ASCO's Complete Guide to CO2 Solutions

AGLTD CARBON DIOXIDE ASCO KOHLENSAURE
ASCO Product Catalogue The Complete CO2 Solution

VERSION 1.0
CO2 Production and Dry Ice Plants - Tanks - Ancillary CO2 Equipment
$OODERXW
TABLE OF CONTENTS
General information about CO2 CO2 Production
CO2 Production Plants
Pages 47 Pages 811

8
CO2 Gas Revert Recovery

CO2 Gas Revert Recovery Systems
Pages 1217
12
CO2 Storage

Pages 1847
18 32 38 44
Vacuum Insulated CO2 and Cryogenic Storage Tanks (horizontal and vertical) Polyurethan Insulated CO2 Storage Tanks 20 ISO Tank Containers Transportable CO2 Tanks
CO2 Dosing for Water Neutralisation

CO2 Gas Dosing and Injection Systems
Pages 4853
48
CO2 Vaporising
Atmospheric CO2 Vaporisers
Pages 5461
54
CO2 Cylinder Filling

CO2 Cylinder Filling System HH110AS CO2 Cylinder Filling System LH800MRC CO2 Cylinder Filling System LH800AR CO2 Cylinder Manifolds
Pages 6275
62 66 68 72
CO2 Transfer Pumps

Low to Low Pressure CO2 Transfer Pumps
Pages 7679
76
CO2 Testing Equipment

CO2 Gas Purity Tester CO2 Carbonation Tester CO2 Dew Point Tester
Pages 8085
80 82 84
CO2 Equipment
CO2 Flowmeter CO2 Cylinder Valve Line Safety Assembly CO2 Pressure Reducing Valve
Pages 8693
86 88 90 92
ASCO CARBON DIOXIDE LTD
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - info@ascoco2.com - www.ascoco2.com
TABLE OF CONTENTS
Safety
CO2 Gas Detectors
Pages 9495
94
Dry Ice Storage

Dry Ice Box AT130 Dry Ice Container AT290 Dry Ice Container AT540
Pages 9699
96 97 98
ASCOJET Dry Ice Blasting

General Information Dry Ice Blasting Unit ASCOJET 908 Dry Ice Blasting Unit ASCOJET 908K (plastics industry) Dry Ice Blasting Unit ASCOJET 1701 Dry Ice Blasting Unit ASCOJET 2001RX Dry Ice Blasting Unit ASCOJET 2001RX pro
Pages 100133
100 110 116 120 126 134
Dry Ice Production

Dry Ice Mini Pelletizer A25P-D3 Dry Ice Pelletizer A55P-D3 Dry Ice Pelletizer A120P-D3 Dry Ice Pelletizer A220P-D3 Dry Ice Pelletizer P450 Dry Ice Pelletizer P700 Dry Ice Block/Slice/Pellet Machine BP407-S7 Dry Ice Block / Slice Machine B207 Automatic Wrapping Machine APM10 Automatic Wrapping Machine APM50
Pages 142170
142 146 150 154 158 160 162 166 168 170
ASCO reserves the right to modify all specifications without prior notice. All photos and drawings are used for marketing purposes only.
General information about CO2

What is CO2?
Carbon dioxide is the combination of two atoms of oxygen joined with a single atom of carbon. Its chemical formula CO2, is almost as well known as that of water, H2O, and it is frequently referred to by its formula rather than its name. In natures chain of life, the mutual dependence of plant and animal life is maintained through the link of carbon dioxide. Every time we breathe we release this gas which plants need for life. Through the process of photosynthesis, the plants separate the carbon from the oxygen. In turn, plants release the pure oxygen which we need to survive. We reverse the process, and by combining the oxygen with carbon from the foods we eat, produce carbon dioxide again. CO2 is a colourless, inert gas approximately 1 times heavier than air and 0.03 % is present in the earths atmosphere. It smells slightly pungent, has a sweet biting taste (soda water) and is highly stable (difficult to separate). It is produced in varying amounts by the common process of combustion of fuels high in carbon content. The most common source of fuel for combustion is oil which, when mixed with the correct proportion of air, burns to produce around 15 % CO2 in the flue gases of a CO2 plant. After combustion has taken place, the CO2 can be separated from the flue gases and, through a simple process, made available for the many commercial purposes to which it can be applied. CO2 can exist in three forms: - in gaseous form - in liquid form - in solid form (for the beverage and food industries) (in a storage tank under pressure) (called dry ice, for cooling, blasting etc.)
GASEOUS CO2 can be liquefied under pressure provided its temperature is below 31 C, this temperature being referred to as the CRITICAL POINT. If compressed and cooled below the critical point, a colourless fluid, approximately the same density as water, is produced. CO2 will remain in the liquid form as long as its temperature remains below the critical point but will return to the gaseous state if its temperature rises above this point, regardless of the pressure applied. LIQUID CO2 can be stored indefinitely at High pressure or Low pressure as follows: High Pressure CO2 High pressure liquid CO2 is produced by compressing the gaseous CO2 in multistage compressors to pressures in the neighbourhood of 69 bar pressure, then cooling it to around 18 C. It is customarily filled into specially constructed steel cylinders. Like water, liquid CO2 can be weighed, and this is the normal form of measuring it. Low Pressure CO2 Low pressure liquid is an alternative method of storing CO2 and is produced either by expanding high pressure CO2 to a lower pressure or by refrigeration. It is held in specially constructed storage tanks, heavily insulated and equipped with refrigeration units to hold the internal tank pressure at or below 21 bar and -18 C temperature. Pressure switches are incorporated to control the refrigeration units and safety mechanism and electrical alarms are fitted to release the tank pressure and raise an alarm in the event of refrigeration malfunction.

Low pressure liquid CO2 (sometimes referred to as bulk) is transported to one place from another in insulated road tankers or trailers (or, in some countries, by rail tank wagons), the liquid being simply transferred from mobile to static tank by pumping or gravity feed. Unlike water, carbon dioxide cannot exist in the open air in liquid form. It must be held under pressure or refrigeration (or a combination of both) to remain in the liquid state. SOLID CO2 (customarily known as DRY ICE) Dry Ice is the product of processing liquid CO2. If the pressure of liquid CO2 is suddenly released, a proportion of that liquid will change to the solid state (becoming dry ice snow) and the remainder will revert to gas (revert gas). When the snow is compressed under hydraulic or mechanical action, blocks or pellets of dry ice are formed. The revert gas (gaseous CO2) can be readily reclaimed and converted back to liquid by recompression and reliquefaction, thence returned to the dry ice block machine or pelletizer for further processing. The temperature of dry ice is -79 C and in the atmoshere it will pass directly from the solid to the gaseous stage, leaving no moisture or trace of its presence except the cold.
CO2 is our life

Many generations - and individual lifetimes! - of experience have perfected ASCO s ability to provide the most complete and best matched CO2 system available. From the CO2 production or recovery plant through to storage, dry ice blasting, cylinder filling, dry ice making and even dry ice wrapping its all ASCO. This ability to provide matched components benefits ASCO clients as they can comfortably develop and grow their business without changing suppliers. Having the largest range of CO2 and dry ice components also enables ASCO customers to make full use of the versatile nature of CO2 and its vast number of uses, thus gaining maximum value from the product. For example a soft drink bottler could easily develop an extra cash flow business from surplus CO2 (or excess plant capacity) by adding ASCO dry ice equipment and/ or cylinder filling gear to supply CO2 to other users. ASCO s website provides details of their most up to date CO2 and dry ice plants. All ASCO equipment is space efficient, designed for easy operation maintenance and engineered for maximum reliability and life. Component materials are selected to balance capital cost and plant longevity and from the flue gas oxygen sensor on the plant to the level indicator on the CO2 storage tank all controls are effective, logical, clear, and linked to a PLC. ASCO s technology, combined with a wide range of CO2 equipment, makes it easy for their clients to mix and match components and thus tailor their CO2/Dry Ice System from the one shop. Significant new ASCO CO2 plant sales to Africa, Middle East, and South America, indicates that many bottlers, brewers and merchant CO2 companies prefer working with a single supplier and that supplier is ASCO. Let our life add life to your business.

From liquid CO2 into dry ice
Carbon Dioxide has 3 physical states of gas, liquid and solid which depend on temperature and pressure. The relationship between the 3 states is shown on the pressure-temperature phase diagram beside.
Where does CO2 come from?

CO2 is derived from a number of sources including combustion of carbonaceous fuels, fermentation, natural wells, and as a by-product of industrial processes such as ethylene oxide and bioethanol production and ammonia synthesis. CO2 phase diagram
The Solid State (Dry Ice)
Below the triple point (5.18 bar, - 56.6 C) CO2 can only appear in its solid and gaseous state. Dry Ice is the common trade name for solid CO2. At atmospheric pressure it has a temperature of approx. -79 C. The solid CO2 changes directly into its gaseous state. This evaporation (sublimation) does not leave any residues. Dry ice is non-toxic, non-inflammable, inert, without smell and bacteriostatic. It is white and has a density of approx. 1'500 kg/m3 in its compact state. Dry ice is an ideal refrigerant which qualifies especially well for various applications. It has a high cooling capacity and heat transfer is very high when in direct contact with the cold material.
Dry ice slices and blocks
16 mm pellets
3 mm pellets
ASCO has the best range of Dry Ice Machines for dry ice production.
The Liquid State

Within a temperature range between -56.6 C and 31 C and pressure greater than 5.2 bar and less than 74 bar respectively CO2 is in its liquid state except at very high pressures. This means that, below 5.2 bar, CO2 exists only in its solid or gaseous state. At 5.2 bar and - 56.6 C all three states (solid, liquid and gas) are present. This is called the triple point. The critical point of CO2 lies at a temperature of approx. 31 C and a pressure of approx. 74 bar. Normal CO2 liquid can only be formed at temperatures below 31 C. Above the critical point there is no physical difference between the liquid and gaseous phase. This supercritical state is also called Fluid. The liquid state is important for the storage

and transportation of CO2 as well as during cooling and freezing applications. During release of the liquid CO2 to atmosphere a temperature of -79 C is reached. This is associated with a high cooling capacity due to the evaporation heat which is extracted from the environment when releasing the liquid CO2.
Horizontal CO2 storage tank
Vertical CO2 storage tank
ISO container for transportation of CO2
The Gaseous State

CO2 gas has a density of approx. 1.9 kg/m3 at atmospheric pressure, +15 C. CO2 has many unique and beneficial features which make it valuable in the preservation of packaged food, in explosion and fire protection, in pest control and as protective gas in inert-gas-welding. In all these applications it is important for the CO2 gas to drive out and replace the atmospheric oxygen. Moreover, CO2 gas is used for enriching the atmosphere in greenhouses, in storing fruits and vegetables and for pH control when treating potable and waste water.
CO2 for beverage carbonation
CO2 fumigation in pest control
www.ascoco2.com
provides details of our most up to date CO2 and dry ice plants. All ASCO equipment is space efficient, designed for easy operation and maintenance and engineered for maximum reliability and life.
CO2 Production
Compact, simple to operate and maintain, ASCO High Performance CO2 Generators run from low sulphur content diesel, kerosene or natural gas. They are fully automatic and use a low concentration, aqueous monoethanolamine solution to efficiently and safely produce highest quality gaseous CO2. ASCO s advanced CO2 plant designs employ the latest technology for refined high performance, user friendly controls, flexible layout and ultra-efficient operation. The result is lo west possible CO2 production costs, extended plant life and minimum environmental effect. Each plant is assembled (to agreed layout), tested to the fullest extent possible and finish painted in our factory before despatch. This ensures your satisfaction - and ours! ASCO CO2 generators can be engineered to operate from diesel, kerosene or natural gas fuels. A dual fuel model is also available. This flexibility allows customers to select their most economic fuel. The design of ASCO High Performance CO2 Production Plants has evolved from over 80 years commercial operation as a major CO2 and dry ice equipment producer. This unique advantage means ASCO plants are engineered with performance and the end user very much in mind. Plant construction is from carefully selected materials to give a good balance between plant life, strength and capital cost, i.e. maximum value for money. ASCO CO2 Plants are compact in design and layout to make best use of space in you factory. Our skilled and experienced engineers ensure each new ASCO CO2 plant is correctly installed and commissioned and operators trained in proper operation and maintenance procedures. A set of comprehensive installation and operation manuals is supplied to ensure installation as well as future operation and maintenance is carried out efficiently and correctly Cooling System: Optional cooling water recirculation system to handle all the process cooling water. Plant tools, chemicals and lubricants are available along with CO2 testing equipment.
Utility Consumptions Capacity 70 kg/hr 160 kg/hr 285 kg/hr 500 kg/hr 1000 kg/hr Fuel (diesel) kg/hr 24.4 55.8. 99.5 174.5 349 Water m3/hr 0.6 1.5 2.6 4.6 8.7 Power (absorbed) kW 29 52 84 133 241
Larger capacities on request

Dimensions in mm Capacity 70 kg/hr 160 kg/hr 285 kg/hr 500 kg/hr 1'000 kg/hr A B C D
Skid mounted towers 4445 x 7670 x 4'800 (L x W x H)
11920 11078 11807 17985
5735 6566 5820 8380
9'960 10'160 11'913 17050
2130 2280 2410 3450

Schematic layout of typical ASCO CO2 Production Plant
CO2 Production Plant Process Description The fuel is burned under carefully controlled conditions. After water/soda ash scrubbing, CO2 from the flue gas is absorbed into a monoethanolamine based solution which is subsequently heated by the combustion process to release the raw CO2 gas. The CO2 is then led to a vertical, two stage, dry running (oil free) compressor and on to the high pressure, potassium permanganate purifier. After thorough drying in an automatic twin tower molecular sieve drier, the CO2 receives final purification in an activated carbon filter prior to feeding into an R404a refrigeration loop in the liquefier. The pure, liquefied CO2 can then be fed to a bulk CO2 storage tank. This continuous process is efficient, reliable and safe. The CO2 meets international food-grade quality standards and is used daily by the worlds top gas companies, soft drink and beer brands in over 100 countries.
Diagram shows process streams only. Actual plant configurations may vary.
ASCO CO2 Production Plant: Your Benefits

Feature Flexible Layout Benefit Compact, modular component design means fast and easy installation and provides an economical use of available space, covering a variety of different layouts. Efficient, reliable combustion of fuel.
Burner
Inline Scrubber Water Recircu- Designed to handle all the process scrubbing lation and Treatment System water, this system recycles, neutralises and sheds the process heat from the water all in one circuit. This significantly reduces the volume of water discharged to drain, providing an economical and environmentally friendly water system. Single Absorber Tower Process Towers Location Space saving, reduced complexity of design while still maintaining efficient absorption. Option of indoor or outdoor installation of all process towers allows flexibility of layout in a variety of different situations. Outdoor location also reduces the required weather protection for the system. Specially designed for use with CO2 gas, the dry running compressor means there is no possibility of CO2 contamination with oil. Longer residence time provides ultra-efficient NOx and H2S removal. A high capacity carbon filtration column is installed in the CO2 gas inlet line to the liquefier, to provide further assurance of pure and odour-free CO2. Automatic plant operation and panelview provide visual display and one touch read-outs of process data from a centralised position.
CO2 2-Stage-Compressor
Liquefaction Unit
Dry Running CO2 Compressor
High Pressure Stainless Steel Purifier Carbon Filter
Centralised Control Panel and Panelview
High Pressure Purifier
Process Unit
Outdoor Towers
Remonitoring to allow monitoring of the CO2 plant from the comfort of your own office or central control room.
10
ASCO - the complete CO2 solution

Complete your CO2 Production Plant with some of our many accessories
CO2 Production or Stack Gas Plant
CO2 Storage Tanks, stainless steel, vacuum insulated CO2 Supply by transportable CO2 tanks to place of use
CO2 Pressure Reducing Valve Gaseous CO2 to Bottling Plants CO2 Gas Flowmeter
Atmospheric CO2 Vaporiser
Automatic CO2 Cylinder Filling System with Digital Scales
CO2 Cartridge Filling System
CO2 gas from dry ice production
Reliquefied CO2 fed back to CO2 Storage Tank for reuse
Automatic Dry Ice Slice-/ Block- and Pellets Machine Dry Ice Slices Wrapping Unit Dry Ice Storage Container
CO2 Revert Recovery System Dry Ice Slices for Air Catering Services Dry Ice Blocks for Transport Cooling 16 mm Pellets for Storage Cooling 3 mm Pellets for Dry Ice Blasting
All photos and drawings are used for marketing purposes only.
11
CO2 Gas Revert Recovery

CO2 Gas Revert Recovery Systems
ASCO CO2 Gas Revert Recovery Systems are engineered to efficiently recover the revert CO2 gas from ASCO Dry Ice Pellet and Block Machines which normally direct the revert (flash) gas to the atmosphere. Advantages of CO2 Revert Recovery Systems: Reducing dry ice production costs up to 50 % by recovering the normally lost CO2 gas due to vent typical of dry ice manufacturing Automatic (PLC) operation Heavy duty, compact and efficient design Packaged, prepiped and prewired for timely installation
How the ASCO CO2 Revert Recovery System interconnects with ASCO Dry Ice Equipment:
Liquid CO2 to tank
ASCO RRS System
Revert CO2 gas
ASCO Liquid CO2 Tank
Liquid CO2 out
ASCO Dry Ice Machine
Dry ice
Specifications Model RRS300* RRS440* RRS560 RRS1000 RRS1500 RRS2000 Dry ice output up to approx. 260 kg/hr 380 kg/hr 490 kg/hr 870 kg/hr 1310 kg/hr 1750 kg/hr Revert CO2 gas 300 kg/hr 440 kg/hr 560 kg/hr 1000 kg/hr 1500 kg/hr 2000 kg/hr Absorbed kW approx. 62 92 108 169 253 337 Est.Cooling Water (m3/hr) 16 23 29 52 78 104 Larger sizes available on request
* available also with air cooling
12
Special features of CO2 Gas Revert Recovery Systems:

CO2 buffer balloon Specially designed, made of foodgrade acceptable material, to provide a constant back pressure to the dry ice machine as well as provide constant supply conditions of CO2 flow to the gas compressor. Local conditions may require reheating of the CO2 revert gas which can be supplied as required for each application. A two-stage, watercooled, dry running CO2 recompressor with separate cooler for each stage compresses the revert gas up to approx. 18 to 20 barg. Liquefies the compressed CO2 gas through a standard refrigeration loop. The reliquefied CO2 is then returned to the liquid CO2 storage tank for reuse in dry ice production. The special CO2 condenser utilized makes unsightly overhead condensers obsolete and offers greatly reduced footprint requirements. A central control system automatically controls the entire process and houses the electric motor distribution, starting, operator interface and PLC control system.
CO2 compressor CO2 liquefier
Control system
Guarantee: Our equipment is guaranteed against faulty workmanship or materials for a period of 12 months following date of despatch. Modification: We reserve the right to modify any part of the specifications without notice.
CO2 Gas Revert Recovery System and Automatic Dry Ice Machine BP407-S7:
13
Available standard CO2 Gas Revert Recovery System capacities:

Pos. 001
CO2 Gas Revert Recovery System RRS300W (water-cooled)

To recover up to 300 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 260 kg/hr. Partial recovery is also possible. Scope of supply: CO2 gas balloon buffer storage (mounted remotely or directly on the RRS) CO2 compressor, dry running 2 stage, water cooled CO2 liquefier, R404a, water cooled with stainless steel CO2 codenser Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2 storage tank (up to 10 m) Central control panel with operator interface Modularized design is prepiped, prewired and precabled for fast installation Utility specifications - excluding options and accessories: Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph, (other voltages available on request) Power consumption at 400 V, 50 Hz: 74 / 62 kW (connected / absorbed) Cooling water flowrate: 16 m3/hr (based on max 32 C inlet temperature) Instrument air, 6 bar, dry, oil free: < 1 Nm3/hr Utility consumptions are approximate and subject to detailed engineering.
part no. 915001
Pos. 002

To recover up to 440 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 380 kg/hr. Partial recovery is also possible. Scope of supply: CO2 gas balloon buffer storage (mounted remotely or directly on the RRS) CO2 compressor, dry running 2 stage, water cooled CO2 liquefier, R404a, water cooled with stainless steel CO2 codenser Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2 storage tank (up to 10 m) Central control panel with operator interface Modularized design is prepiped, prewired and precabled for fast installation Utility specifications - excluding options and accessories: Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph (other voltages available on request) Power consumption at 400 V, 50 Hz: 108 / 92 kW (connected / absorbed) Cooling water flowrate: 23 m3/hr (based on max 32 C inlet temperature) Instrument air, 6 bar.g, dry, oil free: < 1 Nm3/hr Utility consumptions are approximate and subject to detailed engineering.
part no. 915003
14
Available standard CO2 Revert Recovery System capacities:

Pos. 003

To recover up to 560 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 490 kg/hr. Partial recovery is also possible. Scope of supply: CO2 gas balloon buffer storage (mounted remotely or directly on the RRS) CO2 compressor, dry running 2 stage, water cooled CO2 liquefier, R404a, water cooled with stainless steel CO2 codenser Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2 storage tank (up to 10 m) Central control centre and control panel with operator interface Modularized design is prepiped, prewired and precabled for fast installation Utility specifications - excluding options and accessories: Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph (other voltages available on request) Power consumption at 400 V, 50 Hz: 150 / 108 kW (connected / absorbed) Cooling water flowrate: 29 m3/hr (based on max 32 C inlet temperature) Instrument air, 6 bar, dry, oil free: < 1 Nm3/hr Utility consumptions are approximate and subject to detailed engineering.
part no. 915004
Pos. 004

To recover up to 1000 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 870 kg/hr. Partial recovery is also possible. Scope of supply: CO2 gas balloon buffer storage (mounted remotely or directly on the RRS) CO2 compressor, dry running 2 stage, water cooled CO2 liquefier, R404a, water cooled with stainless steel CO2 codenser Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2 storage tank (up to 10 m) Central control panel with operator interface Modularized design is prepiped, prewired and precabled for fast installation Utility specifications - excluding options and accessories: Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph (other voltages available on request) Power consumption at 400 V, 50 Hz : 242 / 169 (connected / absorbed) Cooling water flowrate: 52 m3/hr (based on max 32 C inlet temperature) Instrument air, 6 bar, dry, oil free: < 1 Nm3/hr Utility consumptions are approximate and subject to detailed engineering.
part no. 915008
15
Available standard CO2 Revert Recovery System capacities:

Pos. 005

To recover up to 1500 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 1310 kg/hr. Partial recovery is also possible. Scope of supply: CO2 gas balloon buffer storage (mounted remotely or directly on the RRS) CO2 compressor, dry running 2 stage, water cooled CO2 liquefier, R404a, water cooled with stainless steel CO2 codenser Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2 storage tank (up to 10 m) Central control centre and control panel with operator interface Modularized design is prepiped, prewired and precabled for fast installation Utility specifications - excluding options and accessories: Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph (other voltages available on request) Power consumption at 400 V, 50 Hz: 292 / 253 (connected / absorbed) Cooling water flowrate: 78 m3/hr (based on max 32 C inlet temperature) Instrument air, 6 bar, dry, oil free: < 1 Nm3/hr Utility consumptions are approximate and subject to detailed engineering.
part no. 915009
Pos. 006

To recover up to 2000 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 1750 kg/hr. Partial recovery is also possible. Scope of supply: CO2 gas balloon buffer storage (mounted remotely or directly on the RRS) CO2 compressor, dry running 2 stage, water cooled CO2 liquefier, R404a, water cooled with stainless steel CO2 codenser Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2 storage tank (up to 10 m) Central control panel with operator interface Modularized design is prepiped, prewired and precabled for fast installation Utility specifications - excluding options and accessories: Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph (other voltages available on request) Power consumption at 400 V, 50 Hz: 400 / 337 (connected / absorbed) Cooling water flowrate: 104 m3/hr (based on max 32 C inlet temperature) Instrument air, 6 bar, dry, oil free: < 1 Nm3/hr Utility consumptions are approximate and subject to detailed engineering.
part no. 915010
16
Notes:
17
CO2 Storage
Vacuum Insulated CO2 Storage Tanks
ASCO CO2 Storage Tanks include a high quality perlite vacuum insulation and are supplied complete with all pipework, valves, safety devices, liquid level indicator, pressure gauge, automatic pressure build up and pressure reducing systems allowing fast and easy installation on site. The inner tank is made of stainless steel or carbon steel. The outer vessel has a durable protective coating to guard against corrosion. All interconnecting pipework is made of stainless steel. Special connections are included to allow easy installation of ancillary equipment such as vaporisers, cylinder filling systems, transfer pumps and dry ice machines. compact simple and safe to operate easily installed fully automatic
Horizontal and vertical Tanks ASCO Storage Tanks are available as horizontal or vertical versions. Cryogenic gases ASCO Vertical Storage Tanks can also be configured for other liquefied cryogenic gases (N2, O2, Ar).
Specifications Inner vessel: Outer vessel: Max. working pressure: Insulation: Pressure build up & pressure reducing: Stainless or carbon steel Carbon steel 22 bar High quality vacuum perlite Automatic systems included Piping: Contents gauge: Filling connections: Approval: Pipework arrangement: Stainless steel Differential pressure measuring divece (outlet 4 - 20 mA) All current standard connections PED 97/23/EG or AD2000 and other international codes Specially designed for CO2 and cryogenic gases applications
ASCO reserves the right to modify all specifications without prior notice.
18
Special features of CO2 Storage Tanks:

Advantages of ASCO Vacuum Insulated CO2 Storage Tanks: Maintenance free No power consumption Installation is straightforward Safe shipment of large tanks is possible as there is no risk of damage to insulation All pipework on vacuum insulated tanks are made of stainless steel Vacuum insulated tanks include automatic pressure build up and pressure reducing systems Special connections are included to allow easy installation of vaporisers, cylinder filling systems, transfer pumps and dry ice machines Tanks can be ordered with different pipework arrangement for other liquefied cryogenic gases (Nitrogen, Oxygen, Argon)
Easy handling and easy installation on site:

ASCOs Vacuum Insulated Storage Tanks are designed for easy handling and installation on site. The stainless steel pipework offers the possibility to connect the following equipment to the tank: CO2 Cylinder Filling Systems Atmospheric CO2 Vaporisers Dry Ice Pelletizers / Block Machines CO2 Production Plants CO2 Recovery Systems CO2 Tansfer Pumps
19
Typical ASCO CO2 Pipework Arrangement:

All pipework and valves are made in stainless steel. Automatic Pressure build up and pressure reducing systems are standardly included to provide stable tank pressure condition. Each component is clearly labled and corresponds to the mutually agreed flow diagram which is affixed to each tank.
Optional: If a tank is used for storing CO 2 without regular withdrawal, a refrigeration unit can be supplied underneath the tank in a closed cabinet premounted and prewired, ready for immediate use.
Pressure and level indicator:

Accurate digital level indiator shows the net content in the tank on a display in kg and % full. The indicator works with a measuring diaphragm and springs designed for a certain measuring span. The movement of the measuring diaphragm and lever, which is proportional to the differential pressure, is led by the elastic disc out of the pressure chamber and converted by the displacement sensor into an electrical signal, (outlet 4 - 20mA). Remote monitoring is therefore possible.
20
ASCO Vertical, Vacuum Insulated CO2 Tanks:

Flow Diagram No. 300
All pipework is aligned inside the tank and the connections are at the bottom of the tank. 1 5 6 7 8 9 11 12 13 14 15 16 17 18 19 21 23 24 25 Shut-off valve pressure reducing system Shut-off valve pressure building system Main saftey valve Pressure building regulator Shut-off valve pressure reducing system Pressure reducing regulator Vent valve Valve for vacuum probe Vacuum probe Vaporizer for pressure building system Valve for liquid withdrawal (vaporizer) Three valve manifold Pressure gauge Liquid level indicator Electrical pressure builing heater Line safety valve Valve for liquid fill connection Overflow valve Valve for gas fill connection 28 29 30 31 33 34 35 36 37 39 40 41 42 44 45 46 50 52 53 Valve for liquid withdrawal Evacuation connection outer casting Bursting disk for outer tank Change over valve Vent valve Back-up valve liquid line Back-up valve gas line Valve for gas withdrawal Valve for gas withdrawal Refrigeration coil Refrigeration unit Connection for pressure measuring Connection for pressure measuring Line safety valve Valve for plant Line safety valve Connection for liquid withdrawal Connection for liquid withdrawal Connection for liquid withdrawal
21
ASCO Horizontal, Vacuum Insulated CO2 Tanks:

Flow Diagram No. 350
All pipework is aligned inside the tank and the connections are at the bottom of the tank. 1 5 6 7 8 9 11 12 13 14 15 16 17 18 19 21 23 24 25 Shut-off valve pressure reducing system Shut-off valve pressure building system Main saftey valve Pressure building regulator Shut-off valve pressure reducing system Pressure reducing regulator Vent valve Valve for vacuum probe Vacuum probe Vaporizer for pressure building system Valve for liquid withdrawal (vaporizer) Three valve manifold Pressure gauge Liquid level indicator Electrical pressure builing heater Line safety valve Valve for liquid fill connection Overflow valve Valve for gas fill connection 28 29 30 31 33 34 35 36 37 39 40 41 42 44 45 46 50 52 53 Valve for liquid withdrawal Evacuation connection outer casting Bursting disk for outer tank Change over valve Vent valve Back-up valve liquid line Back-up valve gas line Valve for gas withdrawal Valve for gas withdrawal Refrigeration coil Refrigeration unit Connection for pressure measuring Connection for pressure measuring Line safety valve Valve for plant Line safety valve Connection for liquid withdrawal Connection for liquid withdrawal Connection for liquid withdrawal
22
ASCO Horizontal, Vacuum Insulated Cryogenic Tanks:

Flow Diagram No. 800 LIN, LOX, LAR
All pipework is aligned inside the tank and the connections are at the bottom of the tank. 6 7 8 9 10 11 12 13 14 15 16 17 Main saftey valve Pressure building regulator Shut-off valve in pressure reducing system Pressure reducing regulator Inner tank bursting head Vent Valve Vacuum probe valve Vacuum probe Pressure building vaporizer Product withdrawal valve Three valve manifold Pressure gauge 18 22 23 23a 24 25 25a 29 30 31 32 Liquid level indicator Fill connection Liquid phase fill valve Liquid phase valve Over flow valve Gas phase fill valve Gas phase valve Evacuation connection Vacuum bursting disk for outer tank Change over valve Section safety valve
23
Available standard Storage Tanks (vertical, vacuum insulated):

Pos. 001
6.1 t / 6100 l Vertical, Vacuum Insulated Storage Tank

Tank to be supplied complete with all pipework and inner vessel made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite. diameter: 1600 mm / height: 7250 mm incl. TV approval (AD-Merkbltter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH) CO2: (available options please see flow diagram no. 300) maximum filling weight of 5840 kg safety valve setting 22 bar Samson Media 6 level included content shown in kg and % LIN, LOX, LAR: maximum net capacity of 5795 litres MAWP 18.5 bar Samson Media 6 level included content shown in Nm3 and litre
part no.
CO2 912200.300 LIN, LOX, LAR 912230
Pos. 002

Tank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite. diameter: 2200 mm / height: 6400 mm incl. TV approval (AD-Merkbltter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH) CO2: (available options please see flow diagram no. 300) maximum filling weight of 10540 kg safety valve setting 22 bar Samson Media 6 level included content shown in kg and % inner vessel standardly made of carbon steel, also available in stainless steel LIN, LOX, LAR: maximum net capacity of 10450 litres MAWP 18.5 bar Samson Media 6 level included content shown in Nm3 and litre inner vessel made of stainless steel
Pos. 003
part no.
CO2 912201.300 LIN, LOX, LAR 912232

part no.
CO2 912202.300 LIN, LOX, LAR 912234
24

Pos. 004

Pos. 005
part no.
CO2 912203.300 LIN, LOX, LAR 912236
23.0 t Vertical, Vacuum Insulated Storage Tank

Only available for CO2 storage. Tank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite. diameter: 2200 mm / height: 11600 mm incl. TV approval (AD-Merkbltter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH) maximum filling weight of 22110 kg safety valve setting 22 bar Samson Media 6 level included content shown in kg and % inner vessel standardly made of carbon steel, also available in stainless steel available options please see flow diagram no. 300
part no.
CO2 912204.300
Pos. 006

part no.
CO2 912205.300 LIN, LOX, LAR 912238
25

Pos. 007

Pos. 008
part no.
CO2 912207.300 LIN, LOX, LAR 912240

Pos. 009
part no.
CO2 912208.300 LIN, LOX, LAR 912242

part no.
CO2 912209.300 LIN, LOX, LAR 912244
26

Pos. 010

Pos. 011
part no.
CO2 912210.300 LIN, LOX, LAR 912246

Only available for LIN, LOX, LAR storage Tank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite. diameter: 3000 mm / height: 13900 mm incl. TV approval (AD-Merkbltter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH) maximum net capacity of 57950 litres MAWP 18.5 bar Samson Media 6 level included content shown in Nm3 and litre inner vessel standard made of carbon steel, also available in stainless steel
part no.
LIN, LOX, LAR 912247
Pos. 012

part no.
CO2 912211.300
27

Pos. 013

part no.
CO2 912212.300
28
Available standard CO2 Storage Tanks (horizontal, vacuum insulated):

Pos. 001
11.0 t / 11000 l Horizontal, Vacuum Insulated CO2 Storage Tank

Tank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite. diameter: 2200 mm / lenght: 6400 mm incl. HSCE tank registration by German TV (AD-Merkbltter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH) maximum filling weight of 10540 kg safety valve setting 24 bar (if stainless steel upgrade 22 bar) Samson Media 6 level included content shown in kg and % inner vessel standardly made of carbon steel, also available in stainless steel available options please see flow diagram no. 350
part no.
912401
Pos. 002

part no.
912402
Pos. 003

part no.
912403
29

Pos. 004

part no.
912405
Pos. 005

part no.
912407
Pos. 006

part no.
912408
30

Pos. 007

part no.
912409
Pos. 008

part no.
912410
31
CO2 Storage
Polyurethan Insulated CO2 Storage Tanks
ASCO Horizontal Storage Tanks are constructed in various standard sizes, ranging from 3000 to 45000 kg capacity of liquid carbon dioxide. Larger sizes are also available. Each unit is compactly designed to allow easy, safe and low-cost packing and transportation in 20 / 40 containers or flat racks. compact simple and safe to operate easily installed fully automatic
The ASCO pressure vessels are designed and built per section VIII Division 1 of the A.S.M.E. code (U1-A certificate supplied), maximum allowable working pressure is 350 psi (24.1 bar). Vessels are saddle mounted to an I-beam frame. Capacities given is based on a 93 % full volume. Vessels are primed and insulated with 100 mm urethane foam and covered with a prepainted white aluminium jacket with aluminium heads. All joints are overlapped and sealed with silicone sealant. Safeties are sized per the recommendations of the Compressed Gas Association (CGA). Systems have dual safeties mounted in a 3-way switching valve and a single bleeder mounted in an insulation valve. Shut off valves are ball type stainless steel. Refrigeration systems are semi hermetic utilizing environmentally friendly R-404A (other types on request) refrigerant. Electrical systems consist of a Cutler Hammer control panel, magnetic starter, control voltage transformer, wired for automatic operation. The refrigeration system and front end piping are covered with an enclosure consisting of an aluminium angle and aluminium square tube frame covered with prepainted white aluminium sheets. A lockable access door is provided. The tank content is shown by differential pressure indicator and pressure gauge with a diameter of 152 mm. The base frame is painted with a Glidden alkyd industrial enamel. The completed tank is tested with liquid carbon dioxide in the tank and all controls are set for proper automatic operation. Specifications Pressure vessel: Built per A.S.M.E. code, Sec. VIII, Div.1 350 PSI = 24.1 bar design pressure -40 C minimum design temperature Skid mounted Closed cell polyurethane foam, 100 mm thick 1.6 mm prefinished white aluminium jacket Ball type stainless steel A.S.M.E. approved Direct spring loaded, or pilot operated Bleeder for secondary protection According to customers requirements U.L. listed components All controls necessary for automatic operation ASCO reserves the right to modify all specifications without prior notice.
Insulation: Valves: Safety valves:
Electrical:
32
Capacities, dimensions and weights:

ASCO liquid carbon dioxide storage tanks are compactly arranged on a base-frame which allows installation on site within minutes (connect to nearest power source only). Insulation, refrigeration system, completely pre-wired electrical system with switchboard, level-indicator, safety devices, valves, pipework, all automatic controls and cabinet with lockable doors. All our systems are completely test-run before shipment. These outstanding features benefit CO2 consumers all over the world.
Standard tank capacity liquid CO2 in kg 3'170 5'440 8'280 9'326 12855 16300 23'600 29'400 30'800 36'300 45'400
A max. length
B max. width
C max. height
packing + shipment in container foot 20' 20' 20' 40' 40' 40' 40' 40' 45' flat bed ext. flat bed
approx. empty weight
electrical supply
mm 3'350 4'570 5'860 4'600 5'800 7'310 9'750 11'730 12'190 14'630 17'070
mm 1'880 1'880 1'880 2'280 2'280 2'280 2'280 2'280 2'280 2'280 2'280
mm 2'230 2'230 2'230 2'540 2'540 2'540 2'540 2'540 2'540 2'690 2'690
kg 3'400 3'650 5'900 6000 7'200 8'000 12'500 14'000 14'700 17'000 19'000 380V 50Hz 3 phase other voltages on request
Larger sizes also available. Please ask for details!
33
Available standard CO2 Storage Tanks (horizontal, polyurethane insulated):

Pos. 001
3.17 t CO2 Storage Tank, horizontal, polyurethane insulated

designed and built per Section VII Div. I of the ASME code (U1-A certificate supplied. Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar). Lenght: 3350 mm Widht: 1880 mm Hight: 2230 mm Capacity of liquid CO2: 3170 kg Empty weight: 3400 kg Saddle mounted to an I-beam frame HPU: horizontal, polyurethane foam insulated
part no.
912030
Pos. 002

part no.
912031
Pos. 003

part no.
912032
34

Pos. 004

designed and bult per Section VII Div. I of the ASME code (U1-A certificate supplied. Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar). Lenght: 4600 mm Widht: 2280 mm Hight: 2540 mm Capacity of liquid CO2: 9326 kg Empty weight: 6000 kg Saddle mounted to an I-beam frame HPU: horizontal, polyurethane foam insulated
part no.
912033
Pos. 005

part no.
912034
Pos. 006

part no.
912035
35

Pos. 007

part no.
912036
Pos. 008

part no.
912037
Pos. 009

part no.
912038
36

Pos. 010

part no.
912039
Pos. 011

part no.
912040
37
CO2 Storage
20 ISO Tank Containers
ASCO CO2 and Cryogenic 20 ISO Tank Containers include a high quality vacuum multi-laminar super insulation and are supplied complete with all pipework, valves, safety devices, liquid level indicator, pressure gauge and optional with transfer pump and filling hoses. All tank containers are designed for transportation by road, ship and rail. The models are also available on semi-trailer and/or with tractor. Inner vessels and pipework are made of stainless steel - used for multipurpose transportation of CO2, N2, O2 and Ar.
38
Specifications:
1. Main Data approx. 19650 l 19'650 22 bar g approx 8600 kg 36000 kg LCO2: LIN: LOX: LAR: Tolerances: Codes and regulations: Insulation: Height: Width: Overall length: ISO-cornercastings: 2. Tank 22 bar g AD 2000-Regelwerk 29.9 bar g -196 / +50 C 2200 mm 2 -1 bar g (full vacuum) -20 / +50 C 2420 mm (not protruding over the frame members) 6000 mm (not protruding over the frame members) vacuum + multi-layer insulation (super insulated) Stainless steel type 1.4311/EN 10028-7 or equivalent Stainless steel type 1.4311/DIN 17440 or equivalent caron steel S235JRG2/EN 10025 or equivalent stainless steel type 340 (L) ball valves, stainless steel, for CO2 Cryogenic valves approx. 19600 kg approx. 14950 kg approx. 21240 kg approx. 26130 kg
Commodity Gross water volume: Max. allowed working pressure: Tare weight: Max. gross weight: Max. payload:
on volume 1 %, on weight 2 % ADR / RID / IMDG / (UN-T75) / UIC Vacuum with multi-layer insualtion approx. 2600 mm approx 2440 mm 6060 mm 20' x 8' x 8'6" ISO dimensions
Inner Vessel Max. allowed working pressure: Pressure vessel code: Test and calculation pressure: Design temperature: Outer diameter: Number of baffles: Outer Vessel Design pressure: Design temperature: Outer diameter: Overall lenght: Insulation Type Materials Inner vessel of CO2 tanks: Inner vessel of cryogenic tanks: Outer vessel: Piping: Valves for CO2 tanks: Valves for cryogenic tanks 3. Frame
The frame is of Beam Type, consisting 8 x 86-frame at each end, connected to each end. Handling to be done by means of the corner castings only. The container can be secured by twist locks on rail and road vehicles complying to the relevant requirements of ISO 668 freight containers.
39
Lockable machinery compartment:
All stainless steel pipework and valves neatly arranged in lockable machinery compartment. Outside of the machinery compartment is a lockable document holder installed.
Available Types:
ASCOs 20 ISO Tank Containers are optionally available on semi-trailer and/or tractor.
All ISO tank containers include: inner vessel made of stainless steel all pipe work made of stainless steel all valving necessary for proper operation (stainless steel ball valves for CO2 and bronze globe valves for cryogenic) all necessary safety equipment all instruments and safety lines that form part of the tank, including pressure and level gauge transfer pump and filling hoses (optional)
Larger sizes also available. Please ask for details!
40
ASCO 20 ISO Tank Container:

Typical Flow Diagram for 20 ISO Tank CO2 Container
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Vapour Balance Line Valve Main Bottom Isolation Valve Vacuum Point Bursting Disc Vacuum Jacket Divertor Valve Safety Valve Instrument Liquid Valve Instrument Gas Valve Flange Connection with Blindflange (without option) Fill and Discharge Line Purge Valve Trycock Nett Capacity 95% Valve Vapour Line Purge Valve Level Gauge Balance Line Valve Liquid Gauge Level Pressure Gauge Connection Fill and Discharge Line (Flange Coupling) Liquid from Pump Delivery Valve Pump Isolation Valve Pump Thermal Relief Valve Connection Vapour Line (Flange Coupling) Fill and Discharge Valve Flange Connection
Typical Flow Diagram for 20 ISO Tank Cryogenic Container

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Vapour Balance Line Valve Bottom Fill Isolation Valve Top Fill Isolation Valve Bursting Disc Vacuum Jacket Divertor Valve Safety Valve Instrument Liquid Valve Instrument Gas Valve Flange Connection with Blindflange (without option) Fill Line Purge Valve Trycock Nett Capacity 95% Valve Vapour Line Purge Valve Level Gauge Balance Line Valve Liquid Gauge Level Valve Pressure Gauge Vacuum Point Flange Connection with Blindflange Liquid to Pressure Build Up Valve Pump Fin Vaporiser Thermal Relief Valve Pressure Build Up Gas Return Valve Liquid to Pump Fill Valve Pump Liquid from Pump Delivery Valve Pump By-pass Valve Liquid from Pump Delivery Valve Bottom Fill Pump Isolation Valve Coupling with Plug Flange Connection
41
Available standard 20 ISO Tank Container:

Pos. 001
CO2 20 ISO Tank Container

Vaccum super insulated 20 ISO tank container (UN-T75) with stainless steel inner vessel, including hose box. Gross water volume: approx. 19650 l Max allowed working pressure: 22 bar g Tare weight: approx. 8600 kg Max. gross weight: 36000 kg Max. payload: approx: LCO2: 19600 kg Optionally available on semi-trailer and/or tractor. All ISO tank contaier include: inner vessel made of stainless steel all pipework made of stainless steel all valving necessary for proper operation all necessary safety equipment all instruments and safety lines that form part of the tank, including pressure and level gauge optionally transfer pump and filling hoses are available
part no. 912150
Pos. 002
Cryogenic 20 ISO Tank Container

Vaccum super insulated 20 ISO tank container (UN-T75) wiht stainless steel inner vessel, including hose box. Gross water volume: approx. 19650 l Max allowed working pressure: 22 bar g Tare weight: approx. 8600 kg Max. gross weight: 36000 kg Max. payload: approx: LIN: 14950 kg LOX: 21240 kg LAR: 26130 kg Optionally available on semi-trailer and/or tractor. All ISO tank contaier include: inner vessel made of stainless steel all pipework made of stainless steel all valving necessary for proper operation all necessary safety equipment all instruments and safety lines that form part of the tank, including pressure and level gauge optionally transfer pump and filling hoses are available
part no. 912155
42
Notes:
43
CO2 Storage
Transportable CO2 Tanks
ASCO supplies different sizes of transportable (demountable) CO2 tanks which can be mounted on any suitable truck or drawbar trailer of the rigid flat type. Transportable tanks are a cost saving alternative to conventional road tankers as the operator may use the vehicle for other duties as well as bulk CO2 transport. The tank is a self-contained unit mounted on a base frame and when empty it can easily be craned on or off as required. Suitable lifting lugs are on the top of the tank. These transportable tanks can also be supplied with refrigeration systems which makes it possible to use them for the transport as well as for the storage of the liquid CO2. The special design allows simple operation. A lockable machinery compartment houses the transfer pump and motor, control valves, contents and pressure gauges, pipework and refrigeration system (optional). Specifications Content in kg 3'170 5'440 8'280 10'000 11'500 13'000 20'000 Content in US tons 3.5 6 9 11 12.7 13.5 22 Measurements LxWxH 3.35 x 1.88 x 2.23 4.57 x 1.88 x 2.23 5.86 x 1.88 x 2.23 4.87 x 2.28 x 2.54 5.50 x 2.28 x 2.54 5.79 x 2.28 x 2.54 8.20 x 2.28 x 2.54 Empty weight (kg) approx. 3'810 4'540 5'265 6'020 6'420 6'800 10'575 Safety valves 24.5 bar 1 1 1 1 1 1 1 Urethane Insulation 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm Container shipping 20' dry cargo 20' dry cargo 20' dry cargo 40' high cube 40' high cube 40' high cube 40' high cube
44
Transporting CO2 easy and efficient:
ASCO Transportable Tanks are to ASME-DOT design and are all skid mounted and include a lockable cabinet. They are supplied complete with float gauge, pressure indicator, 100 mm polyurethane insulation, weather-proof white aluminium jacket, all necessary safety devices, all ball valves in stainless steel, hose tubes (3.65 m) and two filling hoses (1 1/2 and 1 at length of 3 m each), liquid CO2 transfer pump (reversable) with various capacities (standard is 17000 kg/hr). Max. operating pressure is 24 bar. Refrigeration systems and flowmeters with ticket printers can be built into the cabinets upon request.
Tank cabinet:
Two lockable doors provide easy access to the pipework and connections of the transportable tank. Safety valves, inlet and outlet connections.
Built in liquid CO2 transfer pump (left) and main outlet connection with valves (right).
Available Options:
MC-3-SS low to low pressure transfer pump transfer rate = 17'000 kg/hr at 0 bar / 14'000 kg/hr at 3.5 bar (both at 1'450 rpm) Refrigeration systems (R404A). Flowmeter and ticket printer
45
Available standard transportable CO2 Tanks:

Pos. 001
3.17 t Transportable CO2 Tank, horizontal, polyurethane insulated

built to DOT MC331 and ASME specifications. Complete with 4 urethane insulation covered with a 0.063 prepainted white aluminium jacket with aluminium heads, float gauge, pressure indicator, stainless steel ball valves, primary and secondary safety relief protection, control cabinet with lockable access door, two hose tubes and two filling hoses 1 x 1 / 1 x 1 1/2 hose tube length up to 3.60 m, hose length 3.05 m incl. fill fittings and dust caps. Length: Width: Height: Empty weight: TPU:
Pos. 002
part no.
912010
3350 mm 1880 mm 2230 mm approx. 3810 kg transportable, horizontal, polyurethane foam insulated

Pos. 003
part no.
912011

Pos. 004
part no.
912012

built to DOT MC331 and ASME specifications. Complete with 4 urethane insulation covered with a 0.063 prepainted white aluminium jacket with aluminium heads, float gauge, pressure indicator, stainless steel ball valves, primary and secondary safety relief protection, control cabinet with lockable access door, two hose tubes and two filling hoses 1 x 1 / 1 x 1 1/2 hose tube length up to 4.60 m, hose length 4.25 m incl. fill fittings and dust caps. Length: Width: Height: Empty weight: TPU: 4870 mm 2280 mm 2540 mm approx. 6020 kg transportable, horizontal, polyurethane foam insulated
part no.
912013
46
Available standard transportable CO2 Tanks:

Pos. 005

Pos. 006
part no.
912014

Pos. 006
part no.
912015

built to DOT MC331 and ASME specifications. Complete with 4 urethane insulation covered with a 0.063 prepainted white aluminium jacket with aluminium heads, float gauge, pressure indicator, stainless steel ball valves, primary and secondary safety relief protection, control cabinet with lockable access door, two hose tubes and two filling hoses 1 x 1 / 1 x 1 1/2 hose tube length up to 6.0 m, hose length 5.5 m incl. fill fittings and dust caps. Length: Width: Height: Empty weight: TPU: 8200 mm 2280 mm 2540 mm approx. 10575 kg transportable, horizontal, polyurethane foam insulated
part no.
912016
47
CO2 Gas Dosing for Water Neutralisation

CO2 Gas Dosing and Injection Systems
ASCO CO2 Dosing System (single line) Wherever you need to have an exact quantity of CO2 gas to be dosed, the ASCO CO2 Gas Dosing System is ideal! For the process-regulation you only have to provide a 4-20 mA input signal, the flow output signal will then also be within a range of 4-20 mA, all these signals can then be processed locally on the main DCS. The system is equipped with a CO2 pressure reducing valve, CO2 filter, CO2 gas flowmeter, CO2 regulating valve, pressure gauges, safety valves and a completely pre-wired electrical junction box. In case of maintenance the system provides a manual by-pass line, which also can be monitored by the flowmeter. Herefore, changing a CO2 filter cartridge or doing any other service work on the system is quick and easy! As raw and fitting material ASCO only uses stainless steel. This makes the system very resistant and extends the durability. Due to the special equipment used on the system no auxiliary power, e.g. compressed air, is necessary. Every process valve works with CO2 gas. Typically, the ASCO CO2 Gas Dosing System is used on desalination plants to neutralise the product water. Advantages of a CO2 Gas Dosing and Injection System: easy to install very accurate 4 - 20 mA output signal robust stainless steel construction typically used for desalination plants Site conditions Min. ambient air temperature: Max. ambient air temperature: Humidity: Wind speed max: Uniform building code: Temperature treated water: Side stream water pressure: 10 C, optional with heater for vaporiser down to 4 C 38 C, optional with air conditioned cabinet up to 50 C 34 % to 99 % 19.03 m/s, tank foundation must be recalculated by local civil engineer seismic zone 2A 15 to 35 C 4 bar max
48
Components of CO2 Gas Dosing System:
flanged inlet incl. counter flange junction box all equipment mounted on robust stainless steel frame
pressure reducing valve for easy adjustment of inlet pressure
ASCO CO2 Gas Flowmeter for accurate measuring the flow rate provides a 4 - 20 mA output signal to be processed on the customer's main DCS
Bei
actuating valve to adjust flow of CO2 gas
by-pass-line for manual operation
CO2 polishing filter
CO2 Injection System:

Motionless mixing technology made of stainless steel As per customers requirement, ASCO includes a side stream carbonation system. This system is consisting of a combination of a static mixer and an injection nozzle. Static mixers will dissolve the CO2. The system is based on a maximum capacity and CO2 flow as mentioned on customers specification.
Beispiele von Systemen
CO2 injection via side stream into the main water stream
Static/In-line Mixers : Gas Dispersers : Laminar Flow Heat Exchan Scrubbers

Reliable solubility of the CO2 gas thanks to special design of the static mixer
49
Layout of a Single Line CO2 Gas Dosing System:
Layout CO2 gas dosing system (single line) with CO2 tank and vaporiser ASCO supplies a fully preinstalled and pretested system consisting of one storage tank, one vaporiser, one dosing system and one injection system. The pipework of the ASCO CO2 Gas Dosing System is completely welded to minimise installation works on site. Only the connection between storage tank and dosing system has to be welded directly on site. All civil related works, like site planning, foundations, electrical supply, installation material (like cable conduits installed in the foundation, advised by ASCO), water side stream and installation on site are customers responsibility.
Standardly included in the delivery of a Single Line CO2 Gas Dosing System:
ASCO supplies a fully preinstalled and pretested system consisting of: 1 x CO2 gas dosing system line consisting of - CO2 filter - flow regulating valve - automatic shut off valve - pressure reducing valve - manual shut off valve - safety valves - discharge valve - junction box, prewired - all mounted on a stainless steel base frame 1 x CO2 flowmeter including digital display 1 x CO2 storage tank (capacity has to be specified at time of order) 1 x atmospheric CO2 vaporiser (capacity has to be specified at time of order) 1 x injection system (static mixer) (capacity has to be specified at time of order)
50
Layout of a Double Line CO2 Gas Dosing System:
Layout CO2 gas dosing system (double line) with CO2 tanks and vaporisers ASCO provides a completely redundant system which automatically controls and regulates the CO2 flow depending on a set point coming from the LCP with integrated HMI. Depending on the condition of the storage tanks, vaporisers and the dosing systems, the system will detect and decide what parts need to take over the load to guarantee a continuous CO2 injection into the side stream water. Therefore, all automatically activated valves are equipped with positioning end switch (feedback) so that malfunctions will be detected. All operating conditions are displayed on the local HMI screen and are available as data bloc for customers PCS.
Standardly included in the delivery of a Double Line CO2 Gas Dosing System:
ASCO supplies a fully preinstalled and pretested system consisting of: 2 x CO2 gas dosing system lines consisting of - CO2 filter - flow regulating valve - automatic shut off valve - pressure reducing valve - manual shut off valve - safety valves - discharge valve - all mounted on a stainless steel base frame 2 x CO2 flowmeters including digital display 1 x control cabinet (PLC) 2 x CO2 storage tanks (capacity has to be specified at time of order) 2 x atmospheric CO2 vaporisers (capacity has to be specified at time of order) 1 x injection system (static mixer) (capacity has to be specified at time of order) 1 x change over system
51
Available standard CO2 Gas Dosing System capacities:

Pos. 001
CO2 Gas Dosing System 0 - 50 kg/hr (single line)

1 x CO2 gas dosing system line consisting of - CO2 filter - flow regulating valve - automatic shut off valve - pressure reducing valve - manual shut off valve - safety valves - discharge valve - junction box, prewired - all mounted on a steinless steel base frame 1 x CO2 flowmeter including digital display
part no. 908500
For a running CO2 gas dosing system following equipment is necessary: 1 x CO2 storage tank (capacity has to be specified at time of order) 1 x atmospheric CO2 vaporiser (capacity has to be specified at time of order) 1 x injection system (static mixer) (capacity has to be specified at time of order)
Pos. 002

part no. 908503
Pos. 003

part no. 908505
52
Notes:
53
CO2 Vaporising
Atmospheric CO2 Vaporisers
The ASCO Atmospheric CO2 Vaporiser has been developed to drastically reduce CO2 vaporisation costs. Ambient air, which is available at no cost, is used to achieve energy savings of over 95 % compared to standard electric vaporisers. In most cases electric (or steam) savings can pay for a new atmospheric vaporiser in less than one year. As each vaporiser is supplied prepiped and prewired, installation can be made within minutes. Bases for the mounting on the floor or on the ceiling are included in the delivery.
Advantages of an atmospheric CO2 vaporisers: 25 times less energy compared with electrically heated vaporisers Ambient air of only +10 C needed Designed for continuous and automatic operation (no attendance required) Built in temperature sensor to control outlet temperature of vaporised CO2 2 coil system to ensure safe defrosting with built in solenoid valves Simple and fast installation, only electric power and CO2 required Vaporisers with tubes in stainless steel or copper available Complete unit in various capacities at very reasonable prices, ready for use
Specifications Vaporising capacity (approx.) from liquid CO2 at 17 bar and ambient air temperature of min. 10 C 50 kg/hr CU 200 k g/hr CU 200 k g/hr SS 300 k g/hr CU 300 k g/hr SS 500 k g/hr CU 500 k g/hr SS 1000 kg/hr CU 1000 kg/hr SS
CU = with copper tubes,
length/width/height mm incl. control box
in/out connections outer diameter
net weight kg approx.
power consumption
max. operating pressure
870 x 540 x 420 2200 x 900 x 1'000 2200 x 900 x 1'000 3000 x 900 x 1'000 3000 x 900 x 1'000 3000 x 900 x 1'200 3000 x 900 x 1'200 4200 x 1'000 x 1450 4200 x 1'000 x 1450
SS = with stainless steel tubes
35 mm 1 PN 40 1 PN 40 1 PN 40 1 PN 40 1 PN 40 1 PN 40 1 PN 40 1 PN 40
46 kg 100 kg 120 kg 180 kg 210 kg 210 kg 250 kg 340 kg 400 kg
0.16 kW 1.58 kW 1.58 kW 2.37 kW 2.37 kW 2.37 kW 2.37 kW 5.37 kW 5.37 kW
25 bar 25 bar 25 bar 25 bar 25 bar 25 bar 25 bar 25 bar 25 bar
54
Description of Atmospheric CO2 Vaporisers:

CO2 gas to bottling line or other point of use
pressure reducing valve temperature sensor with automatic shut-off
CO2 storage tank
CO2 vaporiser
Liquid carbon dioxide is taken from a tank, completely evaporated in the vaporiser and fed to the point of use. In order to ensure safe defrosting of the vaporiser, it is equipped with two autonomous coils which are controlled by a solenoid valve each. While one vaporiser coil is in service, the other is being defrosted. The air blowers remain in continuous operation. The arrangement shown above permits operation of the vaporiser at air temperatures of at least +10 C and, at reduced capacity as low as +5 C. In order to be able to utilise the vaporiser throughout the year, the unit should be installed inside a building away from the most inclement weather, for example in a boiler room or similar.
liquid CO2 in fans
thermostat with auomatic shut-off
CO2 gas out time switch solenoid valves air
55
Description and Installation of Atmospheric CO2 Vaporisers:

Description ASCO Atmospheric CO2 Vaporisers are supplied as one unit, prewired, pretested (incl. pressure test to 35.4bar) and ready for immediate use. They consist of a special heat exchanger unit with copper or stainless steel tubes and aluminium fins. Air is forced through the heat exchanger by fans. Any condensate dropping from the tubes is collected by an aluminium tray mounted on the bottom of the unit, and an outlet pipe can be connected to drain. The unit also includes solenoid valves and a complete control box. A temperature sensor is also incorporated to ensure no liquid CO2 can pass through the vaporiser. Installation ASCO Vaporisers should ideally be installed in areas such as boiler houses and similar warm rooms. External installation is only recommended where ambient air temperature is above +10C. They also operate at +5C but at reduced capacity.
50kg/hr Atmospheric CO2 Vaporiser (available with copper tubing only)
1'000kg/hr Atmospheric CO2 Vaporiser Thermostat
1'000kg/hr Atmospheric CO2 Vaporiser Control box with timer
1'000kg/hr Atmospheric CO2 Vaporiser Air in take side
1'000kg/hr Atmospheric CO2 Vaporiser Two independent coils
56
Available standard Atmospheric CO2 Vaporiser capacities:

Pos. 001
50 kg/hr Atmopheric CO2 Vaporiser

(minimum ambient air temperature required +10 C) only availabe with copper tubes 240 Volt, 50 Hz, 1 Ph
CU part no. 908003
Pos. 002
200 kg/hr Atmospheric CO2 Vaporiser

(minimum ambient air temperature required +10 C) with copper or stainless steel tubes 400 Volt, 50 Hz, 3 Ph air flow total: coil volume: dry weight: fan speed: no. of fans: power cons. per fan: flange connection: 3.4 m3/sec 15 l 100 kg copper / 120 kg stainless steel 1330 rpm 2 0.79 kW 1 PN40
CU part no. 908004.2 SS part no. 908005.2
CU = copper SS = stainless steel
Pos. 003

57
Available standard Atmospheric CO2 Vaporiser capacities:

Pos. 004

Pos. 005

58
Options for Atmospheric CO2 Vaporisers:

Pos. 001
Dome Loaded Pressure Reducing Valve C1

for gaseous and liquid CO2 incl. repair kit (diaphragm and O-ring)
part no. 914000
Pos. 002
Dome Loaded Pressure Reducing Valve C2-K32

part no. 914006
Pos. 003
Line Safety Assembly 1- 25 bar welding connection

Consisting of: stainless steel pipe 1 300 mm safety valve 25 bar vent ball valve stainless steel 1/4
part no. 914343
Pos. 004
CO2 Flowmeter M1
Mass flow sensor type M1 (fully calibrated) assembled to process pipe DN 15, PN 40 with flange connection DIN 2635. Measuring range: 0 - 1200 kg/hr (depends on pressure) The flow computer (on wall bracket) is equipped with digital display of current CO2 flow rate in kg/hr as well as totalizer and integrated keyboard. 10 meter connection cable with plug is prewired and connected. Voltage 115 - 230 V, 50/60 Hz Accessories included: 2 pcs counterflange DN 15/PN40 welding (item no. 910101) 8 pcs screw M12 x 45, hex, inox (item no. 100020) 8 pcs nut M12, inox (item no. 100022) 2 pcs gasket DN15, 2 x 51 x 22 mm (item no. 110150)
part no. 910200
59
Options for Atmospheric CO2 Vaporisers:

Pos. 005
CO2 Flowmeter M2
Mass flow sensor type M2 (fully calibrated) assembled to process pipe DI 25, PN 40 with flange connection DIN 2635. Measuring range: 0 - 3000 kg (depends on pressure) The flow computer (on wall bracket) is equipped with digital display of current CO2 flow rate in kg/hr as well as totalizer and integrated keyboard. 10 meter connection cable with plug is prewired and connected. Voltage 115 - 230 V, 50/60 Hz Accessories included: 2 pcs counterflange DN 25/PN40 welding (item no. 910301) 8 pcs screw M12 x 45, hex, inox (item no. 100020) 8 pcs nut M12, inox (item no. 100022) 2 pcs gasket DN25, 2 x 71 x 35 mm (item no. 110151)
part no. 910400
60
Notes:
61

CO2 Cylinder Filling System HH110AS
part no. 902300
The compact ASCO CO2 Cartridge / Cylinder Filling System type HH110AS is designed for easy and accurate filling of small high pressure CO2 cartridges or cylinders from standard high pressure liquid CO2 cylinders. The system is supplied ready for immediate use.
Advantages of HH110AS: Very robust pump built into stainless steel cabinet, with service door Electronic control and filling with automatic stop when preset filling weight is reached Automatic zero-adjustment Filling weight setting via digital indicator Two pressure gauges showing CO2 supply and filling pressures CO2 inlet filter Emergency stop button 2 m electrical connection cable Two CO2 high pressure hoses to interconnect CO2 cylinder and filling unit Safety valve 130 bar Scale with filling adapter: Scale with load cell (in steps of 2 grams) Two different filling adapters for Soda Club/Soda Stream, Soda Fresh and 1/2 BSP Additional adapters are available on request Complete scale and filling unit is built on a robust base frame Filling and discharge valves Platform kit for CO2 cylinders with a gross weight of max. 10 kg (optional)
Specifications Pump dimension (L x W x H) / weight: Scale dimension (L x W x H) / weight: Platform kit dimension (L x W x H) / weight: Pump capacity (continuously): Filling capacity (example): Voltage: Power consumption: Differential pressure (max.): Operating pressure (max.): CO2 source: 605 x 403 x 501 mm / approx. 48 kg 500 x 362 x 370 mm / approx. 11 kg 250 (420) x 200 x 320 mm / approx. 3 kg approx. 110 kg/hr 1 cartridge of 450 gr in approx. 15 seconds 400 V, 50 Hz, 3 Ph + N + PE (other voltages on request) 1.1 kW 90 bar 130 bar CO2 cylinder with siphon tube inside
62
Easy to use:
1. Set exact CO2 filling eight for cylinders to be filled.
2. Empty cartridge / cylinder with device included with system.
3. Connect cartridge to filling head.
4. Open filling valve.
5. Press start button and wait until cartridge is full. Pump stops then automatically.
6. Close filling valve.
7. Open release valve for one second and close it again.
8. Disconnect cartridge.
9. Check filled weight on separate scale (option).
Standardly included in the delivery of HH110AS:

CO2 Cylinder Filling System HH110AS
Complete CO2 cartridge/cylinder filling system with a capacity of approx. 110 kg/ hr, with automatic shut-off, comprising: pump with motor on base frame pulleys drive belt one safety valve 130 bar pressure gauges for tank- and filling pressure motor switch electric control box Built in a stainless steel cabinet. Voltage: 3 x 400 V / 50 Hz Pump dimension: 605 x 403 x 501 mm (L x W x H) Electronic scale with load cell (in steps of 2 grams), 2 different filling adaptors for Soda Club/Stream, Soda Fresh and 1/2 BSP, electronic scale with digital indicator, filling and discharge valves, complete scale and filling unit is built on a robust platform. Scale dimension: 500 x 362 x 370 mm (L x W x H)
part no. 902300
63
Options for HH110AS:

Pos. 001
Set of recommended spares for HH110AS

Consisting of: 6 pcs non return valve (902711) 3 pcs sealing kit (902712)
part no. 902320
Pos. 002
Platform-Set for HH110AS

Additional platform for small CO2 cylinders and fire extinguishers consisting of: stainless steel platform with anti slip adaptor for CO2 cylinder/10L adaptor CO2-G1/4 for HH110AS male stud elbow 10L/1/4 high pressure hose DN6/10L gasket 19 mm x 12 x 3.2 mm
part no. 902705
Pos. 003
Portable Digital Scale

The 12.5 mm high display is one of high visibility liquid crystal integrated into the scale and the housing is of PP/ABS - an easily cleaned and maintained material, for industrial environments. Operation is simplicity itself with only one key for on/off, tare and additive weighing. One touch control. Capacity: 0 - 20 kg Removable stainless steel platform. To be used with a 9 V block battery (not included) Automatic switch off.
part no. 902310
64
Notes:
65

CO2 Cylinder Filling System LH800MRC
The ASCO CO2 Cylinder Filling System LH800MRC has been designed to manually fill CO2 cylinders. The ASCO CO2 Cylinder Filling System type LH800MRC (manual revert compact) comprises of a low to high pressure liquid CO2 pump with a capacity of 800 kg/hr, a filling head plus a stand for the filling head and filling hose. Optionally available is a set of scale SK160. Like all ASCO Equipment, the complete ASCOMATIC K4 Electronic Cylinder Filling and Weighing System is thoroughly factory pretested before despatch. Applications of a LH800MRC: to manually fill liquid CO2 into high pressure CO2 cylinders to manually fill fire extinguishers with CO2 Specifications Dimension (L x W x H): Weight net: Nominal capacity: Operating voltage: Power consumption: Differential pressure (max.) Operating pressure (max.) Inlet pressure (approx.) CO2 inlet connection: CO2 outlet connection: 920 x 540 x 1000 mm 180 kg 800 kg/hr 400 V, 50 Hz, 3 Ph + N + PE (other voltages on request) 4 kW 110 bar 130 bar 15 - 20 bar OD 22 mm (from CO2 tank to pump) OD 15 mm (from pump back to tank, by-pass)
Standardly included in the delivery of LH800MRC:

CO2 Cylinder Filling System LH800MRC
Complete low-to-high CO2 cylinder filling system with manual shut-off and manual revert, consisting of: pump with motor (capacity up to 800 kg/hr) pulleys drive belt two safety valve 130 bar pressure gauges 3-way-valve filling hose 2-way-ball valve cylinder filling head W19 non return valve main switch cabinet in stainless steel
part no. 902001
The complete system is prewired and pretested.
66
Options for LH800MRC:

Pos. 001
Spare Parts Kit for LH800MRC

Consisting of: 1 pce grease silicone, foodgrade, (130000) 1 pce set of packing rings (8 pcs), (902018) 1 pce forming tool for packing rings, (902032) 1 pce special tool for packing rings, (902034) 4 pcs O-rings ID32.93x3.53 mm, (902064) 1 pce gasket for filling head W19, (902588) 2 pcs RHV cartridges OUT (902015) 2 pcs RHV cartridges IN (902047)
part no. 902220
Pos. 002
Connecting Kit for LH800MRC

For flexible connection of the pump with the pipework Consisting of: 902244 hose 22L 902245 hose 15L 110009 coupling 15LR-G1/2 110002 coupling 22LR-G3/4 115057 welding socket 3/4 115058 welding socket 1/2
part no. 902215
Pos. 003
Indicator with Scale SK160

Scale with digital indicator with a weighing capacity of up to 150 kg. Robust construction with stainless steel platform. (without CO2 cylinder)
part no. 902290
67

CO2 Cylinder Filling System LH800AR
The LH800AR Liquid CO2 Filling Pump and ASCOMATIC K4 weighing computer has been developed as an universal unit for the filling by weight of high pressure CO2 cylinders. Like all ASCO Equipment, the complete ASCOMATIC K4 Electronic Cylinder Filling and Weighing System is thoroughly factory pretested before despatch. Easy operation Switch on your ASCOMATIC K4 and the unit automatically tares itself to 0 which will show on the indicator display. After placing a cylinder on the platform, the display will show the accurate tare weight of the cylinder, allowing the operator to check whether the empty cylinder weight is correct. The chosen filling weight can now be set on the display by pressing the relevant keys (when filling the same size of cylinder, the filling weight need only be entered once). Press the start button to commence automatic filling. The display will then show the weight being filled. When the desired filling weight is reached and displayed, the solenoid valves of the ASCO LH800AR Pump will automatically switch to run the system in by-pass.
Advantages of a LH800AR: automatic operation accurate filling reliable design robust construction low cost investment easy and safe to operate
Specifications Dimension (L x W x H): Weight net: Nominal capacity: Operating voltage: Power consumption: Differential pressure (max.) Operating pressure (max.) Inlet pressure (approx.) CO2 inlet connection: CO2 outlet connection: 920 x 540 x 890 mm 220 kg 800 kg/hr 400 V, 50 Hz, 3 Ph + N + PE (other voltages on request) 4 kW 110 bar 130 bar 18 bar OD 22 mm (from CO2 tank to pump) OD 15 mm (from pump back to tank, by-pass)
68
The complete ASCO Electronic CO2 Cylinder Filling System (Twin Fill):
Using 2 filling stands you can fill a CO2 cylinder while you prepare the other one on the second filling stand for filling. The Twin Fill Control Box ensures that only one filling stand is in operation at a time. Twin Fill Control Box and second ASCOMATIC K4 filling stand can be added to a LH800AR at any time.
As shown above the complete ASCO Electronic CO2 Cylinder Filling System (Twin Fill) comprises: 1. 2. 3. 4. ASCO Low to High Pressure Liquid CO2 Transfer Pump type LH800AR ASCOMATIC K4 electronic weighing indicator, on its own stand. A specially developed, very robust, weighing platform featuring an inbuilt high quality load cell. The platform is large enough to allow almost any cylinder to be filled. Cylinder filling stand with "quick connect" and smooth moving filling head system with counterbalance.
Standardly included in the delivery of LH800AR:

CO2 Cylinder Filling Pump LH800AR
Complete CO2 Cylinder Filling Pump with a capacity of 800 kg/hr, with automatic revert and automatic shut-off Comprising: pump with motor on base frame pulleys drive belt one safety valve 130 bar pressure gauges for tank and filling pressure solenoid valve motor switch electric control box Built in a stainless steel cabinet. 3 x 400 V, 50/60 Hz. To be used with ASCOMATIC K4 Filling/Weighing System (item no. 902270). Also designed to be used for the optional Twin Fill Control (Item no. 902009) for 2nd ASCOMATIC K4 Scale.
part no. 902000
69
Options for LH800AR:

Pos. 001
ASCOMATIC K4 Filling/Weighing System

Electronic CO2 Cylinder Filling/Weighing System with digital indicator, electronic weighing cell platform (375 x 525 x 2120 mm) with a capacity up to 150 kg. Optional: different filling heads (without CO2 cylinder)
part no. 902270
Pos. 002
Twin Fill Control System for LH800AR

Prewired and ready for use to connect scale type K4 on one LH800AR. Twin fill control system fitted on LH800AR cabinet, tested including: 1 pce twin fill control box 1 set connections for hoses to filling stand 4 pcs cap screws M5x20 mm, Washers, Lock nuts
part no. 902009
Pos. 003
Filling Head Quick Connect Standard CO2

For ASCOMATIC K4 To connect to a standard CO2 cylinder valve with W21.8 x 1/14 DIN 477 Nr.6, Type B thread Spares including: 1 pce O-ring for quick connect filling head (part no. 902120) Also available with pin (part no. 902241), 3/4 connection (part no. 902135) and CGA 320 ANG connection (part no. 902240)
part no. 902093
Pos. 004
Spare Parts Kit for LH800AR

Consisting of: 1 pce grease silicone, foodgrade, (135100) 1 pce set of packing rings (8 pcs), (902018) 1 pce forming tool for packing rings, (902032) 1 pce special tool for packing rings, (902034) 4 pcs O-rings ID32.93x3.53 mm, (111510) 1 pce O-ring for quick connect filling head, (902120) 2 pcs RHV cartridge IN, type LH800 (902047) 2 pcs RHV cartridge OUT, type LH800 (902015)
part no. 902225
70
Options for LH800AR:

Pos. 005
Connecting Kit for LH800AR

For flexible connection of the pump with the pipework Consisting of: 902244 hose 22L 902245 hose 15L 110009 coupling 15LR-G1/2 110002 coupling 22LR-G3/4 115057 welding socket 3/4 115058 welding socket 1/2
part no. 902215
71

CO2 Cylinder Manifolds
The ASCO CO2 Cylinder Manifold is a smart solution for small demand of CO2 with maximum flexibility. ASCO CO2 Cylinder Manifold Systems are complete with pressure reducing valve station RV100 and cylinder support racks and assure a continuous CO2 gas supply. Four different sizes of cylinder manifold systems are standardly available, other sizes available on request. When choosing the size of the manifold it is important to remember the following rule: From each standard cylinder (without syphon tube) approx. 10 % of its max. CO2 content can be withdrawn as gas every hour (based on an ambient temperature of approx. 20 C. With higher temperatures a higher withdrawal rate is possible). Higher hourly withdrawals may result in freezing of the cylinders. Advantages of a CO2 Cylinder Manifold: high quality accurate and constant gas flow safe operation easy installation low cost investment
Approx. continuous hourly gas withdrawal rate when using 30 kg CO2 cylinders: Size of manifold 2 x 2 x 2 x 2 x 5 CO2 cylinders 10 CO2 cylinders 20 CO2 cylinders 30 CO2 cylinders Hourly capacity with 50 % of cylinders in use 15 kg/hr 30 kg/hr 60 kg/hr 90 kg/hr Hourly capacity if all cylinders are in use 30 kg/hr 60 kg/hr 120 kg/hr 180 kg/hr
72
Special features of CO2 Cylinder Manifold:

D C F A G
ASCO CO2 Cylinder Manifold for 5 cylinders
Pos. A B C
Description Reducing valve Preheater Manifold
Features To reduce the maximum inlet pressure of 200 bar to a maximum outlet pressure of 15 bar. Outlet pressures adjustable. For larger hourly CO2 flow rates. Works as collector of the CO2 gas coming from the CO2 cylinders.
As connection between the pressure reducing valve and the manifold or, to High pressure con- connect two or more manifolds together. necting pipe Diameter: 3 x 13 mm, 21.7 x 14f1" threaded right-hand female connection. Length: 360 mm End plug Needed to close the manifold on one end.
To connect the right angle valve of the manifold with the cylinder. Diameter: 4 High pressure cylin- x 7 mm, 21.7 x 14f1" threaded right-hand female connections on the manifold der connecting pipe and dylinder side. Length: 1'100 mm Right angle valve Cylinder support rack Brass connection valve with a 21.7 x 14f1" diameter threaded right-hand male fitting. For mounting onto the manifolds. Protects cylinders from accidental falls. Painted in black, complete with support for mounting to the wall.
G H
73
Special features of CO2 Cylinder Manifold:

Reducing valve system type RV100PH (with preheater) and RV100 (without preheater)
Reducing valve system type RV100 Maximum inlet pressure: 200 bar Features: sheet metal board (size 535 x 310 mm) complete with support for mounting to the wall reducing valve complete with inlet filter, outlet valve (G 3/4"), high and low pressure gauges, over-pressure safety valve shut-off valves for manifolds (two inlets) Maximum outlet (operating) pressure: 15 bar
Maximum CO2 gas output per hour at various outlet pressures: Type RV100PH with preheater RV100 without preheater at 5 bar 120 kg/hr 60 kg/hr at 10 bar 200 kg/hr 100 kg/hr at 15 bar 270 kg/hr 135 kg/hr
Preheater
Coil inside of preheater
74
Available standard CO2 Cylinder Manifolds:

Pos. 001
CO2 Cylinder Manifold 2x5 with support racks

Consisting of: 2 pcs modular cylinder manifolds for 5 cylinders each 10 pcs high pressure flex. copper cylinder connecting pipe coils 2 pcs high pressure copper pipe coils 2 pcs end plugs 1 pcs CO2 reducing valve station type RV100 1 pce preheater with thermostat 1 kW 2 pcs cylinder support racks for 5 cylinders each
part no. 914010
Also available without support racks (part no. 914023)
Pos. 002

Consisting of: 4 pcs modular cylinder manifolds for 5 cylinders each 20 pcs high pressure copper cylinder connecting pipe coils 4 pcs high pressure copper pipe coils 2 pcs end plugs 1 pcs CO2 reducing valve station type RV100 PH with preheater 4 pcs cylinder support racks for 5 cylinders each
part no. 914009
Pos. 003

Consisting of: 8 pcs modular cylinders manifolds for 5 cylinders each 40 pcs high pressure copper cylinder connecting pipe coils 8 pcs high pressure copper pipe coils 2 pcs end plugs 1 pce CO2 reducing valve station type RV100 PH with preheater 8 pcs cylinder support racks for 5 cylinders each
part no. 914065
Pos. 004

Consisting of: 12 pcs modular cylinder manifolds for 5 cylinders each 60 pcs high pressure copper cylinder connecting pipe coils 12 pcs high pressure copper pipe coils 2 pcs end plugs 1 pcs CO2 reducing valve station type RV100 PH with preheater 12 pcs cylinder support racks for 5 cylinders each
part no. 914067
75
CO2 Transfer Pumps

Low to Low Pressure CO2 Transfer Pumps
ASCO CO2 Transfer Pumps have cast steel casings and long life shaft seals. The pumps have hardened steel gears and thrust washers to give long service life. The mechanical seal fitted provides leak free operation. These economical pumps need no lubrication and no day-to-day maintenance. A unique design allows parts to adjust automatically for wear. Highest efficiency is maintained for a very long time. MC-3-SS with motor on baseframe Installation is simple as no chain or belt drives or gear reduction motors are required. Pumps can be directly connected to standard speed low-cost electric motors. By simply changing the shaft rotation, pumps can be used to pump in or out through the same piping.
Specifications Pump Capacities (approx.) Pump Model Differential bar 0 MC-2-SS 1.4 3.5 0 MC-3-SS
* under ideal conditions
Pressure lb/in2 0 20 50 0 20 50
Electrical Consumption in kW 2.2 2.2 4.0 4.0 4.0 5.5
Pump Capacity at 1'450 R.P.M. kg/hr (50 Hz)* 9'000 8'000 7'000 17'000 16'000 14'000
Pump Capacity at 1'740 R.P.M. kg/hr (60 Hz)* 10'800 9'600 8'400 20'000 19'000 16'000
1.4 3.5
Pumps on Baseframes with Motors Pump Model MC-2-SS MC-3-SS MC-3-SS movable Motor Size 4.0 kW 5.5 kW 5.5 kW R.P.M. 50 Hz 1'450 1'450 1'450 60 Hz 1'740 1'740 1'740 400/440 V, 50/60 Hz, 3 ph other voltages on request 400/440 V, 50/60 Hz, 3 ph other voltages on request 400/440 V, 50/60 Hz, 3 ph other voltages on request 86 kg 108 kg 205 kg 110 kg 130 kg 248 kg Voltage Net Weight Weight packed
76
Low to Low Pressure CO2 Transfer Pumps:

Pos. 001
CO2 Transfer Pump MC-2-SS on baseframe

incl. motor and stainless steel baseframe. Complete heavy-duty type low to low pressure CO2 transfer pump with a transfer capacity up to 9000 kg/hr at 1450 rpm (50 Hz) or 10800 kg/hr at 1740 rpm (60 Hz) and differential pressure of 0 barg with a 4.0 kW motor. The pump is designed for 2 inch NPT inlet and outlet ports in sides of pump. Rotation is reversible.
Pos. 002
part no. 902190
CO2 Transfer Pump MC-2-SS without motor

Complete heavy-duty type low to low pressure CO2 transfer pump with a transfer capacity up to 9000 kg/hr at 1450 rpm (50 Hz) or 10800 kg/hr at 1740 rpm (60 Hz) and differential pressure of 0 barg with a 4.0 kW motor. The pump is designed for 2 inch NPT inlet and outlet ports in sides of pump. Rotation is reversible.
part no. 902125
Pos. 003
CO2 Transfer Pump MC-3-SS on baseframe

incl. motor and stainless steel baseframe. Complete heavy-duty type low to low pressure CO2 transfer pump with a transfer capacity up to 17000 kg/hr at 1450 rpm (50 Hz) or 20000 kg/hr at 1740 rpm (60 Hz) and differential pressure of 0 barg with a 5.5 kW motor. The pump is designed for 2 inch NPT inlet and outlet ports in sides of pump. Rotation is reversible.
Pos. 004
part no. 902188
CO2 Transfer Pump MC-3-SS without motor

Complete heavy-duty type low to low pressure CO2 transfer pump with a transfer capacity up to 17000 kg/hr at 1450 rpm (50 Hz) or 20000 kg/hr at 1740 rpm (60 Hz) and differential pressure of 0 barg with a 5.5 kW motor. The pump is designed for 2 inch NPT inlet and outlet ports in sides of pump. Rotation is reversible.
part no. 902056
Pos. 005
CO2 Transfer Pump MC-3-SS movable, flange connection

incl. motor and stainless steel baseframe on wheels. Complete heavy-duty type low to low pressure CO2 transfer pump with a transfer capacity up to 17000 kg/hr at 1450 rpm (50 Hz) or 20000 kg/hr at 1740 rpm (60 Hz) and differential pressure of 0 barg with a 5.5 kW motor. The pump is designed for DN40 flange. Rotation is reversible. Including: control box 10 m cable handrail made in stainless steel flanged safety device with discharge valve flange connection DN40 according DIN 2635
part no. 902850
77
Options for Low to Low CO2 Transfer Pumps:

Pos. 001
Filling hose SS, DN25, 1.5 - 1.5, 5.90 m

Stainless steel hose DN25 with total length of 5.90m. With protection wire over total length. Both ends flat sealed with union nut G1 1/2 in brass.
part no. 125016
Pos. 002
Filling hose SS, DN40, flange DN40/PN40, 5.90 m

Stainless steel hose DN40 with total length of 5.90 m. With protection wire over total length. Both ends flange DN40/PN40 according DIN 2635
part no. 125056
78
Notes:
79
CO2 Testing Equipment

CO2 Gas Purity Tester
part no. 911003
The ASCO CO2 Gas Purity Tester has been designed to measure the purity of CO2 up to 99.995% in a quick, easy and reliable way. Essential for bottling plants, breweries and industrial gas companies. The complete kit contains all equipment for a simple, safe and fast CO2 gas purity test and is complete with easy instructions (step by step pictures on a laminated A3 sheet). The ASCO CO2 Gas Purity Tester (stainless steel) can be used either wall-mounted or free standing.
Easy step by step instruction
Standardly included in the delivery of CO2 Gas Purity Tester:

CO2 Gas Purity Tester
Complete kit comprises: CO2 purity tester pair of protective gloves protective glasses two plastic containers flexible hose
part no. 911003
80
Application of Mini-Vaporiser for CO2 Gas Purity Tester:
CO2 Mini-Vaporiser for CO2 Gas Purity Tester The mini-vaporiser vaporises liquid CO2 into gaseous form. Gaseous CO2 will be used to measure the CO2 purity with the purity tester.
Options for CO2 Gas Purity Tester:

Pos. 001
Mini-Vaporiser for CO2 Gas Purity Tester

Equipped with flow regulator Maximum inlet pressure 25 bar Including: adaptor 1 made of stainless steel adaptor 1 made of stainless steel high pressure hose, PFTE, DN5, 6L, 2 m short instruction manual A3
part no. 911130
81
Testing Equipment
CO2 Carbonation Tester
part no. 911004
The ASCO CO2 Carbonation Tester is used to identify any strange odour and/or taste in CO2. With this simple, easy to use kit you can check the quality of your liquid or gaseous CO2 from bulk tanks or CO2 cylinders. The set includes a CO2 carbonation unit, CO2 cartridge with special inner coating, adaptors made of stainless steel and emptying device for CO2 cartridge and easy instructions. Following the easy, laminated an coloured step-by-step instructions with pictures, a sample of water carbonated is tested. The carbonated water is compared for taste and smell with a non-carbonated sample of the same water.
Advantages of a CO2 Carbonation Tester: easy handling no calibration required ready for immediate use quick and cheap testing method for gaseous and liquid CO2
Standardly included in the delivery of CO2 Carbonation Tester:

CO2 Carbonation Tester
Complete kit comprises: CO2 aluminium cylinder with special hard inner coating for neutral taste unit to carbonate water 2 glass bottles 0.85 l device to empty CO2 cylinder four adaptors: 1 female 1 female male CO2 female (W21.8 x 1/14)
part no. 911004
82
Options for CO2 Carbonation Tester:

Pos. 001
Maxi CO2 Cylinder

450 g TUEV approved
part no. 911050
Pos. 002
Glass Bottle 0.85 l

for CO2 Carbonation Tester
part no. 911133
83
Testing Equipment
CO2 Dew Point Tester
part no. 911017
The ASCO CO2 Dew Point Tester reliably indicates the dew point (moisture content) of your CO2. This equipment makes it easy to measure the dew point of liquid and gaseous CO2. A laminated, illustrated step-by-step short instruction sheet in A3 format and a detailed instruction manual are supplied with each tester. The CO2 dew point tester (stainless steel) can be used either wall-mounted or free-standing.
Advantages of a CO2 Dew Point Tester: easy handling no calibration required ready for immediate use for gaseous and liquid CO2
Easy step by step instruction
Standardly included in the delivery of CO2 Dew Point Tester:

CO2 Dew Point Tester
Complete kit comprises: complete dew point tester thermometer pair of protective gloves protective glasses dry ice snow bag high pressure hose
part no. 911017
84
Notes:
85
CO2 Equipment
CO2 Flowmeter
The ASCO CO2 Flowmeter has been developed to accurately measure CO2 gas flow in closed pipes. The power unit, which supplies 230 V, operates a microprocessor controlled flow computer and one sensor. The controller can be installed up to 300 metres away from the sensor using a standard, 4 core, shielded cable. The ASCO CO2 Flowmeter is a complete system which is supplied fully calibrated and wired and therefore very easy to install.
Features l l l l
easy to install l very accurate (0.1 %) l single point measurement l no pressure and temperature compensation required l
no moving parts direct mass flow reading volt free contact alarm and fault status output self-testing electronics
Accurate CO2 measurement can help to find CO2 leaks and to achieve optimum CO2 yields. Practical tests have shown that by using an ASCO CO2 Flowmeter, CO2 savings of up to 30% can be achieved.
Specifications Type M1 part no. 910200 Measuring range: Nominal pipe diameter: Connections (flanges DIN 2635, PN 40): Max. working pressure: Medium temperature: Permissible ambient temperature: Accuracy: Repeatability: Materials of construction: Weight approx: Dimensions: - Sensor - Controller - Sensor (L x W x H) - Controller (L x W x H) 1200 kg/hr at 22 bar 15 mm DI 15 (1/2") 40 bar (tested to 60 bar) -50 to +180C -20 to +55C 0.1% of rate (above 10 kg/hr) 0.5% of rate 316 stainless steel (wetted parts) 1.4435 12 kg 1.65 kg 620 x 132 x 206 mm 155 x 170 x 270 mm Type M2 part no. 910400 3000 kg/hr at 22 bar 25 mm DI 25 (1") 40 bar (tested to 60 bar) -50 to +180C -20 to +55C 0.1% of rate (above 10 kg/hr) 0.5% of rate 316 stainless steel (wetted parts) 1.4435 39 kg 1.65 kg 934 x 192 x 296 mm 155 x 170 x 270 mm
86
Connections:
Sensor Size DI 15 DI 25
Connections Type Flange DIN 2635 Flange DIN 2635 Pressure rating PN 40 PN 40 Size DN 15 DN 25
L1 mm 620 934
L2 mm 444 700
L3 mm 75 74.5
H1 mm 44 126
B1 mm 20 25
D1 mm 21.3 33.7
D2 mm 129 219
D3 mm 95 115
D4 mm 65 85
D5 mm 14 14
Standardly included in the delivery of M1:

CO2 Flowmeter M1
Mass flow sensor type M1 (fully calibrated) assembled to process pipe DN 15, PN 40 with flange connection DIN 2635. Measuring range 0 - 1200 kg/hr at 22 bar / 0 - 400 kg/hr at 10 bar The flow computer (on wall bracket) is equipped with digital display of current CO2 flow rate in kg/hr as well as totalizer and integrated keyboard. 10 meter connection cable with plug is prewired and connected. Voltage 115 -2 30 V, 50/60 Hz Accessories included: 2 pcs counterflange DN 15/PN40 welding (item no. 910101) 8 pcs screw M12x45, hex., inox (item no. 100020) 8 pcs nut M12, inox (item no. 100022) 2 pcs gasket DN15, 2 x 51 x 22 mm (item no. 110150)
part no. 910200
Standardly included in the delivery of M2:

CO2 Flowmeter M2
Mass flow sensor type M2 (fully calibrated) assembled to process pipe DI 25, PN 40 with flange connection DIN 2635. Measuring range 0 - 3000 kg/hr at 22 bar / 0 - 2000 kg/hr at 10 bar The flow computer (on wall bracket) is equipped with digital display of current CO2 flow rate in kg/hr as well as totalizer and integrated keyboard. 10 meter connection cable with plug is prewired and connected. Voltage 115 - 230 V, 50/60 Hz Accessories included: 2 pcs counterflange DN 25/PN40 welding (item no. 910301) 8 pcs screw M12x45, hex., inox (item no. 100020) 8 pcs nut M12, inox (item no. 100022) 2 pcs gasket DN25, 2 x 71 x 35 mm (item no. 110151)
part no. 910400
87
CO2 Equipment
CO2 Cylinder Valve
part no. 914132
ASCO CO2 Cylinder Valve are used on standard CO2 cylinders to regulate the CO2 supply. The CO2 valve consist of an aluminium hand wheel and brass body. The threading is conical for safe and proper sealing. All ASCO CO2 Cylinder Valves are equipped with bursting disc for maximum safety.
Specifications A B C D E F G Bursting disc Handwheel Valve Body Weight approx. = = = = = = = = = = = W 21,8 x 1/14 to DIN 477 8 mm 28.8 x 1/14 7 mm 112 mm 47 mm M10 x 0.75 mm 190 bar Aluminium Brass 520 g
Valves to other specifications on request!
Standardly included in the delivery of CO2 Cylinder Valve:

CO2 Cylinder Valve
in brass, with: O-Ring max. operating pressure 200 bar inner thread for syphon tube aluminium hand wheel bursting safety disc (bursting pressure 190 bar)
part no. 914132
88
Options for CO2 Cylinder Valves:

Pos. 001
Caps for CO2 Valves

with safety seals to protect every cylinder after filling
part no. 914155
89
CO2 Equipment
Line Safety Assembly
part no. 914343
Whenever an ASCO CO2 Vaporiser or Tank is installed, a line safety assembly must be added in case liquid CO2 is trapped between 2 valves in the pipeline. If this happens the safety valve will activate to avoid damaging the pipework.
Standardly included in the delivery of line safety assembly:

Pos. 001
Line Safety Assembly 1-25 bar welding connection

Consisting of: stainless steel pipe 1 300 mm safety valve 25 bar vent ball valve stainless steel
part no. 914343
Pos. 002
Line Safety Assembly 1-30 bar

Consisting of: stainless steel pipe 1 250 mm one side welding connection other side tank connection, silver solder raiser tube for safety valve safety valve 30 bar vent ball valve stainless steel
part no. 914299
90
Notes:
91
CO2 Equipment
CO2 Pressure Reducing Valve
C1
C2-K32
The ideal and reliable high-flow CO2 pressure reducing valve for use with CO2 tanks. Advantages of a CO2 Ressure Reducing Valve: Constructed in brass (C1) and meehanite (C2-K32) with stainless steel trim Abrasion and dirt resistant rubber valve seats Dome loading either from inlet line or separate gas supply Stable and noiseless operation Positive gas-tight shut-off High-flow contoured passages
Specifications Type C1 part no. 914000 CO2 gas output per hour calculated at inlet pressure at 18 bar outlet at 5 bar outlet at 8 bar outlet at 10 bar 500 kg/hr 800 kg/hr 1000 kg/hr R 1 6 kg 100 bar 2500 kg/hr 4000 kg/hr 5000 kg/hr R 2 19 kg 63 bar Type C2-K32 part no. 914006
Connection Weight approx. Maximum inlet pressure
92
Dimensions of CO2 Pressure Reducing Valve:
C1
C2-K32
Type C1 part no. 914000 A B C D 170 mm 126 mm dia. 52 mm 127 mm
Type C2-K32 part no. 914006 263 mm 227 mm 197 mm dia. 75 mm
Standardly included in the delivery of C1:

CO2 Pressure Reducing Valve C1 (Dome Loaded)
part no. 914000
Standardly included in the delivery of C2-K32:

CO2 Pressure Reducing Valve C2-K32 (Dome Loaded)
part no. 914006
93
Safety
CO2 Gas Detectors
CO2 gas detectors and CO2 gas sensors are used to protect personnel wherever CO2 gas or dry ice is used in closed areas, for example during dry ice blasting or when producing dry ice. As CO2 is heavier than air, high CO2 concentrations can be reached, especially in small rooms or basements where no fresh air is supplied. Our CO2 gas detectors ensure continuous and automatic CO2 content measuring using ultrasound. A manual recalibration at the press of a button is also possible if required. The CO2 gas detectors are very simple to install and no maintenance is needed. It is a complete electronic system and, therefore, has no mechanical parts inside. All components are built into a splash proof box (IP65). Sensor is connected to the detector by a 10 m standard cable, which can be shortened or extended.
Specifications Size/weight detector: Size/weight sensor: Measuring range: Resolution: Ambient temperature: Accuracy: 17 x 12 x 5,5 cm / approx. 1100 g 21 x 13 x 5.5 cm / approx. 900 g 0 - 20 % 0.1 % CO2 0 - 40 C 0.25 %
Range of CO2 Gas Detectors:
CO2 Gas Detector III SP

Consisting of a detector unit and a CO2 gas sensor Microprocessor: Single port Potential free relay contact provided for additional external warning lights, fan etc.
part no. 909000
+ part no. 909011
CO2 Gas Detector III SP/MA

Consisting of a detector unit and a CO2 gas sensor Microprocessor: Single port Potential free relay contact provided for additional external warning lights, fan etc. 4 - 20mA output for further applications (e.g. as an output signal for a remote indicator)
part no. 909001
+ part no. 909011
CO2 Gas Detector III MP

CO2 gas detector consisting of a detector unit and a CO2 gas sensor (up to 3 sensors can be connected) Microprocessor: Multi Port Potential free relay contact provided for additional external warning lights, fan etc.
part no. 909002
+ part no. 909011
94
Options for CO2 Gas Detectors:

Pos. 001
CO2 Gas Sensor

For CO2 Gas Detector III SP, SP/MA and MP, completely prewired
part no. 909011
Pos. 002
Sensor protection
This hoop guard made of stainless steel protects the CO2 Sensor against mechanical damage e.g. from a fork lift
part no. 909030
Pos. 003
Splash water protection

This stainless steel shield protects the CO2 Sensor against splash water
part no. 909029
95
Dry Ice Storage

Dry Ice Box AT130 without base
part no. 913100
The Dry Ice Box AT130 is especially designed and developed for the storage of dry ice and offers good isolation. The material used on this formstable and lightweight box makes it robust and shock resistant for frequent use. The AT130 is delivered complete with cover and transparent envelopes for labels on both front sides.
Dry Ice Box AT130 with base
part no. 913110
The Dry Ice Box AT130 is especially designed and developed for the storage of dry ice and offers good isolation. The material used on this formstable and lightweight box makes it robust and shock resistant for frequent use. The AT130 is delivered complete with cover and transparent envelopes for labels on both front sides. Thanks to the clever base design no pallet is needed to stack the dry ice boxes.
Specifications
AT130 without base
AT130 with base expanded PP (Polypropylene) 660 x 460 x 420 mm 803 x 596 x 660 mm 580 x 100 x 100 mm 7,6 kg 128 litres approx. 7.4 % / day approx. 100 kg approx. 155 kg
Material: Inner dimensions (L x W x H): Outer dimensions (L x W x H): Base (L x W x H): Weight empty: Cubic capacity: Average storage loss: Capacity with pellets: Capacity with blocks:
expanded PP (Polypropylene) 660 x 460 x 420 mm 803 x 596 x 560 mm without base 7,6 kg 128 litres approx. 7.4 % / day approx. 100 kg approx. 155 kg
96
Dry Ice Storage

Dry Ice Container AT290 / without wheels
part no. 913020
The Dry Ice Container made of polyethylene with foam filled cavities provides excellent insulation values. The container has a lid with integrated hinges and a simple but very stable closing mechansim. The cover can be secured at an angle of 40 and 85 by using a well engineered mechanism to lock it. This ensures that the necessary dry ice can easily be removed. The special design of the cover and the bottom allows for easy stacking of the containers. The bottom is designed for simple handling by forklifts.
Dry Ice Container AT290W / with wheels
part no. 913021
The Dry Ice Container made of polyethylene with foam filled cavities provides excellent insulation values. The container has a lid with integrated hinges and a simple but very stable closing mechansim. The cover can be secured at an angle of 40 and 85 by using a well engineered mechanism to lock it. This ensures that the necessary dry ice can easily be removed. The integrated securable wheels allow for easy handling wherever the container is needed.
Specifications
AT290 part no. 913020
AT290W part no. 913021 Polyethylene with integrated foam as isolation 940 x 550 x 630 mm 1100 x 700 x 1020 mm 59 kg 290 litres approx. 3.7 % / day approx. 220 kg approx. 340 kg
Material: Inner dimensions (L x W x H): Outer dimensions (L x W x H): Weight empty: Cubic capacity: Average storage loss: Capacity with pellets: Capacity with blocks:
Polyethylene with integrated foam as isolation 940 x 550 x 630 mm 1100 x 700 x 910 mm 47 kg 290 litres approx. 3.7 % / day approx. 220 kg approx. 340 kg
97
Dry Ice Storage

Dry Ice Container AT540
part no. 913022
Dry Ice Container made of polyethylene with foam filled cavities for excellent isolation values. The special design of the cover and the bottom allows for easy stacking of the containers. Optimum dry ice logistics requires optimum storage of dry ice. ASCO offers various types of dry ice containers to minimise sublimation loss and keep the dry ice in best condition.
Specifications Material: Inner dimensions (L x W x H): Outer dimensions (L x W x H): Weight empty: Cubic capacity: Average storage loss: Capacity with pellets: Capacity with blocks: Polyethylene with integrated foam as isolation 1060 x 950 x 530 mm 1220 x 1120 x 810 mm 67 kg 540 litres approx. 4.7 % / day approx. 400 kg approx. 640 kg
Options for Dry Ice Storage:

Pos. 001
Dry ice shovel

For optimum filling of the 3 mm dry ice pellets into the ASCOJET Dry Ice Blasting equipment Dimensions (L x W): 270 x 180 mm Wooden handle: 110 mm Material: wood / aluminium
part no. 913025
98
Notes:
99
What is CO2?
ASCOJET Dry Ice Blasting Technology General Information
Carbon dioxide or CO2 is an odourless, inert gas approximately 1 times heavier than air and 0.03 % is normally present in the earths atmosphere. It is also found in great quantities in volcanoes, earth cracks, other sources and in the metabolism of plants, animals, and human beings. Commercially, CO2 can be recovered as a by-product from various chemical industries and is usually stored in a tank after recovery. Carbon dioxide can exist in three forms: - in gaseous form - in liquid form - in solid form (for the beverage and food industries) (in a storage tank under pressure) (called dry ice, for cooling, blasting etc.)
What is dry ice?

Dry ice is produced from liquid carbon dioxide. Inside a pelletizer, the liquid carbon dioxide is expanded under controlled conditions. This physical change forms dry ice snow. This snow is then pressed through an extruder plate into round, hard pellets (enlongated grains with a diameter of 3 mm or 1.7 mm). Dry ice has a temperature of approx. -79 C.
Cleaning method
The ASCOJET Dry Ice Blasting Machine accelerates the pellets with compressed air to a speed of approx. 300 m/s. The pellets hit the object to be cleaned. The surface is shock-frozen in a fraction of a second. Due to the cracking of the surface, the pellets can reach under the dirt and remove it using their kinetic energy. Immediately after impact, the pellets sublimate without leaving any moisture behind. Since the hardness of the pellets is only approx. 2 Mohs, the cleaning is virtually non-abrasive, and the surface quality is maintained.
The thermo shock The cracking The cleaning As a result of the sudden and intense As a result of the contraction the coa- The dry ice pellets hit the surface temperature shock on the surface, the ting cracks and the material becomes with great speed and remove the coating or impurity contracts. brittle due to the cold. detached coating and clean the surface material.
100
ASCOJET - General information

Where can this unique cleaning method be applied?
The ASCOJET Dry Ice Blasting Technology basically removes all material which reacts strongly to differences in temperature. Paint, varnish, adhesive, oil, wax, residues in bakeries, bitumen, synthetic residues and foams (e.g. PU), release agent etc. are removed easily without damaging or altering the surface. As ASCOJET Dry Ice Blasting is virtually a non-abrasive cleaning method, this technology is highly recommended for gentle mould cleaning.
What are the advantages over other cleaning methods?

Gentle
In comparison to traditional blasting methods with sand or glass beads, ASCOJET Dry Ice Blasting does not damage or alter the cleaned surfaces.
No secondary waste
ASCOJET Dry Ice Blasting leaves no residual blasting media behind because the dry ice pellets sublimate immediately after impact on the surface. Therefore time and costs associated with disposal of blasting media are eliminated.
Dry
ASCOJET Dry Ice Blasting is a dry cleaning method. Therefore even delicate parts like switch boards and other electric components can be cleaned gently.
Ecologically friendly
ASCOJET Dry Ice Blasting is ecologically friendly. As mentioned no residual blasting media has to be disposed of. In addition, no solvents or chemicals are needed. CO2 is gained as a by-product of other production processes (for example from the production of ammonia or from other combustion processes). In all industrial countries CO2 is not produced separately and the combustion of fossil fuels in order to produce CO2 only has disappeared completely.
No dismantling
ASCOJET Dry Ice Blasting can be applied directly on the moulds/plants without disassembling them. This saves valuable time and allows virtually continuous production. Even hot moulds can be cleaned on-line with minimal effect on mould temperature. This way ASCOJET Dry Ice Blasting can easily be integrated in the daily working process and supports, with little expenditure, quality assurance and process reliability.
101
Necessary Equipment
Dry Ice Blasting Unit
Depending on the application, the appropriate dry ice blasting unit can be chosen. Our range consists of five different ASCOJET models with different performances and features. Various nozzles (barrel, flat and angled nozzles) with different air flows are available to allow even higher flexibility.
Dry Ice Pelletizer

Dry ice pellets with a diameter of 3 mm are standardly used for the dry ice blasting technology. This size of dry ice can usually be bought from a local gas company. To ensure a ready supply of high quality pellets, having in-house your own dry ice machine is a definite advantage.
Air Compressor
In order to give the dry ice pellets the necessary speed and blasting effect, compressed air must be fed to the blasting unit. Depending on the application, compressed air between 2 - 20 bar and an air flow between 1 - 15 m3/min. is required.
102
Technical specifications of blasting air

To reach a certain cleaning performance, a corresponding air pressure and volume is needed. Generally, the more air volume is used, the more powerful the units are. ASCOJET Dry Ice Blasting Units have enough power for each application, thus minimising production down times.
Below please find a list showing the standard air consumption of each unit. These figures are valid for the use with the standard nozzle and can very if other nozzles are used: Working pressure 2 bar 3 bar 4 bar 6 bar 7 bar 8 bar 10 bar 16 bar 20 bar Air consumption (m3/min.) ASCOJET 908 1.4 1.9 2.4 3.6 4.2 ASCOJET 908K 0.6 0.9 1.1 1.7 2.0 ASCOJET 1701 3.7 4.6 5.0 5.4 6.2 ASCOJET 2001RX 4.5 5.5 6.0 6.5 7.5 10.5 ASCOJET 2001RX pro 4.5 5.5 6.0 6.5 7.5 10.5 14.5
Note: These figures are valid for each unit equipped with its standard gun. If the above consumption rates do not suit your requirements, please inform us when asking for a quote.
In order to ensure the perfect function of our blasting equipment, ISO-standard 8573-1 must be complied within the following areas: class Oil content Particle size and density Pressure dew point class 3 class 3 class 4 Maximum reference value max. residual oil content 1 mg/m3 max. particle size 5m, density 5 mg/m3 max. residual water content 5.953 g/m3 and pressure condensation point of +3 C
103
CO2 Revert Recovery System

When dry ice is produced the conversion rate from liquid CO2 to dry ice is approx. 40 - 45 %. With a CO2 Revert Recovery System, however, most of the otherwise lost CO2 can be recovered to give a final conversion rate of approx. 90 - 95 %. It goes without saying that with such a CO2 Recovery System the dry ice production costs can be reduced enormously. ASCO offers several CO2 Revert Recovery Systems for its different dry ice pelletizers with a recovery capacity from 70 to 2500 kg CO2 gas per hour. ASCO Dry Ice Pelletizers are made so that a CO2 recovery system can easily be connected. We will be pleased to help you choose the right CO2 Revert Recovery System.
Reducing dry ice costs up to 50 % by recovering the normally lost CO2 gas Automatic (PLC) operation Compact design Skid mounted for easy installation Heavy duty construction
liquid CO2 to Tank
ASCO RRS System
Revert CO2 Gas
ASCO liquid CO2 tank
liquid CO2 out
ASCO Dry Ice Machine
Dry Ice
104
Overview Dry Ice Blasting System
liquid CO2
exhaust CO2 gas
CO2 Gas Revert Recovery System
liquid CO2
Dry Ice Container
Dry Ice Pelletizer
CO2 Storage Tank
ASCOJET Dry Ice Blasting Unit
CO2 Gas Detector
Compressed air treated
Air Compressor
105
Applications
Nowadays, the ASCOJET dry ice blasting technology is used in most industries, specially where a dry, environmentally friendly, powerful and non-abrasive cleaning method is required. Below is an extract from our application list outlining the most common uses. Please call us if more information about applications is required.
Aircraft Automotive industry Chemicals industry Cleaning companies/facility management Electric components Food industry Foundries Injection moulding Paper industry
Pharmaceutical industry Power plants Printing industry PU-production Repair of fire damage Rubber industry Ship building Tyre manufacturing etc.
Dry ice blasting technology can be used wherever paint, varnish, resin, wax, oil, grease, release agent etc. has to be removed without damaging the surface. Even delicate parts like switch boards and other electric components can be cleaned. Cleaning of a switch board of a national Telecommunication Company without switching off the current. In this way short circuits can be avoided.
Cleaning of an industrial fan in a hotel kitchen. Due to the thick layer of greasy residues, the fan no longer operated efficiently.
Dry ice cleaning in the paper industry: The removal of paper residues and lubrication oil from paper production machines also eliminates fire hazard.
106
Applications
Foundries
Cleaning of a hot ingot mould without dismantling
Core box cleaning in a grey iron foundry
Plastics industry
Cleaning of a mould in PU-production
Injection moulds before and after cleaning
Rubber industry
Moulds for the production of tennis balls
Tyre mould
Food industry
Removal of cheese and tomato residues in a pizza bakery
Cleaning of a hot waffle iron
107
Applications
Printing industry
Printing machine before ...
... and after cleaning
Faade cleaning
Stonewall before and after cleaning
Wooden faade before and after cleaning
Fire damage
Fire damage before ...
... and after cleaning
108
More than just a cleaning method

In the field of the dry ice blasting technology ASCO has specialised in offering individual and complete solutions for the specific needs of customers. These individual solutions can start with a single dry ice blasting machine. ASCOs policy is then to help and advise its customers on how to achieve their best dry ice cleaning solution. Solutions can include: Development of an in-house dry ice production Noise control booths Automated dry ice cleaning Safety concepts Customized products like special blasting guns or nozzles etc.
ASCOJET Dry Ice Blasting is therefore a cleaning method that can be individually tailored to increase quality and flexibility in your daily working process.
Automated mould cleaning in the plastics industry. This robot technology can also be applied to cleaning other moulds like ingot moulds and core boxes.
Automated spraying on and removal of release agent in the PU- production: The robot can be programmed for spraying on the release agent and for removing it with dry ice.
109

ASCOJET 908
complete (fully adjustable) part no. 917500
The ASCOJET 908 is a compact, mobile dry ice blasting unit featuring a handy one hose system. Key benefits are its lightweight handy design (only approx. 47 kg) and low air consumption. This powerful easy to use unit is suitable especially for industries where the blasting unit must be moved easily from one place to another. The ASCOJET 908 is the ideal solution wherever easy handling is highest priority.
Powerful and very handy blasting gun: Thanks to a quick connect coupling the gun can be very easily attached to the blasting unit. Increased security thanks to the locking pin, which makes a sudden opening of the locking mechanism of the nozzle impossible.
The ergonomic gun handle ensures very easy handling and comfortable operation when blasting over longer periods. The new developed safety button is ideal for left and right-hander.
A quick exchange system allows nozzles to be changed within seconds without any tools.
Specifications Material: Dimensions (L x W x H) incl. wheels and folded handle: Weight empty: Content of pellet hopper: Blasting pressure: Dry Ice consumption: Power consumption: Voltage: Connection: frame made of steel, lateral and rear housing panels made of aluminium, powdercoated 530 x 550 x 730 mm approx. 47 kg approx. 9 kg 0 - 7 bar (adjustable) 20 - 40 kg/hr (stepless) 500 W nominal 230 V, 50/60 Hz, 1 Ph (other voltages on request) Input: 3/4 BSP inside
110
Special features of ASCOJET 908:
Powerful and handy blasting gun with quick connect coupling
Highly manoeuvrable
Quick connect coupling at blasting hose
47 kg
Very lightweight and compact Integrated holding device for hose Convenient fold-away handle for easy transportation
Holding device for blasting gun
Insulated pellet hopper with 9 kg capacity
Control panel for easy overview
Standardly included in the delivery of ASCOJET 908:

Blasting gun OHS4
Standard for the ASCOJET 908 Length: 26 cm Weight: 1.0 kg Blasting pressure: 0 - 7 bar
part no. 917630
Including the corresponding blasting nozzle: High performance barrel nozzle 708.15/13
Standard for the blasting gun OHS4 Powerful nozzle with low air consumption Outlet opening: approx. 13 mm Length: 15 cm
OHS
part no. 917514
Hose assembly 5 m for OHS4 gun

Standard for the ASCOJET 908, can also be used as an extension of the hose assembly incl. control cable, grounded
OHS
part no. 917665
111
Options for ASCOJET 908:

Pos. 001
Gun light
Attachable gun light for cleaning jobs with limited light condition. The 6 built-in LED lights provide optimal illumination onto the object which needs to be cleaned Dimensions: 90 x 65 mm Weight: 0.40 kg
Pos. 002
OHS OHP HP
part no. 907130
Tool case OHS/OHP pro

Contains the entire nozzle assortment (excl. gun and standard barrel nozzle, part no. 917630), fits to the OHS and OHP guns Consists of 6 nozzles: part no. 917517, 918174, 918178, 918134, 918166, 918167
part no. 906982
OHS OHP
part no. 917517
Pos. 003
Barrel nozzle short 708.09/11

Powerful nozzle to clean in narrow spaces with low air consumption Outlet opening: approx. 11 mm Length: 9 cm
OHS OHP
part no. 918174
Pos. 004
Barrel nozzle 707.09/10

Thanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption but is nevertheless powerful Outlet opening: approx. 10 mm Length: 9 cm
Pos. 005
OHS OHP
part no. 918178

Pos. 006
OHS OHP
part no. 918134
Flat nozzle 709.23/45

Powerful nozzle suitable for blasting large areas Outlet opening: approx. 45 x 3.5 mm Length: 23 cm
OHS OHP
112

Pos. 007
Angled nozzle 708.28/10/45

A powerful nozzle for confined spaces with very low air consumption Outlet opening: approx. 10 mm Length: 28 cm
part no. 918166
OHS OHP
part no. 918167
Pos. 008

A powerful nozzle for confined spaces with very low air consumption Outlet opening: approx. 10 mm Length: 25 cm
OHS OHP
part no. 906985
Pos. 009
Tool case OHS/OHP pro empty

Empty tool case with matching insert
OHS OHP
part no. 917515
Pos. 010
Pellet cutter OHS

For sensitive blasting applications With safety quick connect coupling, 2.5 m hose and control cable, grounded
OHS
Pos. 011
Protective sleeve for one hose system

To protect the control cable and blasting hose from dirt and damages Available in metres
part no. 918250
OHS OHP
part no. 918255
Pos. 012
Protective hood for ASCOJET 908 / 908K

The newly developed hood for our blasting equipment protects the control elements from contamination. The transparent cover can be opened for easy view on and access to the operation elements. For cleaning the hood can easily be taken off
113

Pos. 013
Spare parts kit ASCOJET 908 / 908K

Containing the most important parts to ensure quick reaction for continuous operation
part no. 917503
114
Notes:
115

ASCOJET 908K
The ASCOJET 908K is based on the model ASCOJET 908 but was specially developed for the plastics industry and in particular for plastic injection moulders. The handy gun is equipped with a short and specially designed plastic nozzle, which has very low air consumption and is still powerful. The plastic nozzles ensure that the moulds can be cleaned without damaging them and without removing them from the machine. The ASCOJET 908K and its accessories are the ideal solution for any plastic injection moulder.
Powerful and very handy blasting gun: Thanks to a quick connect coupling the gun can be very easily attached to the blasting unit. Increased security thanks to the locking pin, which makes a sudden opening of the locking mechanism of the nozzle impossible.
The ergonomic gun handle ensures very easy handling and comfortable operation when blasting over longer periods. The new developed safety button is ideal for left and right-hander. A quick exchange system allows nozzles to be changed within seconds without any tools. Specifications Material: Dimensions (L x W x H) incl. wheels and folded handle: Weight empty: Content of pellet hopper: Blasting pressure: Dry Ice consumption: Power consumption: Voltage: Connection: frame made of steel, lateral and rear housing panels made of aluminium, powdercoated 530 x 550 x 730 mm approx. 47 kg approx. 9 kg 0 - 7 bar (adjustable) 20 - 40 kg/hr (stepless) 500 W nominal 230 V, 50/60 Hz, 1 Ph (other voltages on request) Input: 3/4 BSP inside
116
Special features of ASCOJET 908K:
Highly manoeuvrable
47 kg
Very lightweight and compact Integrated holding device for hose Convenient fold-away handle for easy transportation
Holding device for blasting gun
Standardly included in the delivery of ASCOJET 908K:

Blasting gun OHS4K
Standard for the ASCOJET 908K Length: 20 cm Weight: 0.8 kg Blasting pressure: 0 - 7 bar
part no. 917661
including the corresponding blasting nozzle High performance barrel nozzle 705.09/08/K
Standard for the blasting gun OHS4K Powerful nozzle with very low air consumption Outlet opening: approx. 8 mm Length: 9 cm Material: plastic
OHS
part no. 917629
Hose assembly 5 m for OHS4K gun

Standard for the ASCOJET 908K, can also be used as an extension of the hose assembly incl. control cable, grounded
OHS
part no. 917701
117
Options for ASCOJET 908K:

Pos. 001
Angled nozzle 705.16/08/90K

A powerful nozzle for confined spaces with very low air consumption Outlet opening: approx. 8 mm Length: 16 cm Material: plastic
Pos. 002
part no. 917652
OHS
Barrel nozzle 707.09/10/K

Thanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption but is nevertheless powerful Outlet opening: approx. 10 mm Length: 9 cm Material: plastic
Pos. 003
part no. 918280
OHS
Barrel nozzle 707.15/12/K

Thanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption, but is nevertheless powerful Outlet opening: approx. 12 mm Length: 15 cm Material: plastic
Pos. 004
part no. 918281
OHS
Compressed air hose 7.5 m

The 7.5 m compressed air hose with a claw coupling on the equipment side and a plug in nipple on the compressed air system side makes quick provision of air possible at the job site
part no. 917640
Pos. 005
Claw coupling
For fast connection and disconnection of the air line to the blasting equipment Thread: 3/4
part no. 907091
Pos. 006

part no. 918250
OHS OHP
118
Options for ASCOJET 908K:

Pos. 007
Protective hood for ASCOJET 908 / 908K

part no. 918255
Pos. 008
Blasting gun OHC with integrated cutter

Powerful one-hose blasting gun with safety quick coupling Length: 18.5 cm Weight: 0.55 kg Working pressure: 0 - 10 bar
part no. 917670
including the corresponding blasting nozzle Standard equipment to OHC gun Outlet opening: approx. 9 mm Length: 9 cm Material: plastic
OHC
part no. 906584
Barrel nozzle 807.09/09/K for OHC gun
Pos. 009
Angled nozzle 807.16/10/90/K for OHC gun

Nozzle to clean in narrow spaces Outlet opening: 10 mm Length: 16 cm Material: plastic
part no. 917691
OHC
Pos. 009
Flat nozzle 807.14/30/K for OHC gun

Thanks to an inner diameter of only 7 mm the flat nozzle has a very economical air consumption but is nevertheless powerful. Suitalbe for blasting large areas Outlet opening: approx. 30 mm x 1.6 mm Length: 14 cm Material: plastic
Pos. 010
part no. 917697
OHC
Spare parts kit ASCOJET 908 / 908K

Containing the most important parts to ensure quick reaction for continuous operation
part no. 917503
119

ASCOJET 1701
The ASCOJET 1701 is a compact, mobile dry ice blasting unit featuring a handy one hose system which has been specially developed to maintain efficient cleaning with contaminants which are harder to remove. This powerful unit is suitable for industrial end users like foundries, tyre manufacturers, food industry and printing industry who require high performance and easy handling.
Powerful and handy blasting gun: Thanks to a quick connect coupling the gun can be very easily attached to the blasting unit. Increased security thanks to the locking pin, which makes a sudden opening of the locking mechanism of the nozzle impossible.
An quick exchange system allows nozzles to be changed within seconds without any tools.
Specifications Material: Dimensions (L x W x H) incl. wheels and handle: Weight empty: Content of pellet hopper Blasting pressure: Dry ice consumption: Power consumption: Voltage: Connection: frame, lateral, rear and front housing panels made of aluminium, powdercoated 670 x 700 x 1000 mm approx. 70 kg approx. 24 kg 0 - 10 bar (adjustable) 25 - 75 kg/h (stepless) 600 W nominal 230 V, 50/60 Hz, 1 Ph (other voltages on request) Input: 1 BSP
120
Special features of ASCOJET 1701:
Highly manoeuvrable
Integrated holding device for hose
70 kg
Lightweight and compact
Box for gun, nozzles and tools
Distributor unit for pulsation-free blasting
Standardly included in the delivery of ASCOJET 1701:

Blasting gun OHP2
part no. 918271
including the corresponding blasting nozzle High performance barrel nozzle 709.23/15
Standard for the blasting gun OHP2 Most powerful nozzle of the ASCOJET single-hose system Outlet opening: approx. 15 mm Length: 23 cm
OHP
part no. 918013
Hose assembly 7.5 m for OHP2 gun

OHP
part no. 907203
121

Pos. 001
Gun light
Pos. 002
OHP OHS HP
part no. 907130
Tool case OHP basic

Contains the entire nozzle assortment (excl. gun and standard barrel nozzle, part no. 918271), fits to OHP gun Consists of 6 nozzles: part no. 906381, 906382, 918134, 918007, 918163, 918164
part no. 906981
OHP
Pos. 003
High performance barrel nozzle 709.17/14

Powerful and handy nozzle Outlet opening: approx. 14 mm Length: 17 cm
part no. 906381
OHP
Pos. 004

Powerful nozzle to clean in narrow spaces Outlet opening: approx. 11 mm Length: 9 cm
part no. 906382
OHP
Pos. 005

part no. 918134
OHS OHP
part no. 918007
Pos. 006
Barrel nozzle special 709.42/15

The nozzle is designed to allow for a comfortable working position of the person in charge and is very powerful Outlet opening: approx. 15 mm Length: 42 cm
OHP
122

os. 007

A powerful nozzle for very confined spaces and difficult to reach spots Outlet opening: approx. 11 mm Length: 28 cm
part no. 918163
OHP
Pos. 008

part no. 918164
OHP
Pos. 009
Tool case OHP basic empty

part no. 906984
OHP
Pos. 010
Pellet cutter OHP

For sensitive blasting applications With safety quick connect coupling, 2.5 m hose and control cable, grounded
part no. 918224
OHP
Pos. 011
Blasting gun OHS4

part no. 917630
including the corresponding blasting nozzle Standard for the blasting gun OHS4 Powerful nozzle with low air consumption Outlet opening: approx. 13 mm Length: 15 cm
OHS
part no. 917514
123

Pos. 012

part no. 917665
OHS
Pos. 013
Converter coupling ASCOJET 1701 - 908

This converter coupling makes it possible that the OHS4 gun with the corresponding blasting hose of the ASCOJET 908 can be connected to the ASCOJET 1701 Length: 7.8 cm Weight: 0.2 kg Outlet opening: approx. 34 mm
Pos. 014
part no. 917541
OHS

Contains the entire nozzle assortment (excl. gun and standard barrel nozzle, part no. 917630), fits to OHS and OHP gun Consists of 6 nozzles: part no. 917517, 918174, 918134, 918178, 918166, 918167
part no. 906982
OHS OHP
part no. 917517
Pos. 015

Powerful nozzle to clean in narrow places with low air consumption Outlet opening: approx. 11 mm Length: 9 cm
OHS OHP
part no. 918174
Pos. 016

Pos. 017
OHS OHP
part no. 918178

OHS OHP
124

Pos. 018

A powerful nozzle for confined spaces with low air consumption Outlet opening: approx. 10 mm Length: 28 cm
part no. 918166
OHS OHP
part no. 918167
Pos. 019

OHS OHP
part no. 906985
Pos. 020

OHS OHP
part no. 918250
Pos. 021

OHS OHP
part no. 918256
Pos. 022
Protective hood for ASCOJET 1701 / 2001RX

Pos. 023
Spare parts kit ASCOJET 1701

Spare parts kit containing the most important spare parts to ensure quick reaction for continuous operation
part no. 918003
125

ASCOJET 2001RX
The ASCOJET 2001RX is a compact, mobile dry ice blasting unit featuring a very powerful double hose system. The ASCOJET 2001RX is a very powerful dry ice blasting machine providing maximum profit from saved cleaning and down time. This powerful unit is suitable for cleaning companies or industrial end users like foundries, tyre manufacturers, food industry and printing industry who require maximum performance.
Specifications Material: Dimensions (L x W x H) incl. wheels and handle: Weight empty: Content of pellet hopper: Blasting pressure: Blasting pressure: Dry ice consumption: Power consumption: Voltage: Connection: frame, lateral, rear and front housing panels made of aluminium, powdercoated 670 x 700 x 1000 mm approx. 75 kg approx. 24 kg 2-hose-system: 0 - 16 bar (adjustable) 1-hose-system: 0 - 10 bar (adjustable) 30 - 100 kg/hr (stepless) 600 W nominal 230 V, 50/60 Hz, 1 Ph (other voltages on request) Input: 1 BSP
126
Special features of ASCOJET 2001RX:
Optional 1- or 2-hose- system
Double hose system for maximum performance
75 kg
Lightweight and compact
Highly manoeuvrable
Distributor unit for pulsation-free blasting
Standardly included in the delivery of ASCOJET 2001RX:

Blasting gun HP4
Standard for the ASCOJET 2001RX Length: 45 cm Weight: 1.75 kg Blasting pressure: 0 - 16 bar
part no. 917100
including the corresponding blasting nozzle High performance barrel nozzle HP255
Standard for the blasting gun HP4 Powerful nozzle Outlet opening: approx. 20 mm Length: 33 cm
HP
part no. 906362
Hose assembly 7.5 m for HP4 gun

Standard for the ASCOJET 2001RX, can also be used as an extension of the hose assembly incl. control cable, grounded
HP
part no. 917150
127
Options for ASCOJET 2001RX:

Pos. 001
Gun light
Pos. 002
OHS OHP HP
part no. 907130
Tool case HP
Contains the entire nozzle assortment (excl. gun and standard barrel nozzle, part no. 917100), fits the HP4 gun Consists of 4 nozzles: part no. 906363, 917076, 906365, 906366
part no. 906980
HP
Pos. 003
High performance barrel nozzle HP275

Increases the cleaning performance with same working pressure Outlet opening: approx. 24 mm Length: 32 cm
part no. 906363
HP
Pos. 004

Newly designed nozzle with optimized geometry for better performance on large areas Outlet opening: approx. 60 x 5 mm Length: 33 cm
part no. 917076
HP
Pos. 005
Angled nozzle 25 HP2

Powerful nozzle to clean in narrow spaces
part no. 906365
HP
Pos. 006
Barrel nozzle long HP2

The nozzle is designed to allow for a comfortable working position of the person in charge Outlet opening: approx. 20 mm Length: 52 cm
part no. 906366
HP
128

Pos. 007
Tool case HP empty

part no. 906983
HP
Pos. 008
Protective sleeve for double hose system

part no. 918251
HP
Pos. 009
Blasting gun OHP2

To use the ASCOJET 2001RX as a one hose system along with the hose assembly OHP (part no 907203) Length: 33 cm Weight: 1.050 kg Blasting pressure: 0 - 10 bar
part no. 918271
OHP
including the corresponding blasting nozzle

part no. 918013
Pos. 010
Hose assembly 7.5 m for OHP gun

To be used with blasting gun OHP2 (part no. 918271). Can also be used to extend the hose assembly, incl. control cable, grounded
part no. 907203
OHP
Pos. 011
Tool case OHP basic

Contains the entire nozzle assortment (excl. gun and standard barrel nozzle, part no. 918271), fits the OHP gun Consists of 6 nozzles: part no. 906381, 906382, 918134, 918007, 918163, 918164
part no. 906981
OHP
129

Pos. 012
High Performance barrel nozzle 709.17/14

To be used with the blasting gun OHP2 (part no. 918271) Powerful and handy nozzle Outlet opening: approx. 14 mm Length: 17 cm
part no. 906381
OHP
Pos. 013

Powerful nozzle to clean in narrow spaces, to be used with the blasting gun OHP2 (part no. 918271) Outlet opening: approx. 11 mm Length: 9 cm
part no. 906382
OHP
Pos. 014

part no. 918134
OHS OHP
part no. 918007
Pos. 015

OHP
Pos. 016

part no. 918163
OHP
Pos. 017

part no. 918164
OHP
130

Pos. 018

Empty nozzle case with matching insert
part no. 906984
OHP
Pos. 019
Pellet cutter OHP

For cleaning sensitive surfaces. To be used with blasting gun OHP2 (part no. 918271) and hose assembly OHP (part no. 907203) With safety quick connect coupling, 2.5 m hose and control cable, grounded
Pos. 020
part no. 918224
OHP
Blasting gun OHS4

part no. 917630
High Performance barrel nozzle 708.15/13
OHS
part no. 917514
Pos. 021

part no. 917665
OHS
Pos. 022
Converter coupling ASCOJET 2001RX - 908

This converter coupling makes it possible that the OHS4 gun with the corresponding blasting hose of the ASCOJET 908 can be connected to the ASCOJET 2001RX Length: 7.8 cm Weight: 0.2 kg Outlet opening: approx. 34 mm
part no. 917541
OHS
131
Optionens for ASCOJET 2001RX:

Pos. 023

part no. 906982
OHS OHP
part no. 917517
Pos. 024

OHS OHP
part no. 918174
Pos. 025

Pos. 026
OHS OHP
part no. 918178

Pos. 027
OHS OHP
part no. 918166

OHS OHP
part no. 918167
Pos. 028

OHS OHP
132

Pos. 029

part no. 906985
OHS OHP
part no. 918250
Pos. 030

OHS OHP
part no. 918256
Pos. 031

Pos. 032
Spare parts kit ASCOJET 2001RX / pro

part no. 917003
133

ASCOJET 2001RX pro
The ASCOJET 2001RX pro is a compact, mobile dry ice blasting unit featuring a very powerful double hose system. The ASCOJET 2001RX pro is based on the well known ASCOJET 2001RX but specially modified for the high end use and stays for highest performance with pressure up to 20 bar. This powerful dry ice blasting unit is suitable for service companies cleaning in the sector of power plants or industrial facilities where maximal power and time saving is required.
Specifications Material: Dimensions (L x W x H) (inkl. wheels and handle): Weight empty: Content of pellet hopper: Blasting pressure: Blasting pressure: Dry ice consumption: Voltage: Power consumption: Connection: frame, lateral, rear and front housing panels made of aluminium, powdercoated 670 x 700 x 1000 mm approx. 75 kg approx. 24 kg 2-hose-system: 0 - 20 bar (adjustable) 1-hose-system: 0 - 10 bar (adjustable) 30 - 100 kg/hr (stepless) 230 V, 50/60 Hz, 1 Ph (other voltages on request) 600 W nominal Input: 1 BSP
The Dry Ice Blasting Unit ASCOJET 2001RX pro is standardly equipped with a HP tool case and the suitable nozzles, a HP4 gun as well as a 7,5 m double hose.
134
Special features of ASCOJET 2001RX pro:
Double hose system for maximum performance
Optional 1- or 2-hose- system
Highly manoeuvrable
Optimum pellet flow thanks to maintenance-free air vibrator
Standardly included in the delivery of ASCOJET 2001RX pro:

Blasting gun HP4
Standard for the ASCOJET 2001RX pro Length: 45 cm Weight: 1.75 kg Blasting pressure: 0 - 20 bar
part no. 917100
including the corresponding blasting nozzle High performance barrel nozzle HP255
Standard for the blasting gun HP4 Powerful nozzle Outlet opening: approx. 20 mm Length: 33 cm
HP
part no. 906362
Hose assembly 7.5 m for HP4 gun

Incl. buckling protection on both sides of the compressed air hose. Can also be used as an extension of the hose assembly. Incl. control cable, grounded
HP
part no. 917152
Tool case HP
Contains the entire nozzle assortment (excl. gun and standard barrel nozzle, part no. 917100), fits the HP gun Consists of 4 nozzles: part no. 906363, 917076, 906365, 906366
part no. 906980
HP
135
Options for ASCOJET 2001RX pro:

Pos. 001
Gun light
Attachable gun light for cleaning jobs with limited light condition. The 6 built-in LED lights provide optimal illumination onto the object which needs to be cleaned Dimension: 90 x 65 mm Weight: 0.40 kg
Pos. 002
OHS OHP HP
part no. 907130
High performance barrel nozzle HP275

Increases the cleaning performance with same working pressure Outlet opening: approx. 24 mm Length: 32 cm
part no. 906363
HP
Pos. 003

Newly designed nozzle with optimized geometry for better performance on large areas Outlet opening: approx. 60 x 5 mm Length: 33 cm
part no. 917076
HP
Pos. 004
Angled nozzle 25 HP2

Powerful nozzle to clean in narrow spaces
part no. 906365
HP
Pos. 005
Barrel nozzle long HP2

part no. 906366
HP
Pos. 006
Tool case HP empty

part no. 906983
HP
136

Pos. 007
Protective sleeve for double hose system

part no. 918251
HP
Pos. 008
Blasting gun OHP2

To use the ASCOJET 2001RX pro as a one hose system along with the hose assembly OHP (part no. 907203) Length 33 cm Weight: 1.05 kg Blasting pressue: 0 - 10 bar
part no. 918271
OHP
including the corresponding blasting nozzle

part no. 918013
Pos. 009
Hose assembly 7.5 m for OHP gun

To be used with blasting gun OHP2 (part no. 918271). Can also be used to extend the hose assembly incl. control cable, grounded
part no. 907203
OHP
Pos. 010
Tool case OHP basic

Contains the entire nozzle assortment (excl. gun and standard barrel nozzle, part no. 918271), fits the OHP gun Consists of 6 nozzles: part no. 906381, 906382, 918134, 918007, 918163, 918164
part no. 906981
OHP
Pos. 011

To be used with the blasting gun OHP2 (part no. 918271) Powerful and handy nozzle Outlet opening: approx. 14 mm Length: 17 cm
part no. 906381
OHP
137

Pos. 012

Powerful nozzle to clean in narrow spaces, to be used with the blasting gun OHP2 (part no. 918271) Outlet opening: approx. 11 mm Length: 9 cm
part no. 906382
OHP
Pos. 013

part no. 918134
OHS OHP
part no. 918007
Pos. 014

OHP
Pos. 015

part no. 918163
OHP
Pos. 016

part no. 918164
OHP
Pos. 017

part no. 906984
OHP
138

Pos. 018
Pellet cutter OHP

For cleaning sensitive surfaces. To be used with blasting gun OHP2 (part no. 918271) and hose assembly OHP (part no. 907203) With safety quick connect coupling, 2.5 m hose and control cable, grounded
Pos. 019
part no. 918224
OHP
Blasting gun OHS4

part no. 917630
OHS
part no. 917514
Pos. 020

part no. 917665
OHS
Pos. 021
Converter coupling ASCOJET 2001RX pro - 908

This converter coupling makes it possible that the OHS4 gun with the corresponding blasting hose of the ASCOJET 908 can be connected to the ASCOJET 2001RX pro Length: 7.8 cm Weight: 0.2 kg Outlet opening: approx. 34 mm
Pos. 022
part no. 917541
OHS

part no. 906982
OHS OHP
139

Pos. 023

part no. 917517
OHS OHP
part no. 918174
Pos. 024

Pos. 025
OHS OHP
part no. 918178

Pos. 026
OHS OHP
part no. 918166

OHS OHP
part no. 918167
Pos. 027

OHS OHP
part no. 906985
Pos. 028

OHS OHP
140

Pos. 029

part no. 918250
OHS OHP
part no. 918256
Pos. 030

Pos. 031
Spare parts kit ASCOJET 2001RX / pro

part no. 917003
141
Dry Ice Production

Dry Ice Mini Pelletizer A25P-D3
part no. 904901
The dry ice mini pelletizer A25P has been especially developed for the production of small quantities of dry ice pellets. It produces up to 25 kg dry ice pellets per hour. This compact mechanically driven machine features a push button for instant start of production and continuously converts liquid CO2 into highly dense dry ice pellets. Benefits of a in-house dry ice production: Reduction of dry ice lost due to sublimation More efficient cleaning results, because: the fresher the dry ice, the more efficient the cleaning Shorter production stops Decreased logistics expense connected with purchasing and disposing of dry ice Compact Very simple operation Reasonable investment Reduced dry ice storage costs and transport losses Precision technology based on more than 20 years of dry ice know-how 3 mm Pellets at the press of a button for the growing dry ice blasting market where a high standard of dry ice quality and an immediate availability of freshly produced pellets are key to successful cleaning performance. Also winemakers use 3 mm pellets to control fermentation.
Specifications Production capacity: Voltage: Power consumption: Unit dimensions (L x W x H): Weight net: Weight packed: Dimensions packed (L x W x H): CO2 inlet: CO2 source: 25 kg/hr at 17.5 bar CO2 inlet pressure 400 V / 50 Hz / 3 Ph + N + PE (other voltages on request) 1.1 kW 1100 x 360 x 530 mm approx. 77 kg approx. 100 kg 1240 x 440 x 700 mm G 1/4 BSP female CO2 storage tank, liquid phase (15 - 20 bar)
142
Special features of Dry Ice Mini Pelletizer A25P-D3:

Making your own dry ice is easy: Just place the A25P on a suitable table and connect the CO2 liquid line and power following the simple instructions and you are only 4 steps away from your own, fresh dry ice:
Step 1 Turn the main switch on and press the start button.
Step 2 Open the purge valve to cool down the CO2 liquid line until liquid CO2 is visible at the outlet of the unit.
Step 3 Adjust the operating pressure using the dry ice expansion valve to the value indicated.
Step 4 Check or adjust the operating pressure during the cool down time of the unit as well as during production if necessary.
Standardly included in the delivery of Dry Ice Mini Pelletizer A25P-D3:

Extruder plate for 3 mm pellets
for blasting purposes Standard for the A25P-D3 For the production of 3 mm pellets an additional extruder chamber D3 (part no. 904973) is needed and standardly supplied
+ part no. 904973
part no. 904955
Tool kit
Standard for the A25P-D3 Containing all necessary tools for service and maintenance
part no. 904970
143
Options for Dry Ice Mini Pelletizer A25P-D3:

Pos. 001

For cooling purposes In order to produce dry ice pellets with a diameter of 19 mm, extruder chamber (part no. 904974) and start plug (part no. 904972) are required
+ part no. 904974 + part no. 904972
part no. 904942
Pos. 002
Spare parts kit

Containing a selection of spares for approx. one to two years normal operation
part no. 904950
144
Notes:
145
Dry Ice Production

Dry Ice Pelletizer A55P-D3
part no. 903770
The Dry Ice Pelletizer A55P with its production capacity of 55 kg per hour is ideal for building up a smaller dry ice production. The dry ice pelletizer A55P is driven by a powerful hydraulic unit and features a push button for instant start of production. All functions are controlled by a built-in PLC. Fully automatic control of oil temperature and dry ice snowing process guarantees continuous dry ice production without any supervision right from push button start.
Benefits of an in-house dry ice production: Reduction of dry ice lost due to sublimation More efficient cleaning results, because: the fresher the dry ice, the more efficient the cleaning Shorter production stops Decreased logistics expense in conjunction with purchasing and disposing of dry ice Extruder plate for 3 mm pellets The dry ice pelletizer A55P-D3 is standardly equipped with an extruder plate for the production of pellets with a diameter of 3 mm.
Specifications Production capacity: Voltage: Power consumption: Dimensions pelletizer (L x W x H): incl. standard machine base (L x W x H): Weight net incl. standard machine base: CO2 inlet connection: CO2 source: 55 kg/hr at 17.5 bar CO2 inlet pressure 400 V / 50 Hz / 3 Ph + PE (other voltages on request) 1.6 kW 1150 x 600 x 700 mm 1150 x 600 x 1300 mm approx. 147 kg (with hydraulic oil) approx. 141 kg (without hydraulic oil) 1/2 BSP female CO2 storage tank, liquid phase (13 - 21 bar)
(On request, the pelletizer is also available without machine base)
146
Special features of Dry Ice Pelletizer A55P-D3:

Function and Applications The dry ice pelletizer A55P requires a liquid CO2 supply (pressure 13 - 21 bar) and power supply of 400 V / 50 Hz / 3 Ph + PE (other voltages available on request). The machine features instant push button start and all functions are controlled by an inbuilt PLC. Dry ice snow is produced in the snowing chamber, pressed and then extruded by a powerful hydraulic unit. Hard, dense dry ice pellets are produced within less than one minute after push button start. To ensure continuous, reliable operation of the pelletizer, oil temperature, cycle time, motor overload, CO2 inlet pressure and hydraulic pressure are monitored and displayed on the control panel.
Options The dry ice pelletizer A55P-D3 is standardly equipped with an extruder plate for the production of pellets with a diameter of 3 mm. Such pellets are used especially for dry ice blasting purposes. Optional extruder plates for pellets with a diameter of 6 mm, 10 mm and 16 mm are available. The A55P, however, can also be delivered standardly equipped with extruder plates for 6, 10 or 16 mm pellets.
Pellet size
3 mm Operating range Dry Ice Blasting
6 mm Cooling purposes
Standardly included in the delivery of Dry Ice Pelletizer A55P-D3:

Pellets for blasting purposes
part no. 903506
147
Options for Dry Ice Pelletizer A55P-D3:

Pos. 001

Pellets for cooling purposes
part no. 903508
Pos. 002

part no. 903507
Pos. 003

part no. 903505
Pos. 004
Standard machine base

For filling of dry ice storage containers or an ASCOJET 1701 or 2001RX Increases the total height by 600 mm
part no. 903504
Pos. 005
Higher machine base

For filling of higher storage containers or dry ice blasting units Increases the total height by 800 mm
part no. 903510
Pos. 006
Spare parts kit

Containing a selection of recommended spares for approx. one to two years normal operation
part no. 903511
148

Pos. 007
Production control system PCS55

For a higher level of automation the pelletizer can be combined with a production control system. Such a production control system allows the regulation of the production quantity or the production time, thus reducing the need for supervision even further, therefore, keeping the requirement for respective personnel to an absolute minimum. With the optional production control system the dry ice pelletizer automatically stops when the set production quantity/ production time is reached. The production control system can also be added to the pelletizer at a later stage if required.
part no. 903640
Automatic Dry Ice Filling System

For a higher level of automation the pelletizer can be combined with an automatic filling system. The optional automatic filling system, with the appropriate control system, allows a pre-set low dry ice level to automatically start the dry ice pelletizer, with automatic stop at the pre-set high level. Such automatic filling system is the optimum solution wherever the automatic production of an exact dry ice quantity is needed. The automatic filling system can also be added to the pelletizer at a later stage if required.
Pos. 008
Automatic Dry Ice Filling System small A55P

Platform of 600 x 800 mm For the automatic filling of all ASCOJET dry ice blasting units and similar sized blasting machines or smaller dry ice storage containers (e.g. AT130).
part no. 903650
149
Dry Ice Production

Art.-Nr. 904602
The dry ice pelletizer A120P is a compact, powerful and versatile machine producing high quality dry ice pellets in five different sizes (1.7, 3, 6, 10 and 16 mm). With a production capacity of 120 kg/hr this dry ice machine guarantees quality and flexibility in the daily working process. The dry ice pelletizer A120P is driven by a powerful hydraulic unit and features a push putton for instant start of production. All functions are controlled by a built-in PLC. Fully automatic control of oil temperature and dry ice snowing process guarantees continuous dry ice production without any supervision right from push button start.
Benefits of an in-house dry ice production: Reduction of dry ice lost due to sublimation More efficient cleaning results, because: the fresher the dry ice, the more efficient the cleaning Shorter production stops Decreased logistics expense connected with purchasing and disposing of dry ice Extruder plate for 3 mm pellets The dry ice pelletizer A120P is standardly equipped with an extruder plate for pellets with a diameter of 3 mm.
Specifications Production capacity: Voltage: Power consumption: Dimensions (L x W x H): Weight net: Weight packed CO2 inlet connection: CO2 source: 120 kg/hr* at 17.5 bar CO2 inlet pressure 400 V / 50 Hz / 3 Ph + PE (other voltages on request) 4 kW 1320 x 700 x 1430 mm approx. 340 kg (without hydraulic oil) approx. 360 kg (with hydraulic oil) approx. 450 kg (without hydraulic oil) 1/2 BSP female CO2 storage tank, liquid phase (13 - 21 bar)
* 1.7 mm dry ice pellets can be produced at a max. production capacity of 95 kg/hr
150
Special features of Dry Ice Pelletizers A120P-D3:

Function and Applications The dry ice pelletizer A120P requires a liquid CO2 supply (pressure 13 - 21 bar) and power supply of 400 V / 50 Hz / 3 Ph + PE (other voltages available on request). The machine features instant push button start and all functions are controlled by an inbuilt PLC. Dry ice snow is produced in the snowing chamber, pressed and then extruded by a powerful hydraulic unit. To ensure continuous, reliable operation of the pelletizer, oil temperature, oil level, cycle time, motor overload, CO2 inlet pressure and hydraulic pressure are monitored and displayed on the control panel.
Options The dry ice pelletizer A120P is standardly equipped with an extruder plate for pellets with a diameter of 3 mm. 3 mm pellets are used especially for dry ice blasting purposes. Optional extruder plates for pellets in four other sizes are available. Of course, the A120P can also be delivered standardly equipped with the following extruder plates.
Pellet size 1.7 mm Operating range Dry Ice Blasting (structured surfaces) 3 mm Dry Ice Blasting 6 mm Cooling purposes 10 mm Cooling purposes 16 mm Cooling purposes

part no. 904610
151

Pos. 001
Extruder plate for 1.7 mm pellets

Pellets for blasting purposes (of surfaces with fine structures)
part no. 904614
Pos. 002

part no. 904851
Pos. 003

part no. 904850
Pos. 004

part no. 904603
Pos. 005
Machine base
For filling of higher storage containers or dry ice blasting units Increases the total height by 200 mm
part no. 904607
Pos. 006
Spare parts kit

part no. 903420
152

Pos. 007
Production Control System PCS120

For a higher level of automation the pelletizer can be combined with a production control system. Such a production control system allows the regulation of the production quantity or the production time, thus reducing the need for supervision even further, therefore, keeping the requirement for respective personnel to an absolute minimum. With the optional production control system the dry ice pelletizer automatically stops when the set production quantity/production time is reached. The production control system can also be added to the pelletizer at a later stage if required.
part no. 904856

Pos. 008
Version 1 Automatic Dry Ice Filling System small

Platform of 600 x 800 mm For the automatic filling of all ASCOJET dry ice blasting units and similar sized blasting machines or smaller dry ice storage containers (e.g. AT130)
Pos. 009
part no. 904605
Version 2 Automatic Dry Ice Filling System large

Platform of 1200 x 1200 mm For the automatic filling of larger dry ice blasting machines or larger dry ice storage containers
part no. 903415
153
Dry Ice Production

part no. 903001
The dry ice pelletizer A220P is a compact and powerful machine. With a production capacity of 220 kg/hr it meets the demands for higher dry ice quantities plus quality and flexibility in the daily working process. The dry ice pelletizer A220P is driven by a powerful hydraulic unit and features instant push button start. All functions are controlled by a built-in PLC. Fully automatic control of oil temperature and dry ice snowing process guarantees continuous dry ice production without any supervision right from push button start. To maximise the CO2 to dry ice conversion ratio the dry ice pelletizer can be connected to an ASCO revert gas recovery system.
Benefits of an in-house dry ice production: Reduction of dry ice lost due to sublimation More efficient cleaning results, because: the fresher the dry ice, the more efficient the cleaning Shorter production stops Decreased logistics expense connected with purchasing and disposing of dry ice
Extruder plate for 3 mm pellets The dry ice pelletizer A220P is standardly equipped with an extruder plate for the production of pellets with a diameter of 3 mm.
Specifications Production capacity: Voltage: Power consumption: Dimensions (L x W x H): Weight net: Weight packed: CO2 inlet connection: CO2 source: 220 kg/hr at 17.5 bar CO2 inlet pressure 400 V / 50 Hz / 3 Ph + PE (other voltages on request) 5.6 kW 1560 x 800 x 1450 mm approx. 540 kg (with hydraulic oil) approx. 500 kg (without hydraulic oil) approx. 630 kg (without hydraulic oil) 1 BSP female CO2 storage tank, liquid phase (13 - 21 bar)
154
Special features of Dry Ice Pelletizer A220P-D3:

Function and Applications The dry ice pelletizer A220P requires a liquid CO2 supply (pressure 13 - 21 bar) and power supply of 400 V / 50 Hz / 3 Ph + PE (other voltages available on request). The machine features instant push button start and all functions are controlled by an inbuilt PLC. Dry ice snow is produced in the snowing chamber, pressed and then extruded by a powerful hydraulic unit. Hard, dense dry ice pellets are produced within less than one minute after push button start. To ensure continuous, reliable operation of the pelletizer, oil temperature, oil level, cycle time, motor overload, CO2 inlet pressure and hydraulic pressure are monitored and displayed on the control panel.
Options The dry ice pelletizer A220P is standardly equipped with an extruder plate for the production of pellets with a diameter of 3 mm. Such pellets are used especially for dry ice blasting purposes. Optional extruder plates for the production of 10 mm and 16 mm pellets (for cooling purposes) are also available. The A220P, however, can also be delivered standardly equipped with such an extruder plate.
Pellet size
3 mm Operating range Dry Ice Blasting

part no. 903005
155

Pos. 001

part no. 903007
Pos. 002

part no. 903006
Pos. 003
Spare parts kit

part no. 903009
Pos. 004
Production Control System PCS220

For a higher level of automation the dry ice pelletizer can be combined with a production control system. Such a production control system allows the regulation of the production quantity or the production time, thus reducing the need for supervision even further, therefore, keeping the requirement for respective personnel to an absolute minimum. With the optional production control system the dry ice pelletizer automatically stops when the set production quantity / production time is reached. The production control system can also be added to the pelletizer at a later stage if required.
part no. 903160
156

Pos. 005
Version 1 Automatic Dry Ice Filling System small

Platform of 600 x 800 mm For the automatic filling of all ASCOJET Dry Ice Blasting Units and similar sized blasting machines or smaller dry ice storage containers (e.g. AT130)
Pos. 006
part no. 904605
Version 2 Automatic Dry Ice Filling System large

Plattform von 1200 x 1200 mm For the automatic filling of larger dry ice blasting machines or larger dry ice storage containers
part no. 903415
157
Dry Ice Production

Dry Ice Pelletizer P450
part no. 905350
The pelletizer P450 is a compact high-capacity pelletizer for the production of densely compressed dry ice pellets and has a production capacity of 450 kg/hr. The dry ice pelletizer P450 incorporates a heavy duty type hydraulic system controlled by an integrated PLC with touch screen interface. Fully automatic control of oil temperature and dry ice snowing process warranties continuous dry ice production without any supervision right from the start at the press of a button. Using high quality components like Atos, Siemens, Schneider, Proface etc. for the hydraulic system ensures reliable operation and, therefore, very little maintenance is necessary. The available extruder plates can be quickly exchanged manually. To maximise the CO2 to dry ice conversion ratio the dry ice pelletizer can be connected to an ASCO Revert Gas Recovery System.
Standardly equipped without extruder plate. Please refer to the options below.
Specifications Dimension (L x W x H): Weight net: Production capacity: Voltage: Power consumption: CO2 inlet connection: CO2 source: 1700 x 1100 x 3700 mm approx. 1700 kg 450 kg/hr 400 Vac, 50 Hz, 3 Ph + PE (other voltages on request) 7.5 kW 1/2 BSP female CO2 storage tank, liquid phase (15 - 20 bar)
158
Options for Dry Ice Pelletizer P450:

Pos. 001

part no. 905095
Pos. 002

part no. 905096
Pos. 003

part no. 905097
Pos. 004

part no. 905098
Pos. 005

part no. 905099
Pos. 006
Spare parts kit

part no. 905381
159
Dry Ice Production

Dry Ice Pelletizer P700
part no. 905310
The pelletizer P700 is a compact high-capacity pelletizer for the production of densely compressed dry ice pellets and has a production capacity of 700 kg/hr. The dry ice pelletizer P700 incorporates a heavy duty type hydraulic system controlled by an integrated PLC with touch screen interface. Fully automatic control of oil temperature and dry ice snowing process warranties continuous dry ice production without any supervision right from the start at the press of a button. Using high quality components like Atos, Siemens, Schneider, Proface etc. for the hydraulic system ensures reliable operation and, therefore, very little maintenance is necessary. The available extruder plates can be quickly exchanged manually. To maximise the CO2 to dry ice conversion ratio the dry ice pelletizer can be connected to an ASCO Revert Gas Recovery System.
Standardly equipped without extruder plate. Please refer to the options below.
Specifications Dimension (L x W x H): Weight net: Production capacity: Voltage: Power consumption: CO2 inlet connection: CO2 source: 1700 x 1100 x 3700 mm approx. 1700 kg 700 kg/hr 400 Vac, 50 Hz, 3 Ph + PE (other voltages on request) 13 kW 2 x 3/4 BSP female CO2 storage tank, liquid phase (15 - 20 bar)
160
Options for Dry Ice Pelletizer P700:

Pos. 001

part no. 905095
Pos. 002

part no. 905096
Pos. 003

part no. 905097
Pos. 004

part no. 905098
Pos. 005

part no. 905099
Pos. 006
Spare parts kit

part no. 905182
161
Dry Ice Production

Dry Ice Block/Slice/Pellet Machine BP407-S7
part no. 905500
The fully automatic, high densitiy dry ice block, slice and pellet machine type BP407-S7 is a fully Siemens PLC controlled and supervised hydraulically driven unit. Our standard dry ice machine BP407-S7 is producing a slice with a dimension of 210 x 125 x 20 mm which is normally used for airline catering. It is also possible to produce additional 9 different thicknesses up to 60 mm thickness. This has to be specified at time of order. Other slice dimensions are available on request. 10 different thicknesses of slices or blocks which you may require can be defined enabling you to cover different market requests either for airline catering (20 - 25 mm thickness, changeable by 1 mm) or for any other transport cooling where thicker blocks are used. It is also possible to produce two different pellets with a diameter of 3, 6, 10 and 16 mm. This has to be specified at time of order. Other pellet dimensions are available on request. Shutter plate to produce different pellet sizes: Choose at time of order the diameters of the pellets which you want to produce. Benefits of an in-house dry ice production: Reduction of dry ice lost due to sublimation More efficient cleaning results, because: the fresher the dry ice, the more efficient the cleaning Shorter production stops Decreased logistics expense in conjunction with purchasing and disposing of dry ice Automatic continuous operation Produces 10 different slice thicknesses 2 pellet diameters (selectable) Easy operation Simple and quick installation European standard CE Quality components, e.g. BOSCH, Siemens Robust construction Easy to transport CO2 gas recovery possible
Specifications Dimensions (L x W x H): Weight: Voltage: Power consumption: CO2 source: 1900 x 3300 x 1150 mm 1900 kg 400 V / 50 Hz / 3 Ph + PE (other voltage available on request) 11 kW CO2 storage tank, liquid phase (15 - 20 bar)
162
Special features of Automatic Dry Ice Machine BP407-S7:
Dry Ice Blasting 3 mm pellets Foundries Tyre moulds Rubber-, food- and printing industry etc.
Cooling 6, 10 and 16 mm pellets Food transportation Fishing industry Ice cream industry Laboratories Wineries etc.
Catering Services 10 different slice thicknesses Airline trolleys Transport cooling
Slice, block and pellet information Dry Ice Product Thickness in mm Weight in gr/slice Capacity in kg/hr 20 820 240 21 860 245 Slice / Block dimensions 210 x 125 mm 22 900 250 25 27 30 35 40 50 60 Pellets all diameters 400
1'020 1'100 1'220 1'420 1'620 2'020 2'420 300 220 240 270 300 350 340
Our machines can be made to produce almost any size of slices / blocks upon special request. If you have a special need, please let us know.
Standardly included in the delivery of Automatic Dry Ice Machine BP407-S7:

SIEMENS S7 Control - PLC controlls the whole process, injection and hydraulic Siemens Touch Screen TP170B - with different access levels, adjustable parameters, on-line production and product information and history file for supervisor. Display with device for production performance. Linear encoder - for precise position control of piston and shutter plate (PCO). Independent oil cooling and filtration system (ICFS) - to increase lifetime of hydraulic equipments and to reduce oil consumption. 10 different slice thicknesses - possible at a press of a button (to be specified at time of order). Auto-compensation - of CO2 pressure and temperature variation of CO2 storage tank (ACPT) to ensure slice thickness control fully automatic. Stainless steel pressing chamber - to meet food grade standards and provision to recover the CO2 gas during production if required (CO2 gas recovery system optional available).
163
Options for BP407-S7:

Pos. 001
Upgrade D3mm
To produce 3 mm pellets in addition to blocks with the same machine at the press of a button. Capacity with 3 mm pellets = 400 kg/hr
part no. 905104S7
Pos. 002
Upgrade D6mm
part no. 905105S7
Pos. 003
Upgrade D10mm
part no. 905106S7
Pos. 004
Upgrade D16mm
part no. 905107S7
Pos. 005
Slides speed reducing device

Complete slides speed reducing device Fully equipped with: stainless steel frame stainless steel and plexiglass protection covers plastic brush electrical protection, emergency stop, connection plugs height adjustment belt transmission belt adjuster 24VCC electrical moto-reducer PE white plastic guides stainless steel springs miscellaneous stainless steel bolts and nuts
part no. 905110
164
Options for BP407-S7:

Pos. 006
Set of spares
Recommended set of spare parts for approx. one to two years normal operation
part no. 905111
165
Dry Ice Production

Dry Ice Block / Slice Machine B207
part no. 905400
The semi-automatic dry ice block machine type B207 is a fully Proface TM PLC controlled and supervised hydraulically driven unit. Our standard dry ice machine B207 is producing a slice with a dimension of 210 x 125 x 20 mm which is normally used for airline catering. It is also possible to produce other thicknesses up to 25 mm by manual adjustment of the snow injection time. Other slice dimensions are available on request. Fully automatic control of hydraulic parameters, temperatures and snow injection process guarantees continuous dry ice production at the press of a button. The integrated PLC touch screen display informs the user about every step of the dry ice operation. We guarantee very low maintenance and reliable operation. All important operator information such as machine status, history list etc. are easily visible on screen.
Advantages of the ASCO semi-automatic Dry Ice Machine: Versatile; 6 slice thicknesses Hight density, long life dry ice Easy operation Revert gas recovery possible Simple and quick installation Automatic continuous operation Robust construction, frame in stainless steel Quality components e.g. ATOS, Proface European standard CE, supports HACCP Compact design
Specifications Dimensions (L x W x H): Weight: Production capacity: Voltage: Power consumption: CO2 source: 1460 x 865 x 1960 mm 1100 kg 100 kg/hr 400 V / 50 Hz / 3 Ph + PE (other voltage available on request) 11 kW CO2 storage tank, liquid phase (15 - 20 bar)
166
Special features of Automatic Dry Ice Machine B207:

Ideal for transport cooling and catering services
6 different thicknesses of slices
Trolley for airline catering
ASCO Dry Ice Technology ASCO design and system meets food safety standards. Aluminium pressing chamber to meet food grade standards. Touch screen display adjustable parameters and history file for supervisor. Provision to recover the CO2 gas formed during dry ice production. Ask about our optional revert recovery system.
Slice information Dry ice product Thickness in mm Weight in gr/slice Capacity in kg/hr 20 820 100 21 860 103 Slice dimensions 210 x 125 mm 22 900 106 23 940 109 24 980 112 25 1020 115
Our machines can be made to produce almost any size of slices upon special request. If you have a special need, please let us know.
Options for Automatic Dry Ice Machine B207:

Pos. 001
Set of spares for B207

Recommended set of spare parts for approx. one to two years normal operation
part no. 905411
167
Dry Ice Production / Wrapping

Automatic Wrapping Machine APM10
part no. 905230
This automatic wrapping machine is specially designed for the use with dry ice slices and / or blocks. All parts in contact with the product are made of stainless steel. Automatic pitch change on conveyor and all motors are torque controlled. The temperature for welding is shown on the display and is electronically controlled. The control panel consists of various instruments and visual alarms and is equipped with a self-diagnostic device.
Specifications Dimensions (L x W x H): Performance: Wrapping material: Product size: Version: Air supply: Air consumption: Film reel: Voltage: Power consumption: Auxiliary ciruits: Net weight: 2385 x 732 x 1173 mm 6 packs/minute Polypropylene MD447/40 (standard), Biaxially oriented Polypropylene BOPP (standard) or Polyethylene (non-standard) up to 210 mm x 125 mm and 16 - 25 mm thickness (has to be specified at time of order) standard is right-hand (looking at the machine frontally the products enter from right and the packs go away from left) 6 bar 10 litres/minutes of filtered & dry compressed air max. width 350 mm reel outside diameter 350 mm reel inside diameter 70 - 76 mm 230 V / 50 Hz / 1 Ph, N, PE 2.5 kW 24 VDC approx. 280 kg
168
Special features of Automatic Wrapping Machine APM10:

The machine is supplied as follows: Main frame manufactured in anticorrosive steel plates painted RAL 9007 With stainless steel side covers (AISI 304) Adjustable feet for level regulation Infeed conveyor - stainless steel surface with longitudinal profiles (AISI 304) and quick replacable plastic pushers, suitable for food use. Unwinding group - single reel-holder, rack type wrapping material feed-roll unit with lever brake and perforator by pills with possibility to connect/disconnect. N. 1 fixed forming box Longitudinal sealing group - made by 3 sets of rolls, diameter 60,120,60 mm: first cold for film traction; second warm for sealing 3rd cold for film traction and longitudinal fin folding and removable stainless steel surface for easy servicing/cleaning. Transversal sealing group - rotary sealing unit with inclined knife complete of: super-rapid steel blades and jaws heating-up by means of resistances, cover safety protection for the whole group. Out-feed belt - drive by longitudinal sealing group. Safety devices - timed machine stop with open jaws, low voltage control push-button panel and protections and safety devices in accordance to laws in force (CE). Control panel - complete with jog/run button, safety lights indicators, switches for emergency, start/stop, intermittent motion and electronic thermostats for sealing temperatures setting.
Standardly included in the delivery of Automatic Wrapping Machine APM10:

Automatic wrapping machine type APM10 for wrapping of dry ice blocks with size up to 210 mm x 125 mm and 16 - 25 mm thickness. (Has to be specified at time of order). Included equipment see above.
part no. 905230
169
Dry Ice Production / Wrapping

part no. 905240
This automatic wrapping machine is specially designed for the use with dry ice slices and / or blocks. All parts in contact with the product are made of stainless steel. Automatic pitch change on conveyor and all motors are torque controlled. The temperature for welding is shown on the display and is electronically controlled. The control panel consists of various instruments and visual alarms and is equipped with a self-diagnostic device.
Specifications Dimensions (L x W x H): Performance: Wrapping material: Product size: Version: Air supply: Air consumption: Film reel: Voltage: Power consumption: Auxiliary ciruits: Net weight: 4240 x 900 x 1800 mm 3 - 15 packs/minute Polypropylene MD447/40 (standard), up to 210 mm x 125 mm and 20 - 22 mm thickness (has to be specified at time of order) standard is right-hand (looking at the machine frontally the products enter from right and the packs go away from left) 6 bar 20 litres/minutes of filtered & dry compressed air max. width 520 mm reel outside diameter 350 mm reel inside diameter 70 - 76 mm 400 V / 50 Hz / 3 Ph 6 kW 24 VDC approx. 600 kg
170
Special features of Automatic Wrapping Machine APM50:

The machine is supplied as follows: Main frame manufactured in anticorrosive steel plates painted RAL 9007 With stainless steel side covers (AISI304) Adjustable feet for level regulation Infeed conveyor - stainless steel surface with longitudinal profiles (AISI304), metallic pushers and area for control. Unwinding group - single reel-holder, rack type wrapping material feed-roll unit with lever brake and perforator by pills with possibility to connect/disconnect. N.1 fixed forming box Longitudinal sealing group - made by 3 sets of rolls, diameter 100mm: first cold for film traction; second warm for sealing, automatic opening at machine, stop and self-closing at machine re-start; 3rd cold for film traction and longitudinal fin folding. At machine stop activation of a blow of fresh-air to cool the surface. Removable stainless steel surface for easy servicing/cleaning. Transversal sealing group - rotary sealing unit with inclined knife complete of: super-rapid steel blades and jaws heating-up by means of resistances, cover safety protection for the whole group and motorised brush at crimpers exit. Out-feed belt - drive by longitudinal sealing group. Safety devices - timed machine stop with open jaws, low voltage control push-button panel and protections and safety devices in accordance to laws in force (CE). Control panel - complete with display for vision/setting of pack lenght and packaging speed, safety lights indicators, switches for emergency, start/stop, intermittent motion and electronic thermostats for sealing temperatures setting.
Standardly included in the delivery of Automatic Wrapping Machine APM50:

Automatic wrapping machine type APM50 for wrapping of dry ice blocks with size up to 210 mm x 125 mm and 20 - 22 mm thickness. (Has to be specified at time of order). Included equipment see above.
part no. 905240
171
We supply:
CO2 Production Plants CO2 Stack Gas Recovery Plants CO2 Gas Recovery Systems for Dry Ice Machines Dry Ice Slices / Block / Pelletizer Machines Dry Ice Blasting Systems ASCOJET CO2 and Cryogenic Static and Transportable Tanks CO2 Pumps and Cylinder Filling Systems Atmospheric CO2 Vaporiser CO2 Detectors CO2 Flowmeters Low to Low Pressure CO2 Transfer Pumps CO2 Testing Equipment (Dew-Point / Purity / Carbonation) CO2 Equipment
Our competent partner:
Switzerland (Head Office)
Industriestr. 2, CH-8590 Romanshorn Tel. +41 71 466 80 80 Fax + 41 71 466 80 66 e-mail: info@ascoco2.com www.ascoco2.com
P.O.Box 16134, NZ-Christchurch Tel. + 64 3 349 7029 Fax + 64 3 349 4337 e-mail: info@asco.co.nz
New Zealand

ASCO's Complete Guide to CO2 Solutions

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ASCO Product Catalogue The Complete CO2 Solution

Pages 47 Pages 811

CO2 Gas Revert Recovery

CO2 Dosing for Water Neutralisation

CO2 Cylinder Filling

CO2 Transfer Pumps

CO2 Testing Equipment

ASCO CARBON DIOXIDE LTD

Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - info@ascoco2.com - www.ascoco2.com

Dry Ice Storage

ASCOJET Dry Ice Blasting

Dry Ice Production

ASCO CARBON DIOXIDE LTD

Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - info@ascoco2.com - www.ascoco2.com

General information about CO2

ASCO CARBON DIOXIDE LTD

Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - info@ascoco2.com - www.ascoco2.com

General information about CO2

CO2 is our life

ASCO CARBON DIOXIDE LTD

Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - info@ascoco2.com - www.ascoco2.com

General information about CO2

Where does CO2 come from?

The Solid State (Dry Ice)

Dry ice slices and blocks

The Liquid State

ASCO CARBON DIOXIDE LTD

Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - info@ascoco2.com - www.ascoco2.com

General information about CO2

Horizontal CO2 storage tank

Vertical CO2 storage tank

ISO container for transportation of CO2

The Gaseous State

CO2 for beverage carbonation

CO2 fumigation in pest control

ASCO CARBON DIOXIDE LTD

Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - info@ascoco2.com - www.ascoco2.com

Larger capacities on request

ASCO CARBON DIOXIDE LTD

Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - info@ascoco2.com - www.ascoco2.com

CO2 Production Plants

Skid mounted towers 4445 x 7670 x 4'800 (L x W x H)

11920 11078 11807 17985

5735 6566 5820 8380

9'960 10'160 11'913 17050

2130 2280 2410 3450

ASCO CARBON DIOXIDE LTD

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ASCO CO2 Production Plant: Your Benefits

Dry Running CO2 Compressor

High Pressure Stainless Steel Purifier Carbon Filter

Centralised Control Panel and Panelview

High Pressure Purifier

ASCO CARBON DIOXIDE LTD

Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - info@ascoco2.com - www.ascoco2.com

ASCO - the complete CO2 solution

CO2 Production or Stack Gas Plant

Atmospheric CO2 Vaporiser

Automatic CO2 Cylinder Filling System with Digital Scales

CO2 Cartridge Filling System

CO2 gas from dry ice production