EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount

ount & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications
1.0 1.0 1.0 1.0 1.0 Scope Scope Scope Scope Scope
This specification describes the basic performance require-
ments of the TUSONIX EMI/RFI surface mount Filters.
2.0 2.0 2.0 2.0 2.0 Capacitance Capacitance Capacitance Capacitance Capacitance
2.1 Measurement Conditions: Capacitance measured at
252C, 50% max R.H. and Frequency of 1 KHz @
10.2VRMS.
2.2 Capacitance Tolerance: Listed capacitances are
minimum value at 252C unless otherwise specified.
3.0 3.0 3.0 3.0 3.0 Insertion Loss Insertion Loss Insertion Loss Insertion Loss Insertion Loss
3.1 Measurement Conditions: Attenuations listed are
measured in a 50 system at 25C2C under no-load
conditions (per MIL-STD-220).
3.2 Insertion Loss Tolerance: The attenuations listed are
typical values under indicated conditions.
3.3 Listed insertion loss data is a measurement of filter
performance in a matched 50 system. It is highly
recommended that filter performance be verified under
actual circuit operation conditions.
4.0 4.0 4.0 4.0 4.0 Operating Conditions Operating Conditions Operating Conditions Operating Conditions Operating Conditions
Filters are designed to operate continuously at the tem-
perature, voltage and current stated for each TUSONIX
part number. Operating temperature ranges are from -55C
to either 85C or 125C.
5.0 5.0 5.0 5.0 5.0 Dielectric W Dielectric W Dielectric W Dielectric W Dielectric Withstanding V ithstanding V ithstanding V ithstanding V ithstanding Voltage oltage oltage oltage oltage
Filters shall withstand three times the DC working voltage
applied between either terminal and ground electrode.
6.0 6.0 6.0 6.0 6.0 Insulation Resistance Insulation Resistance Insulation Resistance Insulation Resistance Insulation Resistance
Measured at 25C2C with 100Vdc and charging current
limited to 50mA max. The IR after two minutes maximum
shall be a minimum of 10,000 Megohms.
7.0 7.0 7.0 7.0 7.0 Packaging Packaging Packaging Packaging Packaging
Tape and reeled for auto placement.
EMI/RFI Filter Specifications EMI/RFI Filter Specifications EMI/RFI Filter Specifications EMI/RFI Filter Specifications EMI/RFI Filter Specifications
TUSONIX 4700/4701 Series TUSONIX 4700/4701 Series TUSONIX 4700/4701 Series TUSONIX 4700/4701 Series TUSONIX 4700/4701 Series Filters & 4702 Filters & 4702 Filters & 4702 Filters & 4702 Filters & 4702
Series C Filters Series C Filters Series C Filters Series C Filters Series C Filters are used where cost and space
savings have priority and improved insertion loss
is required.
TUSONIX unique design makes the filter suit-
able for common production soldering processes.
TUSONIX state-of-the-art manufacturing pro-
cess results in excellent electrical and mechani-
cal performance. The square or round body al-
lows easy handling, positioning and soldering
onto the PCB. This is another cost effective qual-
ity product from TUSONIX.
Excellent Performance Excellent Performance Excellent Performance Excellent Performance Excellent Performance
Easy Placement Easy Placement Easy Placement Easy Placement Easy Placement
Excellent Solderability Excellent Solderability Excellent Solderability Excellent Solderability Excellent Solderability
Reduces PCB Component Count Reduces PCB Component Count Reduces PCB Component Count Reduces PCB Component Count Reduces PCB Component Count
FEA FEA FEA FEA FEATURES TURES TURES TURES TURES
Revised 9/01/01
FREQUENCY
Typical Shielded
Insertion Loss vs. Frequency
Typical Unshielded
Insertion Loss vs. Frequency
I
N
S
E
R
T
I
O
N
L
O
S
S
(
d
B
)
FREQUENCY
I
N
S
E
R
T
I
O
N
L
O
S
S
(
d
B
)
1MHz 10MHz 100MHz 1GHz 10GHz
8200pF
2000pF
100pF
1000pF
5000pF
1MHz 10MHz 1GHz 10GHz
8200pF
5000pF
100pF
1000pF
2000pF
100MHz
80
70
60
50
40
30
20
10
0
80
70
60
50
40
30
20
10
0
470pF
470pF
4. 00 . 1 0
4. 00
. 1 0
2. 00
. 05
1 . 5 DI A.
1 . 75 . 1 0
7. 5
. 1 0
2. 2
. 1 0
SECTI ON
NOTES:
REFERENCE I EC-286-3 TYPE I I AND EI A-481 -A
TAPI NG OF SURFACE MOUNT COMPONENTS
FOR AUTOMATI C PLACEMENT
. 40
DI MENSI ONS ARE I N METRI C
1 6. 00
0. 3
1 . 5 DI A.
HOLE
APPLICA APPLICA APPLICA APPLICA APPLICATION TION TION TION TION
Pi Filter Data
7741 North Business Park Drive 7741 North Business Park Drive 7741 North Business Park Drive 7741 North Business Park Drive 7741 North Business Park Drive
T TT TTucson, ucson, ucson, ucson, ucson, Arizona 85743 Arizona 85743 Arizona 85743 Arizona 85743 Arizona 85743
Ph: 520-744-0400 Fax: 520-744-6155 Ph: 520-744-0400 Fax: 520-744-6155 Ph: 520-744-0400 Fax: 520-744-6155 Ph: 520-744-0400 Fax: 520-744-6155 Ph: 520-744-0400 Fax: 520-744-6155
W WW WWebsite: www ebsite: www ebsite: www ebsite: www ebsite: www.tusonix.com E-mail: sales@tusonix.com .tusonix.com E-mail: sales@tusonix.com .tusonix.com E-mail: sales@tusonix.com .tusonix.com E-mail: sales@tusonix.com .tusonix.com E-mail: sales@tusonix.com
Revision 5, Updated 03-26-03 Revision 5, Updated 03-26-03 Revision 5, Updated 03-26-03 Revision 5, Updated 03-26-03 Revision 5, Updated 03-26-03
4700 & 4702 SERIES
. 31 5 MAX.
[8 MAX. ]
. 1 26/. 099
[3. 20 / 2. 51 ]
. 039/. 01 2
[1 / 0. 30]
2 PLCS.
. 020 MI N.
[0. 50]
2 PLCS.
ELECTRODE
TERMI NATI ON
SOLDER PLATED
SUGGESTED
MOUNTI NG PATTERN
. 230 . 01 0
[5. 84 0. 25]
. 043
[1 . 09]
. 043
[1 . 09]
. 1 25
[3. 1 8]
SOLDER
H. M. P
. 025 MAX R.
[. 63]
ALL CORNERS
. 090 . 005
[2. 29 0. 1 2]
SQUARE
. 085 . 005
[2. 2 0. 1 2]
. 090 . 005
[2. 29 0. 1 2]
SQUARE
. 039/. 01 2
[1 / 0. 30]
2 PLCS.
. 020 MI N.
[0. 50]
2 PLCS.
. 025 MAX R.
[. 63]
ALL CORNERS
ELECTRODE
TERMI NATI ON
SOLDER PLATED
4701 SERI ES
. 394 MAX.
[1 0 MAX. ]
. 336 . 01 0
[8. 53 0. 25]
. 226/. 1 99
[5. 74 / 5. 05]
. 202
[5. 1 3]
. 043
[1 . 09]
. 043
[1 . 09]
. 1 25
[3. 1 8]
. 1 25
[3. 1 8]
. 1 25
[3. 1 8]
SUGGESTED
MOUNTI NG PATTERN
SOLDER
H. M. P
. 1 02
[2. 59]
. 1 25
[3. 1 8]
. 1 25
[3. 1 8]
CI RCUI T
4702 =
CI RCUI T
4700/4701 =
EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications
Soldering Notes: Soldering Notes: Soldering Notes: Soldering Notes: Soldering Notes:
Surface Mount & C Filters may be soldered to Printed
Circuit Boards and substrates in a variety of methods:
solder wave, hot air, oven soldering, vapor phase
reflow, infrared soldering or immersion soldering.
Ceramic Components require careful soldering tech-
niques to avoid the possible effects of thermal shock.
These effects can be minimized by using a preheat
process prior to soldering. Both time and temperature
are important in the preheat cycle.
When using soldering irons, it is very important that
the solder iron tip does not touch the ceramic body.
The iron should be applied only to the termination sol-
der fillet. The temperature of the soldering tip should
be controlled to 500F (260C) max. Soldering should
be achievable in 2-3 seconds. Recommended solder
composition is 60% tin and 40% lead.
Failure to follow proper preheat and solder practices
can result in thermal shock to the ceramic body which
may be manifested as:
Micro cracks in the ceramic body
Electrical shorts
Insulation resistance degradation in
accelerated life test conditions.
All Surface Mount & C Filters have nickel barrier,
solder plated electrodes and are ideally suited for
manufacturers who use various soldering techniques
on a multitude of products. However, the amount of
solder must be controlled to allow for adequate trans-
fer of heat and mechanical stresses from the PCB to
the Filter.
Handling: Handling: Handling: Handling: Handling:
Extreme care should be exercised when handling ce-
ramic components. They should be treated as fragile
components. Excessive force or direct impact to the
dielectric may result in chips, cracks or breakage.
Cleaning: Cleaning: Cleaning: Cleaning: Cleaning:
Components should be cleaned immediately follow-
ing the soldering operation to optimize flux removal
conditions. Cleaning solutions should be kept clean
to avoid contaminating the components. The user
should consult the manufacturers Material Safety Data
Sheets for specific handling details.
Excessive temperature differences or excessive agi-
tation during cleaning may damage the filters.
Product Installation Recommendations Product Installation Recommendations Product Installation Recommendations Product Installation Recommendations Product Installation Recommendations
for Surface Mount for Surface Mount for Surface Mount for Surface Mount for Surface Mount & C Filters & C Filters & C Filters & C Filters & C Filters
Dielectric Withstanding - 300VDC
Direct Current Rating - 10 ADC
Inductance Value - 100nH Minimum
Please note: Please note: Please note: Please note: Please note: Additional
Capacitance Values and
Mounting Patterns are
available upon request.
TUSONIX TUSONIX TUSONIX TUSONIX TUSONIX
Part Part Part Part Part
Number Number Number Number Number
W WW WWorking orking orking orking orking
V VV VVolts DC olts DC olts DC olts DC olts DC
85C 85C 85C 85C 85C 125C 125C 125C 125C 125C
4700-006
4700-009
4700-005
4700-003
4700-008
4701-002
4701-001
4702-000
4702-001
4702-002
4702-003
4702-004
4702-005
T TT TTypical No-Load Insertion Loss ypical No-Load Insertion Loss ypical No-Load Insertion Loss ypical No-Load Insertion Loss ypical No-Load Insertion Loss
(dB) at 25C per MIL-Std-220 (dB) at 25C per MIL-Std-220 (dB) at 25C per MIL-Std-220 (dB) at 25C per MIL-Std-220 (dB) at 25C per MIL-Std-220
100MHz 100MHz 100MHz 100MHz 100MHz 10MHz 10MHz 10MHz 10MHz 10MHz 1GHz 1GHz 1GHz 1GHz 1GHz
Cap. Cap. Cap. Cap. Cap.
(pF) (pF) (pF) (pF) (pF)
Capacitance Capacitance Capacitance Capacitance Capacitance
T TT TTolerance olerance olerance olerance olerance
SQUARE FIL SQUARE FIL SQUARE FIL SQUARE FIL SQUARE FILTERS TERS TERS TERS TERS
+80%/-20%
+80%/-20%
GMV
GMV
+80%/-20%
+80%/-20%
+80%/-20%
+80%/-20%
+80%/-20%
+80%/-20%
+80%/-20%
+80%/-20%
+80%/-20%
100
100
100
100
--
--
--
100
100
100
100
100
--
100
470
1000
2000
4000
6800
8200
100
470
1000
1500
2500
4000
3
16
40
45
52
60
65
1
12
20
22
25
30
16
40
65
70
70
70
70
19
27
35
37
40
45
--
1
7
10
13
16
20
--
--
3
5
10
15
100
100
100
100
100
100
100
100
100
100
100
100
100
TUSONIX TUSONIX TUSONIX TUSONIX TUSONIX
Part Part Part Part Part
Number Number Number Number Number
W WW WWorking orking orking orking orking
V VV VVolts DC olts DC olts DC olts DC olts DC
85C 85C 85C 85C 85C 125C 125C 125C 125C 125C
4700-059
4700-058
4700-053
4700-056
T TT TTypical No-Load Insertion Loss ypical No-Load Insertion Loss ypical No-Load Insertion Loss ypical No-Load Insertion Loss ypical No-Load Insertion Loss
(dB) at 25C per MIL-Std-220 (dB) at 25C per MIL-Std-220 (dB) at 25C per MIL-Std-220 (dB) at 25C per MIL-Std-220 (dB) at 25C per MIL-Std-220
100MHz 100MHz 100MHz 100MHz 100MHz 10MHz 10MHz 10MHz 10MHz 10MHz 1GHz 1GHz 1GHz 1GHz 1GHz
Cap. Cap. Cap. Cap. Cap.
(pF) (pF) (pF) (pF) (pF)
Capacitance Capacitance Capacitance Capacitance Capacitance
T TT TTolerance olerance olerance olerance olerance
ROUND FIL ROUND FIL ROUND FIL ROUND FIL ROUND FILTERS TERS TERS TERS TERS
+80%/-20%
GMV
GMV
+80%/-20%
100
100
100
100
100
100
100
--
100
1000
2000
5000
--
7
10
15
3
40
45
55
16
65
70
70
Denotes C type filters - 20 Adc