DN06010/D

Design Note DN06010/D

200 W, Single Output Power Supply

Device
NCP1217

Application
Refrigerator

Input Voltage
90 to 270 Vac

Output Power
140 W / 200 W pk

Topology
CCM (Continuous Conduction Mode) Flyback

I/O Isolation
Yes

Other Specifications
Output 1 Output Voltage Ripple Nominal Current Max Current Min Current
14 V 200 mVp-p 10 A 14 A 0A

Output 2
N/A N/A N/A N/A N/A No 80% 0 to +70C

Output 3
N/A N/A N/A N/A N/A

Output 4
N/A N/A N/A N/A N/A

PFC (Yes/No) Minimum Efficiency Operating Temp Range

Circuit Description
This 14 Vout, off-line power supply was originally designed for refrigeration control applications but can be user tailored to accommodate most 12 to 15 volt applications requiring 140 watts output continuous with a 200 watt peak capability. The converter circuit is designed around a continuous conduction mode (CCM) flyback topology to minimize the inverters peak-toaverage current ratio. Slope compensation for D > 50% is achieved with the unique internal architecture of the NCP1217 controller and the value of resistor R9. The 100 kHz flyback transformer is designed with a compact PQ3230 ferrite core. Voltage feedback and regulation is implemented with a simple TL431 programmable reference and optocoupler.

Key Features
CCM operation for low peak to average current ratio. Output ripple reduction inductor (L3) Dual common mode EMI filter for low conducted EMI. Very low standby input current at no load (< 1 watt). Simple, low cost yet highly effective converter circuit. Overcurrent and overvoltage protection.

August 2006, Rev. 0

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DN06010/D

Schematic
10nf 500V C6 T1 12 D2 MBR20100 L3 4.7uH 10 C7 4,5,6 R4 0.15, 2W C8 C9 C10 2,200uf 16V

F1 5A

AC in

0.33uf "X2" C1

L1

L2

0.33uf "X2" C2 R1 1.0M 1/2W

BD1 6A 600V

R2 33K 5W C5 390uF 400Vdc

11 D1 MUR160

1,2,3

+
14 V, 10 A output

TH1
T

Q1 SPP20N60S5 (Infineon) R3 4.7

2,200uf 16V x 3

10 ohm 4A, NTC

C3 C4 2.2nf "Y2" x2

C11 0.1uf

Gnd
chassis ground

D3 R6 4.7K, 0.5W 1N5245B (15V) D4 C16 47uf 25V 10nf C17 R8 22K 1N4148A NCP1217 (100 kHz)

R5 10

R7 150

8 R9 2.4K R11 2K

8 6
U1

5 2 3 4
C15 0.1

SFH6156A-4 or H11A817A U2 C13 1nf U3

C14 100pf

R10 1K R12 1K C12 0.1uf

R13 15K

Opto

Notes: 1. Crossed schematic lines are not connected. 2. R4 sets current limit point; R9 sets slope compensation; R13 sets output voltage. 3. D4 sets OVP to 15V on Vcc rail (nominally 10 - 12Vdc) 4. Q1 and D2 will need heatsinks; Aavid #529802B02100 or similar 5 Small heatsink or plate recommended for BD1 6. L1 is Coilcraft CMT1-2.1-4L; L2 is Coilcraft F5593-A; L3 is Coilcraft PV-0-472-20L 7. TH1 is NTC thermistor for inrush limiting (Ametherm or equivalent). 8. Output caps C7, 8, 9, 10 should have low ESR with high ripple current rating.

TL431

R14 3.3K

August 2006, Rev. 0

www.onsemi.com

DN06010/D

MAGNETICS DESIGN DATA SHEET

Project / Customer: 14 Vout, 200 Wpk power supply Part Description: 100 kHz flyback transformer, 14 Vout Schematic ID: T1 Core Type: PQ3230 (Ae = 1.6) Core Gap: Gap center leg approximately 1 mm for L = 300 uH Inductance: 300 uH +/-10% (measured from pins 10 to 12) Bobbin Type: Vertical 12 pin pcb mount Windings (in order): Winding # / type "A" Primary (12 - 11) Vcc/Aux (8 - 7) 14 V Secondary (4,5,6 - 1,2,3)

Turns / Material / Gauge / Insulation Data 20 turns of 2 strands of #26HN over one layer; Self-leads to pins; insulate for 2.7 kV to next layer. 5 turns sprial wound over the center 12.5mm with 3mm end margins. Insulate for 2.7 kV to next layer. 6 turns of #17 equivalent Litz wire (or 8 strands of #26HN twisted) over the center 12.5mm with 3mm end margins. Insulate with tape for 2.7 kV to next winding. Same as "A" primary. Insulate with tape.

"B" Primary (11 - 10)

Hipot: 2.7 kV primary/aux to 14V secondary. Vacuum varnish. Schematic

12

Lead Breakout / Pinout Bottom (pin side) view

Pri A
11

1 2 3

Pri B
10

14V 4 Sec
5 6

Aux

7 8

12 11 10 9 8 7

1 2 3 4 5 6
1

2006 ON Semiconductor. Disclaimer: ON Semiconductor is providing this design note AS IS and does not assume any liability arising from its use; nor does ON Semiconductor convey any license to its or any third partys intellectual property rights. This document is provided only to assist customers in evaluation of the referenced circuit implementation and the recipient assumes all liability and risk associated with its use, including, but not limited to, compliance with all regulatory standards. ON Semiconductor may change any of its products at any time, without notice.

Design created by Frank Cathell, E-mail: f.cathell@onsemi.com

August 2006, Rev. 0 www.onsemi.com 3