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Reuse And Salvage Guidelines


Hydraulic Piston Pumps Used in 416, 426, 428, 436, 438, 446, 446B Backhoe Loaders; 12G, 14G, 14H, 16G, 16H, 120G, 130G, 140G, 140H, 160G, 160H Motor Graders; and D4H, D5H, D6H, D8L Track-type Tractors
Media Number -SEBF8133-02 Publication Date -19/01/2001 Date Updated -11/12/2001

Hydraulic Piston Pumps Used in 416, 426, 428, 436, 438, 446, 446B Backhoe Loaders; 12G, 14G, 14H, 16G, 16H, 120G, 130G, 140G, 140H, 160G, 160H Motor Graders; and D4H, D5H, D6H, D8L Track-type Tractors
SMCS - 3203; 5070; 5084

SEBF8133-02 January 2001 SMCS Code(s): 3203, 5070, 5084

GUIDELINE FOR REUSABLE PARTS AND SALVAGE OPERATIONS


Hydraulic Piston Pumps Used in 416, 426, 428, 436, 438, 446, 446B Backhoe Loaders; 12G, 14G, 14H, 16G,

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16H, 120G, 130G, 140G, 140H, 160G, 160H Motor Graders; and D4H, D5H, D6H, D8L Track-type Tractors
Summary of Revisions

Page

Description

All

Revised Format.

Introduction
This Guideline enables dealers and their customers to benefit from cost reductions made possible through an established parts reusability and salvage program. Every effort has been made to provide the most current and relevant information known to Caterpillar Inc. Since the Company makes ongoing changes and improvements to its products, this Guideline must be used with the latest technical information available from Caterpillar to ensure such changes and improvements are incorporated where applicable. For questions or additional information concerning this Guideline, contact Caterpillar Service Support Division, Dealer Support (309) 675-5156.

Summary
The purpose of this Guideline is to give visual guidelines to see if piston pump and motor parts can be used again. When used in the same application, parts that can be used again can be expected to give normal performance until the next overhaul. Never install a part that this Guideline shows cannot be used again. During reconditioning, correct any conditions that might have caused the original failure.

References
Reference Material

Form

Title

SEBF2000

Metal Spray Guide

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Equipment and Tooling


Equipment and Tooling

Part No.

Description

Optical Flat

Inside Micrometer

Outside Micrometer 0 to 25 mm (0 1.0 in)

Outside Micrometer 25 to 50 mm (1.0 to 2.0 in)

V-Block

7B0337

Surface Plate

4C5043

Power Lapping Machine (optional)

4C5852

Pins

4C5853

Pins

4C5854

Pins

4C5855

Pins

4C5856

Pins

8T5096

Dial Indicator Group

6V7898

Dial Bore Gage Assembly

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6V7899

Size Setting Fixture Group

Cleaning Procedure

Pressure air can cause personal injury. When using pressure air for cleaning, wear a protective face shield, protective clothing, and protective shoes. The maximum air pressure must be below 200 kPa (30 psi) for cleaning purposes. Use all cleaning solutions and solvents with care.

Before a part is inspected, wash it in a clean solvent which is made from petroleum. Wash each part separately. If several parts are washed together, there is a possibility that a machined surface can be damaged. Use compressed air to dry the part. Put hydraulic oil on the part to prevent rust or corrosion. Put the part in a clean container. Use a lint-free towel to clean the part before assembly. Be sure to put oil on all of the parts during assembly.

Inspection Procedure
Piston pump and motor parts normally have wear patterns that can be seen but can not be felt with a fingernail or lead pencil after the salvage procedure. This type of wear has no effect on the performance of the part. Unless stated in this Guideline, parts that have wear patterns that can be felt with a fingernail or lead pencil after the salvage procedure can not be used again. Throughout this Guideline, the fingernail or lead pencil inspection will be used to see if a part can be used again.

Touch Lapping Procedure


In this Guideline, the touch lapping procedure is used on some parts so they can be used again. The touch lapping procedure will not give a part a "like new" surface or surface flatness. It is used only to remove discoloration and very small surface marks. Use 4/0 emery polishing paper manufactured by the Minnesota Mining and Manufacturing Co., or by Norton Co., or an equivalent emery polishing paper. Put the emery paper on a ground surface plate (7B0337 Plate) so the paper is smooth. Do not use any other surfaces. Make the emery paper wet with a clean solvent made from petroleum. Put the part on the emery paper with the surface to be "touch lapped" on the

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paper. Move the part in a pattern like a number "8". Normally it is not necessary to make more than 10 complete number "8" patterns. Wash the part in a clean solvent. Let the part dry at room temperature. Put hydraulic oil on the part and then put the part in a clean container.

NOTICE When you handle or put pump and motor parts in storage, care must be taken to prevent damage to the machined surfaces.

Illustration 1 Touch lapping procedure used on a piston slipper face.

Power Lapping Procedure


Power lapping can remove wear patterns and surface scratches. This will provide a "near new" surface flatness on parts. The power lapping machine in Illustration 2 can be used on a wide range of parts that require very flat, very smooth surfaces. Power lapping can produce lap flat surfaces within tolerances of one light band (0.00295 mm or .000116 in). Consistent surface finishes of 2 to 3 RMS (root-mean-square) with absolute uniformity are easily attained. Lapping machines are generally easy to operate. However, some very general guidelines must be followed. Check the lapping plates periodically, preferably every morning before starting production, to ensure lap plate flatness. Fill the slurry tank with a lapping vehicle. The vehicle is usually purchased premixed and a lapping compound should be added to the vehicle at a rate of eight ounces per gallon. Run the machine without parts for a period of four to six minutes. This allows the compound to mix evenly in the vehicle.

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Load the parts to be lapped inside the conditioning rings. The parts should be free to move about within the ring, and not packed such that they remain stationary. Lapping times will vary according to the severity of the flaw that is to be removed. Minor scratches or warpage can usually be removed within 30 to 60 minutes. In order to inspect the flatness of the lapped part, remove the dull finish that is caused by the lapping compound. Wash the part thoroughly. Polish the lapped surface, using 600 grit emery paper on a 4/0 polishing stand, until it will reflect light.

Illustration 2 A 914 mm (36 in) Caterpillar 4C5043 Power Lapping Machine.

Testing For Flatness


A monochromatic light source and an optical flat are required to determine flatness (see Illustrations 3 and 4). Test for flatness by observing the light, emitted from the monochromatic light head, reflecting from the surface being checked, up through the optical flat. A series of dark bands and light spaces will be projected. The dark bands are not light rays, but show where interference is produced by reflections from the test piece in the optical flat. Inspect the light bands for straightness. If the bands are straight and parallel, the surface is absolutely flat. If the bands are curved, the surface is not absolutely flat but may be flat enough for your particular needs.

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Illustration 3 Optical flat.

Illustration 4 Light band pattern.

Variable Pump Rotating Group

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Illustration 5 Nomenclature. (1) Barrel Assembly, (2) Piston Assembly, (3) Retraction Plate, (4) Wear Plate, (5) Spacer.

Piston Assembly
Piston Slipper
Check to see if the slipper will move by hand on the piston ball. The slipper can feel loose or tight but must move in all directions without binding. If binding is felt, do not use the piston assembly again. Note: Be sure the lubrication port is not plugged. Use a wire to check the hole.

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Illustration 6 Piston slipper with shallow grooves on the side of slipper.

Use again

Piston Slipper Face

Illustration 7 Slipper face nomenclature. (6) Bearing Area, (7) Lubrication Port, (8) Piston, (9) Balance Land.

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Illustration 8 Slipper face nomenclature. (6) Bearing Area, (7) Lubrication Port, (8) Piston, (9) Balance Land.

Note: Polishing marks on the new faces are normal. These marks can not be felt with a fingernail or lead pencil.

Illustration 9 Piston slipper with embedded metal in bearing area.

Use again after hand lapping if reuse criteria are met.

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Illustration 10 Piston slipper with light scratches that can be felt with a fingernail or lead pencil.

Use again after hand lapping if reuse criteria are met.

Illustration 11 Piston slipper with damage to bearing surfaces.

Use again only if reuse criteria are met.

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Illustration 12 Piston slipper with large "pop outs" and metal embedded in bearing area.

Do not use again

Illustration 13 Piston slipper severely damaged due to cavitation and contamination.

Do not use again

Piston Assembly

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Illustration 14 Piston assembly that has gray bands.

Use again

Illustration 15 Piston assembly with scratches that can be felt with a fingernail or lead pencil.

Do not use again

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Illustration 16 Piston assembly with metal flakes or scratches that can be felt with a fingernail or lead pencil.

Do not use again

Illustration 17 Piston assembly that has blue discoloration.

Do not use again

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Illustration 18 Piston on left has light surface scratches that can not be felt with a fingernail or lead pencil.

Use again
Piston on right has light surface scratches that can be felt with a fingernail or lead pencil.

Do not use again

Illustration 19

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Piston that has lost the slipper.

Do not use again

Illustration 20 Piston exposed to severe contamination.

Do not use again

Illustration 21 Piston exposed to severe contamination that has seized in piston bore.

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Do not use again

Specifications
Piston Slipper Thickness

Illustration 22 Corners of piston slippers must be square.

The piston slipper must swivel smoothly.

Illustration 23 Slipper must swivel smoothly.

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Measure the thickness of the slipper face with a 0 to 25 mm (0 to 1.0 in) micrometer. If the dimension measured is less than the piston slipper thickness given in Chart A, the piston assembly can not be used again.

Illustration 24 Measurement of the slipper face thickness.

Illustration 25 Measurement of slipper thickness. See Chart A.

Chart A. Piston Slipper Thickness

Reference Piston Diameter

Minimum Slipper Thickness

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17.04 mm (.671 in)

3.30 mm (.130 in)

19.23 mm (.757 in)

5.29 mm (.208 in)

20.90 mm (.823 in)

5.57 mm (.219 in)

23.04 mm (.907 in)

5.05 mm (.199 in)

26.11 mm (1.028 in)

5.97 mm (.235 in)

The slipper faces of all the pistons from a single pump or motor must be measured. There must not be a difference of more than 0.02 mm (.001 in) between the thickest and thinnest dimension in a set of pistons. If a new piston assembly is used in a set with used piston assemblies and the new piston slipper is more than 0.02 mm (.001 in) thicker than the other pistons in the set, the touch lapping procedure can be used to make the new slipper thinner.

Illustration 26 Piston slipper thickness between thickest and thinnest dimension.

Piston Assembly End Play


Check the end play of the piston assembly with a V-block, two other pistons, a dial indicator and a flat plate. Put the piston to be measured in the Vee of the V-block with the V-block on the slipper back faces. Put the dial indicator into position with the pointer on

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the end of the piston. Push down on the piston and set the dial indicator at zero. Pull up on the piston. End play movement cannot exceed 0.13 mm (.005 in).

Illustration 27 Measurement of the piston assembly end play.

Illustration 28 Slipper end play limits. (H) Pull up. (J) Push down. (K) Endplay of 0.13 mm (.005 in).

Barrel Assembly

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Illustration 29 Nomenclature, (10) Seal Bands, (11) Port, (12) Splines, (13) Thrust Surface.

Illustration 30 Barrel assembly with wear step in the seal band.

Use again if wear step can be removed by power lapping procedure.

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Illustration 31 Scoring on the surface due to contamination.

Use again after power lapping.

Illustration 32 Barrel assembly with polished surface and no wear step in the seal band and thrust surface.

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Use again

Illustration 33 Barrel assembly with discoloration. Scratches in the block surface can not be felt with a fingernail or lead pencil. Use again

Illustration 34 Barrel assembly with smeared thrust surface.

Use again after use of touch or power lapping procedure.

Barrel Assembly Bores


Use the following procedure to check the barrel assembly bores.

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1. Wash the barrel assembly and piston in a clean solvent. Use compressed air to dry off the barrel assembly and piston.

Illustration 35 How to check the side movement of a piston in a barrel assembly bore.

1. 2. Put a piston into one of the bores to the maximum depth that the piston will go into the bore during operation. 3. Feel for side movement of the piston in the bore. Do this for all of the bores. If no movement or only very little side movement can be felt in all of the bores, the barrel assembly can be used again. NOTE: Use a piston in a new barrel assembly to see how much side movement can be permitted. If necessary, use a dial bore gauge to measure the bore diameters. If any of the bore measurements are more than the maximum measurement given in Chart B, the barrel assembly can not be used again.
Chart B. Barrel Bores

Reference Piston Diameter

Maximum Barrel Bore

17.04 mm (.671 in)

17.07 mm (.672 in)

19.23 mm (.757 in)

19.29 mm (.759 in)

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20.90 mm (.823 in)

20.96 mm (.825 in)

23.04 mm (.907 in)

23.09 mm (.909 in)

26.11 mm (1.028 in)

26.17 mm (1.030 in)

Illustration 36 Measurement of barrel bores; and measurement of barrel length and barrel face. See Charts B and C.

The barrel length must not be less than the dimension given in Chart C.

Chart C. Barrel Length

Reference Piston Diameter

Minimum Barrel Length

17.04 mm (.671 in)

72.62 mm (2.859 in)

19.23 mm (.757 in)

92.25 mm (3.632 in)

20.90 mm (.823 in)

98.65 mm (3.884 in)

23.04 mm (.907 in)

113.75 mm (4.478 in)

26.11 mm (1.028 in)

119.64 mm (4.710 in)

The barrel face, identified in Illustration 36, must be perpendicular to the splines within 0.05 mm (.0015 in).

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The barrel face can not exceed a surface finish of 0.20 m (8 in). The barrel face must be flat within 0.0013 mm (.00005 in).

Barrel Assembly Splines


If no wear can be seen on the barrel assembly splines, the barrel assembly can be used again. If necessary, use two pins and an inside micrometer to measure the splines. Put the pins 180 apart in the worn area of the splines. For barrel assemblies that have an odd number of spline teeth, put the pins in splines as near to 180 apart as possible. Use clay or masking tape to hold the pins in position. The diameter between the measuring pins must not be greater than the dimension given in Chart D. Use two 4C5856 Pins, 2.74 mm (.108 in), for the spline measurement. These pins are not an actual pump part but a tooling device and can be ordered through Caterpillar Parts system.
Chart D. Barrel Splines

Reference Piston Diameter

Max. Dimension Between Pins1

17.04 mm (.671 in)

24.71 mm (.973 in)

19.23 mm (.757 in)

32.59 mm (1.283 in)

20.90 mm (.823 in)

35.79 mm (1.409 in)

23.04 mm (.907 in)

38.96 mm (1.534 in)

26.11 mm (1.028 in)

45.34 mm (1.785 in)

Use two 4C5856 Pins, 2.74 mm (.108 in), for the spline measurement.

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Illustration 37 Measurement of barrel splines between pins.

Retraction Plate
Check the retraction plate to make sure it is flat. Put the plate on a surface plate (7B0337 Plate). With fingers and thumb, push down on opposite edges and see if any rocking motion can be felt. If rocking motion can be felt, the plate is not flat and can not be used again unless made flat by grinding.

Illustration 38 Test to see if the retraction plate is flat.

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Illustration 39 Retraction plate with wear at slipper contact area.

Use again after touch lapping and only if plate is flat.

Illustration 40 Retraction plate.

Use again after touch lapping if plate is flat.

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Illustration 41 This plate shows damage from slipper "lifting". Also, polished or scored surfaces on the area where the spherical washer rides is not acceptable.

Do not use again

Wear Plate

Illustration 42 Wear plate with a scratch across the slipper seat area that can be felt with a fingernail or lead pencil. Wear plates should not be used again without first power lapping to remove scratches.

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Use again

Illustration 43 Wear plate that is polished in the slipper seat area.

Use again

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Illustration 44 Wear plate with scratches that can not be felt with a fingernail or lead pencil.

Use again

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Illustration 45 Wear plate with discoloration on the back side.

Use again

Illustration 46 Wear plate with circumferential marks on the back side.

Use again

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Illustration 47 Wear plate with groove and wear step in the slipper seal area.

Do not use again

Illustration 48 Wear plate with heat cracks that can be felt with a fingernail or lead pencil.

Do not use again

Illustration 49

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Wear plate with smeared surface and corrosion pitting.

Do not use again

Illustration 50 Damage caused by piston that has lost a slipper.

Do not use again

Port Plate

Illustration 51 Nomenclature. (14) Rib, (10) Seal Band, (15) Thrust Face, (11) Port.

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Note: Use the power lapping procedure on both sides of all port plates that can be used again before they are installed. The port plate thickness must not be less than the dimension given in Chart E.
Chart E. Port Plate Thickness

Reference Port Plate Diameter

Minimum Thickness

97.92 mm (3.855 in)

5.00 mm (.197 in)

101.35 mm (3.990 in)

6.02 mm (.237 in)

112.50 mm (4.429 in)

6.40 mm (.252 in)

121.62 mm (4.788 in)

8.43 mm (.332 in)

138.66 mm (5.459 in)

8.61 mm (.339 in)

Illustration 52 Measurement of the port plate.

The port plate face, as shown in Illustration 52, must have a surface finish of 0.20 m (8 in).

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The port plate face must be flat within 0.0013 mm (.00005 in).

Illustration 53 Port plate that has erosion in the seal band.

Use again after power lapping procedure.

Illustration 54 Port plate with erosion not more than half way into the seal band.

Use again after power lapping procedure.

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Illustration 55 Port plate after the power lapping procedure.

Use again

Illustration 56 Port plate with scratches in the seal band and thrust surface that can not be felt with a fingernail or lead pencil.

Use again

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Illustration 57 Port plate with scratches across the seal band that can be felt with a fingernail or lead pencil.

Use again after power lapping if reuse criteria are met.

Illustration 58 Port plate with discoloration.

Use again only after power lapping to remove discoloration.

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Illustration 59 Port plate with discoloration on the back side.

Use again only after power lapping to remove discoloration.

Head Assembly

Illustration 60 Aeration damage.

Use again after power lapping (See Note).

Note:

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The surface shown in Illustrations 60, 61, and 62 can be power lapped a maximum of 0.38 mm (.015 in). Metering notches must be altered accordingly. Bearing must be removed and replaced.

Illustration 61 Erosion on face.

Use again after power lapping (See Note).

Illustration 62 Fine scratches and corrosion.

Use again after power lapping (See Note).

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Illustration 63 Extreme damage caused by foreign object passing through pump.

Do not use again

Swashplate

Illustration 64 Swashplate with discoloration and polishing on the wear plate surface.

Use again

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Illustration 65 Swashplate with buttons that are polished but with no deep grooves or scoring.

Use again

Illustration 66 Swashplate bolts are subject to continuous loading/unloading frequencies. Incorrect tightening of the bolt can cause splitting breakage as shown.

Do not use again

Shafts

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Illustration 67 Nomenclature. (16) Seal surface, (17) Output splines, (18) Crown splines.

Illustration 68 Shaft with wear in the seal surfaces that can be seen but can not be felt with a fingernail or lead pencil.

Use again

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Illustration 69 Shaft with normal wear in splines.

Use again

Illustration 70 Shaft with wear on the splines. No wear steps can be seen.

Use again

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Illustration 71 Shaft with wear on the splines. Wear steps can be seen.

Do not use again

Illustration 72 Shaft with excessive wear in splines.

Do not use again

Spline Measurement
If the splines have a visible wear step, the shaft can not be used again. If necessary, measure the splines. Use two pins in splines 180 apart. For those shafts that have an odd number of spline teeth, put the pins in splines as near to

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180 apart as possible. Put rubber bands around the pins and shaft to keep the pins in place. Use an outside diameter micrometer to measure across the pins.

Illustration 73 Measurement of both pump shaft splines over pins. See Charts F and G.

Illustration 74 Measurement of the shaft crown splines over pins.

The crown splines of the pump shaft must not be less than the dimension given in Chart F. Use two 4C5855 Pins, 3.05 mm (.120 in), for the spline measurement. These pins are not an actual pump part but a tooling device and can be ordered through Caterpillar Parts system. Crown spline measurements must be taken from the center of the splines to assure accuracy (See Illustration 73). Feel for a wear step with a lead pencil or finger nail. If a wear step is evident, be sure to position pins in the worn area.
Chart F. Crown Splines of Pump Shaft

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Reference Piston Diameter

Minimum Spline Dimension Over Pins

17.04 mm (.671 in)

33.07 mm (1.302 in)

19.23 mm (.757 in)

40.97 mm (1.613 in)

20.90 mm (.823 in)

44.15 mm (1.738 in)

23.04 mm (.907 in)

47.35 mm (1.864 in)

26.11 mm (1.028 in)

53.70 mm (2.114 in)

The output splines of the pump shaft must not be less than the dimension given in Chart G.

Chart G. Output Splines of Pump Shaft

Shaft Part No.

Pin Diameter

Pin Part No.

Minimum Spline Dim. Over Pins

9T2016

3.05 mm (.120 in)

4C5855

28.24 mm (1.112 in)

9T3039

3.05 mm (.120 in)

4C5855

28.24 mm (1.112 in)

9T3932

2.03 mm (.080 in)

4C5852

23.06 mm (.908 in)

9T6755

4.57 mm (.180 in)

4C5853

35.69 mm (1.405 in)

9T9461

4.06 mm (.160 in)

4C5854

35.69 mm (1.405 in)

9T3933

3.05 mm (.120 in)

4C5855

28.24 mm (1.112 in)

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9T1634

3.05 mm (.120 in)

4C5855

31.34 mm (1.234 in)

9T7783

4.06 mm (.160 in)

4C5854

35.69 mm (1.405 in)

9T8629

3.05 mm (.120 in)

4C5855

18.44 mm (.726 in)

9T9457

3.05 mm (.120 in)

4C5855

18.44 mm (.726 in)

9T8648

4.06 mm (.160 in)

4C5854

35.69 mm (1.405 in)

Shaft Seal Area

Illustration 75 Grooves in the seal area can be felt with a fingernail.

Use again after the seal area is salvaged according to the correct procedure (see Procedure to Salvage Shaft Seal Area).

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Procedure to Salvage Shaft Seal Area


Grooves in the seal area that can be felt with a fingernail (as shown in Illustration 74) can be removed to make the part usable again. Note: Follow the metal spray manufacturer's directions carefully in the application of metal spray to the shaft seal area. Basically, the salvage procedure is as follows: 1. Measure the shaft outside diameter at the seal area and the shoulder radius (if present) and make a note of each dimension. 2. Restore the surface to the original size by using metal spray or an equivalent procedure. Metal spray is a recommended method. Each step in the procedure is critical in achieving the desired coating bond and surface finish. See Caterpillar's Metal Spray Guide, SEBF2000, about Metal Spray repair procedures. For complete information, contact the Metal Spray engineer, Caterpillar Inc. Service Development, Service Support (309) 675-5434. 3. 4. Grind the restored seal area to the diameter measured in Step 1, 0.05 mm (.002 in). The surface finish must be 0.40 to 0.80 m (16 to 32 in). The wheel radius must be the same or greater than the shoulder radius measured in Step 1.

Other Components In The Rotating Group

Illustration 76 Inspection of pins and spherical washer in the rotating group. (19) Pins, (20) Spherical Washer, (21) Plate, (22) Retainer, (1) Barrel Assembly.

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Pins (19) shown in Illustration 76 must be straight and of equal length on the 9T6857, 9T0290, 4T1029 and 4T6895 Hydraulic Pumps. Replace all pins if one is defective. For those pumps with a 17.04 mm (.671 in) reference piston diameter, inspect spherical washer (20) shown in Illustration 76 for burrs, wear and damage due to pin breakage.

Summary Charts
The following charts summarize all of the specifications listed in this Guideline and provide a single specification sheet for new dimensions for piston pump components.

Hydraulic Piston Pump Specifications Summary Chart

(A)

(B)

(C)

(D)

(E)

(E)

Reference Piston Diameter

Minimum Slipper Thickness

Maximum Barrel Bore

Minimum Barrel Length

Barrel Splines Max. Dimension Between Pins1

Port Plate Reference Diameter

Port Plate Minimum Thickness

17.04 (.671)

3.30 (.130)

17.07 (.672)

72.62 (2.859)

24.71 (.973)

97.92 (3.855)

5.00 (.197)

19.23 (.757)

5.29 (.208)

19.29 (.759)

92.25 (3.632)

32.59 (1.283)

101.35 (3.990)

6.02 (.237)

20.90 (.823)

5.57 (.219)

20.96 (.825)

98.65 (3.884)

35.79 (1.409)

112.50 (4.429)

6.40 (.252)

23.04 (.907)

5.05 (.199)

23.09 (.909)

113.75 (4.478)

38.96 (1.534)

121.62 (4.788)

8.43 (.332)

26.11 (1.028)

5.97 (.235)

26.17 (1.030)

119.64 (4.710)

45.34 (1.785)

138.66 (5.459)

8.61 (.339)

Note: All dimensions are mm (in).


1

Use two 4C5856 Pins, 2.74 mm (.108 in), to find the minimum dimension between pins for spline measurement.

Summary Chart: Measurement of Shaft Splines For Reusability

Shaft Crown Splines (F)

Shaft Pump Splines (G)

Reference Piston Diameter

Minimum Dimension Over Pins2

Shaft Part No.

Pin Diameter

Pin Part No.

Minimum Dimension Over Pins

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17.04 (.671)

33.0 (1.302)

9T2016

3.05 (.120)

4C5855

28.24 (1.112)

17.04 (.671)

33.12 (1.304)

9T3933

3.05 (.120)

4C5855

28.24 (1.112)

17.04 (.671)

33.12 (1.304)

9T3932

2.03 (.080)

4C5852

23.06 (.908)

19.23 (.757)

40.97 (1.613)

9T3039

3.05 (.120)

4C5855

28.24 (1.112)

19.23 (.757)

40.97 (1.613)

9T6755

4.57 (.180)

4C5853

35.69 (1.405)

20.90 (.823)

44.15 (1.738)

9 634

3.05 (.120)

4C5855

31.34 (1.234)

20.90 (.823)

44.15 (1.738)

9T9457

3.05 (.120)

4C5855

18.44 (.726)

23.04 (.907)

47.35 (1.864)

9T9461

4.06 (.160)

4C5854

35.69 (1.405)

23.04 (.907)

47.35 (1.864)

9T7783

4.06 (.160)

4C5854

35.69 (1.405)

23.04 (.907)

47.35 (1.864)

9T8648

4.06 (.160)

4C5854

35.69 (1.405)

26.11 (1.028)

53.70 (2.114)

9T8629

3.05 (.120)

4C5855

18.44 (.726)

Note: All dimensions are mm (in).


2

Use two 4C5855 Pins, 3.05 mm (.120 in), to find the minimum dimension over pins for spline measurement.

Copyright 1993 - 2012 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Sun May 20 17:31:39 EST 2012

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