MANUFACTURING PROCESS- II MET 223 Internal Marks : 40 External Marks : 60 Duration of External Exam : 3 Hours Objectives of the course

: To enable the students to acquire a fundamental knowledge on metal forming technology which is necessary for an understanding of industrial processes . Introduction of basic machining operations & different type of machines used Industry . To acquire basic knowledge of cutting tool materials Unit I Metal forming processes ( 13 hrs) Introduction to metal forming processes & classification of metal forming processes. Hot working & cold working of metals . Forging : Smith forging , drop forging & press forging . Forging Equipments , Defects in forging Rolling : Rolling process , Angle of bite , Type of rolling mills , Variable of rolling process , Rolling defects Drawing & Extrusion : Drawing of wires , rods & pipes , Variables of drawing process . Difference between drawing & extrusion . Variuos type of extrusion processes . Various methods of pipe / tube manufacturing . Sheet metal forming : Various operations of sheet metal working , Sheet metal cutting , bending , spinning , deep drawing . Various equipments used in sheet metal working . Unit -II Basic of machine tools & lathes ( 13 hrs) Classification of cutting tools as single point cutting tool & multi point cutting tools . Properties of cutting tool materials . Variuos cutting tool materials such as High carbon steels ,High speed steels , Alloy steels , cemented carbides , ceramics , CBN , Diamond . Concept of speed , feed & depth of cut . Geometry of single point cutting tool & Tool signature . Role of cutting fluids in cutting operations & type of cutting fluids . Need of lubrication in machines . Different type of lubrication systems with emphasis on centralized lubrication system . Lathe : Parts of lathe machine , Accessories of lathe machine , Various operations carried out on lathe. Kinematics of lathe .. Turret & Capstan Lathe Unit -III Different type of machines & their applications (10 hrs) Shaper : Difference between shaper , planer & slotter . Drive mechanism of shaper , Variuos parts of shaper L 3 T 0 Credits : 3. P 0

Detailed Content

Milling : Various Milling operation , Classification of milling machines , Vertical & Horizontal milling , Up milling & Down milling . Indexing : Need of indexing , Simple , compound & differential indexing Drilling : Difference between drilling , boring & reaming , Geometry of drill , Type of drilling machines . Boring operations & boring machines Grinding : Grinding operation , Classification of grinding processes as cylindrical , surface & centreless grinding . Nomenclature of grinding wheels . Broaching : Broaching operation , Type of broaching machine & Parts of broach Special purpose Machines : What is SPM , Need of SPM , Advantages & disadvantages of SPMs . Basics of CNC Machines (4 Hrs) What is CNC Machine , Need of CNC Machines , Basic Elements of CNC Machines , Type of CNC Machines , Applications of CNC Machines , Compaison of SPM V/s CNC machines

Note for Paper setter: The syllabus has been divided into three units. Paper setter will set three questions from each unit and one compulsory question spread over the whole syllabus & consisting of short answer questions. The compulsory question will be set as first question. The students will be required to attempt six questions in all including the compulsory question. The student can attempt maximum two questions from each unit. All questions carry equal marks.

Text Books : 1. Manufacturing Technology by P.N.Rao ( Tata McGraw Hill ) 2. A text book of Production Technology by P.C.Sharma ( S Chand Publication ) 3. A Text book of Manufacturing Technology by R.K. Rajput ( Laxmi Publications ) Reference Books: 1. Manufacturing Science by Amitabha Ghosh & Asok Kumar Malik ( Affiliated East West Press Pvt. Ltd.) 2. Principles of Manufaturing Materials & Processes by J.S. Campbell (Tata McGraw Hill) 3. Manufacturing Engineering & Technology by S. Kalpakjian & Steven R. Schmid.(Pearson)

MANUFACTURING PRACTICE-II LAB MEP228 Internal Marks : 20 External Marks : 30 External Viva/Voce to be conducted List of experiments: 1. To study constructional features of lathe machine including its accessories 2. To know about turret & Capstan lathe 3. To make a job on lathe machine which includes facing , turning , taper turning , knurling & drilling 4. To make V threads on lathe machine 5. To make square thrteads on lathe machine 6. Grinding of single point cutting tool & study various cutting tool materials 7. To study Lubrication system in machines 8. To study constructional features of Shaper 9. To make a slot cutting & making V block on shaper machine 10. To Study various parts of milling machines & type of milling machines 11. To do slot cutting on milling machine 12. To make spur gear on milling machine 13. To study gear cutting machines L 0 T 0 Credit : 1 P 2