Department of Industrial and Management Engineering

IM 426 Industrial Facility Planning

Mini Project Fall Semester 2011-2012

Main Reference: Sundresh S. Heragu, Facilities Design, 3rd Edition , CRC Press, Taylor & Francis Group, 2008

Copyright Prof. Dr. Aziz Ezzat ElSayed IM 426 Industrial Facility Planning - Lecture Handouts

Department of Industrial and Management Engineering

Facility Layout Term project 2011-2012 (1st Semester)

Electric Stand Fan

Copyright Prof. Dr. Aziz Ezzat ElSayed IM 426 Industrial Facility Planning - Lecture Handouts

Department of Industrial and Management Engineering

Product Specifications
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Power: 55 W (220V-240V) - 50HZ/60Hz Three wind setting and Timer Adjustable height 500 mm diameter grill Motor with built in overload protection Color: grey or white Remote control (Optional) Packing: 0.51x0.23X0.51 meter N.W(KG):5.4 G.W(KG):6.5

Adapted from: www.tradekorea.com/sell-leads-detail/S00034184/

Copyright Prof. Dr. Aziz Ezzat ElSayed IM 426 Industrial Facility Planning - Lecture Handouts

Department of Industrial and Management Engineering

Facility Layout
Mission: Design an Industrial Facility to produce a Home Stand Fan with annual capacity = 100,000 units Goals: Minimize unit production cost Optimize quality Achieve high efficiency & Maximum Utilization of

People Equipment Space - Energy

Achieve employee

Convenience Safety Comfort

Control project costs

Copyright Prof. Dr. Aziz Ezzat ElSayed IM 426 Industrial Facility Planning - Lecture Handouts 4

Department of Industrial and Management Engineering

Facility layout Planning Procedure

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
What will be produced How many will be made What parts will be purchased How each part will be fabricated Sequence of assembly Time standards Plant rate Number of machines needed Preliminary Layout Flow Analysis Activity relationships Work station layouts Needs for personnel and plant services
Copyright Prof. Dr. Aziz Ezzat ElSayed IM 426 Industrial Facility Planning - Lecture Handouts

Department of Industrial and Management Engineering

Facility layout Planning Procedure

14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.
Office needs Total space requirements Select material handling equipment Allocate area Develop plot plan Construct master plan Seek input and adjust Seek approvals Install Startup Follow-up
Copyright Prof. Dr. Aziz Ezzat ElSayed IM 426 Industrial Facility Planning - Lecture Handouts