approximately 6" long by SILL WOOD STRIP 11/2" wide and same thickness as first strip) in the cenFOR L BRACKET ter of the outer sill flush against the back off the inner OUTER sill. This will raise the L bracket as shown Figure. 23. SILL 4. If the distance between STORM WINDOW FRAME INDOORS OUTDOORS and WOOD STRIP MOUNTED ON TOP OF INNER Figure 23 SILL is more than 1", two of wood strip are not necessary. 13

Installation Kit (Some models)

HARDWARE
TYPE A: 11EA (SHORT SCREW) 10mm TYPE B: 5EA (WOOD SCREW) 16mm TYPE C: 3EA (L BACKET) DRAIN PIPE

TYPE D: 1EA (SEAL STRIP)

TYPE E: 1EA (SASH SEAL)

TYPE F: 2EA (GUIDE PANEL)

TYPE G: 1EA (SUPPORT BACKET)

(Adhesive backed)

(Not adhesive backed)

3.2.2 BEFORE INSTALLATION

1. Insert the guide panels into the guides of the air conditioner. Fasten the curtains to the unit with screws (TYPE A), as shown Figure. 24. 2. Cut the adhesive-backed seal strip (TYPE D) to the window width. Remove the backing from the seal strip and attach the seal strip to the underside of the bottom window. (Figure. 25)
TYPE A

Figure 24

TYPE C

3.2.3 NOW START INSTALLATION

1. LOCATING UNIT IN WINDOW Open the window and mark center line on the center of the inner sill, as shown in Figure. 26. 2. ATTACH L BRACKET a. Install the L brackets behind the inner window sill, with the short side of bracket as shown. Use the 2 screws (TYPE A) provided. b. The bracket helps to hold unit securely in place. Be sure to place bracket edge flush against back of inner sill. See Figure. 27.
SEAL STRIP (TYPE D)

Figure 25

CENTER LINE
INNER SILL

CAUTION
During the following step, hold unit firmly until window sash is lowered to top channel behind side panel frames. Personal injury or property damage may result if unit falls from window. 3. INSTALL THE AIR CONDITIONER IN THE WINDOW a. Carefully lift the air conditioner and slide it into the open window. Make sure the bottom guide of the air conditioner drops into the notches of the L bracket. See Figure. 27.

ROOM SIDE

Figure 26

INNER SILL TYPE A OUTER SILL

INSIDE

CENTER LINE

8" 8"
Figure 27

OUTSIDE L BRACKET

14

IMPORTANT : When the air conditioner drops into the L bracket, the air conditioner will be centered in window opening as shown in Figure. 28. b. While steadying the air conditioner, carefully bring the window sash down behind the upper guide of the air conditioner, as shown in Figure. 29. Figure 28
WINDOW FRAME UPPER GUIDE

CENTER LINE

4. SECURE THE GUIDE PANELS Extend the guide panels (TYPE F) to fill the window opening using 4 screws (TYPE B) to secure them, as shown in Figure. 30.

SEAL

ABOUT 1/4" BOTTOM GUIDE

Figure 29
L BRACKET

L BRACKET

5. INSTALL THE SASH SEAL AND SASH LOCK a. Cut the sash seal (TYPE E) to the window width. Stuff the sash seal between the glass and the window to prevent air and insects from getting into the room, as shown in Figure. 30. b. Fasten the L bracket using a (TYPE A) screw, as shown in Figure. 30.

TYPE A

SASH SEAL (TYPE E) TYPE B

Figure 30 6. a. Remove the screws that secure the cabinet and base pan in the right side. b. Fasten the suport bracket (TYPE G) using a removed screw. Attach the suport bracket (TYPE G) in the inner window sill with a screw (TYPE B), as shown Figure. 31. 7. Window installation of room air conditioner is now completed. See ELECTRICAL DATA for attaching power cord to electrical outlet.

TYPE B

Support Bracket (TYPE G)

Figure 31
1 hang 2 push

3.2.4 HOW TO SECURE THE DRAIN PIPE

In humid weather, excess water may cause the BASE PAN to overflow. To drain the water, remove the DRAIN CAP and secure the DRAIN PIPE to the rear hole of the BASE PAN. (Figure. 32) Press the drain pipe into the hole by pushing down and away from the fins to avoid injury.

DRAIN CAP DRAIN PIPE

Figure 32

15

REMOVAL FROM WINDOW

Turn the air conditioner off, disconnect the power cord, remove the L bracket, the screws and support bracket installed through the top and bottom of the guide panels, and save for reinstallation later. Close the guide panels. Keeping a firm grip on the air conditioner, raise the sash, and carefully tilt the air conditioner backward, draining any condensate. Lift the air conditioner from the window and remove the sash seal from between the windows.

3.3 ELECTRICAL DATA

Line Cord Plug
Do not under any circumstances cut or remove the grounding prong from the plug.

Use Wall Receptacle

Power Supply
Use 15 AMP, time delay fuse or circuit breaker.

Power supply cord with 3-prong grounding plug

Standard 125V, 3-wire grounding receptacle rated 15A, 125V AC

USE OF EXTENSION CORDS

Because of potential safety hazards, we strongly discourage the use of an extension cord. However, if you wish to use an extension cord, use a CSA certified/UL-listed 3-wire (grounding) extension cord, rated 15A, 125V.

4. TROUBLESHOOTING GUIDE
4.1 OUTSIDE DIMENSIONS (unit: mm [in])
370 (14 9/16") 29 (1 5/32") 42 (1 21/32") 120 (4 3/4") 27.5 (1 3/32") 472 (18 9/16") 42 (1 21/32")

312 (12 1/4")

12 (0.4 1/16")

22.5(0.8 3/32") 155(6 3/32") 472 (18 9/16")

370 (14 9/16")

312 (12 1/4")

16

346 (13 5/8")

4.2 PIPING SYSTEM

CONDENSER COILS

FAN MOTOR

CAPILLARY TUBE

TURBO FAN EVAPORATOR COILS

Following is a brief description of the important components and their function in what is called the refrigeration system. Reference should be made to Figure 33 to follow the refrigerating cycle and the flow of the refrigerant in the cooling cycle.

ROOM AIR CONDITIONER CYCLE OF REFRIGERATION EVAPORATOR COILS

COMPLETE LIQUID BOIL OFF POINT COOLED AIR SUCTION LINE COOL LOW PRESSURE VAPOR

CONDENSER COILS
VAPOR INLET HOT DISCHARGED AIR

ROOM AIR HEAT LOAD OUTSIDE COOLING AIR FOR REFRIGERANT PASS THROUGH

MOTOR
DISCHARGE LINE NOT HIGH PRESSURE VAPOR

COMPRESSOR
OIL LIQUID PRESSURE DROP (LIQUID REFRIGERANT)

LIQUID OUTLET

HIGH PRESSURE VAPOR CAPILLARY TUBE LIQUID REFRIGERANT LOW PRESSURE VAPOR

Figure 33

17

4.3 TROUBLESHOOTING GUIDE

In general, possible trouble is classified in two kinds. The one is called Starting Failure which is caused by an electrical defect. The other is Ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application.

Unit is running but cooling is ineffective.

Ineffective Cooling

Check cold air circulation for smooth flow.

Check outdoor coil (heat exchanger) and fan operation.

Check heat load increase.

Clean condenser. Dirty indoor coil (heat exchanger) Check gas leakage.

Not on separate circuit Repair gas leak. Malfunction of fan. Check inside gas pressure.

Clogging of air filter.

Replacement of unit if the unit is beyond repair.

Obstruction at air outlet.

Adjust refrigerant charge.

Remove obstruction.

Malfunction of compressor.

Check clogging in refrigeration circuit.

Replacement of compressor.

Repair clogging in refrigeration circuit.

Satisfactory operation with temperature difference of inlet & outlet air; 44~50F (7~10C)

18

Fails to Start

Check of power source.

Check of circuit breaker and fuse.

Check of control panel setting.

Check control panel.

Compressor fails only to start.

Fan only fails to start.

Drop of power voltage.

Improper thermistor setting

Improper wiring.

Defect of compressor capacitor.

Loose terminal connection

Defect of fan motor capacitor.

Capacitor check.

Improper wiring

Irregular motor resistance () Irregular motor insulation ()

Replacement. Replacement of fan motor.

Irregular motor resistance ()

Regular but fails to start.

Irregular motor insulation ()

Replacement of compressor. (Locking of piston, metal.)

Replacement of compressor (Motor damaged). 19

ELECTRIC PARTS TROUBLESHOOTING GUIDE:

Possible Trouble 1

The unit does not operate.

Is the Trans output power AC 115V? YES

NO

Check the Fuse. Check the wiring diagram.

Is the Trans output power about AC 14V? YES

NO

Is shorted the Trans. output?

NO

Check the Main P.W.B pattern.

YES

Exchange the Trans. Exchange D02D~D05D. Exchange IC01D.

Is output Voltage of IC01D DC 12V? YES

NO

Is output Voltage of IC02D DC 5V? YES

NO

Exchange IC02D.

Is the reset circuit all right? (The No.14 of Micom is 5V.) YES Is the connection between Main and Display all right? YES

NO

Exchange IC01A.

NO

Connect connector exactly.

Is the voltage No.18 of Micom DC 5V? YES Exchange Main P.W.B Ass'y.

NO

Check the P.W.B pattern.

20

Possible Trouble 2
Is Temp. NO setting set lower than Room Temp.-0.5C? YES NO

The compressor does not operate.

Set the Temp. setting to higher Temp.

Is the voltage No.10 of IC01M 0V? YES Check the RY-COMP. Check the wiring Diagram.

Is the voltage N0.7 of IC01M DC 5V? YES Exchange IC01M.

NO

Is the Unit for 3 minutes delay? YES Wait 3 Minutes

NO

Exchange MAIN P.W.B Ass'y.

Possible Trouble 3

The compressor always operate.

Is the wire connection of RY-COMP all right? YES Check the RY-COMP.

NO

Connect LEAD Wire to RY-COMP again.

Possible Trouble 4

Fan does not operate.

Is the voltage NO.1 or 4 of IC01M DC 5V? YES

NO

Exchange IC01M.

Is the voltage NO.13 or 16 of IC01M 0V? YES Check the RY-Hi or RY-Lo. Check the wiring diagram.

NO

Exchange IC01M.

21

Possible Trouble 5

Romote controller does not operate.

Is the voltage of Battery about over 2.3V? YES Is the voltage No.16 of CN-DISP1 on Main P.W.B Ass'y DC 5V? YES

NO

Exchange the battery.

NO

Check the P.W.B pattern.

Is the connection of CN-DISP1 all right? YES Exchange Receiver Ass'y.

NO

Connect connector to CN-DISP1 exactly.

Possible Trouble 6

It displays abnormally on Display P.W.B Ass'y.

Is the IC01G all right?

NO

Exchange IC01G.

YES NO Is the connection of CN-DISP1 all right? YES Does the Q01G, Q02G, Q03G Q04G operate normally on main P.W.B Ass'y? YES Exchange the display P.W.B Ass'y. NO Connect connector to CN-DISP1 exactly.

NO

Exchange Q01G, Q02G, Q03G, Q04G

22

ROOM AIR CONDITIONER VOLTAGE LIMITS NAME PLATE RATING 115V 10% MINIMUM 103.5V MAXIMUM 126.5V

COMPLAINT Fan motor will not run.

CAUSE No power Power supply cord

REMEDY Check voltage at outlet. Correct if none. Check voltage to rotary switch. If none, check power supply cord. Replace cord if circuit is open. Check switch continuity. Refer to wiring diagram for terminal identification. Replace switch if defective. Connect wire. Refer to wiring diagram for terminal identification. Repair or replace loose terminal. Test capacitor. Replace if not within 10% of manufacturer's rating. Replace if shorted, open, or damaged. Fan blade hitting shroud or blower wheel hitting scroll. Re-align assembly. Units using slinger ring condenser fans must have 0.22~0.25 inch clearance to the base. If necessary, shim up the bottom of the fan motor with mounting screw(s). Check fan motor bearings; if motor shaft will not rotate, replace the motor.

Rotary switch

Wire disconnected or connection loose

Capacitor (Discharge capacitor before testing.)

Will not rotate

Fan motor runs.

Revolves on overload

Check voltage. See limits on this page. If not within limits, call an electrician. Test capacitor. Check bearings. Does the fan blade rotate freely? If not, replace fan motor. Pay attention to any change from high speed to low speed. If the speed does not change, replace the motor. 23

COMPLAINT Fan motor noise. Fan

CAUSE

REMEDY If cracked, out of balance, or partially missing, replace it. If cracked, out of balance, or partially missing, replace it. Tighten it. If knocking sounds continue when running or loose, replace the motor. If the motor hums or noise appears to be internal while running, replace motor. Check voltage. See the limits on the preceding page. If not within limits, call an electrician. Check the wire connections; if loose, repair or replace the terminal. If the wires are disconnected, refer to wiring diagram for identification, and replace the wires. Check the wire connections; If not according to the wiring diagram, correct the connections. Check the TEMP control. If not at the lowest number, set TEMP control to this setting and restart the unit. Check the continuity of the thermistor. Replace the thermistor if the circuit is open.

Blower

Loose set screw Worn bearings

Compressor will not run, fan motor runs.

Voltage

Wiring

Thermistor

Capacitor (discharge capacitor before servicing.) Compressor

Check the capacitor. Replace if not within 10% of manufacturers rating, replace if shorted, open, or damaged. Check the compressor for open circuit or ground. If open or grounded, replace the compressor. Check the compressor overload if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool, and retest.) Check the voltage. See the limits on the preceding page. If voltage is not within these limits, call an electrician. Check overload, if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool, and retest.)

Overload

Compressor cycles on overload.

Voltage

Overload

24

COMPLAINT Compressor cycles on overload

CAUSE Fan motor

REMEDY If not running, determine the cause. Replace if required. Remove the cabinet, inspect the interior surface of the condenser. If restricted, clean carefully with a vacuum cleaner (do not damage fins) or brush. Clean the interior base before re-assembling. If the condenser fins are closed over a large area on the coil surface, head pressures will increase, causing the compressor to cycle. Straighten the fins or replace the coil. Test the capacitor. Check the terminals. If loose, repair or replace. Check the system for a restriction. If restricted, clean or replace. Determine if the unit is properly sized for the area to be cooled. Check the set screw, or clamp. If loose or missing, correct. If the blower or fan is hitting scroll or barrier, rearrange the air handling parts. Remove the cabinet and carefully rearrange the tubing not to contact the cabinet, compressor, shroud, and barrier.

Condenser air flow restriction

Condenser fins (damaged)

Capacitor Wiring Refrigeration system Insufficient cooling. Air filter Unit undersized

Excessive noise.

Blower or fan

Copper tubing

25

5. SCHEMATIC DIAGRAM
5.1 CIRCUIT DIAGRAM

6 2 4

5 3 8

LOCATION NO. 1 2 3 4 5 6 7 8

DESCRIPTION POWER CORD ASSEMBLY FAN MOTOR COMPRESSOR DISPLAY P.W.B ASSEMBLY MAIN P.W.B ASSEMBLY THERMISTOR CAPACITOR OWERLOAD PROTECTOR

Q'TY PER SET 1 1 1 1 1 1 1 1

26

R01A 5V 5V OSC01B R02H

RT8.00MG
1 3

20K

ROOM-TH
3.6V
S7136
2

CN-TH1
IC01A
6.2K 1% 12.1K 1%

R01H R01B C01A C02A

1uF 10V 0.01 50V 1M

SMW250-02

1 Q04G
A101S

2 5V
CAT93C46

2 EEPROM
A101S

5V
Q03G Q02G
A101S

3
1 A0 A1 WP
20K 20K

2
Vcc 8

4 R03H
0K 12.1K 1% 12.1K 1%

4 R21H 5V
3 A2 SCL GND SDA 5 6 4 2 7

PIPE-TH
R02P R03P

R22H

5V

Q01G
A101S

Osc out Osc in /Reset TEST Tx

12 11 10 9 8 13 14 15 16

Option2

Option1

Pipe TH

Room TH VAref
18

12V
23 24 25 26 27

RY-COMP
10 7 6 5 4 3

22

21

20

19

VSS
17

OR1H OR2H

COMP
R04P
1K

Rx SDA SCL Digit4 (Scan4) Digit3 (Scan3) Digit2 (Scan2) Digit1 (Scan1) Digit0 (Scan0) SEG-a

RY-SYNC
11 12

SYNC 4WAY LOW HVB

MICOM
TMP87CH47U

2 16

3 15

4 14

5 13

5.2 ELECTRONIC CONTROL DEVICE

RY-4WAY RY-LOW
13 14
7 6 5 4 3 2

RY-MED
15 2
28 29 30 31 32

ION MED HI Receiver Buzzer LED out3 SEG-c

33 34 35 36 37 38 39 40 41 42 43 44 1

RY-HI
16 1 8

12V IC01M
ULN2004A

TEMP UP
SW7 D07F

TEMP DOWN
SW5 D05F

MODE
SW4 D04F

ON/OFF
SW6 D06F

CN-SYNC

SEG-b

RY-SYNC

SYNC MOTOR
KEY1 KEY0 VDD SEG-f SEG-e SEG-g SEG-d

LED out2

LED out1

LED out0

SLIDE SW

27
5V

ENERGY SAVER
SW3 D03F

AUTO SWING TIMER

SW2
D02F D01F

FAN
SW1 D08F
5V

CN-4WAY

SW8

RY-4WAY

17 1 13 14

1 17

S/V4WAY

10

CN-RD

RY-LOW

FAN MOTOR
R12F 20K

CN-BL

5 4
1 16
R01G R02G
220

Digit0

RY-MED

CN-BK

6
2 15 3 4 14 13 5 6 12 11 10
220

12
COOL

RY-HI
C02F R02F 0.001 10K

Digit1 a
a

CAPACITOR
5V

C01F R01F 0.001 10K

7
R03G
220

11
A/SWING

FAN

8
R04G
220

DEFROST

10 9
R05G R06G
220

3
A/RESTART DRY/HEAT

CN-WOR

R02E 20

9
TIMER

d
g g

10
220

C01J
R01E 1K

8
FAN

1 e

0.1/275V

R01J
120 1/2W

11
R07G IC01G
ULN2004A 220

7
7 8
R01L
1K

HERM
ZNR01J POWER TRANS

12
12V

6 15 16
C01L
680pF

AIR PURIFIER

E/SAVER

7 f
g

SVC271D-14A

MAIN POWER
1
7

12V
D02D
O O I I

3
BZ01E

COMP
IC01D IC02D

D05D

5V

88 SEGMENT

2
CN-DISP CN-DISP

RY-COMP

PKM13EPY -4002

G4A-1A-E-LG
2 4

7812
D03D C02D C03D
1000 16V 0.01 50V 220 10V 0.1 50V

7805
+

Vcc
+

5V C06D
0.01 50V

D04D + C01D C04D C05D +

1000 35V

Vout GND

C22L
220 10V

FUSE

250V/T2A

D02D~D05D 1N4004

RECEIVER

5.3 COMPONENTS LOCATION (FOR MAIN P.W.B ASM)

5.4 COMPONENTS LOCATION (FOR DISPLAY P.W.B ASM)

28

6. EXPLODED VIEW
130910 554030 559010 148000 149980 W48602

349480

267110 135312 159900-2 145200 W48602 352390-1 359012 346811 352390-2

152302

159900-1

354210

130410

135303 135313

264110

W0CZZ

552102 552111 352115 567502 352113 554160

268714 263230 249950 238310 268712 550140 35211A

29

7. SPECIFICATION AND PARTS LIST

PART NO LOCATION NO 130410 130910 135312 135313 135500 148000 149980 152302 159900-1 159900-2 237200 238310 249950 263230 264110 267110 268712 268714 346811 349480 352113 352115 35211A 352390-1 352390-2 352410 359012 550140 552111 554030 554160 559010 567502 W0CZZ W48602 DESCRIPTION WG5200R BASE ASSEMBLY,SINGLE CABINET ASSEMBLY,SINGLE GRILLE ASSEMBLY, FRONT(SINGLE) GRILLE ASSEMBLY, INLET COVER BRACE SHROUD FILTER(MECH),A/C VANE,VERTICAL VANE,VERTICAL PANEL, CONTROL ESCUTCHEON CONTROL BOX ASSEMBLY THERMISTOR ASSEMBLY POWER CORD ASSEMBLY REMOTE CONTROLLER ASSEMBLY PWB(PCB) ASSEMBLY, DISPLAY PWB(PCB) ASSEMBLY, MAIN MOTOR ASSEMBLY,SINGLE ORIFICE TUBE,DISCHARGE TUBE ASSEMBLY, EVAPORATOR IN TUBE ASSEMBLY, SUCTION SINGLE AIR GUIDE ASSEMBLY AIR GUIDE ASSEMBLY EVAPORATOR ASSEMBLY, FIRST FAN, TURBO ISOLATOR,COMPRESSOR TUBE ASSEMBLY, CAPILLARY CONDENSER ASSEMBLY, FIRST COMPRESSOR FAN, AXIAL O.L.P CAPACITOR, DRAWING CLAMP, SPRING M5404R WG5200ER KG5200ER LW050CE HBLG5200E R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 3041A10011E 3041A10011E 3041A10011E 3041A10011E 3041A10011E 3041A10011E 3091A10020D 3091A10020D 3091A10020D 3091A10020D 3091A10020D 3091A10020D 3531AR1644H 3531AR1644H 3531AR1644H 3531AR1644H 3531AR1644T 3531A10130B 3530A10039A 3530A10039A 3530A10039A 3530A10039A 3530A10039A 3530A10039A 3550U-L006A 3550U-L006A 3550A30048A 3550A30048A 3550A30048A 4800A30003A 4800A30003A 4800A30003A 4800A30003A 4800A30003A 4800A30003A 4998A10008A 4998A10008A 4998A10008A 4998A10008A 4998A10008A 4998A10008A 5231AR2148G 5231AR2148G 5231AR2148G 5231AR2148G 5231AR2148G 5231AR2148G 5990AR3190A 5990AR3190A 5990AR3190A 5990AR3190A 5990AR3190C 5990AR3190A 5990AR3190B 5990AR3190B 5990AR3190B 5990AR3190B 5990AR3190D 5990AR3190B 3720A20017A 3720A20017A 3720A20017A 3720A20017A 3720A20017A 3720A20017A 3831A10001F 3831A10001F 3831A10001F 3831A10001F 3831A10001G 3831A10001F 4995A20127H 4995A20127H 4995A20127H 4995A20127H 4995A20127E 4995A20127H 6323A20003D 6323A20003D 6323A20003D 6323A20003D 6323A20003D 6323A20003D 2H00677P 2H00677P 2H00677P 2H00677P 2H00677P 2H00677P 6711A20034A 6711A20034A 6711A20034A 6711A20034A 6711A20034E 6711A90019B 6871A20193B 6871A20193B 6871A20193B 6871A20193B 6871A20193B 6871A20193B 6871A20188L 6871A20188L 6871A20188L 6871A20188L 6871A20188Q 6871A20188L 4681A10012B 4681A10012B 4681A10002N 4681A10002N 4681A10012L 4681A10002P 4948A10007A 4948A10007A 4948A10007A 4948A10007A 4948A10007A 4948A10007A 5210A21100A 5210A21100A 5210A21100A 5210A21100A 5210A21100A 5210A21100A 5211A10063A 5211A10063A 5211A10063C 5211A10063C 5211A10063A 5211A10063C 5211A10062A 5211A10062A 5211A10062B 5211A10062B 5211A10062A 5211A10062B 5239A30003A 5239A30003A 5239A30003A 5239A30003A 5239A30003A 5239A30003A 5239A10005A 5239A10005A 5239A10005B 5239A10005B 5239A10005A 5239A10005B 5421A10008B 5421A10008B 5421A20016G 5421A20016G 5421A10008B 5421A20016G 5900A20005A 5900A20005A 5900A10005A 5900A20005A 5900A20005A 5900A20005A 5040AR4195A 5040AR4195A 5040AR4195A 5040AR4195A 5040AR4195A 5040AR4195A 5211AR3332V 5211AR3332V 5211AR3332R 5211AR3332R 5211AR3332V 5211AR3332R 5403AR6200C 5403AR6200C 5403A20009E 5403A20009E 5403AR6200C 5403A20009E 2520UABC2EA 2520UABC2EA 5416A20013M 5416A20013M 5416A20014D 5416A20014D 5900A20017A 5900A20017A 5900A20017A 5900A20017A 5900A20017A 5900A20017A 6750U-L050A 6750U-L050A 6750A30001F 6750A30001F 6750A30001U 6750A30001U 6120AR2359V 6120AR2359V 6120AR2359V 6120AR2359V 6120AR2359V 6120AR2359V 3H02932B 3H02932B 3H02932B 3H02932B 3H02932B 3H02932B REMARKS

NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.lgservice.com)

30

PART NO LOCATION NO 130410 130910 135312 135313 135500 148000 149980 152302 DESCRIPTION WG6000R REMARKS M6004R ACQ058PL ACQ052PK HBLG6000R LW5200ER WM-5031 LW7000R KG6000R 3041A10011E 3041A10011F 3041A10011F 3041A10011E 3041A10011E 3041A10011E 3041A10011E R 3091A10020D 3091A10020D 3091A10020D 3091A10020D 3091A10020D 3091A10020D 3091A10020A 3531AR1644H 3531A10064G 3531A10064G 3531A10130B 3531AR1644T 3531AR1644T 3531AR1644T 3530A10039A 3530A10039A 3530A10039A 3530A10039A 3530A10039A 3530A10039A 3530A10039A 3550U-L006A 3550A30048A 3550U-L006A 3550A30048A 3550U-L006A 3550U-L005A 4800A30003A 4800A30003A 4800A30003A 4800A30003A 4800A30003A 4800A30003A 4800A30003A 4998A10006A 4998A10008A 4998A10008A 4998A10006A 4998A10008A 4998A10008A 4998A10008A 5231AR2148G 5231AR2148G 5231AR2148G 5231AR2148G 5231AR2148G 5231AR2148G 5231AR2148G 5990AR3190A 5990A30005A 5990A30005A 5990AR3190A 5990AR3190C 5990AR3190C 5990AR3190C 5990AR3190B 5990A30005B 5990A30005B 5990AR3190B 5990AR3190D 5990AR3190D 5990AR3190D 3720A20017A 3720A20017A 3720A20017A 3720A20017A 3720A20017A 3720A20017A 3720A20017A 3831A10001F 3831A10001L 3831A10001L 3831A10001F 3831A10001F 3831A10001G 3831A10001F 4995A20127H 4995A20127B 4995A20127B 4995A20127H 4995A20127H 4995A20127E 4995A20127X 6323A20003D 6323A20003D 6323A20003D 6323A20003D 6323A20003D 6323A20003D 6323A20003D 2H00677P 2H00677P 2H00677P 2H00677P 2H00677P 2H00677P 2H00677P 6711A20034A 6711A20035K 6711A20035K 6711A90019B 6711A20034E 6711A20034E 6711A20034E 6871A20193B 6871A20193C 6871A20193C 6871A20193B 6871A20193B 6871A20193B 6871A20193B 6871A20188L 6871A20188Z 6871A20188Z 6871A20188L 6871A20188L 6871A20188Q 6871A20188L 4681A10012G 4681A10002H 4681A10012B 4681A10012G 4681A10002P 4681A10012B 4681A10002K 4948A10007A 4948A10007A 4948A10007A 4948A10007A 4948A10007A 4948A10007A 4948A10007A 5210A20252A 5210A21100A 5210A21100A 5210A20252A 5210A21100B 5210A21100A 5211A10129A 5211A10063E 5211A10063C 5211A10063A 5211A10063E 5211A10063C 5211A10063A 5211A10063C 5211A10062D 5211A10062B 5211A10062A 5211A10062D 5211A10062B 5211A10062A 5211A10062C 5239A30003A 5239A30003A 5239A30003A 5239A30003A 5239A30003A 5239A10005A 5239A30003A 5239A10005B 5239A10005B 5239A10005A 5239A10005B 5239A10005B 5239A30003A 5421A20016G 5421A20016G 5421A10008B 5421A20016G 5421A20016H 5421A10008B 5421A20016G 5900A10005A 5900A10005A 5900A10005A 5900A10005A 5900A10005A 5900A20005A 5900A10005A 5040AR4195A 5040AR4195A 5040AR4195A 5040AR4195A 5040AR4195A 5040AR4195A 5040AR4195A 5211AR3332X 5211AR3332R 5211AR3332V 5211AR3332X 5211AR3332R 5211AR3332V 5211AR3332S 5403A20038D 5403A20009E 5403AR6200C 5403A20038D 5403A20009E 5403AR6200C 5403A20009F 2520UAMC2AA 5416A20013M 2520UABC2EA 2520UAMC2AA 5416A20014Q 2520UABC2JA 2520UAFC2BA 5900A20006A 5900A20017A 5900A20017A 5900A20006A 5900A20017A 5900A20017A 5900A20017A 6750U-L004A 6750A30001F 6750U-L050A 3H02932B 3H02932B 3H02932B 6750U-L060A 3H02932B 6750A30001U 6750U-L050A 6750U-L005A 3H02932B 3H02932B 3H02932B 6120AR2359V 6120AR2359V 6120AR2359V 6120AR2359V 6120AR2359V 6120AR2359V 0CZZA20001W R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R

BASE ASSEMBLY,SINGLE CABINET ASSEMBLY,SINGLE GRILLE ASSEMBLY, FRONT(SINGLE) GRILLE ASSEMBLY, INLET COVER BRACE SHROUD FILTER(MECH),A/C

159900-1 VANE,VERTICAL 159900-2 VANE,VERTICAL 237200 238310 249950 263230 264110 267110 268712 268714 346811 349480 352113 352115 35211A PANEL,CONTROL ESCUTCHEON CONTROL BOX ASSEMBLY THERMISTOR ASSEMBLY POWER CORD ASSEMBLY REMOTE CONTROLLER ASSEMBLY PWB(PCB) ASSEMBLY, DISPLAY PWB(PCB) ASSEMBLY, MAIN MOTOR ASSEMBLY,SINGLE ORIFICE TUBE,DISCHARGE TUBE ASSEMBLY, EVAPORATOR IN TUBE ASSEMBLY, SUCTION SINGLE

352390-1 AIR GUIDE ASSEMBLY 352390-2 AIR GUIDE ASSEMBLY 352410 359012 550140 552111 554030 554160 559010 567502 W0CZZ EVAPORATOR ASSEMBLY, FIRST FAN, TURBO ISOLATOR,COMPRESSOR TUBE ASSEMBLY, CAPILLARY CONDENSER ASSEMBLY, FIRST COMPRESSOR FAN, AXIAL O.L.P CAPACITOR, DRAWING

W48602 CLAMP, SPRING

NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.lgservice.com)

31

LOCATION No. 130410 130910 135312 135313 135500 148000 149980 152302 159900-1 159900-2 237200 238310 249950 263230 264110 267110 268712 268714 346811 349480 352113 352115 35211A 352390-1 352390-2 354210 359012 550140 552111 554030 554160 559010 567502 W0CZZ W48602

DESCRIPTION BASE ASSEMBLY,SINGLE CABINET ASSEMBLY,SINGLE GRILLE ASSEMBLY,FRONT(INDOOR) GRILLE,INLET COVER BRACE SHROUD FILTER(MECH),A/C VANE,VERTICAL VANE,VERTICAL PANEL,CONTROL ESCUTCHEON CONTROL BOX ASSEMBLY,SINGLE THERMISTOR ASSEMBLY POWER CORD ASSEMBLY REMOTE CONTROLLER ASSEMBLY PWB(PCB) ASSEMBLY,DISPLAY PWB(PCB) ASSEMBLY,MAIN(AC) MOTOR ASSEMBLY,SINGLE ORIFICE TUBE,DISCHARGE TUBE ASSEMBLY,EVAPORATOR IN TUBE ASSEMBLY,SUCTION SINGLE AIR GUIDE ASSEMBLY AIR GUIDE ASSEMBLY EVAPORATOR ASSEMBLY,FIRST FAN,TURBO ISOLATOR,COMP TUBE ASSEMBLY, CAPILLARY CONDENSER ASSEMBLY,FIRST COMPRESSOR SET FAN,PROPELLER O.L.P CAPACITOR,DRAWING CLAMP,SPRING

PART No. LWJ0515PAG 3041A10011E 3091A10020D 3531A10130F 3530A10039A 3550U-L006A 4800A30003A 4998A10008A 5231AR2148G 5990AR3190A 5990AR3190B 3720A20017A 3831A10001F 4995A20127H 6323A20003D 2H00677P 6711A20034E 6871A20193B 6871A20188L 4681A10012B 4948A10007A 5210A21100A 5211A10063A 5211A10062A 5239A30003A 5239A10005A 5421A10008B 5900A20005A 5040AR4195A 5211AR3332V 5403AR6200H 2520UABC2EA 5900A20017A 6750U-L050A 6120AR2359V 3H02932B LW5200R 3041A10011E 3091A10020D 3531AR1644T 3530A10039A 4800A30003A 4998A10008A 5231AR2148G 5990AR3190C 5990AR3190D 3831A10001F 3831A10001F 4995A20127H 6323A20003D 2H00677P 6711A20034E 6871A20193B 6871A20188L 4681A10012L 4948A10007A 5210A21100A 5211A10063A 5211A10062A 5239A30003A 5239A10005A 5421A10008B 5900A20005A 5040AR4195A 5211AR3332V 5403AR6200C 2520UABC2JA 5900A20017A 6750U-L050A 6120AR2359V 3H02932B

REMARKS R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R

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LOCATION No. 130410 130910 135312 135313 148000 149980 152302 159900-1 159900-2 237200 238310 249950 263230 264110 267110 268712 268714 346811 349480 35211A 352113 352115 352390-1 352390-2 352410 359012 550140 552102 552111 554030 554160 559010 567502 W0CZZ W48602 731273

DESCRIPTION BASE ASSEMBLY,SINGLE CABINET ASSEMBLY,SINGLE GRILLE ASSEMBLY, FRONT(SINGLE) GRILLE ASSEMBLY, INLET BRACE SHROUD FILTER(MECH),A/C VANE,VERTICAL VANE,VERTICAL PANEL,CONTROL ESCUTCHEON CONTROL BOX ASSEMBLY THERMISTOR ASSEMBLY POWER CORD ASSEMBLY REMOTE CONTROLLER ASSEMBLY PWB(PCB) ASSEMBLY, DISPLAY PWB(PCB) ASSEMBLY, MAIN MOTOR ASSEMBLY,SINGLE ORIFICE TUBE ASSEMBLY, SUCTION SINGLE TUBE,DISCHARGE TUBE ASSEMBLY, EVAPORATOR IN AIR GUIDE ASSEMBLY AIR GUIDE ASSEMBLY EVAPORATOR ASSEMBLY, FIRST FAN, TURBO ISOLATOR,COMPRESSOR TUBE, CAPILLARY BEND TUBE ASSEMBLY, CAPILLARY CONDENSER ASSEMBLY, FIRST COMPRESSOR FAN, AXIAL O.L.P CAPACITOR, DRAWING CLAMP, SPRING INSTALL PART ASSEMBLY, SINGLE

PART No. LW050CE 3041A10011E 3091A10020D 3531AR1644T 3530A10039A 4800A30003A 4998A10008A 5231AR2148G 5990AR3190C 5990AR3190D 3720A20017A 3831A10001G 4995A20127E 6323A20003D 2H00677P 6711A20034E 6871A20193B 6871A20188Q 4681A10002L 4948A10007A 5211A10062A 5211A10129A 5211A10063A 5239A30003A 5239A10005A 5421A10008B 5900A10005A 5040AR4195A 5210A30018H 5211AR3332V 5403AR6200C 5416A20014D 5900A20017A 6750A30001U 6120AR2359V 3H02932B 3127A20016B

REMARKS R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R

NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.lgservice.com)

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P/No.: 3828A20038L

January, 2005 Printed in Korea