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Pipe Marking
A Graphic Products Library Resource
CONTENTS
Contents of the Best Practice Guide to Pipe Marking by Graphic Products, Inc. INTRODUCTION .............................................................................................pg 1
An overview of the Best Practice Guide to Pipe Marking.
TOOLS ..................................................................................................................pg 2
What labeling tools are available to efciently label an entire facility indoors and outdoors?
LABEL CREATION....................................................................................... pg 9
See available resources for customizing pipe markers.
Equipment and Supplies Label Creation Steps
LABEL PLACEMENT................................................................................pg 11
10
What type of supplies are available for marking unique surfaces and environments?
Proper placement of pipe labels will increase worker safety and improve overall workow.
Removing Old Labels
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SS A P ON IT
Please feel free to share this with someone else who could use it.
Thank you!
The information presented in this guide was obtained from sources whom we deem reliable and the best available sources; Graphic Products, Inc. has made every effort to ensure this information is correct. However, we do not guarantee accuracy or completeness. Graphic Products, Inc. makes no representations or warranties of any kind, express or implied. Information in this guide is subject to change without notice. Except as expressly provided for in writing, the liability of Graphic Products, Inc. arising from the use of this guide is specically excluded and Graphic Products, Inc. disclaims all warranties and any liability for damages of any kind and any liability whether in contract, tort under statute or otherwise for any injury, damage or loss whatsoever. No reliance should be placed on information contained or to be implied or inferred in this guide, and users of this guide should verify all information with ANSI and OSHA sources directly.
INTRODUCTION
The following pages provide basic instructions for pipe label design, printing and placement. These recommended practices will help improve facility efciency and increase safety through visual communication. Proper pipe marking1 plays a critical role in protecting the safety of workers, visitors and emergency responders who must enter a facility. The following pages are designed to help your facility comply with widely accepted standards for pipe marking. Following these standards helps ensure pipe content, ow direction and additional pipe information are easily seen and understood by all. Pipe marker design and color-code compliance is best achieved with the use of an industrial label printer. Pipe marking software, included with DuraLabel printers, makes it easy to accurately print for compliance using custom information. The goal is to reduce confusion, dangerous situations, injuries and even deaths. Keep this guide handy in your facility to help you, your staff and contractors understand and print compliant pipe markers. DuraLabel printers come bundled with pipe marking software to make compliance simple. DuraLabel also offers a wide selection of industrial labeling supplies for making pipe markers, valve tags and other types of labels and signs. DuraLabel offers over 50 application-specic supplies to choose from so youll always have the right supply for making durable labels and signs for nearly any surface or setting. Having the right supply for your specic application ensures long-term performance even in the harshest industrial environments.
For further assistance please contact one of our knowledgeable customer service representatives at 800-788-5572.
Pipe markers play a vital role in safety. They can provide information for emergency responders and save lives of on-site workers.
1
The words pipe marker, pipe marking and label are used interchangeably throughout this guide.
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TOOLS
Various items are needed when evaluating your facility for marking pipes appropriately. The recommended tools and equipment needed for making pipe markers includes:
Schematic of the facilitys pipe system Computer with Windows 2000 Operating System or above DuraLabel Mobile Print Station 150 XL or a laptop if portability is needed Word processing software or DuraLabel DuraSuite software DuraLabel library of symbols, templates and examples DuraLabel PRO series printer2 (www.duralabel.com) DuraLabel DuraPak battery (optional, for portability) DuraLabel premium vinyl tapes (tape size depends on the size of the pipe) DuraLabel premium and/or petroleum ribbon in white and black Additional supplies for special purpose applications - Pipe Grabber Sleeves for putting pipe markers on dirty, oily or rusty pipes - Low temperature vinyl for labeling pipes in cold storage areas - Reective vinyl for labeling pipes that need to be seen under low-light conditions - Extended-Life Vinyl is ideal for outdoor labeling Supplies and equipment to clean and prepare pipes for labeling Putty knife, isopropyl alcohol, WD-40 or heat gun
DuraLabel provides many labeling supplies and tools to properly color-code pipes within a facility.
2
Although other industrial quality printers may be used, the DuraLabel PRO 300 is a popular thermal transfer printer proven to make effective, long-lasting pipe markers. The descriptions given in this guide use the DuraLabel PRO 300.
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EVALUATION OF FACILITY
Now that you have the tools needed for pipe marking, the next step is an evaluation of the pipe systems in your facility. This requires walking through the facility to visually evaluate and document each piping system. Carry a pen, a pad of paper and a camera with you. Use drawings of your facilitys piping systems to aid you in documenting any problems that are identied. An easy-to-use inspection form is available in Appendix A of this guide.
Evaluation Tip
During your pipe evaluation, make sure to document all current pipe markers. Consider how existing marking could be improved to better visually communicate pipe information to workers. Denition of Pipe A pipe is a conduit used to convey, distribute, mix, separate, discharge, meter, control, or snub uid ows. A pipe system includes the pipes, plus ttings, anges, valves and pipe coverings. (ASME/ANSI A13.1 (2007) standard)
Evaluate piping systems indoors and outdoors. DuraLabel provides supplies which will endure many environments.
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EVALUATION OF FACILITY
Although the ASME/ANSI standard suggests labeling all pipes, it is required for pipes to be labeled in the following situations: the contents of pipes could affect procedures during emergency situations the contents of pipes are hazardous the ow direction is unknown the destination of the contents is unknown the ow needs to be redirected for maintenance one or more valves need to be shut off for maintenance
In conducting your inspection, use a pipe schematic and piping drawings to plan your inspection. Consult your facilitys pipe schematics to ensure accurate labeling of contents and direction of ow.
TABLE 1 Colors
Color Scheme The contents of a pipe determines the color scheme of the pipe marker. See Table 1 to ensure existing pipe markers are standardcompliant. If not, they should be replaced.
Fluid Service
Fire Quenching Fluids Toxic & Corrosive Fluids Flammable Fluids Combustible Fluids Potable, Cooling, Boiler Feed & Other Water Compressed Air
Background Color
Red Orange Yellow Brown Green Blue
Letter Color
White Black Black White White White
Pipe Label Size The size of the pipe marker is also an important factor. Properly sized labels will allow personnel to read the labels at a reasonable distance. See Table 2 to ensure existing pipe markers are standard-compliant. If not, they should be replaced.
TABLE 2 Sizes
NOTE: Pipes too small for labels should be marked with a hanging tag.
Use the Appendix A at the end of this guide to help determine the color, size, and quantity of labels needed.
Use a hanging pipe tag as pictured above for pipes which are too small.
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EVALUATION OF FACILITY
ESS ESF EXH EXPANS EXTR F FCV FD FH FLW FO FREQ FRNT FW GOV GPM GRP GSC GV HG(A) HGHT HIDP HL HOV HP HR(S) HRSG HT RT HTNG HU/CD HUT HYD I/P I/V IA ID INBO INC INF INIT INL INSERTIN INST INT INTERM IOD ISOL JUNCT Essential Service Engineered Safety Feature Exhaust/Exhauster Expansion Extracted Extractor/Extraction Fahrenheit Flow Control Valve Forced Draft Fuel Handling Flow Fuel Oil Frequency Front Feed Water Governor Gallons Per Minute Group Gland Steam Condenser Governor Valve Mercury (absolute) Height High Differential Pressure Hot Leg Hydraulic Operated Valve High Pressure Hour Heat Recovery Steam Generator Heat Rate Heating Heatup/Cooldown Hold up Tank Hydraulic Current to Pressure Current to Voltage Instrument Air Identication/Inside Diameter Inboard Increase Inuent Initial Inlet Insertion Instrument/Instantaneous Internal Intermediate Iodine Isolation Junction K LNG LO FLW M/G MAINT MAX MCR MFP MIN MOIST MPH MPS MS MSIV MSR MTR MU MVBL NAOH NAR NAR RNG NBL NEG NEUT NIS NR NUC OG OOS OP OPER OT OT-OP OUT OUTBD OUTLT OVERLD OVERTEMP OVRPWR PART PARTIC PCT PCV PENET PMG PNEU PORV POS Kilo Long/Liquied Natural Gas Low Flow Motor Generator Sets Maintenance Maximum Main Control Room Main Feed Pump Minutes/Minimum Moisture Miles Per Hour Miles Per Second Main Steam/Moisture Separator Main Steam Isolation Valve Moisture Separator Reheater Motor Makeup Moveable Sodium Hydroxide Narrow Narrow Range Noble Negative Neutron Nuclear Instrumentation System Narrow Range Nuclear Off-Gas Out of Service Over Pressure Operator/Operating Over Temperature Over Temp-Over Pressure Output Outboard Outlet Overload Over Temperature Overpower Partial Particulate Percent Pressure Control Valve Penetration Permanent Magnet Generator Pneumatic Power Operated Relief Valve Positive
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LABEL CREATION
Need pipe markers? Evaluate what your facilitys needs are rst. If your facility is medium-to-large in size, it may be more cost-effective and efcient to have an industrial label printer in-house. Pipe markers, and many other industrial labels, can be custom designed and easily printed on demand when employees have access to the right printer and supplies in their work area.
DuraLabel PRO 300 Pipe Marking Kit Standard kit shown, custom kits available
Take the guess work out by using DuraLabel printers, supplies and software to quickly create and print the pipe labels you need.
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LABEL CREATION
Some of the special supplies that are available include:
Cold Storage Vinyl Tape Adhesive will stick on cold surfaces High-Tack Tapes For surfaces that are not smooth Low-Halogen Prevents corrosion to stainless steel Reective Tape For low-light settings Oily Surface Labels Sticks to oily or greasy surfaces Marine Label Tapes Resistant to salt water spray Ultra-Aggressive Sticks to highly textured surfaces Valve Tags To identify pipes whose labels would be too small for readability
determine the size of label and letters and adjust the page format accordingly.
2. Type out text in capital letters, using a sans-serif font. 3. From the DuraLabel PRO 300 symbols library, insert
determine the appropriate color of the labeling tape and ribbon. Load the DuraLabel PRO 300 printer accordingly.
5. Print the label(s).
Easily print pipe labels in automatic or manual mode using DuraSuite. Choose from single or wrap-around label layouts to comply with codes.
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LABEL PLACEMENT
Pipe marker location plays a critical role in the safety and efciency of every facility. In many facilities, pipe systems generally have a number of bends, penetrations, valves and possibly distribution headers. Factor these visual obstacles into your nal placement decision. Every pipe must have pipe markers that are visible from any location from which the pipe can be seen. Labels must always be applied to clean and dry surfaces to provide lasting performance. Visually appropriate locations often need to be cleaned of debris to create an acceptable pipe marker surface. At locations where cleaning is not an option, DuraLabel Pipe Grabber sleeves may be an appropriate alternative. Pipe markers should be placed:
To indicate direction of ow by labeling with arrows at one or both ends of the label To be visible from the point of normal approach At any line entry or re-entry point Near valves, anges, and changes in pipe direction At both sides of ceiling, wall, or oor penetrations At least once every 50 feet on straight pipe runs
Placement of labels will vary facility to facility and should be applied accordingly to comply with codes.
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LABEL MAINTENANCE
Labels should be properly maintained to ensure long-life, legibility and readability. Under normal outdoor conditions labels will typically last ve to seven years. Environmental conditions can cause either a shorter or longer label life. Labels should be inspected on a periodic basis and replaced if missing or deteriorated. Accumulation of debris, grease, oil, or other materials should be cleaned off. Pipe markers are only useful if they are visible. DuraLabel PRO supplies are chemical resistant. Solvents and cleaning agents may be used when necessary to clean off dirt, grime, oil, etc. If cleaning is not possible and a label is not readable, replace the existing label with a new one.
Clean dirty, illegible pipe labels and replace if damaged.
Set up a schedule to reevaluate your facility. Refer to the section Evaluation of Facility of this guide for help.
Regularly inspect pipe labels to ensure correct labeling, readability and for code compliance.
DISCLAIMER: This guide is for general purposes only. It is not a substitute for review of applicable standards. 2011, 2012 Graphic Products, Inc. All Rights Reserved.
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(L
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Di
Fla
Location
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NOTES: Use Table 1 in section Evaluation of Facility to determine the label color by the pipe contents. Use Table 2 in section Evaluation of Facility to determine the label size by the pipe diameter. The direction of the ow is either left or right relative to where the label will be applied. To estimate the number of labels, divide the total pipe length by 50 then increase the number for valves, penetrations, changes in direction, etc.
To x i c /C or r o siv Fir e e F l Qu ui ds en c h in La gF b e l u l id C ol s or L a be lW id N th La um b b e ls er o f
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Use this checklist to keep track of the number and type of labels needed during the evaluation.
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COLOR CODE
MATERIAL PROPERTY DEFINITION OF MATERIAL PROPERTY
EXAMPLE
Flammable Combustible Toxic & Corrosive Fire Quenching Other Water Compressed Air Defined by User Defined by User Defined by User Defined by User
Fluids which are a vapor or produce vapors that can ignite and continue to burn in air. Fluids that may burn but are not ammable. Fluids which are corrosive or toxic or will produce corrosive or toxic substances. Water and other substances used in sprinkler re ghting piping systems. Any other water except for water used in sprinkler & re ghting piping systems. Any vapor or gas under pressure that does not t a category above. Defined by user. Defined by user. Defined by user. Defined by user.
Black on Yellow White on Brown Black on Orange White on Red White on Green White on Blue White on Black Black on White White on Purple White on Gray
BOILER WATER
COMPRESSED AIR
MARKER LOCATION
Pipe markers shall be placed:
to indicate direction of ow by labeling with arrows at one or both ends of the label to be visible from the point of normal approach near valves, anges and changes in pipe direction both sides of ceiling, wall or oor penetrations at any line entry or re-entry point on straight pipe runs every 25 ft to 50 ft
NOTE: It is recommended that pipes less than .75" in diameter be labeled with a permanent tag.
This guide is for general information purposes only. It is not a substitute for review of applicable standards. 2011, 2012 Graphic Products, Inc. All Rights Reserved.
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1. ABBREVIATIONS
ABBREVIATION SYSTEM
2. PHYSICAL STATE
LIQ Liquid: Black or white printed on orange VAP Vapor: Black or white printed on blue* LIQ/VAP: Use both if both states exist
4. PRESSURE LEVEL
HIGH Pressure: +70 psig Black or white printed on red LOW Pressure: =/-70 psig Black or white printed on green
BD CD DC ES EQ FG HG HGD HPL HSD HSS HTRL HTRS HTS LD LIC LSS LT LTRL LTRS LTS MTRL MTRS MTS PL PO PU RV TSR TSS
Booster Discharge Condenser Defrost Condensate Economizer Suction Equalizer Foul Gas Hot Gas Hot Gas Defrost High Pressure Liquid High Stage Discharge High Stage Suction High Temperature Recirculated Liquid High Temperature Recirculated Suction High Temperature Suction Liquid Drain Liquid Injection Cooling Low Stage Suction Liquid Transfer Low Temperature Recirculated Liquid Low Temperature Recirculated Suction Low Temperature Suction Medium Temperature Recirculated Liquid Medium Temperature Recirculated Suction Medium Temperature Suction Purge Line Pump Out Purge Relief Vent Thermosyphon Return Thermosyphon Supply
VAP LIQ LIQ VAP VAP VAP VAP VAP LIQ VAP VAP LIQ LIQ/VAP VAP LIQ LIQ VAP LIQ LIQ/VAP LIQ VAP LIQ LIQ/VAP VAP VAP LIQ VAP LIQ/VAP LIQ
LOW HIGH HIGH LOW HIGH LOW HIGH HIGH HIGH HIGH LOW LOW HIGH LOW LOW HIGH LOW LOW LOW LOW LOW LOW LOW LOW HIGH HIGH HIGH HIGH HIGH
Abbreviations marked with this symbol are popularly used, but non-IIAR approved.
3. MARKER BODY
5. FLOW DIRECTION
PIPE MARKER SIZE CHART Available on Page #18 MARKER LOCATION (IIAR #114 5.0)
Pipe markers shall be placed: before and after a change in piping direction before and after piping penetrations (e.g. walls) on extended runs of pipe, with a max spacing of 40 ft between markers minimum of one per each area of refrigeration pipe passage (e.g. one per room)
Direction of flow of the system contents is indicated by the arrows. Place arrows at one or both ends of the label.
Label text should identify equipment name (e.g. RECEIVER, ACCUMULATOR, RECIRCULATOR) 2.5" Tall Black Text on Yellow Background 2.5" 4" 2.5" 3.5" minimum Label height with 2.5" margins at each end Pressure Level Designation: 3.5" minimum height; High (back on red) or Low (white on green)
COMPONENT MARKERS
RECEIVER
H I G H
This guide is for general information purposes only. It is not a substitute for review of applicable standards. 2011, 2012 Graphic Products, Inc. All Rights Reserved.
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Single Gases
Oxygen USP Carbon Dioxide Nitrous Oxide Cyclopropane Helium USP Nitrogen NF
White on Green White on Gray White on Blue Black on Orange White on Brown White on Black Black on Yellow White on Red White on Violet
Black on White/Yellow Checkerboard Black on White/Black Checkerboard 2
OXYGEN 50-55 PSI CARBON DIOXIDE NITROUS OXIDE CYCLOPROPANE HELIUM 50-55 PSI
NITROGEN 160-200 PSI
Waste Anaesthetic Gas Disposal (WAGD) Laboratory Air Laboratory Vacuum Medical-Surgical Vacuum
Black on White
MEDICAL VACUUM
20% OXYGEN 80% NITROGEN 40% OXYGEN 60% NITROGEN
52.5% OXYGEN 47.5% NITROUS OXIDE 93% OXYGEN 7% CARBON DIOXIDE 20% OXYGEN 80% HELIUM
1 Use the background colors of the Single Gases. For Other Gas Mixture Pipe Labels, use the major gas for label color and use the minor gas color for text color. 2 Complies to NFPA 99 color marking standards. Complies to CGA C-9 color marking standards.
NOTE: It is recommended that pipes less than .75" in diameter, be labeled with a permanent tag
This guide is for general information only. Not intended to be used in place of CGA C-9, NFPA 99 or ASME/ANSI standards. 2011, 2012 Graphic Products, Inc. All Rights Reserved.
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Fuel
Heavy Fuel (HFO) Aviation Fuel Biological Fuel Gas-Turbine Fuel Diesel Fuel (MDO)
(brown)
Sea Water
Decontamination Water Sanitary Sea Water Ballast Water Cooling Sea Water
(green)
(orange)
For ships mixed with navigation (sea-river ships) all outside waters
Flammable Gases
Hydrogen Acetylene Liquid Gas
(yellow)
Steam
Steam for Heating Purposes Exhaust Steam Supply Steam
(silver)
Fresh Water
Sanitary Fresh Water Potable Water Distillate Gas-Turbine Wash Water Feed Water Cooling Fresh Water Chilled Water Condensate
(blue)
Waste Media
Black Water Waste Oil/Used Oil Bilge Water Exhaust Grey Water Sewage, contaminated
(black)
(violet) (grey)
(white)
Non-Flammable Gases
Oxygen Inert Gas Nitrogen Refrigerant Compressed Air LP (low pressure) Compressed Air HP (high pressure) Control Air/Regulating Air Breathing Air a Breathing Gas a
a This marking is used in submarines for distribution systems of breathing air from cylinders
MARKING OF PIPES
pipes with more than 200 mm outer diameter, label makes up about half the circumference of the pipe pipes with 200 mm outer diameter or less, label makes up the entire circumference of the pipe label bundled pipes individually arrows pointing in direction of ow pipes with ow in opposite directions at different times may be marked with arrows pointing in opposite directions additional text to signify unambiguously the content and/or function of the pipe color stripes need to be perpendicular to the axis of the pipe
MARKER LOCATION
Pipe markers shall be placed:
at each penetration point in bulkheads, walls & decks every 3-5 meters of pipe length unless more frequent making is needed due to pipe bends or proximity to other pipe sources. around the entire circumference of the pipe for 200 mm diameter pipes (adhered at their ends by overtaping) once in each room close to each valve
This guide is for general information purposes only. It is not a substitute for review of applicable standards. 2011 Graphic Products, Inc. All Rights Reserved.
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CHWR CHWS CWR CWS CWGLR CWGLS HWGLR HWGLS CTYW DCWR DCWS DHWR DHWS DRAIN DTR DTS FO HPR HPS LTHWR LTHWS MTHWR MTHWS HTHWR HTHWS STM COND NG CA VAC
CHWR CHWS CWR CWS CWGLR CWGLS HWGLR HWGLS CITY WATER DCWR DCWS DHWR DHWS DRAIN DTR DTS FO HPR HPS LTHWR LTHWS MTHWR MTHWS HTHWR HTHWS STEAM COND GAS COMP AIR VACUUM
(BLDG.)-CHV-## BLUE (BLDG.)-CHV-## (BLDG.)-CWV-## GREEN (BLDG.)-CWV-## (BLDG.)-CGLV-## (BLDG.)-CGLV-## GOLD (BLDG.)-HGLV-## (BLDG.)-HGLV-## (BLDG.)-CTWV-## (BLDG.)-DCV-## LIGHT BLUE (BLDG.)-DCV-## (BLDG.)-DHV-## (BLDG.)-DHV-## (BLDG.)-DRAIN-## BROWN (BLDG.)-DTV-## BLACK (BLDG.)-DTV-## (BLDG.)-FOV-## WHITE (BLDG.)-HPV-## TEAL (BLDG.)-HPV-## (BLDG.)-HWV-## YELLOW (BLDG.)-HWV-## (BLDG.)-MTV-## ORANGE (BLDG.)-MTV-## (BLDG.)-HTV-## RED (BLDG.)-HTV-## (BLDG.)-STV-## PINK (BLDG.)-CNDV-## (BLDG.)-GASV-## GRAY (BLDG.)-CAV-## PURPLE (BLDG.)-VACV-##
REFER TO ANSI/ASME STANDARDS GREEN BACKGROUND, WHITE LETTERING YELLOW BACKGROUND, BLACK LETTERING GREEN BACKGROUND, WHITE LETTERING GREEN BACKGROUND, WHITE LETTERING GREEN BACKGROUND, WHITE LETTERING GREEN BACKGROUND, WHITE LETTERING YELLOW BACKGROUND, BLACK LETTERING YELLOW BACKGROUND, BLACK LETTERING BLUE BACKGROUND, WHITE LETTERING
NOTE: Valve Tags need to comply with ANSI standards. Pipe Labels should be near valve to identify pipe content. *There are no standards for Drains. Follow ANSI Standards for background and letter colors; abbreviations may vary by facility.
NOTE: It is recommended that pipes less than .75" in diameter, be labeled with a permanent tag
The Commercial Building Pipe Marking Guide provides a suggested standard used to label pipes with additional information. This guide is for general information purposes only. It is not a substitute for review of applicable standards. 2011, 2012 Graphic Products, Inc. All Rights Reserved.
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NOTE: It is recommended that pipes less than .75" in diameter, be labeled with a permanent tag
Blue w/ black band Blue Blue w/ 6" red band (150 mm) space 30" apart (760 mm)
*Pipe Marker location and size chart are based on ANSI/ ASME standards. This guide is for general information purposes only. It is not a substitute for review of applicable standards. 2012 Graphic Products, Inc. All Rights Reserved.
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