FIT THE IN STALLATION PLATE

INSTALLATION MANUAL FOR ROOM

NOTE:
The mounting wall is strong an d solid enou gh to prevent it from the vibration.

Correc t orientation of Installation Plate

AIR CONDITIONER
(Split Wall-Mounted Type)
SAFETY PRECAUTIONS
Please read this installation manual completely before installing the product. If the power cord is damaged, replacement work shall be performed by authorised personnel only. Installation work must be performed in accordance with the national wiring Standards by authorised personnel only. Contact an authorised service technician for repair, maintenance or installation of this unit. This appliance is not intended for use by persons(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. All the pictures in the instructions are for explanation purposes only. The actual shape should prevail. The design and specifications are subject to change without prior notice for product improvement. Consult with the sales agency or manufacturer for details. The seriou sness is classified by the following in dications.
WARN ING CAUTION

Fit th e Installation Plate

1. Fit the installation plate horizontally on structural parts of th e wall with spa ces around the insta llatio n pla te. 2. If the wall is made of brick, concre te or the like, drill eig ht (8) 5mm diameter holes in the wall.In sert Clip a nchor for appropriate moun ting screws. 3. Fit the installation plate on the wa ll 120mm or more with eight (8) type " A " screws. from the wall

150 or more from the ceiling 1250 150

Hooked Part Hooker Part 133

120mm or more from the wall

NOTE:
Fit th e Installation Plate and drill holes in the wall according to the wall structure and corresponding mou nting poin ts on the in stallation plate. The insta llatio n plate provide d with the machine differ fr om appliance to applian ce. (Dimensions are in " mm " unless oth erwis e stated)

Pipe hole

Model A

This s ymbol indicates the possibility of death or serio us injury. This s ymbol indicates the possibility of injury o r damage to pr operty.

WAR NIN G
1) Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electrical shock fire. 2) Use the attached accessories parts and specified parts for installation, otherwise, it will cause the set to fall, water leakage, electrical shock fire. 3) Install at a strong and firm location which is able to withstand the set s weight. If the strength is not enough or installation is not properly done, the set will drop and cause injury. 4) For electrical work, follow the local national wiring standard, regulation and this installation instructions. An independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock fire. 5) Use the specified cable and connect tightly and clam p the cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection. 6) Wiring routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause heat-up at connection point of terminal, fire or electrical shock. 7) When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury. 8) Do not m odify the length of the power supply cord or use of extension cord, and do not share the single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock.
Model B

DRILL A HOLE IN THE WALL

1. Deter mine hole positions according to left and right side of the insta llation plate. Th e hole cen ter is obtained by measuring the distance as shown in the diagram above. 2. Dirll the piping p late h ole with 65mm hole-core drill. 3. Drill the piping h ole a t either the right or th e left and the hole should be slightly sla nted to the outdoor side. 4. Always use wall hole conduit wh en drilling metal grid, metal plate or th e like .

CAU TI ON
1) This equipment must be earthed and installed with earth leakage current breaker. It may cause electrical shock if grounding is not perfect. 2) Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire. 3) Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture.

I N D O O R U N I T

CONNECTIVE PIPE AND DRAINAGE INSTAL LATION

SELECT TH E BEST LOCATION

Indoor unit
There should not be any heat source or stream ne ar th e un it. There should not be any obstacles blocking the air circ ulation. A place whe re air circ ulation in the ro om is goo d. A palce whe re dr ainage can be easily done. A palce whe re no ise preve ntion is taken into co nsideratio n. Do not insta ll the unit near the d oor w ay. Ensure the spaces indicated by arrows fro m th e wall,ce iling,fence or other obstacles. There should not be any direct sunlight. If unav oida ble, su nlight prevention should be taken into consid eration.

D raina ge
1. Run the drain hose s loping downward. Do not install the drain hose as illustrated in Figures. 2. When connecting ex tension dr ain hose, insulate t he connecting part of extension drain hos e with a shield pipe, do not let the drain hose slack .

Conn ect ive pipe insta llat ion

1. For the left- han d an d rig ht-h and pip ing, rem ove the pipe cover fr om the side panel. 2. For the rear-righ t-ha nd a nd rear-left -hand pipi ng, install the pip ing as shown. 3. Bundle the tubing, conn ectin g cable , and dra in ho se with tape securely, e ven ly as sho wn i n Figure on the right . B ecause the cond ensed water from rear of the indo or u nit i s gathered in po ndin g box and is pip ed o ut of room. Do n ot pu t anything else in the box.

Outdoor un it
If an awning is built over the unit to pr event direct sunsight o r rain ,be careful that heat radiation from the con denser is not obstructed. There should not be any animal or plant which could be affected by hot air discharged. Keep the spaces indicated by ar row f rom wall ceiling , fence or other obstacles. Do not place any obstacles which may cause a short circuit of the discha rged air.

Settle ment of outdoor unit

Anchor the outdo or unit with a bolt and nut 10 or 8 tightly a nd horizontally on a concr ete or rigid mou nt.
M ou nting dimens ions L2 (mm ) 670x540x2 65 760x590x2 85 775x545x3 10 820x595x33 0 845x700x3 20 900x860x3 15 990x965x3 45 4 81 53 0 60 0 52 3 56 0 59 0 62 4 W 2 (mm) 2 76 2 90 3 20 3 40 3 35 3 33 3 66

CAUTION
Connect the indoor unit first, then the outdoor unit. Do not allow the piping to let out from the back of the indoor unit. Be careful not to let the drain hose slac k. Heat insulated both of the auxil iary piping. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside t he unit. Never intercross nor intertwist the power wire with any other wiring. Run the drain hose slopped downward to drain out the condensed water smoothly.

ACCESSOR IES Num be r Name of Accessories

1 2 3 4 5 6 Ins tallation Plate Clip Anchor Self-t apping Scr ew A ST3.9x25 Seal(For cooling & heating mode ls only) Dr ain Joint(For co oling & he ating models only C onnec ti ng Liquid side pi pe Assembly Gassi de 7 8 9 6 .35 9 .52 1 2.7 1 6 1 9 o pt io n a l p ar ts

Qty
1 5 -8 ( de p en d in g on mo d els ) 5 -8 ( de p en d in g on mo d els ) 1 1 Parts you must purcha se. The pipe size d iffer from appliance to appliance. Consult the technician for the proper size. 1 2 1

Indoor unit i nstal l ati on

1. Pass the pipi ng th rough the hole in the wall. 2. Hook the indo or u nit onto t he upper port ion of install ation plat e(En gage the indo or unit with the upper edge of the installation pl ate). Ensure the hooks are properly seated on the ins tallation plate by moving it in left and lef t. 3. Pipi ng can easily be made by l ifting the indoor unit with a cushioning material between the indo or unit and the wall. Get it o ut after f inish piping. 4. Press the lower le ft and right si de of the unit against t he in stallation plate until ho oks engages with the their slot s.

Re mote controller Self-t apping Scr ew B ST2.9x10 Re mote controller hold er

Exce pt the abo ve parts provided,the other parts ne eded during installation you must purchase.

CONNECT THE CABLE TO THE IN DOOR UNIT

E lectrical wor k
Electric safety regulations for the initial Installation 1. If there is serious sa fety problem ab out the power supply, the technicians sho uld refuse to install the air conditioner and explain to th e clie nt until the problem is solv ed. 2. Pow er voltage should be in the range of 90%~110%of rated v oltag e. 3. The surge protector and main power switch w ith a 1.5 times capacity of Max. Current of the unit shou ld be insta lled in power cir cuit. 4. Ensure th e air cond itione r is grounded well. 5. According to th e attached Elec trical Con nection Diagram located on th e panel of the outdoor unit to co nnect the wire. 6. All wiring must comply with local an d national electrical c odes and be in stalled by qualified a nd skilled ele ctricians. 7. An all-pole dis connection device which has at least 3mm separatio n distance in all pole and a residual current de vice(RCD) with the rating of no t exceedin g 30mA shall b e incorporated in the fixed wiring according to th e national rule. 8. An in dividual b ranch circuit an d single re ceptacle u sed only for this air conditioner mus t be available. See the following table for suggeste d wir e sizes an d fuse specifications:

CONNECT THE CABLE TO THE OU TDOOR UNIT

1. Re mo ve the e lect rica l con trol board cover from t he outdoor unit by l oosenin g th e screw. 2. Co nne ct the connecti ve cabl es to the terminals as ident ified wit h their respective m atched num bers on the term inal block of in door an d ou tdoor units. 3. Secure the cable o nto the control boa rd with the cord clamp. 4. To pre vent the ingress of wate r, fo rm a loo p of the connective cable as illustr ate d in the installat ion dia gram o f ind oor and out door units. 5. Ins ulate unused cords (co ndu cto rs) with PVC-ta pe. Process the m so th ey do no t to uch any electrical or metal parts.
Terminal block of outdoor unit

Cover

L1 L2

L1 L2

L1 L2

L1 L2

I N D O O R U N I T

Screw

Minimum nor m inal cross-sectional ar ea of conductors: Ra ted cu rren t No mi n al c ros s-s ect ion al NOTE:
of ap plia nce (A) ar e a (mm 2)

>3 and 6 >6 and 10 >10 and 16 >16 and 25 >25

0.75 1 1.5 2.5 4.0

The cable size and t he current of th efuse or switch are d etermined by the maximu m current in dicated on the nameplate which located on the side panel of the unit . Plea se refer to the nameplate before selecting the c able, fuse and s witch.

To indoor unit

To power supply

To indoor unit

To power su pply

(1)

(2)

AIR PURGING AN D TEST OPERATION

NOTE : Th e air conditioner c an be c onne c ted only t o a s uppl y wit h sys tem impedan ce no more than 0.05 38 o hm. In ca se nece s sary, plea se c onsu lt yo ur suppl y aut horit y for sys tem i mpe danc e inf orma tion.

Connect the cable to the indoor un it NOTE: Befo re performing a ny e lectrical work, turn off the main pow er to the system. 1. Th e inside and ou tside conn ecting cab le can be connected without removing th e front grille. 2. Th e ind oor power cord type is H05VV- F or H05V2V2-F, the outd oor power cord and interconnect ed co rd type is H07RN-F. 3. Lift the indoor unit panel up , remove the electric al box cover by loose ning the screw. 4. En sure the colour of wires o f outdoor unit a nd th e ter minal Nos. are the same to the indoor s respectively. 5. Wrap th ose cables not connected with terminals with insulation tapes, so that they will not touch any ele ctrica l components. Secu re the cab le on to the control bo ard with the co rd cla mp.

. . .

1. Air purging

Air and moisture in the refrig erant system h ave undes irable effe cts. There fore, the indoo r unit an d tubing b etwe en the indoor an d ou tdoor unit must be leak tested and evacuated to remove an y noncondensa bles and moisture from the system. Ch eck that each tube(both liquid and gas side tu bes) between the in door and o utdo or units ha ve been prope rly connected a nd all wirin g for the test run has been complet ed. Pipe length and refrigerant amount:
Connective pipe length Air purging method
Less than 5m Use vacuum pump Use vacuum pump Liquid side: 6.35mm R22: (P ipe leng th-5)x30g/m R410A: (Pipe length-5)x20g/m Liquid side:9.52mm: R22: (Pipe length-5)x60g/m R410A: (Pipe le ngth-5)x40g/m

Additional amount of refrigerant to be charged

Terminal block of indoor unit

P ane l

1 2(N) S G Or

L1 L2 S

Electrical box cover

To outdo or unit

To outdoor unit

. . . . .

More than 5m

For the R40 7C refri gera nt mod el, make su re t he refrigerant a dded in to air co ndit ioner is liquid form in a ny cases. When relocate the unit to a nother place, using vacuum pump to perform evacuat ion.

CAUTION
Refrigerant Outdoor unit A
B Gas side Liquid side

Open the valve stem until it hits against the stopper. Do not try to open it further. Securely tighten the valve stem cap with a spanner or the like. Valve stem cap tightening torque. See Tightening torque table.

Flare nut Indoor unit

C D

Stopper Cap Valve body Valve stem

Packed valve

Half union

OUTDOOR INSALLATION PRECAUTION

Inst all the outdo or unit on a rigid base to preve nt i ncreasing n oise level and vibration. Determine t he a ir outlet dir ecti on where the di scharged air is not blocked . In th e case that the installation place i s exposed t o str ong wind such as a seaside, make sure the fan operat ing properly by putt ing the unit lengthwise along th e wall or using a dust or shield pla tes. Special ly in windy a rea, install the unit to prevent the admissi on o f wind. If need suspending installat ion, the installation bracket should acc ord wit h techni que requiremen t in the installat ion bracket diagram. The i nstallation wall should be solid brick, concrete or t he same intensity constructi on, or actions to rei nfor ce, damping supporting should be taken. The connection bet wee n bracket and wall , bra cket and the ai r condit ioner should be firm, stable and reliable. Be sure there is no obstacl e which block radiating air.

2. When using the Vacuum Pump

1. Completely tig hten the fla re nuts, A, B , C, D, connect the man ifol d va lve cha rge hos e to a charg e port of th e Manifold valve pac ked val ve on the gas pipe side. Compound meter Pre ssure gauge 2. Connect th e charge ho se connect ion to th e vacuum pum p. -76cmHg 3. Ful ly op en the handle Lo o f th e m anifold valve. 4. Ope rat e the va cuu m p ump to evacuate. A fter starting Handl e Hi Handle Lo eva cua tion, sli ghtly loo se the flare nut of the packed Charge ho se valve o n the gas pipe side and check that the air is Charge hose entering. (Operation n oise of the vacuum pu mp changes Vacuu m pump and a comp oun d m ete r indica tes 0 ins tead of min us) 5. After th e evacu ation is complete, fully clo se t he h andle Lo o f th e m anif old valve and stop the operation o f the vacuum pu mp. Make e vacuati on f or 15 minut es a nd more and ch eck Packed valve that the compound meter indicates -76cmHg(-1. 0x105Pa). O 6. Turn the stem o f the packe d valve B a bout 45 co unt erclockwi se f or 6~7 seco nds aft er the g as comi ng out, then tighten the flare nut ag ain. Make sure the pressure display in the p ress ure indicat or is a li ttle higher t han the atm osp here pre ssur e. 7. Remove th e ch arg e ho se from the Low pr essure charge hose. 8. Ful ly op en the packed valve stem s B and A. 9. Secure ly tighte n the cap o f the packe d valve.

O U T D O O R U N I T

Incorrect
Ba rrier Strong w ind Str ong win d

Correct

DRAIN JOINT INSTALLATION

NOTE: The d rain joint is slightly different according to the
different outd oor u nit. For the drain joint with the seal(Fig.A), first fit the seal onto the drain joint, then inse rt the drain join t into the base pan hole of outdoor unit, rotate 9 0 to securely assemble them. To install drain join t as shown in Fig.B, insert the drain joint into the base pan hole of outdoor unit u ntil it remains fixed with a clicking sound. Conne cting the drain joint with an extension drain hose (Locally purch ased), in case of the water draining off the outdoo r unit during the heating mode.

3. Safety and leakage check

1. So ap water method: Apply a soap water or a liqu id ne utral detergent on the indoor unit connections and outdoor unit connections by a soft br ush to check for leakage of the connecting points of the piping. If bubbles come out, it indicates that the pipes have leakage. 2. Leak detector Use the leak detector to check for leakage.

Indoor unit check point

Seal

Drain j oint

Base pan hole of outdoor unit

Cover

(A)

(B )

CAUTION
A : Lo packed va lve B: Hi packed v alve C an d D are ends o f indoor unit connection .

Outdoor unit check point

REFRIGERANT PIPE CONNECTION

90
O

4. Test running
1. Cut a pipe with a pipe cut ter. 2. Remove flare nuts att ached t o indoor and outdoor un it, then put the m o n pi pe/tube hav ing comple ted bur r removal and flare the pipe. 3. Firmly hold copper pipe in a die i n th e dim ens ion sho wn in the table be low. A(mm) Outer diam. (mm) Max. Min .
6.35 9.52 12.7 16 19 1.3 1.6 1.8 2.2 2.4 0.7 1.0 1.0 2.0 2.0
Indoor unit tubing Flare nut Pipings

Oblique Roughness

Burr

Handle

Bar

Bar

Copper pipe

Clamp handle

Per form test opera tion a fter completing gas leak check at the fla re nut connections and electric al safety ch eck. Check that all tubing a nd w iring have been properly connected . Check that the gas an d liquid side service valve s are fully open. 1. Connect the power, p ress the ON/OFF button on the remote co ntroller to turn the unit on. 2. Use the MO DE button to select COOL, HEAT, AUTO and FAN to check if all the function s wor ks well. 3. When the ambient temperature is to o low(lower than 17 O C), the unit cannot be controlle d by the remote controlle r to run at cooling mode, manual operation can be taken. Manual operation is used only when the remote con troller is d isable or mainte nance necessary. Hold the panel s ides and lift the panel up to an angle until it remain s fixed with a clicking sou nd. Press the Manual control button to select the AUTO or COOL, the unit will operate under Forced AUTO or COOL mode (see User Manual for details). 4. The test op eration sh ould last about 30 minute s.

. . .

O uter diam.

Tightening torque(N.cm)
1500 (153kgf.cm) 2500 (255kgf.cm) 3500 (357kgf.cm) 4500 (459kgf.cm) 6500 (663kgf.cm)

Additional tightening torq ue(N.cm)

1600 (163kgf.cm) 2600 (265kgf.cm) 3600 (367kgf.cm) 4700 (479kgf.cm) 6700 (683kgf.cm)

Align pipes t o be conne cted. Sufficiently t ight en the flare nu t with f inge rs, an d t hen tigh ten it with a sp anner and torque wrench as sh own. Excessive torqu e can break nut de pending on instal latio n condition s.

6.35mm 9.52mm 12.7mm 16mm 19mm

Manual control Button

C OOL AUT O/