HTC2012 CFD Training PDF

CFD and more with Acusolve and HyperWorks
Innovation Intelligence
Dr. Marc Ratzel, Program Manager CFD David Corson, Program Manager AcuSolve
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Agenda
Overview, CFD solutions in HyperWorks
Pre-processors / Solvers / Post-processors included in the HW suite
HyperMesh/HyperView for CFD applications

Grid generation in HyperMesh Basic AcuSolve case setup in HM Post-processing in HyperView Outlook to next update release SA-130
Multi physics in AcuSolve

Overview of Multi physics capabilities AcuSolve-Radioss coupling Advanced model setup using AcuConsole
Efficient CFD analysis of a race car using Altair tools

HyperMesh, AcuConsole / AcuSolve / AcuFieldView
CFD solutions in HyperWorks

Radioss (non-linear, implicit, dynamic)
Radioss (linear, static)
P-FSI (eigenmodes)
Loads (T,p, )
DC-FSI (co-simulation)
AcuConsole
AcuSolve
AcuFieldView
HyperMesh
Radioss (CFD, FSI)
HyperView
Pre-processor
Solver
Post-processor
Pre-Processing
AcuConsole
Dedicated pre-processor for AcuSolve Fast and robust CFD meshing (e.g. 90Mio tetras external automotive 80min)
HyperMesh
Solver neutral CFD grid generator Powerful geometry cleanup/generation tools One pre-processor for structural and CFD analysis
HyperMesh
AcuConsole
Solver
Radioss CFD/FSI
Explicit multi-physics solver Coupled solver (structure + fluid) Suited for compressible flow
AcuSolve
Implicit multi-purpose CFD solver Finite element based Strong FSI capabilities (P-FSI, DC-FSI)
Courtesy of HTT
AcuSolve
Radioss
Post-Processing
AcuFieldView
Dedicated CFD post-processor (OEM version of FieldView, Intelligent Light) Supports only AcuSolve results Client-server architecture, 8 way parallel
HyperView
Solver neutral CFD post-processor Showing structural and CFD results in one framework pressure Top. Optim. streamlines
eigenmodes
HyperView
AcuFieldView
Agenda
1. Access to CFD meshing tools in HyperMesh
CFD user profile in HyperMesh CFD tetramesh panel
2. Demos
Basic meshing of an exhaust system Considering variable boundary layer thickness Improving mesh quality Mixed tetra-hexa meshing
3. Upcoming release SA-130, new meshing features 4. Basic AcuSolve case setup in HyperMesh 5. Post-processing of CFD results in HyperView
CFD user profile
New GUI design for CFD applications Quick access to CFD features Aligned to CFD workflow
CFD tetra mesh panel (access)

Drop down Toolbar
Panel
CFD tetra mesh (four sub panels)

Boundary selection select boundaries define regions with BL
Boundary Layer settings 1st cell height # of layers
Tetramesh settings growth rate elem. criteria threshold
Refinement box local tetra refinement adapt size/location
Demo (variable BL thickness / mixed hexa-tetra mesh)
HyperWorks Desktop: one framework for pre + post
New CFD features, next release (SA-130)

Surface remeshing if included in refinement box
Refinement box (tetra mesh refinement)
BL surface elements included
Remeshed surface with BL
Demo (refinement box, surface remeshing)

Define solid and fluid volume (e.g. electronic cooling)
Solid (no BL)
Fluid (with BL)
BL only in fluid domain

Separate components for each volume

Simple boundary selection option
Reduces the boundary selection to a minimum Select all bounding regions Select inflow/outflow
Simple selection
No BL on interfaces
Demo (simple selection, fluid/solid)
Basic AcuSolve case setup in HyperMesh

Currently only basic setup features are supported in HyperMesh Further development planned for future
Physics/numerics
Comps, BC Materials
Demo (AcuSolve setup in HyperMesh / HyperView for CFD)
AcuSolve case setup in HyperMesh
Property sheet
Inflow BC
Property sheet
Material def.
AcuSolve case setup in HyperMesh
AcuSolve Job Launcher
AcuProbe
Alternative: HyperMesh AcuConsole

Launch AcuConsole from HyperMesh and transfer model Perform case setup in AcuConsole
HyperMesh
AcuConsole
Demo (Morphing, new run)
HyperStudy / Morphing for CFD optimization

Challenges: Increase manifold efficiency Solution: Create shape variables using HyperMorph Run optimization to maximize flow uniformity while meeting the constraints on back pressure Results : 7% increase in flow uniformity 2 days for design optimization
inflow
Cross section for uniformity
outflow
initial design
Velocity contour
optimized design
Velocity contour
Presented at EHTC 2009 by Bosal
Summary
CFD meshing (HyperMesh)
Wide range of geometry cleanup/generation functionalities Solver neutral (AcuSolve, CFD++, CFX,) High quality volume grids (hybrid, hex-core, hex-only,..)
Next release SA 130

Various new CFD meshing features
Morphing for CFD

Quick design changes without re-meshing
CFD post-processing (HyperView)

Data exchange via Ensight format Streamlines, contour plotting, iso-surfaces,
AcuSolve
Basic AcuSolve case setup in HyperMesh
Agenda
Overview, CFD solutions in HyperWorks
Pre-processors / Solvers / Post-processors included in the HW suite
HyperMesh/HyperView for CFD applications

Grid generation in HyperMesh Basic AcuSolve case setup in HM Post-processing in HyperView Outlook to next update release SA-130
Multi physics in AcuSolve

Overview of Multi physics capabilities AcuSolve-Radioss coupling Advanced model setup using AcuConsole
Efficient CFD analysis of a race car using Altair tools

HyperMesh, AcuConsole / AcuSolve / AcuFieldView
HyperMesh/AcuConsole/AcuFieldView Race Car Model

Altair Engineering, Inc. June 6, 2012
Race Car Overview What you will learn How to use HyperMesh and AcuConsole together for model setup Surface meshing in HyperMesh Volume meshing in AcuConsole AcuFieldView post-processing Basic operation Automation using restart files Client-server operation Client-server parallel operation
Race Car AcuFieldView

AcuFieldView Overview Many New Features
OEM version of FieldView based on FV 13 Included with AcuSolve V1.8b product suite Functions only with AcuSolve generated results data
Redesigned, unified Graphical User Interface Sweep caching of transient data Improved graphics performance New file browsers which recall previous locations
Race Car AcuFieldView

Fully featured
Supports all features of FieldView No model size limits No limits on visualization object count
AcuSolve Database
FV-UNS format Direct read
Customize/Automate
Full support of FVX scripting/automation Runs in true batch mode Integrated with AcuReport
Data Access

Direct database read Conversion to FV-UNS format Local client/local server Local client/remote server Up to 8 processor parallel operation
Race Car Finished Product
AcuSolve Fluid/Structure Interaction Demo Yield Sign Flutter

Altair Engineering, Inc. June 6, 2012
FSI Demo - Overview What you will learn Multiphysics capabilities of AcuSolve P-FSI vs. DC-FSI AcuSolve modeling process Interoperability of AcuSolve with RADIOSS Basic CAD associativity within AcuConsole How to set up multiphysics simulations using AcuConsole
FSI Demo Supported Physics
Multiphysics
Rigid Body Dynamics Coupling

6-DOF rigid body solver No multi body dynamics
Practical Fluid/Structure Interaction (P-FSI)
Structural displacement computed by AcuSolve Based on modal superposition Limited to linear structural displacements Supported with RADIOSS, Abaqus, Nastran
Directly Coupled Fluid/Structure Interaction (DC-FSI)

Codes communicate at run time Loads/displacements exchanged Supported with RADIOSS, Abaqus, MD-Nastran
FSI Demo Problem Description Road sign flutter under high wind
Geometry constructed in SolidWorks Structural model(s) built using HyperMesh CFD model built using AcuConsole Practical Fluid/Structure Interaction (P-FSI) and Directly Coupled Fluid/ Structure Interaction (DC-FSI) technology used
FSI Demo Results Displacement from P-FSI case
FSI Demo - Results Finished product

HTC2012 CFD Training PDF

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CFD and more with Acusolve and HyperWorks

HyperMesh/HyperView for CFD applications

Multi physics in AcuSolve

Efficient CFD analysis of a race car using Altair tools

CFD solutions in HyperWorks

Radioss (linear, static)

Radioss (CFD, FSI)

CFD user profile

CFD tetra mesh panel (access)

CFD tetra mesh (four sub panels)

Boundary Layer settings 1st cell height # of layers

Tetramesh settings growth rate elem. criteria threshold

Refinement box local tetra refinement adapt size/location

Demo (variable BL thickness / mixed hexa-tetra mesh)

HyperWorks Desktop: one framework for pre + post

New CFD features, next release (SA-130)

Refinement box (tetra mesh refinement)

BL surface elements included

Remeshed surface with BL

Demo (refinement box, surface remeshing)

New CFD features, next release (SA-130)

Solid (no BL)

Fluid (with BL)

BL only in fluid domain

New CFD features, next release (SA-130)

Demo (simple selection, fluid/solid)

Basic AcuSolve case setup in HyperMesh

Demo (AcuSolve setup in HyperMesh / HyperView for CFD)

AcuSolve case setup in HyperMesh

AcuSolve case setup in HyperMesh

AcuSolve Job Launcher

Alternative: HyperMesh AcuConsole

Demo (Morphing, new run)

HyperStudy / Morphing for CFD optimization

Cross section for uniformity

Presented at EHTC 2009 by Bosal

Next release SA 130

Morphing for CFD

CFD post-processing (HyperView)

HyperMesh/HyperView for CFD applications

Multi physics in AcuSolve

Efficient CFD analysis of a race car using Altair tools

HyperMesh/AcuConsole/AcuFieldView Race Car Model

Race Car AcuFieldView

Race Car AcuFieldView

Race Car Finished Product

AcuSolve Fluid/Structure Interaction Demo Yield Sign Flutter

FSI Demo Supported Physics

Rigid Body Dynamics Coupling

Practical Fluid/Structure Interaction (P-FSI)

Directly Coupled Fluid/Structure Interaction (DC-FSI)

FSI Demo Results Displacement from P-FSI case

FSI Demo - Results Finished product

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