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Thermal Devices and Systems For Enhanced Energy Efficiency

Ravi Prasher, Ph.D. Program Director, ARPA-E


09/12/2011

US Energy Diagram

Heat

~60% primary energy rejected as heat


Advanced Research Projects Agency Energy

Residential and Commercial Buildings Consume 40 Quads of Primary Energy Per Year
Buildings use 72% of the U.S. electricity and 55% of the its natural gas Heating & cooling is ~50% of energy consumption

By 2030, Business as usual: 16% growth in electricity demand and additional 200 GW of electricity ($25-50 Billion/yr)
Source: LBNL Environmental Energy Technologies Division, 2009
Advanced Research Projects Agency Energy

Energy Supply Systems

Current System Architecture


Fuel, FE Engine/ Generator Set
Efficiency 25-45 % Electricity, E1

Waste Heat
Fuel, FH Heater/Boiler

Air Cooling, C Energy Demand E2 Conditioner Power Electricity Load Heating Waste Heat Cooling Heating, H

Time
Rate of Fuel Use, F = FE + FH
Advanced Research Projects Agency Energy

Integrated Energy Supply Systems: New Systems Architecture


Solar/Wind Electrical Bus
Power Electronics

FE

Engine/ Fuel Cell

Electrical Storage

Air Conditioner/ Heat Pump

Performance Goal: Minimize F by at least 25%

High Temp. Thermal Bus Heater/ Boiler Thermal Geotherm Air conditioner

FH

Thermal Storage

Technical Challenge: Operating System (Software) & SensorsActuators (Hardware) for Optimal Operation

Low Temp. Thermal Bus

Thermal Storage
Advanced Research Projects Agency Energy

Extra heat/electricity can be used for purifying water

Current Cooling Practice

90 oF, 90% RH Humidity ratio

Refrigeration

Can we do this?
Relative humidity = 100% 37 oF

55 oF, 50% RH Reheat


Refrigeration

Temperature
Advanced Research Projects Agency Energy

BEET-IT Target
Building cooling is responsible for ~5% of US energy consumption and CO2 emissions
Primary energy use
200

Vapor compression Current systems Desiccants

Current refrigerants have GWP over 1000 x of CO2


Global CO2 and HFC emissions
60 Emissions (GtCO2-eq yr-1) GWP-weighted (100-yr)
Global hydrofluoro carbon (HFC) refrigerant emissions are projected to account for the equivalent of 9-19% of CO2 emissions in 2050

Primary Energy (kJ/kg)

160 120 80 40 0

Target
Theoretical limit = exergy
1 3

50
40 30 20 10 0 HFC range high low 2000 2010 2020 2030 2040 2050 Year 450 ppm 550 ppm

COP_Vapor-compression Tamb = 90 oF, RH = 0.9 Tsupply = 55 oF, RH = 0.5

Reduce primary energy consumption by ~ 40 - 50%

Achieve COP > 4 for GWP 1


Advanced Research Projects Agency Energy

Source: Velders et al, PNAS 106, 10949 (2009)

Two types of Air Conditioners/Heat Pumps


Heating Heating

Electricity

Air conditioner/ heat pump

Heat

Air conditioner/ heat pump

Cooling

Cooling
It can run with any kind of heat source: Waste, Solar, Geothermal Very bulky and inefficient

Advanced Research Projects Agency Energy

Portfolio of Technologies Funded

BEETIT: $30.3 M, 3 years, 16 projects

Seedling (<$1 M)

Advanced Device Prototyping ($3-4 M)


Vapor Absorbtion/Adsorbtion Solid State Cooling Gas Cycles

20%

18%

20%

21%

17%
45%

23% 21%

15%
Dehumidification Mechanical Vapor Compression

Advanced Research Projects Agency Energy

High-Efficiency, on-Line Membrane Air Dehumidifier Enabling Sensible Cooling for Warm and Humid Climates
ADMA Products Inc. O2 H2O N2

Humidity Ratio

Adsorption

Diffusion

Temperature

Desorption

Refrigeration unit

Zeolite pore ( 0.3 0.4 nm)

Selective absorption of water vapor molecules Weight one-two orders of magnitude lower Advanced Research Projects Agency Energy FOA target by ~50% Can potentially beat

Modular Thermal Hub for Building Cooling, Heating, and Water Heating: Thermal heat pump
Georgia Technology Research Corporation

Microscale Monolithic Absorption Heat Pump

SHIM A Components

300 W System

Advanced Research Projects Agency Energy

Eventual Miniaturization Potential

State of the Art:


9-12 ft3/RT 150-210 lb/RT

Projected Commercial Units:


4 ft3/RT 60 lb/RT 2-3x smaller
Advanced Research Projects Agency Energy

High-Efficiency Adsorption Chilling Using Novel Metal Organic Heat Carriers: Thermal heat pump
Pacific Northwest National Lab
Few moving parts
Condenser Chamber Adsorption Chamber 2 Adsorption Chamber 1

Technology Impact
100:F

182:F

194:F
Hot Water

85:F MOHC
Flapper valves

MOHC

Cool Water

Replace silica gel with MOHC sorbents Enable operation with more refrigerants 2 4x reduction in system weight and size

53:F

Cold Water

Evaporator Chamber

44:F

Uses waste or solar heat to drive a thermal vapor-liquid cycle


Advanced Research Projects Agency Energy

Metal-organic Heat Carriers

Crystalline solids or gels formed with self-assembled structural building units Continuous porous network with tunable binding energy for gases and liquids Synthesis conditions support thin film deposition, nanophase crystals, or bulk powders Applications in geothermal power, waste heat recovery, cooling and refrigeration

Advanced Research Projects Agency Energy

Non-Equilibrium Asymmetric Thermoelectrics (NEAT): Solid State Cooler Sheetak


Novel electrodes to reduce interface losses Non-equilibrium effects decouple electron and phonon systems Atomically-thin phonon-blocking (PB), electron tunneling junctions 2 3x reduction in cost 2 3x increase in performance

Advanced Research Projects Agency Energy

Integrated Energy Supply Systems: New Systems Architecture


Solar/Wind Electrical Bus
Power Electronics

FE

Engine/ Fuel Cell

Electrical Storage

Air Conditioner/ Heat Pump

Performance Goal: Minimize F by at least 25%

High Temp. Thermal Bus Heater/ Boiler Thermal Geotherm Air conditioner

FH

Thermal Storage

Technical Challenge: Operating System (Software) & SensorsActuators (Hardware) for Optimal Operation

Low Temp. Thermal Bus

Thermal Storage
Advanced Research Projects Agency Energy

Extra heat/electricity can be used for purifying water

Applications of Thermal Storage

electricity Hot Storage Solar: Convert solar power into base load power using storage Nuclear: Heat storage for peak power Cold Storage Heat pump/engine Grid-level electricity storage: Hightemperature thermal storage + subsequent conversion by engines

Advanced Research Projects Agency Energy

Applications of Thermal Storage

Thermochemical production of fuel from sunlight using heat

Photons

Phonons

Energy in chemical bonds

Advanced Research Projects Agency Energy

18

Applications of Thermal Storage

Industrial waste heat capture and storage

PHEV/EV: Thermal battery for thermal management and cabin conditioning

Refrigerated trucks and LNG Transport

Storing and redeploying heat or cold to match building loads


Advanced Research Projects Agency Energy

HEATS Focus Areas


Synergy between Solar and High-Temp Nuclear

Efficiency > 50%

Thermochemical Fuel Production from Sunlight

Conversion efficiency > 10%

Scale

Grid level storage using heat pumps

Increase EV range by ~ 40% <100 oC >600 oC

Temperature
Advanced Research Projects Agency Energy

800-1500 oC

High-Temperature Applications: CSP

Target
0.6

Efficiency

0.5 0.4 0.3 0.2 0.1 0 C = 100 C = 1000 C = 1500

Current systems
0 500 1000 1500 2000 2500

Temperature (C)
Storage Cost ($/kWht)

SOA:

SOA
Target

80-120
15
Advanced Research Projects Agency Energy

3 fluids: Oil, Molten salt, Steam Molten salt Sensible storage T = 100 oC (290 390 oC)

Thermochemical Production of Fuel (Thermofuel)


MO2TH ~1500 C Haile et al, Science, 2010 MO2

H2O, CO2
TL ~800 C

O2

Direct thermolysis of water = 4000 C Theoretical efficiency can be greater than 30%
efficiency

Best demonstrated ~ 1 %
Temperature > 1500 oC
SOA ~1%

Target

>10%

Significant potential of heat recycling and harvesting


Advanced Research Projects Agency Energy

Low temperature: Effect of Climate Control on PHEV and EV


Best example of combined heat and power: heating of cabin of IC engine vehicle (heating is free) Fully electrified light duty fleet will require > 1 Quad for heating Power consumption in EV ~ 6 KW @ 40 miles/hr and 13 KW @ 60 miles/hr (Source: Tesla)
Heat exchanger to the cabin

Mode

Cold battery

Heat

6.0

2.0

Barnitt et al., NREL, 2010

Heating and cooling can reduce the range of EVs by 5 -40%


Connected to the wall plug in garage
Advanced Research Projects Agency Energy

Electrical battery

Heat battery

A/C

3.9

2.1

Thermal charger/ active heater& cooler

Peak Steady load (kW) state load (kW)

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