Code No: RR320305

Set No. 1

III B.Tech II Semester Regular Examinations, Apr/May 2007 DESIGN OF MACHINE MEMBERS-II ( Common to Mechanical Engineering, Production Engineering and Automobile Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks 1. (a) What are the dimensionless parameters used in designing hydrodynamic bearing? Explain their signicance. [6] (b) A 3 kN load is supported by a journal bearing of 75 mm diameter and 75 mm long. Diametral clearance 0.05 mm and bearing is lubricated by an oil of 0.0207 PaS viscosity at operating temperature. Determine the maximum speed of rotation of bearing when it is capable of dissipating 80 watts by heat transfer. 1 centipoise = 103 PaS. [10] 2. (a) What is meant by square bearing? [2]

(b) Select a suitable spherical roller bearing from SKF series 222C to support a radial load of 4 kN and an axial load of 2 kN. Minimum life required is 10,000 hours at 1000 rpm. For the selected bearing nd. [14] i. The expected life under the given loads ii. The equivalent load that can be supported with a probability of survival of 95% with 10,000 hours 3. The following data refer to a 4-stroke single cylinder vertical engine Piston diameter = 125mm Stroke=150mm Speed of the engine=1200 r.p.m Weight of the reciprocating parts = 45N Design stress for the material used = 80N/sq.mm Design bearing stress=10N/sq.mn Design stress for bolts=35N/sq.mm Design a suitable connecting rod and check for stresses due to inertia. 4. Design the side crank for an engine to the following specications: Bore = 150 mm Stroke = 190 mm Length of the connecting rod = 380 mm Maximum pressure = 320 N/sq.mm RPM = 600 Break mean eective pressure = 70 N/sq.mm Design stress for the crank shaft = 30 N/sq.mm [16]

[16]

5. At the bottom of a mine shaft, a group of 10 identical close coiled helical springs are set in parallel to absorb the shock caused by the falling of the cage in case of 1 of 2

Code No: RR320305

Set No. 1

a failure. The loaded cage weights 75 kN, while the counter weight has a weight of 15 kN. If the loaded cage falls through a height of 50 meters from rest, nd the maximum stress induced in each spring if it is made of 50 mm diameter steel rod. The spring index is 6 and the number of active turns in each spring is 20. Modulus of rigidity, G= 80 kN/mm2 . [16] 6. (a) Write the procedure for designing a wire rope. [8]

(b) Select a wire rope for a vertical mine hoist to lift a load of 55kN from a depth 300 meters. A rope speed of 500 meters/min is to be attained in 10 seconds. [8] 7. (a) State and derive Lewis Beam Strength equation. [6]

(b) A shaft running at 1440 rpm drives another shaft rotating at 500 rpm approximately. If the power to be transmitted is 10kW, and running 8 hr/day, design the spur gear. [10] 8. (a) With the help of neat sketch, explain the mechanism of dierential screw. [6] (b) What are the various forces acting on the drilling machine spindle? Explain the procedure for designing the drilling machine spindle. [10]

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Code No: RR320305

Set No. 2

III B.Tech II Semester Regular Examinations, Apr/May 2007 DESIGN OF MACHINE MEMBERS-II ( Common to Mechanical Engineering, Production Engineering and Automobile Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks 1. (a) A journal bearing 80 mm in diameter and 120 mm long runs at 600 rpm. It uses oil having viscosity of 60 centipoises. Radial clearance provided is 0.15 mm. Determine the safe load, bearing can take. Assume sommer feld number =1.43 109 [8] (b) A 75 mm journal bearing 100 mm long is subjected to 2.5 kN at 600 rpm. If the room temperature is 24o C what viscosity of oil should be used to limit the bearing surface temperature at 55o C . D/C = 1000. [8] 2. (a) A roller bearing is selected to withstand a radial load of 40 kN and life of 1200 hrs at 600 rpm. What load rating would you look for in searching from manufacturers catalogue if it species loud at speed 500 rpm and life 3000 hrs [8] (b) Select a suitable rolling bearing for a 55 mm diameter shaft. The bearing should be capable of withstanding 3 kN radial and 1.5 kN axial load at 750 rpm. The bearing is to have a desired rated life of 2000 hrs at a reliability of 94% . There is a light shock load and inner ring rotates. [8] 3. The following data refer to a 4-stroke single cylinder vertical engine Piston diameter = 125mm Stroke=150mm Speed of the engine=1200 r.p.m Weight of the reciprocating parts = 45N Design stress for the material used = 80N/sq.mm Design bearing stress=10N/sq.mn Design stress for bolts=35N/sq.mm Design a suitable connecting rod and check for stresses due to inertia. [16]

4. The over hung crank of an engine having a cylinder diameter of 250 mm and stroke 400 mm. The connecting rod is 5 times crank, the maximum explosion pressure in the cylinder is 1.7 Mp and engine runs at 200 rpm. Assuming a suitable stress for the material design the-over hung crank. Also calculate the maximum stress in the crank arm when the crank is at 30o to the I.D.C position and the gas pressure is 0.8 Mpa. Take modulus of section for rectangular section as 0.269bt2 . [16] 5. (a) Discuss the phenomenon of surge in spring, and how do you eliminate surge in spring? [8]

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Code No: RR320305

Set No. 2

(b) With the aid of a diagram explain the modied soderberg line method for various stresses in a spring. [8] 6. An open belt connects two at pulleys. The pulley diameters are 300 mm and 450 mm and the corresponding angles of lap are 160o and 210o . The smaller pulley runs at 200 r.p.m. The coecient of friction between the belt and pulley is 0.25. It is found that the belt is on the point of slipping when 3 kW is transmitted. To increase the power transmitted two alternatives are suggested, namely [16] (a) increasing the initial tension by 10%, and (b) increasing the coecient of friction by 10% by the application of a suitable dressing to the belt. Which of these two methods would be more eective? Find the percentage increase in power possible in each case and also design the system. 7. (a) Explain the assumptions made in deriving Lewis beam strength equation. [4] (b) A compressor running at 250rpm is driven by a 15kW, 870 rpm motor through a pair of 14 1/ 2 o full depth spur gears. Use C30 Steel for pinion and C45 for gear. Design the gear drive and check for dynamic load. [12] 8. (a) With the help of neat sketch, explain the mechanism of dierential screw. [6] (b) What are the various forces acting on the drilling machine spindle? Explain the procedure for designing the drilling machine spindle. [10]

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Code No: RR320305

Set No. 3

III B.Tech II Semester Regular Examinations, Apr/May 2007 DESIGN OF MACHINE MEMBERS-II ( Common to Mechanical Engineering, Production Engineering and Automobile Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks 1. (a) What are the dimensionless parameters used in designing hydrodynamic bearing? Explain their signicance. [6] (b) A 3 kN load is supported by a journal bearing of 75 mm diameter and 75 mm long. Diametral clearance 0.05 mm and bearing is lubricated by an oil of 0.0207 PaS viscosity at operating temperature. Determine the maximum speed of rotation of bearing when it is capable of dissipating 80 watts by heat transfer. 1 centipoise = 103 PaS. [10] 2. (a) What is meant by square bearing? [2]

(b) Select a suitable spherical roller bearing from SKF series 222C to support a radial load of 4 kN and an axial load of 2 kN. Minimum life required is 10,000 hours at 1000 rpm. For the selected bearing nd. [14] i. The expected life under the given loads ii. The equivalent load that can be supported with a probability of survival of 95% with 10,000 hours 3. (a) Give the design criteria for selection of diameter of connecting rod ends. [8]

(b) Sketch the inertial loading pattern on connecting rod and state when it will occur [8] 4. (a) What is the function of a crank shaft? (b) Explain the dierent stresses induced in crank pin. (c) Explain the dierent stresses induced in crank Web. (d) How crank shaft bearings are lubricated? 5. A composite spring has two closed coil helical springs. The outer spring is 15 mm larger than the inner spring. The outer spring has 10 coils of mean diameter 40 mm and wire diameter 5 mm. The inner spring has 8 coils of mean diameter 30 mm and wire diameter 4 mm. When the spring is subjected to an axial load of 400 N, nd [16] (a) Compression of each spring, (b) Load shared by each spring, and (c) Shear stress induced in each spring. The modulus of rigidity may be taken as 84 kN/mm2 . 1 of 2 [4x4=16]

Code No: RR320305

Set No. 3

6. Design a at belt drive to transmit 110kW at a belt speed of 25m / s between two pulleys of diameters 250mm and 400mm having a pulley center distance of 1 metre. The allowable belt stress is 8.5 kg/m2 . Given that the coecient of friction between the belt and pulleys is 0.3, determine the minimum required belt width. What would be the necessary installation force between the pulley bearings and what will be the force between the pulley bearings when the full power is transmitted? [16] 7. (a) State and derive Lewis Beam Strength equation. [6]

(b) A shaft running at 1440 rpm drives another shaft rotating at 500 rpm approximately. If the power to be transmitted is 10kW, and running 8 hr/day, design the spur gear. [10] 8. Design screw jack to lift a load of 50 kN with a possible eccentricity of 4 mm. The following data are given: [16] Allowable compressive stress in the screw material = 100 N/mm2 , ultimate tensile stress in the tommy bar material = 480 N/mm2 , coecient of friction in threads = 0.14, coecient of collar friction = 0.2.

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Code No: RR320305

Set No. 4

III B.Tech II Semester Regular Examinations, Apr/May 2007 DESIGN OF MACHINE MEMBERS-II ( Common to Mechanical Engineering, Production Engineering and Automobile Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks 1. (a) What are the dimensionless parameters used in designing hydrodynamic bearing? Explain their signicance. [6] (b) A 3 kN load is supported by a journal bearing of 75 mm diameter and 75 mm long. Diametral clearance 0.05 mm and bearing is lubricated by an oil of 0.0207 PaS viscosity at operating temperature. Determine the maximum speed of rotation of bearing when it is capable of dissipating 80 watts by heat transfer. 1 centipoise = 103 PaS. [10] 2. (a) What is meant by square bearing? [2]

(b) Select a suitable spherical roller bearing from SKF series 222C to support a radial load of 4 kN and an axial load of 2 kN. Minimum life required is 10,000 hours at 1000 rpm. For the selected bearing nd. [14] i. The expected life under the given loads ii. The equivalent load that can be supported with a probability of survival of 95% with 10,000 hours 3. (a) Under what forces the big end bolt and caps are designed? [4]

(b) The following data refer to a 4-stroke cycle, single cylinder diesel engine Suction pressure =0.095 Mpa Cylinder diameter =200 mm Stroke=200 mm Ratio of compression= 15 Engine speed=7540 rpm Equivalent mass of reciprocating parts 2N/sq.mm of piston area Ratio of connecting rod length to crank length is 4 Design nickel steel connecting rod of I -section choosing the suitable values for the permissible stresses for the material. [12] 4. What are the stresses to which an over hanging shaft is subjected to? How would you proceed to design such a crank shaft. [16] 5. A concentric spring for an aircraft engine valve is to exert a maximum force of 5000 N under an axial deection of 400 mm. Both the springs have same free length, same solid length and are subjected to equal maximum shear stress of 850 MPa. If the spring index for both spring is 6, nd [16] (a) the load shared by each spring, 1 of 2

Code No: RR320305 (b) the main dimensions of the springs, and

Set No. 4

(c) the number of active coils in each spring. Assume G = 80 kN/mm2 and diametral clearance to be equal to the dierence between the wire diameters. 6. (a) Design a cast iron pulley of 630mm diameter to transmit 10kW at a speed of 500 r.p.m. The center plane of the pulley overhangs the nearer bearing by 300mm. The belt ends are parallel and horizontal and the belt tension ratio is 2:1. [8] (b) Design a belt pulley to transmit 10kW at 180 r.p.m. The velocity of the belt is not to exceed 500 meter / minute and the maximum tension is not to exceed 15 N/mm width. The tension on the slack side is one half that on the tight side. Calculate all the dimensions of the pulley. Sketch neatly the sectional elevation and end view showing all leading dimensions. [8] 7. (a) Does the accuracy of gear prole inuence the spur gear design? Explain. [4] (b) A pair of mating carefully cut spur gears have 20o full depth teeth of 4 mm module. The number of teeth on pinion and gear are 38 and 115 respectively. The face width is 40mm. If the pinion and gear are made of Steel with core hardness of 200 and surface hardness of 300, Calculate the safe power that can be transmitted when the pinion is to run at 1200 rpm. [12] 8. (a) Explain the advantages and disadvantages of ball screws. [4]

(b) The following data refer to a screw jack: Load = 40 kN, cup supported on ball bearing, eccentricity of load, c = 6mm, maximum lift = 300 mm , 50 mm acme threads, p = 12, 0.45% carbon steel screw, coecient of friction = 0.12. Determine the torque and stresses developed in the screw, neglect buckling eect. [12]

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