DAILY ENGINEERING REPORT

JUBILANT LIFE SCIENCE & JACPL

GENERAL INFORMATION AT LAST HOUR COOLING TOWER LEVEL 300M3 (mtr) WATER ADDED IN COOLING TOWER(300)KL COOLING TOWER LEVEL 150M3 (%) NITROGEN PRESSURE (KG/CM2) AIR PRESSURE (KG/CM2) CORN-COB HOPPER CHARGED (NO.) CCP BAG TRANSFERRED TO DRY (NO.) CCP BAG FILLED AND KEPT IN PLANT (NO.) BRINE TANK LEVEL(%) BRINE WATER TEMPRATURE ( C ) NH3 RECEIVER LEVEL(BOLTS) OUT + IN KNOCK OUT DRUM LEVEL BOLTS) NO OF NH3 CYLINDERS AVAILABLE IN PLANT BOILER FEED WATER CONSUMPTION(KL) BOILER STEAM GENERATED(MT) BOILER S/D + GRIT CONSUMPTION(BAGS) EXPECTED DRY PLANT PRODUCTION(MT) VPL BATCH DUMPED (REACTOR No.) MAN-POWER SHIFT INCHARGE (ENGINEERING) MECHANICAL TECHNICIAN(S)/[HELPER] INSTRUMENT TECHNICIAN(S) ELECTRICIAN(S) BOILER/UTILITY OPERATOR(S)/[HELPER]
COB OPERATOR CUM TECHNICIAN/(DRIVER+HELPR)

Date:10.04.2013
A
1.7* 12 _ 3.5 5.6 15 _ 7 Full 6 7.5+3 Nil 5 3 700kg 60 _

B
1.7 10 Full 4 5.6 46 15 ccp 6 7+3 Nil 5 6 6 140

C
1.7 13 Full 3 5.8 45 7 ccp 3 ccp 6 7.5+4 Nil 5 4 3 80 B

Shivraj Naik\VRP[1] IL Parmar RC Patel Suthar\Rajesh[1] Mayur

Kaushal Mahesh(1) Vaghela Prajapati Bhagyesh(1) Mayur(1+1)

Nilesh Jalondhara Shankar Desai Jignesh Darji Manish

General Shift

OVER TIME DETAILS

IMP.COMMUNICATION

B C

04.2013
Remark/Total
*Make up done from raw water line From 10-15hrs. There is problem in make up line.

Date:10.04.2013
SHIFT A A A A A A A A A A A A B B B B B B B PLANT Workshop BD Bullet VPL VPL DG DRY TMA Bullet Utility Utility Utility Cob VPL MCC ETP Security room VPL MCC Dry Dry EQUIPMENT P-208 Tanker ETP PUMP Pilot DG Cooler Tanker 150tr pump B DG cooling water line. 300TR level switch SC-8,SC-17 Main breaker Substation Submersible pump Tube lights R 301A Spray pump C/T Cooler DEPT Mech Mech Mech Mech ALL Mech Mech Mech Mech Inst Elect Elect Elect Elect Elect Elect Elect Mech Mech WORK ORDER JOB TIMING PROBLEM/PURPOSE NUMBER START COMPL TIME(MIN) Box up to be done _ 8:00 9:30 90 Hose connection 85066 10:30 10:45 15 814wo-7259 10:15 10:30 15 Coupling displaced Leakage from Seal _ 10:00 11:30 90 _ 10:55 11:55 60 Power faliure _ 8:00 2:00 6hr I\L side rollers to be fit & alingment work 65119 13:30 13:45 15 Hose connection 13:50 To be fit at position. _ 14:20 Cooling water line leakage Before HX. Line which is passing through the valve is damaged. _ Cleaning done. O/L Trip Not working Breaker to be shift at MCC 2 and fixed In power cable pintop to be provide New tube light 28 watt to be fit Vessel lamp to be change Sintex box ,contactor and push button to be fit _ 3:30 6:00 2:30 P 405B to be fit at position _ Drive side roller tyre greasing to be done CORRECTIVE ACTION Box up done. Provided Checked & made it ok Cleaning done & fitted Again. DG started. Under progress Provided Pending . ATTENED BY
Naik Naik Naik Arjun\KMI Naik\Rana VRP\KMI\AS Naik Naik Naik ILP R C Patel Prajapati Prajapati PN Patel

B B B B B B C C C C C C C C C

VPL VPL Liquid VPL Dry VPL LIQUID LIQUID VPL LIQUID DRY DRY COB MCC DRY

Brine line Pilot reactor EDC tank Flash tank A Ribbon mixture ETP pump CDC Pump R 208 ETP pump 713A R 203 Ribbon Mixure XV 3101 HM2 Cooler Cooler

Mech Mech Mech Mech Mech Mech Mech. Mech. Mech. Mech. Mech. Inst. Mech.\Elect. Elect. Mech.

_ _ 85218 85220 85236 8510

5:00 7:00

7:00 8:00

2:00 1:00

Brine line modification done for 2 TR Comp. Seal leakage Strainer to be open for dechoking Nipple to be open for dechoking Manhole to be open for dechoking Seal leakage Strainer to be open for dechoking Pump seal Leakage Pump to be fit at postion Pump suction valave flange leakage Plate to be open for dechoking Valve operation problem VFD tripped 6 times Amp. To be check Condition monitoring

10:45 00.30 23.30 6.00 00.00 1.00

11:00 1.15 00.30 6.30 1.00 1.15

00:15 45 60 30 60 15

84996 85241 85250

Reset Servicing done done Provided Fitted Changed Fitted Fitted.Alignment done. Distance piece not fitted. Running trail taken. No load 7.9A. Load 11 A.(10 PM) Brine pump taken in line. Dropwise Leakage from one flange joint. Agitator opened. Seal taken out. Both valve was passing Opened and box up doe after dechoking Opened Pump opened from position. Strainer opend and again fitted Seal tension given, found ok Pump fitted and coupling alignment done Attended Plate opened Air supply valve was closed so started, found ok Checked at every 30 minute Temp. of rollers and Amp. Checked at every 30 minute

Prajapati Prajapati
Prajapati

Mahesh KME/AS

Mahesh
Mahesh/KME Mahesh Mahesh Mahesh Mahesh Shankar Shankar Desai Shankar Desai Shankar Desai Shankar Desai Jignesh Patra Darji Self

23.00

6.00

REMARKS/INSTRUCTION (IF ANY) Fitting at position pending..

Leakage found during pr test from seal. Seal to beopen Motor fail as trail pending. Under progress Civil structure needs to be break . & hot work to be make.

To be attend tomorrow in G shift.

Pending.. Dechoking work U/P. Pending..

Temp. very from 33 to 35 C and Current very from 10 to 14 Amp.

MECHANICAL
Sr.No PLANT EQUIPMENT

MECHANICAL
JOB DESCRIPTION

ICAL
WORK STATUS REPORTED DATE Completion Date

ELECTRICAL
Sr.No JOB DESCRIPTION Completion Date Sr.No

IN

INSTRUMENT
JOB DESCRIPTION Completion Date

MECHANICAL
Sr.No PLANT EQUIPMENT JOB DESCRIPTION Completion DateSr.No

ELECTR

ELECTRICAL
JOB DESCRIPTION Completion Date Sr.No

INSTRUMENT
JOB DESCRIPTION

MENT
Completion Date

MECHANICAL
Sr.No 1 2 3 4 5 Equipment sc-1 al-7 sc-10

MECHANICAL
JOB DESCRIPTION hopper plate inserted spoket fitting outlet nozzle fit

ELECT
Work Status Sr.No

ELECTRICAL
JOB DESCRIPTION Completion Date Sr.No

INSTRUMENT
JOB DESCRIPTION Completion Date

HISTORY CARD INFORMATION

PLANT EQUIPMENT TYPE OF PM PM BD PM BD BD PM CM BM PM PM BD CM CM PROBLEM

VPL VPL BOILER DRY EO+CO2 CHILLING BD TANK EO Tank DRY PLANT LIQUID DRY DRY DRY DRY

C 401 vaccum pump C 301 Vaccum Pump Bucket Elevator GB Cooler fluid copling CO2 PUMP 7.5 TR COMPRESSOR-A BD Transfer Pump G 901 D EO transfer pump 106 VIBRTING SCREEN-A (S-304 - A) P 202 V 302 Y 304 P 301A P 301B

Abnormal sound and gland leakage Abnormal sound Worm Wheel Damaged Low RPM Abnormal sound Abnormal sound Abnormal sound Seal Leakage Screen damaged Seal Leakage Alignment not ok Abnormal sound found Seal Leakage Seal Leakage

CORRECTIVE ACTION Cleaning of all parts done. Gasket changed. Bearing Changed & gland replaced Both DES and NDE side bearing changed New spare GB provided form COB plant OIL changed Overhauling done in work shop Piston and partision plate found damaged so tobe change New seal fitted New screen fitted Rotary seal bellow changed All four bearing changed,New scrapper blades fitted and alignmen done Chain slipped from sproket and slates found bent Rotary bellow changed Rotary bellow changed

REMARK

Worm wheel not available so to be indent OIL enklo 46 (4.5 lit) Bearing and piston damaged

Bearing failed and seal damaged Both screen changed

Some of the blades damaged so changed Slates found bent due to overload

REPLACED/REPAIRED PART

OTHER IMPORTANT DETAILS

oil

ROLL BEARING NUP 308ECJ,SKF , BEARING MR 22 SRS ,BEARING MR 48 SRS New machined shaft fitted

Both piston and partion plate Bearing-6206(1nos), 6306(1 nos) Mech. Seal Screen

Bearing UCF 209,Scrapper plates Slates changed and 50 new lock pin provided Bellow 1.275 Bellow 1.275

alignment done

NAME OF TECHNISIAN

MAINTENACE PERIOD START 11.12.2012 15.12.2012 30.12.2012 8.1.2013 13.1.2013 21.01.2013 26.01.2013 23.02.2013 22.02.2013 25.02.2013 15.03.2013 18.03.2013 01.04.2013 01.04.2013

VR Patel VR Patel Mahesh Sakhe Shankar Desai Shankar Desai/VR Patel VR Patel Shankar Desai VR Patel

VR Patel Sankar Desai/Mahesh Sakhe Arjun Arjun

MONTH COMPLETE 14.12.2012 17.12.2012 30.12.2012 8.1.2013 1.2.2013 25.01.2013 24.02.2013 25.02.2013 25.02.2013 16.03.2013 18.03.2013 01.04.2013 01.04.2013 DEC. DEC. DEC. JAN. JAN. JAN. JAN. FEB. FEB. FEB. March March April April

NAME OF

Kaushal Nilesh Jaondhara Nilesh Jaondhara Nilesh Jaondhara Kaushal/Nilesh

Kaushal Nilesh\Kaushal Mahesh\VR Patel Nilesh Jaondhara Shivraj

ENTRY IN

YES YES no YES no no no YES YES YES YES

-Plant Trouble ReportTitle: Date/Time Reported by:Shift Engineer

Details
Root Cause Analysis What is final action (Immediate corrective action)

Why-1

Why-2

Why-3

Why-4

Trouble points:(Root cause / pain Inspectio n result Counter measure Suggeste d Correctiv e& Preventiv e Action Plan ( Planned /

Why-5

Person Responsible:-