accuSpin Micro

SERVICE MANUAL
12003241

TABLE OF CONTENS Section

1 2 2.1 2.2 2.3 2.4 2.5 3 3.1 3.2 3.3 4 4.1 4.2 4.3 4.4 4.5 5 5.1 5.2 5.3 6 6.1 6.2 7

Title
OPERATING INSTRUCTIONS (not part of this manual) SERVICE Servicing Schedule Trouble Shooting Test Points Cleaning of Instrument Parts Electrical Safety Check FUNCTIONAL DESCRIPTION Block Functions Functions of Main Board Key and Indication Board (Part of Main Board) DIAGRAMS Block Diagram Wiring Diagrams Wiring Connection Diagrams Main Board (120V) - Component Plan Main Board - Wiring Diagram DISASSEMBLY OF INSTRUMENT PARTS Housing / Casing Parts Electrical Components Drive Components SPARE PART FIGURES AND LISTS Break Down Drawings Spare Part Lists Preventive maintenance checklist Calibration Certificate TECHNICAL BULLETINS

Doc.-

Page

2-1/2 2-3/5 2-6 2-7 2-8

3-1 3-2/3 3-4

4-1 4-2/3 4-4/5 4-6 4-7/11

5-1 5-2 5-3

6-1/2

7-1/3 7-4

Edition:01 17/02/03 He

0-0

accuSpin Micro

Service

2.1 Servicing Schedule (yearly procedure recommended) 2.1.1 Maintenance Routine without Dismantling the Centrifuge 2.1.1.1 Electrical Installation and Safety Switch OFF the centrifuge and disconnect the unit from power, check voltage supply and mains fusing (16 Amps, slow blow characteristic) Check condition of plug and wall socket - (let) replace defective parts Check cord condition and fixing / connection - replace or refit it Check condition of instrument socket and replace it in case of bad contacts 2.1.1.2 Location and Mechanical Installation Check the base (ground, table, lorry with lockable wheels etc.) For resonance-free and stable conditions Check for a well ventilated place and sufficient distances to walls or adjacent equipment, without exposure to direct sunlight Check the leveling of instrument (use a spirit level) 2.1.1.3 Lid Locking Mechanism and Safety Device Connect the centrifuge to power and switch ON Check for easy lid closing and self-acting lid opening - if in disorder, readjust lids swivel hinge and/or lock assembly Check the central rubber gasket for lid sealing and replace it, if damaged For checking the electrical safety circuit: start the centrifuge, let it shortly run and stop it, the lid must not be unlocked by the microprocessor until the end message is shown on the display - if safety circuit is out of function, replace the main board 2.1.1.4 Cleanliness of Spin Chamber and Motor Casing Open the lid and remove the rotor (for loosening turn socket wrench in arrow Direction - see rim of rotor chamber) Clean the spin chamber with a dry and absorbent cloth (remove all dust and moisture - see also 2.5 Cleaning) Check the cleanliness of the motor casing and take care of the annular slot around the motor shaft: penetrating fluids can damage the upper motor baring, remove fluids with an injector and/or absorbent paper 2.1.1.5 Rotor and Accessories Condition and Sealing Check the condition of rotors and accessory parts (especially all supporting or stressed partitions): the rotor and/or accessory parts must not be used any longer, if there are visible traces of mechanical damage or rust Check the condition of rotor and/or accessory sealing and replace them in case of malfunction

Edition: 01 17.02.03 He

2-1

accuSpin Micro

Service

Servicing Schedule 2.1.1.6 Rotor Fixing and Motor Shaft Check the trouble-free condition of the locking nut and replace it in case of malfunction Check the condition of the drive motor shaft: the centrifuge must not be used any longer, if the drive shaft is damaged (bend, thread is worn out, horizontal grooves etc.) 2.1.1.7 Temperature Level Check the air inlet underneath the lid and under the bottom plate for free ventilation, insufficient air flow will lead to temperature rise of rotor, motor and electronic parts Check the condition of the rubber wave of the lid sealing, the noise level will be increased, if the wave is deformed 2.1.2 Maintenance Routine after Dismantling the Centrifuge Casing

2.1.2.1 Motor Supporting Elements Check the supporting and damping elements of the drive motor and replace them at every inspection of the unit. Recommended once a year. A service kit 70902000 is available. 2.1.2.2 Braking Circuit Check the function of the braking circuit (warming up of brake resistor, even and noiseless brake effect) and replace defective parts in case of malfunction 2.1.2.3 Lead and Screwing Connection Check the terminal and plug connections of all leads and on all boards and electrical components, tighten all loosen screwing connections, refit or replace defective parts Check the screwing connections of all boards, mechanical and electrical components and retighten them if necessary (use screw locking lac for motor mounts and lid lock assembly) 2.1.2.4 Protection Earth Core and Grounding Connections Check the protection earth core for continuity and all grounding plug connectors Check isolation resistance and accessible current (see 2.5)

Edition: 01 17.02.03 He

2-2

accuSpin Micro

Service

2.2

Trouble Shooting Error Cause Possible Error Source Mains fuse or circuit breaker failed Defective mains cord or switch or instrument socket Defective unit fuse or fuses on main board Faulty connection from CPU to indication board Faulty indication or CPU board NV-RAM out of socket or not correctly placed Reduced voltage supply (<10%) Bad or missing ground connection Rotor not symmetrically loaded Base is not sturdy enough and comes into vibrations Centrifuge is not correctly leveled Rotor itself has imbalance (mechanical cause) Drive shaft bent or rotor fixing is damaged Corrective Procedure Check fuse or circuit breaker, replace or switch on again Check instrument cord, switch and socket, replace defective parts Replace it, if fuse blows again, disconnect electrical parts, otherwise search other faults Check connections on CPU, indicat. Board and connecting leads, replace defective parts Replace main board completely Insert the valid NV-RAM and push it correctly into socket If the voltage drops often, use a voltage stabilizer Check all ground connections and screwing of all boards Open lid, check rotor loading, close lid again and restart Change or reinforce the base (table, lorry with lockable wheels, etc.) Level the centrifuge correctly, use a spirit level on top of unit Rotor must no longer be used, send back to Kendro for inspection Centrifuge must no longer be used, replace nut and/or motor

Error Indication

No mains voltage supply Displays remain dark No low voltage supply for the key and display board Interruption of running program CPU starts the program again (Reset), may be caused by EMI

All display elements are shortly illuminated

Centrifuge makes heavy vibrations

Imbalance run

Edition: 01 17.02.03 He

2-3

accuSpin Micro

Service

Trouble Shooting Error Indication Drive makes noises-no good separation result Error Cause Mechanics Possible Error Source Wear out of motor rubber mount Motor bearing Defective terminal connection, faulty lead or motor winding Defective driving Lid coil is not or not sufficiently supplied with voltage Faulty lid coil Lid is not correctly locked Lid was opened manually during run Protection circuit (15V) for lid and motor temperature control was interrupted during run Missing mains voltage PTC resistor has released Faulty driving or triac circuit Corrective Procedure Replace motor rubber mounts (at least every three years) Change motor completely Check voltage on motor terminal and winding resistances -see test points on boards Replace complete main board Remedy see above, manual opening only at standstill After a waiting time of 1-2 minutes press key again Replace the complete main board

Electrical

Lid cannot be opened by key pressure at standstill

LId message appears in speed display

Faulty winding of coil Replace complete lid lock Lid bolt is jamming Push lid into lock and press the key again Lid is deformed or Readjust the lid centrically dis-adjusted Forbidden intervention Close lid immediately, turn power off/on, wait emergency opening for termination of br phase until end message device must only be appears used at standstill Defective micro Check leads and connectors to micro switch, in switch or leads or case of a faulty micro switch, replace lid lock connectors to micro device completely switch are interrupted Let motor cool down, then check temperature Motor overswitch and leads with Ohmmeter temperature switch Check air cooling, circulation has tripped (no sufficient air flow or motor has run on 2 Check solderless connections XM1-3 and phases only) motor windings, replace defective parts

Edition: 01 17.02.03 He

2-4

accuSpin Micro

Service
Trouble Shooting Error Indication OP message in time display br message in speed display bAL message in speed display Error Cause 15V supply circuit is interrupted at standstill Rotor comes to standstill without braking force Imbalance detection has tripped Rotor didnt turn E- 0 message in speed and time field Motor didnt start Motor didnt accelerate Over-voltage of intermediate circuit Checksum error of NVRAM Disturbed data transfer from NVRAM Possible Error Source Micro switch Motor overtemperature switch Short interruption of mains supply Bad contact of instrument supply line Missing bridge at plug XE Circuits on the main board are faulty Rotor is jammed Motor is jammed Connections inter drive and main board Defective drive Faulty main board False rotation direction Defective leads or brake resistor Driving and/or braking circuits NV-RAM is not initialized or false Sporadic: strong electromagnetic disturbance Continuously: error on main board Corrective Procedure Check leads and micro switch Check motor over-temp. Switch and leads, replace defective parts Wait for rotor standstill (appr. 75 seconds) and re-start Check plug contacts of supply line and replace defective parts if necessary Place wire bridge at plug XE Replace the main board Check for easy rotor movement, remove any jamming objects Replace motor Check terminal and lead connections, replace faulty parts Check resistance of motor windings, replace faulty parts Remove main board completely and replace it Change 2 motor connection lines XM Replace main board completely Replace main board completely Check NV-RAM and socket, insert the correct NV-RAM Screen the disturbance source or operate the centrifuge on another place Replace main board completely

E- 8 message E- 10 message E- 11 message

Edition: 01 17.02.03 He

2-5

accuSpin Micro

Service

2.3

Test Points Unit value Conditions

Test Points Mains termin. XN units resistance

120/230/(100)V All given values refer either to 100V, 120V or 230V 50/60Hz AC (10%)

Terminal XM motor voltage -values must be 110(116)V AC the same between 155(145)V AC all 3 motor leads 210(186)V AC Motor current IM cable 1, 2, 3 Intermediate voltage UD (brake resistor -> current control resistor R44) Current ID of intermediate circuit, (through control resistor R44) U M = I D x RM Motor winding resistance 20C -insulation value Brake resistor R51 line soldered Lid solenoid connectors XC Lid switch plug XA Motor over-temp. connectors XB

Rotor #3243, In each case measured inter 2 motor leads after reaching the selected speed 3000rpm 6000rpm 13000rpm, acc.time: 13s, dec.time: 13s Soft iron or digital effective measuring instrument 3x1,4A Maximum during acceleration, 3x0,6A set speed = 13000rpm 3x2,1A Maximum during braking phase 325(275)V DC At standstill 350(300)V DC Max. During braking phase 310(255)V DC Set speed = 13000rpm 280(225)V DC Shortly at maximum acceleration 12(16)mV DC 20(24)mV DC 90(98)mV DC 230(270)mV DC -65mV DC 3 x 11 > 10M 220 55/40/210 15V DC 15V DC Set speed = 3000rpm Set speed = 6000rpm Set speed = 13000rpm Shortly by max. acceleration Shortly at maximum acceleration Switch OFF unit, pull off motor plugs, measure inter 1 -> 2, 2 -> 3, 3 -> 1 Resistance inter each phase and motor casing Switch OFF unit, resistance at 20C Switch OFF unit, resistance at 20C Lid lock 100V/120V/230V Voltage drop lid open Voltage drop lid closed and one lead disconnected

Edition: 01 17.02.03 He

2-6

accuSpin Micro

Service

2.4

Cleaning of Instrument Parts

ATTENTION - WARNING! The electrical and electronic components must not be cleaned with moist detergents! For Cleaning the centrifuge housing or its accessories see Operating Instructions section 1 (maintenance and care). Electronic components Clean dusty components carefully with a dry and soft brush and remove loose dust with a vacuum cleaner Vent holes Remove dirt from vent holes of lid or bottom plate using a brush and vacuum cleaner

2.5

Electrical Safety Check

ATTENTION! A final electrical safety check must be performed after each maintenance and/or repair! Resistance check of protective conductor The measuring value of the resistance between the mains plug's grounding pin and the grounding conductors of the motor, electronic chassis and the casing must not exceed 200 m. Insulation resistance Check Check also the insulation resistance between the poles of the mains plug and the grounding conductor; the resistance value must be more than 2 M. Accessible current measured to EN 61 010 The accessible current must not exceed 3.5 mAmps in single fault condition (interrupted protection earth wire)! In accordance with the EN61010, IEC1010 and UL3101 such a fault condition can be reproduced by the following measuring circuit.

Steckergehuse / plug-in casing Spezifaktionen fr Megert - TRMS, DC - 5kHz oder mehr - Eingangswiderstand > 1M - Toleranz 5% oder besser - Crest Faktor 5 oder besser V AC Specifaction for the meter - TRMS, DC - 5kHz or more - Input resistance > 1M - Tolerance 5% or better - Crest Factor 5 or better

0,22F 5%

10k 5%

0,022F 5% 500 1%

L (N) N (L) PE

Krperstrom: accessible current: I [mA] = U [mV] / 500: Umax = 1750mV Imax = 3,5mA

Edition: 01 17.02.03 He

2-7

accuSpin Micro

Functional Description

3.1 Block Functions The accuSpin micro is a microprocessor controlled laboratory tabletop centrifuge with induction drive motor and integrated air cooling system. The unit incorporates following boards and components (see block diagram 4-1): Two poles mains switch with integrated instrument plug for mains cable mounted on the unit's back side Main board with microprocessor part and power electronics, 2 fuses are serving for board protection Key and indication board (EASYCONTROL programming without temperature display) 3 phase induction motor with integrated thermal over-temperature switch (C. O. 140C) Lid lock assembly with solenoid and integrated micro switch (mechanical bolt keeper, magnetic unlocking), mounted under the casing's right side Brake resistor (part of main board) is mounted onto the ground plate 3.2 Main Board Functions The main board is mounted on the ground plate in front of the drive. The components on main board are arranged in following groups (see wiring diagram page 4-2 and 4-3). Fusing (2 x 4/4/2 Amps. Slow blow), noise filter in accordance with EN 55011 Power pack for low voltage supply of microprocessor part (physically separated by transformer) and power electronics (mains potential) Triac control circuit for lid solenoid ( DC supply via bridge rectifier) Bridge rectifier for DC intermediate circuit supplying brake control path and frequency converter Microprocessor part with controller (CPU) and ASIC80 component Exchangeable NV-RAM containing specific data Power part inclusive physically separated driving stages 3.2.1 Power Pack The power pack (transformer, bridge rectifier and voltage regulator) generates: U1 = 5 V supplies the CPU part on main and indication board Reference potential A1: connected to protective conductor (GND) U2 = 15 V (generated by one way rectifying) supplies lower HGTPs of power Electronics via the protection circuit of closed lid switch and motor over-temperature switch (normal closed) Reference potential: A2! Mains potential! EXERCISE CAUTION when measuring etc.

Edition: 01 17.02.03 He

3-1

accuSpin Micro

Functional Description

Main Board Functions 3.2.2 Intermediate Circuit with Brake Path and Frequency Converter The DC intermediate circuit serves as an energy store between the AC power input and the transmitted motor performance. The intermediate circuit consists of a bridge rectifier and reservoir capacitors which are softly charged via NTC resistor, continuously supplied during operation and slowly discharged after power off. The 100/120V variant has a voltage doubling stage (two diodes for charging two serial connected reservoir capacitors). Brake Path Electrical power can be fed back into the intermediate circuit during motor deceleration (motor acts as generator). This braking power is transformed into heat by the line soldered resistor so that the intermediate circuit voltage does not rise to an excessive level. The brake resistor is switched into the intermediate circuit by a fast switching transistor (pulse-width modulation, synchronized by mains frequency). This FET is voltage dependent controlled by a self-acting stage (closed loop). Frequency Converter The motor is 3-phased provided with chopped direct voltage blocks. These blocks are variable in frequency and pulse-width modulation, de-phased to 120. These 3 phases are controlled during acceleration, running at set speed and deceleration (e.g. for small speed low frequency and small pulse-width length will be affected) The frequency converter is protected against over-current and over-voltage. 3.2.3 Microcontroller (Central Processing Unit) Part The software identification numbers of the CPU 80C52 and data storage (NV-RAM) 9346 are displayed in speed and time fields in sequence: CPU: NV-RAM: 484 1072 xx xx

The actually indicated version numbers (xx) are displayed in the time field and will be upgraded if program or data changes are necessary. The control program (ROM) is integrated in the controller component. The most important operating parameters (e.g. the maximum speed and the last operator settings) are stored in the non volatile (NV)-RAM. The CPU cooperates with the ASIC 80 component via the 8 bit data bus and some control lines. The ASIC 80 is a specially designed integrated circuit for the driving of Kendro centrifuges with induction motor, containing some protecting functions of the power electronics. The CPU signal to unlock the lid is combined with the reset controller chip, this measure makes sure that the lid cannot be opened in case of a power failure.

Edition: 01 17.02.03 He

3-2

accuSpin Micro

Functional Description

3.3 Key and Indication Board (Part of Main Board) The key and indication board is mounted behind the operating panel. The connection to the main board is done by a 14 polar flat cable. The 7-segment displays, the control LEDs and the operating keys are managed by the CPU by multiplex processing. For the programming serves EASYCONTROL (see Operating Instruction Manual). Function of keys and indicating elements Keys S1 S2 S3 S4 S5 S6 S7 S8 Indicator Name Lid symbol Double arrow Square symbol Arrow to right Speed arrow down Speed arrow up Time arrow down Time arrow up Name Function(s) To open the lid (only possible at standstill) else error behavior (PTC is heated up) Quick run, to start - keep the key pressed Stop, to terminate the centrifugal run manually Start, to set a centrifugal run in rotation To decrease the value of the set speed To increase the value of the set speed To decrease the value of the set time To increase the value of the set time Function(s) Indication of centrifugation time and hold (hd), Right part of software identification numbers of CPU and NVRAM Actual version numbers (xx) Lid OPEN condition (OP) Code numbers of error messages Indication of speed [x1000 (rpm)] Left part of software identification number Run finished (End) Error messages like (lid, E- ) Indication of rotation after starting till End

H1,H2

Time range

H3 - H5 H6 - H9

Speed range Rotation LEDs

Edition: 01 17.02.03 He

3-3

accuSpin Micro

DIAGRAMS
mains mains cord
x1000

EASYCONTROL key and indication part

mains switch

X0

S0 instrument plug XF

XF

F1

MAIN BOARD (controller and power electronics)

NV-RAM

XL,XN

F2

XA

XC

XB

XM

F3 S1 Y1 R51
lid switch

3 M1 overtemp. switch motor

Legend

unlocking solenoid

brake resistor

solder connection

Edition: 01
19.02.03 AH

plug connection

Block Diagram
4-1 accuSpinTM Micro

DIAGRAMS

transformer, rectifiers and regulators

7805

5V (VCC)
A1=GND

MAIN BOARD part 1

instrument plug with mains switch

+15V 0V=A2 driving of HGTPs (frequency converter) DC intermediate circuit

S0
XL

F1* 2AT

NTC
J

XN

F2* 2AT

noise filter
PTC

2
J

*100/120V: 4AT XPE

autom. brake control

XA/1

XA/2

XB/1

XB/2 XC/1

XC/2

S1

Y1

R51 brake resistor 220W

lid solenoid 100-120V: 25W

PE chassis

PE motor

PE lid lock

lid switch 15V + standstill: 15V + run: "OP" "LId"

Edition: 01
19.02.03 AH

Schematic Diagram
4-2 accuSpinTM Micro

DIAGRAMS
S5 U1 (5V) A1

S6 key and indication part EASYCONTROL

H3

H4

H5 H7 H6

H9 H8
A,B F,E

H1

H2
S1

S2

MUX
A,B,C,D E,F,G,DP 8 XF 3 S4 S3 S8 S7

14

XF

MAIN BOARD part 2

Y1 RESET

U1 (5V) A1 = GND

P part

frequency converter
1 UD+

U2 (15V)

13

2x6 HGTPs INHIBIT

ASIC 80

CPU
i dyn

NV-RAM

2 A2 R44 idyn UD-* 3

E- 8

"LId" "OP"

current control res.

15V LId... idyn E- 0

XM/1

XM/2

XM/3

3 F3 overtemperature switch 4 "LId"

physical separation

M1 motor

Edition: 01
19.02.03 AH

Schematic Diagram
4-3 accuSpinTM Micro

DIAGRAMS

mounting PE connector PE connector brake resistor R51 PE lid lock assy X3 Motor /3 3 wiring guidance of motor leads ground plate 3x fan washer 4,3mm 1x nut M4

connection to key and indication board Motor /2 2

X2 motor

connection unit plug and switch element

GRNYEL PE connect. X1 Motor /1 MAIN BOARD lid switch motor overtemp. XA XB2 XB1 XC mounting of board attachment oval head screw M4x8 lock washer VSK4 XL BLK unit plug /L XN WHT unit plug /N ground plate oval head screw M4x8 lock washer VSK4 wiring guidance spacer cicuit board 1 WHT main board XN BLK main board XL

lid solenoid

Edition: 01
19.02.03 AH

Wiring Diagram
4-4 accuSpinTM Micro

DIAGRAMS

connection of lid lock assembly

main board plug XA PE connector of ground plate main board plugs XC1, XC2

Edition: 01
19.02.03 AH

Wiring Diagram
4-5 accuSpinTM Micro

DIAGRAMS
H1 - H5 HDSP5551
10 9 8 7 6

seven segment LEDs

distance plate
1mm

PCB
12345

10 9 8 7 6
f
g e c d
DP

a b

LEDs

8.5mm
HLMP 3mm

12 3 4 5

H6 - H9

mounting of heavy load resistor R50

distance 12mm

Edition: 01
19.02.03 AH

Component Plan of Main Board 293 (120V)

4-6 accuSpinTM Micro

DIAGRAMS

Controller INHIBIT PHASE1_O PHASE1_U PHASE2_O PHASE2_U PHASE3_O PHASE3_U Protection Circuit

Output Stage INHIBIT PHASE1_O PHASE1_U PHASE2_O PHASE2_U PHASE3_O PHASE3_U

+15 U-*

+15 U-* U+

UEBERSTROM /UEBERSPANNUNG DECKELAUF

UEBERSTROM /UEBERSPANNUNG U+ DECKELAUF ZK2 U0 UZK2 U0 UPower Supply U+

DECKELSCHLOSS

DECKELSCHLOSS

mains voltage: main board:

100V 20150292

120V 230V 20150293 20150294

Edition: 01
19.02.03 AH

Wiring Diagram main board; Overview

4-7 accuSpinTM Micro

DIAGRAMS
V29 SM4007 SMD U0 V38 SM4007 SMD R66 220R SMD R67 220R SMD

Intermediate Circuit 2
ZK2

Noise Filter

Br1 BR_POWER 1 2 U+

Power Connection
XL STECKER6.3MM

F1, F2 100V: 4AT 120V: 4AT 230V: 2AT F2

R58 150k SMD

R59 150k SMD

R60 VDR V275LA40A only at 230V

R57 5R NTC

V34 P600K

V39 P600K only at 230V Br2 BR_POWER

C48 220n 400V

C46 100V: 470u 200V 120V: 470u 200V 230V: 220u 400V

R56 150k SMD

3 C39 0u6 X 1

Intermediate Circuit

XN STECKER6.3MM

F1

only at 230V V35 P600K V40 P600K only at 230V C47 + 100V: 470u 200V 120V: 470u 200V 230V: wire link

L1 100V: 2 x 2.7mH 4A 120V: 2 x 2.7mH 4A 230V: 2 x 5.6mH 2A C43 4n7 Y C40 4n7 Y

R55 150k SMD

U-

C36 22n Y

only at 230V

V26 7805 2 T1 100V: 100V/9V 120V: 120V/ 10V 230V: 230V/9V VI GND V36 SM4007 SMD V41 SM4007 SMD + XC2 STECKER6.3MM C41 1000u 25V C37 100n SMD 1 C38 100n SMD VO 3 VCC

+ C42 10u SMD 25V TA

V28 SM4007 SMD V32 SM4007 SMD V31 SM4007 SMD

V37 SM4007 SMD

GND R63 220R SMD R64 220R SMD 6 1 D19 S21ME4 4 R53 1k SMD R65 330R SMD C44 22n X 2 GND DECKELSCHLOSS

Lid solenoid

XC1 STECKER6.3MM

V33 SM4007 SMD

V30 SM4007 SMD

R54 100V: PTC 10R 2,2A 120V: PTC 10R 2,2A 230V: PTC 15R 1,5A

V27 T1213

Lid Control

Different parts at 100V / 120V / 230V version

Edition: 01
19.02.03 AH

Wiring Diagram Mainboard; Power Supply

4-8 accuSpinTM Micro

DIAGRAMS

Motor Overtemp. Protector

Lid Switch

U+

XB1 STECKER6.3MM

XB2 STECKER6.3MM

2 1

XA

R38 22k SMD +15

U0 R50 8k2 11W R46 470k SMD 1% + C28 100u 40V VCC VCC 1 3 D18 SFH6106-3 SMD only at 100V R42 22k SMD C67 10n V24 P6KE440A

DECKELAUF Lid open Signal 1 3 D17 SFH6106-3 SMD

Brake Resistor
R47 470k SMD 1% R36 2M2 SMD 6 D15 TL081 SMD R52 15R SMD V25 P7NB60

R51 220R 50W

4 GND

UEBERSTROM Overcurrent Signal

V23 ZMM15 SMD

C32 100n SMD 7 3 R41 68k SMD C33 22p SMD 2 + 4 15

C31 100n SMD

+ C34 10u SMD 25V TA

/UEBERSPANNUNG 1 R89 V275LA4 only at 100V R43 22k SMD V21 BC817 C29 10n SMD R39 2k2 SMD R40 2k2 SMD C30 10n SMD V22 BC817 2 4 GND 3 D16 SFH6106-3 SMD

R45 10k SMD 1%

UR37 10k SMD 1%

U-*

R44 0R15 2W

Overcurrant Recognition

DC Voltage Control

R48 470k SMD 1%

R49 470k SMD 1% ZK2

relative over-voltage control active when motor feeds energy back into DC intermediate circuit (works as generator during braking phase)

absolute over-voltage detection active if brake resistor is defective or mains supply is much too high

Different parts at 100V / 120V / 230V version

Edition: 01
19.02.03 AH

Wiring Diagram Main board; Protection Circuit

4-9 accuSpinTM Micro

DIAGRAMS
VCC C11 10u SMD 25V TA + C9 100n SMD GND GND C8 100n SMD GND R13 INHIBIT 47k SMD V3 LL4148 VCC D9C Phase3_O R14 39k SMD GND V4 LL4148 VCC D9A Phase3_U R17 39k SMD GND V5 LL4148 VCC D10A PHASE2_O R15 39k SMD GND V6 LL4148 VCC D9F PHASE2_U R18 39k SMD GND V7 LL4148 VCC D10F PHASE1_O R16 39k SMD GND V8 LL4148 VCC D10C PHASE1_U R19 39k SMD GND C7 220p SMD 5 74HC14 SMD 6 9 74HC14 SMD D10D 8 220R SMD C6 220p SMD 13 74HC14 SMD 12 11 74HC14 SMD D10E 10 220R SMD C5 220p SMD 13 74HC14 SMD 12 11 74HC14 SMD D9E 10 220R SMD C4 220p SMD 1 74HC14 SMD 2 3 74HC14 SMD D10B 4 R7 220R SMD R8 1 2 3 D8 SFH6106-3 SMD C19 100n SMD R29 1M SMD C24 11n SMD 15R SMD 1 2 3 D7 SFH6106-3 SMD 220R SMD C3 220p SMD 1 74HC14 SMD 2 3 74HC14 SMD D9B 4 220R SMD C2 220p SMD 5 74HC14 SMD 6 9 74HC14 SMD D9D 8 220R SMD V2 BC807 10n SMD GND R2 220R SMD R1 1 2 3 D2 SFH6106-3 SMD C15 100n SMD R26 1M SMD C2 11n SMD 15R SMD 1 2 3 D1 SFH6106-3 SMD V15 ZMM15 SMD C12 + 10u SMD 25V TA V18 LL4148 C1 100n SMD V1 BC807 C10 +15

+ C27 10u SMD 25V TA

R32 47k SMD

GND

R33 U+ 82k 2W R20 V9 IRG4BC20KD X1 STECKER6.3MM

R3 220R SMD R4 1 2 3 D4 SFH6106-3 SMD C17 100n SMD R27 1M SMD C22 11n SMD 15R SMD 1 2 3 D3 SFH6106-3 SMD

R21

V10 IRG4BC20KD

U-* R6 220R SMD R5 1 2 1 2 3 D5 SFH6106-3 SMD V17 ZMM15 SMD C18 100n SMD C13 + 10u SMD 25V TA V19 LL4148 R34 82k 2W R22 R28 1M SMD C23 11n SMD 15R SMD V11 IRG4BC20KD X2 STECKER6.3MM

4 3

D6 SFH6106-3 SMD

R23

V12 IRG4BC20KD

R10 220R SMD R9 1 2 3 D12 SFH6106-3 SMD C16 100n SMD R30 1M SMD C25 11n SMD 1 2 3 D11 SFH6106-3 SMD V16 ZMM15 SMD C14 + 10u SMD 25V TA V20 LL4148

R35 82k 2W R24 15R SMD V13 IRG4BC20KD X3 STECKER6.3MM

R11 220R SMD R12 1 2 3 D14 SFH6106-3 SMD C20 100n SMD R31 1M SMD C26 11n SMD 1 2 3 D13 SFH6106-3 SMD

R25 15R SMD

V14 IRG4BC20KD

drive motor M 3~

Edition: 01
19.02.03 AH

Wiring Diagram main board; Output Stage

4 - 10 accuSpinTM Micro

DIAGRAMS
VCC VCC C50 100n SMD GND 1 2 3 4 D24 REF RESIN CT GND VCC SENSE RESET RESET SMD 8 7 6 5 R78 10k SMD D26 D1 D2 D3 D4 D5 D6 D7 D8 Time H1 TDSG5150 M Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 19 18 17 16 15 14 13 12 1 2 3 4 5 6 7 VCC 1 2 3 4 5 6 7 GND XF1 1 2 3 4 5 6 7 14 13 12 11 10 9 8 14 13 12 11 10 9 8 H2 TDSG5150 M

H9 LED GN 3MM A B

/RESET

C62 TL7705 1u SMD 35V TA GND GND

AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 WR_6X GND

2 3 4 5 6 7 8 9 11 1

a f g XF2 1 2 3 4 5 6 7 14 13 12 11 10 9 8 14 13 12 11 10 9 8 A B C D E F G DP R70..R77 8x220R SMD e d c e d A b f

a b g c

H7 LED GN 3MM

H8 LED GN 3MM

VCC C5 122p SMD GND J1 J 11.0592 GND C52 22p SMD 35 21 20 10 14 15 16 17 2 3 4 5 6 7 8 9 R81 22k SMD D23D 8 9 74HC14 SMD D25 EA/VP X1 X2 RESET INT0 INT1 T0 T1 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 80C52PLCC

GND P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 RD WR PSEN ALE/PALE/ TXD RXD 43 42 41 40 39 38 37 36 24 25 26 27 28 29 30 31 19 18 32 33 13 11 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7

C OC 74HC573 SMD

dp

dp H6 LED GN 3MM E A

a b c d e f g dp

a b c d e f g dp

7 6 4 2 1 9 10 5

7 6 4 2 1 9 10 5

DIP14 C65 + 10u SMD 25V TA C64 +

A B C D E F G DP

A B C D E F G DP

> XE JST 3pol 1 2 VCC 3 VCC GND R90 4,7k GND GND 8 6 7 5

/Strom

> > > < INH ERROR /RD /WR ALE 12

V44 BC807 D22 74HCT138 16 SMD A Y0 15 B Y1 14 C Y2 13 Y3 12 Y4 11 G1 Y5 10 G2A Y6 9 G2B Y7 7 R79 1k SMD R69 1k SMD

V42 BC807 R68 1k SMD

V43 BC807

DIP14 Flachbandkabel 14-pol. 165mm

/DECKELAUF /DECKEL D20 VCC NC NC GND 9346 CS SK DI DO 1 2 3 4

10u SMD 25V TA 1 2 3 6 4 5

D23F 13 74HC14 SMD VCC C60 100n SMD PC Burndy 4pol GND R84 2k2 SMD

VCC

PROG 0484 XD

GND

Imbalance switch

VCC DECKELAUF

1 2 3 4

S1 = LID S2 = QR S3 = STOP S4 = START S5 = -DREH S6 = +DREH S7 = -TIME S8 = +TIME

V45

V46

V47

V48

V49

V50

V51

V53

S1

S2

S3

S4

S5

S6

S7

S8

AD7 AD6 AD5 AD4 AD3 AD2 AD1 AD0 GND VDD /WR /RD

VDD

9 8 7 6 5 4 3 2 1 68 67 66 65 64 63 62 61

D21

VDD GND

C56 100n SMD

C57 100n SMD

C58 100n SMD

C59 100n SMD

Speed H3 TDSG5150 M VCC VDD a f b g C55 100n SMD C54 100n SMD C53 100n SMD C61 100n SMD e d c

H4 TDSG5150 M

H5 TDSG5150 M

D7 D6 D5 D4 D3 D2 D1 D0 GND VDD WR RD TOUT TE TEMP5 TEMP4 TEMP3

a f g e d A c e d A b f

a b g c

GND VDD ALE

GND VDD WR_6X GND GND INH GND

Q_OUT Q_IN TAKT_0 TAKT_1 RD_4X RD_5X TEMPERATUR INTERRUPT GND TEMP1 TEMP0 VDD FEHLER UEBERSP INH_O0 INH_O1 GND

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

GND VDD ALE A0 8-BIT-Modus A1 A2 DREHZ_IN DREHZ_OUT VDD WR_6X WR_7X TEMP2 MODE RESET BIT9 INH_IN TEST

GND PH1_O PH2_O PH3_O PH1_U PH2_U PH3_U GND VDD TAKT55_IN TAKT55_OUT TAKT11_IN PWM_IN PWM_OUT1 PWM_OUT0 F_IN F_OUT

60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44

GND

7 6 4 2 1 9 10 5

7 6 4 2 1 9 10 5

INHIBIT

GND

VSS

7 6 4 2 1 9 10 5
V57 BC807 R87 1k SMD

D23E /DECKEL 11 10 74HC14 SMD R80 DECKELSCHLOSS 220R SMD

A B C D E F G DP

A B C D E F G DP

A B C D E F G DP

/RESET

V55 BC807 R82 VCC R85 1k SMD /UEBERSPANNUNG R86 1k SMD

V56 BC807

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

ASIC80 4 GND

D23B 3 74HC14 SMD D23A 2 1 74HC14 SMD R83 22k SMD GND 4k7 SMD

GND

GND

VDD ERROR

UEBERSTROM

D23C 5 74HC14 SMD 6 R88 220R SMD

Edition: 01
19.02.03 AH

Wiring Diagram Main board; Controller

4 - 11 accuSpinTM Micro

GND VDD

GND PHASE1_O PHASE2_O PHASE3_O PHASE1_U PHASE2_U PHASE3_U

C63 10u SMD 25V TA

dp

dp

dp A

a b c d e f g dp

a b c d e f g dp

a b c d e f g dp

Disassembly

The index numbers stated in ( ) reappear within the breakdown drawings and the spare part lists 5.1 Dismantling the Housing 5.1.1 Casing (100) Open the lid. Pull out the mains plug. Unscrew and remove the rotor. Put the instrument parallel and close to the table's rim, remove the Allen screws from both rubber feet on this side, then put the device around and remove the opposite screws in the same manner. Press the casing up in front of the bottom plate and tilt it to the rear. ATTENTION! Support the casing with the rotor placed behind the instrument to avoid stressing the connecting lines inter main board and lid lock assembly. Unplug the micro switch line from the 2 poles socket and remove the solderless single plugs of the lid solenoid and the PE connection by using cranked pliers (lift the insulation cover before to prevent them from being damaged). Remove the casing. When refitting the casing take care of the correct placement of the protective plastic form (223) (there is a slot on the plastic form which has to be pushed across the connecting lead close to indication board) to). This plastic form prevents the main board from being damaged by inadvertently spilled fluids entering the lid slot. 5.1.2 Dismounting the Lid (110) Dismantle the casing - see 5.1.1 Use two adequate screw drivers at the same time to loosen one of the two lid screwings (114). Lay the casing down on its side, keep the lid axle (116) tight by using any pliers and remove the second lid screwing. Pull the lid off of the casing. To reassemble the lid first replace both screwings by hand and re-tighten them by using both screw drivers at the same time. 5.1.3 Dismantling the Casing (120) Dismantle the casing - see 5.1.1 Remove both counter-sunk screws (58) and the self-locking nuts (121) Take out the mounting angle incorporating the lid locking system. Reassemble the new lid lock assembly analogously in reverse order. Before replacing the casing check the lid's correct closing and opening functions. Take care of the correct plastic forms placement (see 5.1.1).

Edition: 01 17.02.03 He

5-1

accuSpin Micro

Disassembly

5.2

Replacement of Electrical Components

5.2.1 Fuses on Main Board (221) Dismantle the casing (see 5.1.1). Check the micro fuses and if necessary replace them by equivalent and undamaged ones. Perform a test run and search for blowing cause. Reassemble the device analogously in reverse order. 5.2.2 NV-RAM on Main Board (222)
Please note that Software does not belong to the board. It has to be ordered as single spare part.

Notice old displayed NV-RAM's version number when powering on (second No. in sequence) Remove the casing as described in 5.1.1. ATTENTION - CMOS components ! Discharge your body before handling! Notice correct position of NV-RAM (8 pins) and pull carefully out of socket. Reinsert the new NV-RAM correctly. Reassemble the device analogously in reverse order and check the displayed NV-RAM's version number. Note! A new NV-RAM version number will usually include parameter changes (e.g. any speed limitations etc.) which can be verified in the display. 5.2.3 Main Board Replacement (220) ATTENTION! The key and indication board as well as the brake resistor are parts of the main board and cannot be ordered separately! Dismantle the casing as described in 5.1.1. Disconnect all single plug connectors as: mains supply XL XN, lid solenoid XC motor lines XM (1-3) and over-temperature cut-out XB (1+2) (use pliers). Pull out protecting earth conductor PE and plug for lid switch XA. Remove all screwings of the main (37) and indication board (30) and of brake resistor (34), remove the washers (4) / (3) and remove the parts. Touch a grounded receptacle to discharge your body before touching the sensitive CMOS components! Take the new NV-RAM (222) out of box (or re-use the old but trouble-free component) and insert it into the socket of the new main board (if necessary, remove a placed but non programmed NVRAM before) Mount the parts of the new board onto the spacers completely with all washers, screws and nuts take care of the plastic form (223) and tighten the brake resistor Do not mix up disconnected cables during re-connection! Reassemble the device in reverse order and perform a test run, making sure the drive turns in the right direction (see imprinted arrow on rim of rotor chamber)!

Edition: 01 17.02.03 He

5-2

accuSpin Micro

Disassembly

5.3

Replacement of Drive Components

5.3.1 Disassembly of Drive Motor (230) Remove the casing (see 5.1.3). Disconnect the leads for motor XM (1-3), over-temperature switch XB (1+2) and grounding PE. Set the wires free from cable harness. Unscrew the 3 nuts (60) and remove them together with the lock washers (6). Lift the motor out of the rubber mount and remove the motor from the bottom plate. Reassemble the motor analogously in reverse order and fasten the 3 nuts and lock them with Loctite 221. Perform a test run. Check the sense of rotation (see imprinted arrow direction) and mix up 2 leads on terminal XM (1-3) in case of disorder.

5.3.2 Motor supports (235) All 3 rubber supports (235) have to be replaced at once in a regular interval. We recommend to do this during every service visit. A service kit 7090200 is available. By the way the 6 double-sided sandpaper discs (234) must be exchanged, too. Unscrew the drive motor (see 5.3.1) and lay the bottom plate together with electronics and motor onto the side. Unscrew the 3 nuts (60) from the bottom plate and take the rubber supports out of the borings of the bottom plate. Install the new rubber mounts together with new sandpaper disks, replace the lock washers, tighten the nuts evenly (use a torque wrench: 10 Nm) and secure them with screw locking lac (Loctite 221). Replace the bottom plate onto the feet, mount sandpaper disk, motor and lock washer and tighten the 3 nuts evenly (use a torque wrench: 10 Nm) and secure them with screw locking lac (Loctite 221). Reassemble the device in reverse order. At last perform a test run.

Edition: 01 17.02.03 He

5-3

accuSpin Micro

BREAK DOWN DRAWINGS

104 119 106 131

118 55 112

105 115 102 116 130

110

117

120 121

58

115 114

100 121

x1

00

202 72

Edition: 01
14.02.03 AH

Housing Parts
6-1 accuSpinTM Micro

BREAK DOWN DRAWINGS

230 60 6

3
37 222 37 6 221 3 220 30 210 220 234 235 230 56 34 220 207 205 216 40 94 49

x1

00 0

208

201

204

200

56

6 60 233 202

Edition: 01
14.02.03 AH

Housing Parts
6-2 accuSpinTM Micro

Check List

1. General Successfully completing the Preventive Maintenance Checklist and Calibration Certification Procedure as outlined will ensure that the instrument is properly maintained and calibrated to Kendro specifications. 2. Equipment Required Digital Multimeter Stopwatch Photo Tachometer Safety Tester accuSpinmicro Service Manual Centrifuge Operating Manual

Note: Check calibration due date on all test equipment before starting certification. 3. Documentation Required Preventive Maintenance Procedure and Checklist (Service Manual) Calibration Certification Procedure and Form Certification Label Certificate of calibration for each piece of test equipment used to perform the certification Training Certificate Preventive Maintenance Check Perform Preventive Maintenance checks as outlined in the Service Manual to ensure the instrument is in good working order without performing any calibrations. Complete the Preventive Maintenance Checklist. (calibration data will be filled in after Certification)

Edition: 01 17.02.03 He

7-1

accuSpin Micro

Check List

Calibration Certification SPEED

Install a rotor, set the speed control to 13000 rpm and start the centrifuge. When the speed has stabilized, measure the actual speed with an external tacho (photo tacho on multimeter where speed = frequency[no conversion]). Record measured speed and displayed speed in the speed section of the certification form. Set the speed control to max. rpm and after stabilization, record measured speed and displayed speed in the speed section of the certification form. Determine if the speeds recorded meet the specifications on the form. If the specifications are met, proceed to the next section. A recalibration of the instrument is not possible. TIME

Using a stopwatch, check the timer by setting a 10 minute run. Start the centrifuge and measure from the time the start button is pushed until the timer switches to stop. Record the measured time in the time section of the form. Determine if the time value recorded meets the specifications in the form. If the specifications are met, proceed to the next section. A recalibration of the instrument is not possible. Initial the time section. SAFETY TEST

Using safety tester and connect the centrifuge to it. Measure Insulation resistance.. Select to Earth Conductor resistance and touch with probe all mechanical part of the centrifuge. Resistance must be <0.2 ohms at all points otherwise check for good grounding. Measure accessible current to procedure in the service manual. Documentation After filling in the certification information complete the following documentation: Log test equipment data on calibration certification form. Review P.M.checklist and calibration certification form to ensure that all data and required information has been recorded properly.(including your signature and date) Fill out a certification label and place it on the right side of the centrifuge where visible or at a location selected by the customer. Ask the customer to sign the calibration certification form and place a copy in the customers Certification Record Book for that centrifuge. Place copies of the P.M.checklist and Field Service Report in the same Record Book. Provide copies of your training certificate and test equipment calibration certificates if requested by the customer

Edition: 01 17.02.03 He

7-2

accuSpin Micro

Fisher Centrifuges
PREVENTIVE MAINTENANCE CHECKLIST

accuSpin Micro

Type S/N

Rotor Inspection
o o Check for corrosion and wear Inspect rotor lid locking screw Serial numbers:
75003243

Performance Checks
o Acceleration time ______ seconds o Instrument top speed _________rpm o Deceleration time _______ seconds o Time (10 minute set) ____ actual min:sec

Preliminary Checks
o o Rotor chamber (defrost) Inst. Environment (level & clearance)

Imbalance
o o Centrifuge stable and level Centrifuge shuts off w/proper weight

Pre-run Checks
o o o o o Ground continuity Line voltage ________V AC Display segments on power-up Door interlock and latch Drive stop & Door unlatch (50 rpm)

Safety test
o Accessible leakage current <3500A o Insulation resistance >10 Megaohm o Earth Conductor Resistance <0.2 Ohm

Mechanical
o
o

Motor bearings
Microprocessor Initialization (if required)

Comments:

Edition: 01 17.02.03 He

7-1

accuSpin Micro

Calibration Certification
Preventive Maintenance Checklist Complete
Account Name: Instrument Model: Report Number:

accuSpin micro Page 1

Repair and Calibration Recertification

Account Address: Serial Number: Date:

Performance Certification
Standard Test Tolerance (whichever is greater) 650 rpm 650 rpm Custom Test 650 rpm 650 rpm SPEED Rotor Used: Displayed Measured Speed Speed (rpm) (rpm)

Set Speed 6000 13000

(rpm)

Meets Spec. (y/n)

Passed (Initials)

Rotor Used:

Standard Test Timer Set (min.) 10 Custom Test +2% +2% +2% Tolerance (sec.) +2%

TIME Rotor Used: Measured Time (m/s) Rotor Used:

Meets Spec. (y/n)

Passed (Initials)

Type Stopwatch Temperature Meter Photo Tachometer Safety Tester

Model

TEST EQUIPMENT Serial Number

Date of Next Calibration

Insulations resistance >10 Megaohm

SAFETY TEST Earth Conductor Resistance Accessible Current <0.2 Ohm <3500A

Revised 17/02/03
Certified By:_____________________________ Reviewed By:________________________________ Expiration Date ______
Signature Page 1 of 1 Date Use ONLY Black permanent ink when filling out. Customer Signature Leave NO blank spaces. Date Jan,2003

Spare-Part-List 75003241 - 01
from Serial-No. Index 00003 00004 00006 00030 00034 00037 00049 00055 00056 00058 00060 00072 00094 00100 00102 00104 00105 00106 00110 00111 00112 00114 00115 00116 00117 00118 00119 00120 00121 00130 00131 00200 00201 00202 00204 00205 00207 00208 Partno. 20480242 20480244 20480251 20420069 20460098 20460094 20440288 20440285 20440298 20440307 20420070 20510285 20480108 20055918 20056212 20360072 20290607 70056208 70056282 20050543 20058002 20055924 20350211 70055921 20055922 20055923 20055920 20901141 20420164 75003243 75003333 20055917 20058200 20300101 20190247 20180628 20055928 20220416

Fisher Scientific
FISHER ACCUSPIN MICRO 120V/60HZ
to Serial-No. Text SECURING WASHER LOCK WASHER SECURING WASHER HEXAGONAL NUT M3 SCREW M 3 X 6 SCREW M 4 X 8 SCREW M 3 X 6 SCREW SCREW M4X12 SCREW M6X12 NUT M 6 SCREW M5 X 12 FAN WASHER A 4,3 HOUSING SEAL SPANNER 10 MM O-ring 36,17 x 2,62 NUT LID WINDOW Handle NUT COLLAR AXIS SPRING (RIGHT) SPRING (LEFT) LID SEAL Latch 120 V JST Nut M6 FISHER MICROLITER PP-ROTOR AEROSOLTIGHT CREW CAP FOR #3243&3244 CHASSIS OVERLAY Pico 120V/60Hz FISHER Foot MAINSCABLE SOCKET SPACER CABLE-CLIP
Seite 1

Freitag, 7. Mrz 2003

Spare-Part-List 75003241 - 01
from Serial-No. Index 00210 00216 00220 00221 00222 00223 00230 00231 00232 00233 00234 00235 Partno. 20220580 20180138 20150293 20230136 70901072 20055932 20210357 20490376 20290567 20270076 70902000 70902000

Fisher Scientific
FISHER ACCUSPIN MICRO 120V/60HZ
to Serial-No. Text SPACER CONNECTOR Mainboard green display FUSE 4 AT NV-RAM INSULATION FOIL MOTOR BRACE O-RING SAFTY PAINT Parts f maintenance Biofuge Pico Parts f maintenance Biofuge Pico

Seite 2

Freitag, 7. Mrz 2003