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Modicon Micro/ Modicon 984-120 Compact

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Advanced micro PLC technology for today and tomorrow

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Modicon Micro/Modicon 984-120 Compact large PLC performance in a micro package

Modicon, the pioneer in the programmable controls industry, brings the best features of large PLCs to low cost, low I/O count applications. The Modicon Micro. This fixed I/O micro PLC equipped with Modicon 984 Family functionality, and the widely accepted, modular Modicon 984-120 Compact.

The Micro and 984-120 Compact are also the answers for users who need low-end controller compatibility to the larger systems in their plants or want a better alternative to unwanted OEMsupplied micro PLCs. These controllers are the right solution for users and OEMs alike who want simple, high-performance networking connectivity to either manmachine interface devices or computers in a CIM environment.

984 compatability for easy application transport


Programs that are written for the Micro and 984-120 Compact can be used in all Modicon 984 Family controllers, so retrofitting, upward migration, and integration to larger controllers is no longer a complicated and arduous task. Creating program libraries of proven control sequences increases engineerings productivity.

Online programming, a 984 Family functional benefit, is one of the pleasant surprises found in Modicon micro PLCs. Programming, startup, and troubleshooting is a snap with the Micro and 984-120 Compact controllers.

Same software across entire family


Because they are compatible with the Modicon 984 Family, the Micro and 984-120 Compact do not necessitate program software and programming style changes in return for an automation

Ideal for OEMs and End Users alike


The Micro and 984-120 Compact are ideal for OEMs who need cost-effective control but want the superior technology, performance, and quality afforded by Modicon products.

Modicon Micro PLC

solution in a small footprint. You get easy system integration and simple maintenance. OEMs who supply machines have a cost-effective control solution that satisfies customer requirements and adds value to their product. All things considered, the clear choice in micro PLCs is Modicon.

Built-in Modbus, the de facto industry standard


All Micro and 984-120 Compact controllers feature built-in Modbus communica-

tion interfaces. Standard on all 984 Family controllers, the Modbus network provides a cost-effective, master-slave protocol for data transfer and programming. Modbus enables you to link Modicon programmable controllers with computer terminals or Modicon programming panels for supervisory control, data acquisition, and programming capabilities. You can link up to 247 nodes, communicating at data rates of up to 19,200 baud using media such as twisted pair cable, common carrier phone lines, or microwave transmission.

Typical applications
The Modicon Micro and 984-120 Compact controllers provide powerful, versatile, and highly compatible solutions for a wide range of micro to small applications. Following are just a few examples. s Auto Insertion s Bagging s Boxing s Compressor and Pump Control s Conveyors s Data Acquisition s Substation Automation

s s s s

Energy Management Machine Diagnostics Mechanical Assembly Oil Field and Pipeline Machinery s Oven Control s Plastics Machinery s Stamping (Small Parts Manufacturing) s Water and Wastewater s Welding Machinery s Winding Machinery

Modicon Compact 984 System

Modicon Micro simple, compatible, high performance fixed I/O micro PLC

With the simplicity of a selfcontained system package, the compatability and functionality of the Modicon 984 Family, and high performance of very fast throughput, the Micro offers the intelligent solution for your small machine control needs. In fact, the Micro brings together the best features of fixed I/O micro and large modular PLCs.
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High speed throughput


High speed inputs, interrupt processing, and immediate updating of outputs can realize a throughput of less than 2 milliseconds. One of these inputs can be configured as a 5 kHz high speed counter. Interrupts can be event-, time-, or countbased, giving you the power to solve high speed machinery applications never before possible.

barcode readers and instrumentation. These ports can be addressed via either ASCII messaging or Modbus, one of the most prolific serial communication protocols available and the de facto industry standard.
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Choice of system expansion


You can expand your system capacity in one of two ways: by simply linking up to four Micros configured as children to one parent Micro over a single cable, high speed I/O expansion link. Or you can utilize A120 Series I/O

All-in-one package
Power supply, cpu, memory, I/O and communications are contained in a single housing measuring 10 inches long by 6.5 inches high, by an amazing 3 inches deep that can be DIN rail or panel mounted. This enables you to door mount pilot devices directly in front of the Micro in a standard 6-inch depth panel, reducing the space requirement and cost.

to grow your system modularly in smaller increments with greater I/O options. In the parent-child configuration, you can choose to have all of the childs I/O and communications controlled by the parent or split the outputs and communication ports to allow coprocessing to tailor system performance. This flexibility will serve you well when the job grows bigger than originally expected.

Plug-and-play communications
Onboard serial communication ports for simple connectivity to computers, MMI, modems, printers,

Modicon Hand Held Programming (HHP) Unit panel mounted on a Micro 512

Built-in nonvolatile memory


With the Modicon Micro, you wont have to worry about handling UV-EPROM and EEPROM chips or cartridges for nonvolatile storage of program memory. Programs stored in battery or capacitorbacked RAM can now be backed up in safe and secure, resident FlashPROM, the latest in low maintenance, nonvolatile, memory storage technology.

Four Levels of Micro


In the first level is the CPU 311 with the following feature set: s 1 k words user logic s 4.25 - 5 ms per K logic scan s Modbus/ASCII port s Modbus/ASCII port s 400 words data s 12 discrete outputs Model Power Supply
s s s

Basic 984 instruction set 4 models Hign speed I/O expansion port

110 CPU 311 00 115/230 VAC (24 VDC output for all DC inputs) 110 CPU 311 01 115 VAC 110 CPU 311 02 230 VAC 110 CPU 311 03 24 VDC

Discrete Inputs Discrete Outputs (16) (12) 24 VDC Relay Sink or Source 115 VAC 8 Triac/4 Relay 230 VAC 8 Triac/4 Relay 24 VDC 24 VDC Source Sink or Source

984 Family compatibility


The standard programming functions of the 984 Family mean that programs can easily be transported from the Micro to any other 984 Family controller, such as the 984-120 Compact. Any programming effort on the Micro is worthwhile because the 984 function set is the fundamental software building block to all Modicon controllers. Only one software programming package is required. This enables you to create a library of tested programs that can be used across all your PLC installations regardless of size. This translates into reduced engineering effort for a faster time to market for OEMs, and reduced training requirements and simplified troubleshooting for plant maintenance personnel.

In the second level is the CPU 411 with the following feature set: s All features found on the s 2-3 ms throughput with CPU 311 interrupt processing s Time-of-day clock Model Power Supply

s s

2 high speed DC inputs 4 models

110 CPU 411 00 115/230 VAC (24 VDC output for all DC inputs) 110 CPU 411 01 115 VAC (24 VDC output for all DC inputs) 110 CPU 411 02 230 VAC (24 VDC output for all DC inputs) 110 CPU 411 03 24 VDC

Discrete Inputs Discrete Outputs (16) (12) 24 VDC Relay Sink or Source 115 VAC 8 Triac/4 Relay 230 VAC 24 VDC Sink or Source 8 Triac/4 Relay 24 VDC Source

s 2 K words user logic s 1920 words data s 16 discrete inputs s 12 discrete outputs s 2.5 ms per K logic scan s 120 Series I/O bus connector

In the third level is the CPU 512 with the following feature set: s 3 high speed DC inputs (2 on AC versions) s Enhanced 984 instruction set (including PID II and floating point math) s 42 Modbus/ASCII ports Model 110 CPU 512 00 110 CPU 512 01 110 CPU 512 02 110 CPU 512 03 Power Supply 24 VDC 115 VAC (24 VDC output for all DC inputs) 230 VAC (24 VDC output for all DC inputs) 24 VDC

1-1.5 ms throughput with interrupt processing (depending on size of interrupt program s Time of day clock s 4 Models s High Speed expansion port

Discrete Inputs Discrete Outputs (16) (12) 24 VDC Relay Sink or Source 115 VAC 8 Triac/4 Relay 230 VAC 24 VDC Sink or Source 8 Triac/4 Relay 24 VDC Source

In the fourth level is the CPU 612 with the following feature set: s All features found on the s 4 analog inputs 2 analog outputs CPU 512 Power Supply Discrete Inputs Discrete Outputs (16) (12) 110 CPU 612 00 24 VDC 24 VDC Relay Sink or Source 110 CPU 612 03 24 VDC 24 VDC 24 VDC Source Sink or Source Model

2 Models

Analog Inputs Analog Outputs (4) (2) 10V 16 Bit, 0-10V, 4-20mA, 4-20mA 14 Bit 12 Bit 10V 16 Bit, 0-10V, 4-20mA 4-20mA 14 Bit 12 Bit

Modicon 984-120 Compact versatile, networkable, and powerful

The Modicon 984-120 Compact enables you to solve difficult control problems better and more efficiently than any other small modular PLC available. It offers the versatility of a fully modular construction, unequalled high speed peerto-peer networking, and the power of 984 Family Ladder Logic functionality. Optional C language programming is also available for custom OEM solutions that easily integrate into an overall plant automation hierarchy. Flash! The PC-E984-2xx controllers feature built-in Flash-PROM based executives for easy field upgrades as new features become available.

A wide array of CPU configurations


All 984-120 Compacts share the following features: s Integral 24 VDC power supply s Enhanced 984 instruction set s 2.5 - 5 ms per K logic scan s Time-of-day clock s 9 models
Model Number PC-A984-120 PC-A984-130 PC-A984-131 PC-A984-141 PC-A984-145 PC-A984-241 PC-A984-245 PC-A984-251 PC-A984-255 Model Name CPU 120 CPU 130 CPU 131 CPU 141 CPU 145 CPU 241 CPU 245 CPU 251 CPU 255 User Logic 1.5 4 4 8 8 8 8 16 16 Registers Extended (6X) 1920 1920 1920 1920 1920 1920 1920 1920 1920 24 K 24 K Modbus 1 1 2 2 1 2 1 2 1 Modbus Plus 1 1 1

Integrated receptacle for credit card-sized EEPROM


All 984-120 Compact controllers come with battery-backed RAM for both the logic program and data storage. Nonvolatile memory is available in the form of an EEPROM memory card that downloads the program and configuration, with or without data registers holding setpoints and system parameters, to RAM on power up. This credit card-sized device can safely transport programs and data registers, a feature which facilitates quick and safe program changes and duplication. The result is reduced downtime and increased productivity.

Modicon Compact 984-245 PLC in an AS-HDTA-200 primary rack

Modbus Plus for cost-effective peer-to-peer networking


Along with Modbus, the CPU-145, CPU-245, and CPU-255 also feature built-in Modbus Plus. Based on simple, costeffective twisted pair architecture, Modbus Plus provides a one megabaud communication rate for fast data transfers. In addition, interface boards are available to provide easy access to Modbus Plus data from application programs running on IBMcompatibles. Many thirdparties support Modbus Plus for equipment such as variable speed drives and MMIs.

Easy-to-implement distributed control Without impacting the logic program or logic scan, you can implement high speed peer-to-peer communications by using Peer Cop. Peer Cop is a function block programmed at the same time you configure and program the controller. This enables you to map in data registers and I/O from other controllers on the network as easily as addressing local I/O. The ease with which it is accomplished will forever take the mystery out of networking. You can confidently divide and conquer large control tasks, resulting in easier troubleshooting, reduced startup costs, and less downtime.

Programming over the network Along with its many features, Modbus Plus is also compatible with traditional Modbus so programming can be performed over the network while all the data transfers continue.

Bridge mode for immediate access to Modbus Plus network via the Modbus port of all CPU-xx5 controllers A built-in bridge mode makes programming all controllers on a Modbus Plus network possible by simply connecting a programmer to a Modbus port of one of the controllers on the network. The CPU with Modbus Plus in bridge mode can also act as a gateway to any 984-compatible controller, MMI, or other Modbus-compatible device on a Modbus network to which it is connected.

Compact 984 CPU and I/O make up a complete system

The structure rugged, modular, and easy to install

A120 Series I/O compact, costeffective, and flexible


The A120 Series I/O modules provide a durable and efficient field device interface for 984120 Compact central processing units and the CPU-x12 level Micro controllers. You can choose the A120 Series I/O in densities of four, eight, and sixteen discrete points, up to eight points of analog input and up to eight points of analog output. Motion control and high speed counting are also supported.
s s

conditions, the A120 Series I/O modules are ideally suited to applications which may require future change or expansion.

Intelligent modules that match the task


In addition, the family includes A120 Series Intelligent I/O modules. High-speed counter/ positioner This module allows for either a single channel of pulse or incremental encoder input and two relay outputs. It handles counting rates of 50 kHz at 24 VDC and 500 kHz at 5 VDC with an operating range of 8,338,607. The setpoint values can be set on the fly from the applications program and the relay outputs can switch loads such as valves and motor starters at 24-110 VDC and 24-230 VAC.

High density and high integrity


With AC and DC I/O densities up to 16 points, fully rated up to 2 amps per point AC output modules, and combination I/O modules with maximum relay and solid state DC output current capabilities up to 2 amps per point; the A120 Series I/O is the highest integrity small PLC I/O in the industry.

Quality designed and built


The module housings and subracks in the A120 Series I/O line are molded of rugged high quality material. Designed for demanding

Fast Analog-toDigital conversion


Conversion of analog input values in less than 10 ms for four channels.

Four-channel high speed counters For counting applications that are faster than the scan rate of your application program, but do not require encoder feedback, the four-channel high-speed counter modules accept up to four 25 kHz pulses. This can be done at 5 VDC, 12 VDC or 24 VDC with four 24 VDC solid state outputs, one for each counting channel. Typical applications are tachometer feedback in flow metering or simple up/down parts counting. In addition, (VRC) Variable Reluctance Coil input from devices such as turbine flow-meters can be supported directly by the I/O. All the counters are software configurable.

AS-HDTA-201 Secondary Expansion Rack with Servo Motion, Analog and Discrete I/O. (Up to 3 secondary racks may be connected to one primary rack.)

Single axis servo motion control


A120 Series I/O Motion Modules are high performance, single axis servo motion controllers. They are designed to control brushless and brush-type servo motors, as well as hydraulics, using resolver and/or encoder feedback. Direct Numerical Processing (DNP) technology, the Modicon patented, advanced digital motion control, eliminates potentiometer adjustments and analog velocity loop drift for optimal control. The MOT-201 is a single width module which is ideal for applications using only encoder feedback. It has two encoder inputs and outputs a 10 V velocity or current command for maximum flexibility. The MOT-202 is a double width module with all the features of the MOT-201 plus a resolver input with three phase output. This allows the MOT-202 to use the complete line of Modicon Cyberline amplifiers, motors and cables. The resolver (usually mounted on the servo motor) provides feedback for position, velocity, and commutation. The encoder feedback can be used as position, velocity, or secondary feedback to coordinate motion. Together with the Modicon Micro and Modicon 984-120 Compact, the A120 Series I/O is a simple cost-effective solution for micro-to small PLC applications, now and into the future.

Simple and secure fitting


Throughout design and development, Modicon controller features focus on making fitting and connection work as simple and secure as possible. You simply mount the subracks on DIN rail and insert the modules, press for connection to the bus, and screw the holding fastener to provide a vibration-resistant fit. You can mount subracks side by side without cables, or in two tiers utilizing one cable.

The main subrack houses the CPU and two or three modules, depending on whether the optional 115/230 VAC-24 VDC power supply is required. You can choose expansion subracks supporting either two or five modules. With the integral, ribbon-cable connector, you can attach up to three expansion subracks for a total of 18 possible A120 I/O modules in a 984-120 Compact system or 15 in a Micro system.

Removable, push-in type, screw terminal blocks provide excellent access for easy wiring and allow for module changes without disturbing connections. LED indicators are next to each I/O point, along with the identification label, for superior troubleshooting and monitoring ease.

Programming tools Hand Held Programmer or Modsoft Lite On-line/Off-line software

Hand Held Programmer (HHP)


Specifically designed as a low cost programming tool for the Modicon Micro, this hand held device receives its power directly from either Modbus port on the Micro. The HHP can configure, program, and monitor your application, including all ladder elements, data registers, implementing the high speed I/O Expansion link, addressing any A120 Series I/O and entering and troubleshooting any ASCII messaging. Never before has a handheld programmer offered more support features for both the programming and troubleshooting of micro PLCs. Configuration mode allows the user to select from default configurations for communication port parameters and I/O addressing. Or the user can customize the configuration by editing communication port parameters and I/O addressing options. From this mode, the user can also start and stop the controller, as well as clear memory. Password Mode secures access to the HHP. From this mode the keyswitch and passwords can be enabled and disabled. The keyswitch, when enabled, requires a physical key for changing the HHP from Program and Monitor access to Monitor only. When enabled, the password will create 3 levels of access that allows monitoring only, monitoring with the ability to change data and force I/O, and total access to the functionality of the HHP.

Ladder Logic mode provides single element ladder logic programming with a four by eleven node view of a ladder network mimic (full network size is seven high by eleven wide). This view indicates power flow and whether the node is occupied by a ladder element, vertical or horizontal short, or coil. This is accomplished by splitting the four by twenty segment LCD screen, providing the ladder logic mimic on the left while leaving a four by nine segment work area which fully displays the network number, the node number, and up to a three node high ladder element (i.e., math function block) at the same time. The user navigates through the ladder mimic with the cursor controls. As the cursor

moves to a node, the actual element (N.O. Contact, Coil, Timer, etc.) in its full representation, or nothing if it is empty, is displayed in the work area. If the node is empty, a new element can be entered from the dedicated key pad on the Hand Held Programmer. If the node is already occupied it can be monitored or changed. There is a Data mode for entering any register information. This mode can be reached from the initial menu or the user can toggle to this mode by pressing the DATA key from the Ladder Logic programming mode. This is particularly handy when programming Timers, Counters, Math Functions, etc., where it is most convenient to enter the parameters at the time of programming the function. If

this is done, the HHP will remember the register number the cursor was on. By pressing the GET key, the user signals the HHP to display that register and its contents. At this point any new register information can be entered. When satisfied, the user can return to the Ladder Logic mode by again pressing the DATA key. Up to four registers at a time can be displayed in a number of different representations. When using the HHP to program ASCII character strings in the Micro, the HHP can be switched to Simple ASCII Slave mode which allows the user to see any ASCII string programmed as an ASCII message display. This unique capability makes programming and troubleshooting ASCII messaging easy. In the Computer Transfer mode, the HHP will be able to act as a program storage device for transfer of programs between a DOS compatible computer with the Modicon Modsoft or Modsoft Lite programming software and a controller. Programs developed on Modsoft can be downloaded into the HHP. The HHP can be carried out to a controller on the factory floor or at a remote site and the program then can be downloaded to the target controller. This also works in the opposite direction. After entering a new program or editing an existing one, the HHP can upload the program into its internal memory for transportation back to the DOS work station where it can be uploaded to Modsoft for documentation and archiving.

Hand Held Programmer

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Modicon peripherals a range of powerful tools for MMI

PanelMate Plus Video Control Panelsincrease operator efficiency, reduce design, fabrication and total system costs
For Original Equipment Manufacturer and End-User applications, PanelMate Plus replaces pushbuttons, lamps, message displays and other traditional control panel devices with a single, spacesaving Video Control Panel. New possibilities await you in increased flexibility, cost savings and standardization. Designed to communicate directly to PLCs, PanelMate Plus eliminates hardwiring, I/O modules, PLC support memory and PLC support programming necessary with conventional control panels. PanelMate Plus reduces integration time, makes control modifications fast and easy, and provides new capabilities such as machine diagnostics, built-in alarming and self-documentation. With its compact size, flexibility, easy integration and enhanced capabilities, PanelMate Plus packs a lot of value in a small package for todays industrial control.

bright display which works well in both low and high light environments. The compact hardware design fits inside a small 1 foot cube. A unique modular architecture enables the monitor and electronics module to be easily removed for service.

PanelMate Plus 1000: micro sized for small applications


There have never been as many monitoring and control capabilities, in as small a package as the PanelMate Plus 1000. And its cost effective for replacing as few as 10 traditional push buttons or other panel devices. Each of 8 available screens can display up to 6 standard templates, each have 5 display and 4 input states. The PanelMate 1000 also offers the capability to store 100 messages. A flat backlit LCD is also included in the 1000s shallow 2 deep package. Compared to character based message displays in this price range, the 1000s Graphic Templates are extremely easy to use. User applications share a common look and feel, and are compatible with the larger members of the PanelMate Plus Family. In addition, the 1000 provides a new Maintenance Template designed to replace conventional RAP/TCAM devices used by service technicians for diagnostics.

8 and 16 Element Operator Panels


With the 8 and 16 Element Operator Panels, plant

16 Element Operator Panel


engineers no longer have to build expensive, custom operator panels, construct costly wiring harnesses, and run large, bulky conduit over machinery to house them. In fact, installation personnel need only mount an Operator Panel on the door of a suitable NEMA rated enclosure, hook up a single communication cable, connect power, and program their PLC. Unlike traditional devices, which require serial or I/O connections to a PLC, the 8 and 16 Element Operator Panels are configured as peers on the Modbus Plus network.

PanelMate Plus 2000


No other device is as simple to configure and use as the PanelMate Plus. Standard software templates are ideal for machine setup and diagnostics and make it an excellent choice for OEM applications.

PanelMate Plus 2000 Series: compact size and economical performance


The PanelMate Plus 2000 series provides the same performance as the largest members in the family, in a compact, economical package. A vivid, 4 level, 9 grayscale VGA monitor provides a very

PanelMate Plus 1000

PanelMate Family of MMI products

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Modicon peripherals a range of powerful tools for MMI

PanelMate Plus Video Control Panelsincrease operator efficiency, reduce design, fabrication and total system costs
For Original Equipment Manufacturer and End-User applications, PanelMate Plus replaces pushbuttons, lamps, message displays and other traditional control panel devices with a single, spacesaving Video Control Panel. New possibilities await you in increased flexibility, cost savings and standardization. Designed to communicate directly to PLCs, PanelMate Plus eliminates hardwiring, I/O modules, PLC support memory and PLC support programming necessary with conventional control panels. PanelMate Plus reduces integration time, makes control modifications fast and easy, and provides new capabilities such as machine diagnostics, built-in alarming and self-documentation. With its compact size, flexibility, easy integration and enhanced capabilities, PanelMate Plus packs a lot of value in a small package for todays industrial control.

bright display which works well in both low and high light environments. The compact hardware design fits inside a small 1 foot cube. A unique modular architecture enables the monitor and electronics module to be easily removed for service.

PanelMate Plus 1000: micro sized for small applications


There have never been as many monitoring and control capabilities, in as small a package as the PanelMate Plus 1000. And its cost effective for replacing as few as 10 traditional push buttons or other panel devices. Each of 8 available screens can display up to 6 standard templates, each have 5 display and 4 input states. The PanelMate 1000 also offers the capability to store 100 messages. A flat backlit LCD is also included in the 1000s shallow 2 deep package. Compared to character based message displays in this price range, the 1000s Graphic Templates are extremely easy to use. User applications share a common look and feel, and are compatible with the larger members of the PanelMate Plus Family. In addition, the 1000 provides a new Maintenance Template designed to replace conventional RAP/TCAM devices used by service technicians for diagnostics.

8 and 16 Element Operator Panels


With the 8 and 16 Element Operator Panels, plant

16 Element Operator Panel


engineers no longer have to build expensive, custom operator panels, construct costly wiring harnesses, and run large, bulky conduit over machinery to house them. In fact, installation personnel need only mount an Operator Panel on the door of a suitable NEMA rated enclosure, hook up a single communication cable, connect power, and program their PLC. Unlike traditional devices, which require serial or I/O connections to a PLC, the 8 and 16 Element Operator Panels are configured as peers on the Modbus Plus network.

PanelMate Plus 2000


No other device is as simple to configure and use as the PanelMate Plus. Standard software templates are ideal for machine setup and diagnostics and make it an excellent choice for OEM applications.

PanelMate Plus 2000 Series: compact size and economical performance


The PanelMate Plus 2000 series provides the same performance as the largest members in the family, in a compact, economical package. A vivid, 4 level, 9 grayscale VGA monitor provides a very

PanelMate Plus 1000

PanelMate Family of MMI products

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Modicon Modbus Plus products building blocks for high-speed networking

ModConnect Series SA85 and SM85 Modbus Plus Network Adapters


The Modicon Modbus Plus SA85 Network Adapter connects the IBM PC/XT, AT, or AT-compatible platforms to the Modbus Plus network. The SM85 Network Adapter is used in IBM or IBM-compatible computer platforms utilizing Micro Channel architecture. These network adapter cards fit in an available computer option bus slot allowing an IBM PC/XT, AT compatible or P/S 2 Micro Channel compatible to act as a true peer node on the Modbus Plus network, and to communicate to Modicon 984 controllers equipped with Modbus Plus.

The data collection and distributed control capability that the 984-120 Compact CPU-145, CPU-245, CPU-255, SA85, SM85, and Modbus Plus provide is a powerful tool in the SPC/SQC manufacturing environment prevalent in many industries today.

Modbus Plus BM85 Bridge/Muxcosteffective Modbus Plus to Modbus connection


The Modbus Plus BM85 Bridge/Multiplexer enables you to connect Modbus based devices to Modbus Plus networks. It has four Modbus ports at up to 19.2k baud and one Modbus Plus port. This allows Modbusequipped Micro and 984-120 Compact controllers to connect to a Modbus Plus network in a cost-effective data acquisition cluster.

Modbus Plus BP85 Bridge Plushigh performance distributed control


The Modbus Plus BP85 Bridge Plus bridges one Modbus Plus network to another. The Modicon 984120 Compact CPUs can be grouped in logical clusters of small control networks to facilitate access to data from nodes in other cluster(s). Network schemes can be constructed to isolate control networks from information networks, reducing data traffic on each, and keeping throughput high and response time low.

MB+ twisted pair cable

Modbus Plus RR85 Repeaterplant-wide data acquisition and distributed control


The Modbus Plus RR85 Repeater permits extension of Modbus Plus cable length from 1500 ft. to as much as 6000 ft., and increasing the Modbus Plus node count on a given network from 32 to as many as 64.

C.

D.

E.

A. B.

A. SM-85, B. SA-85, C. BM-85, D. BP-85, E. RR-85

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Micro Networking

Micro I/O Expansion Link


Up to five Micro controllers can be interconnected by the high speed I/O Expansion Link. The link contains one Micro configured as a parent PLC and one to four Micro units configured as child PLCs. The parent and last child on the link are terminated by an internal resistor, while the middle children are daisy-chained using a Y-connector. The link uses highly secure and noise resistant, standard foil-shielded, flat telephone cables with male RJ11 connectors on each end.

The 110 XCA 101 00 Y-connector

I/O Expansion Link Characteristics Number of PLCs Physical comm port Cable type Connector type on the cable Network data rate Length of network 25 RS-485 Six-position line long body RJ11 male on both ends 125 kbyte (+) 500 m maximum, 61 cm minimum

I/O Expansion Link Cables Length Part Number 61 cm (24 in) 110 XCA 171 01 3m (10 ft.) 110 XCA 171 02 6m (20 ft.) 110 XCA 171 03

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Micro/984-120 Compact System Configurations


Micro and 984-120 Compact 120 I/O Expansion Linear configurations The AS-HDTA-200 (a.k.a. DTA 200) is the primary base plate for mounting 1 CPU and up to 3 I/O modules. The DTA 200 sub-rack or a Micro CPU 512/612 can be expanded by a maximum of three DTA 201 expansion sub-racks. This allows expansion to the maximum of 18 I/O slots on the 984-120 Compact and 15 on the Micro (256 discrete inputs/outputs, any mix). The DTA 202 expansion subrack provides two slots for I/O modules and must be the last rack in a 2, 3, or 4 rack linear system. (One DTA 202 sub-rack per system; only on a linear configuration.

Tiered configurations
Current Mode
Current Input 1 I
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 I/O Bus Interface

MUX

Current Input 2 I

A/D CVTR

Current Input 3 I Current Input 4 I

MUX

+5 VDC Green LED

For Micro and 984-120 Compact systems laid out in two tiers, a single BXT 201 bus extension cable enables users to optimize available panel space.

15 I/O Modules maximum Dimensions AS-HDTA-200 AS-HDTA-201 AS-HDTA-202

18 I/O Modules maximum Height Width 142 mm x 213.4 mm 142 mm x 213.4 mm 142 mm x 91.5 mm Depth x 31 mm x 31 mm x 31 mm

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CPU Specifications

Micro Controllers
Memory (Words) Expansion Model (110-) CPU 311 00 CPU 311 01 CPU 311 02 CPU 311 03 CPU 411 00 CPU 411 01 CPU 411 02 CPU 411 03 CPU 512 00 CPU 512 01 CPU 512 02 CPU 512 03 CPU 612 00 CPU 612 03 Scan Time Input/Output Maximum A120 Discrete I/O Total Bits In/Out Modbus /ASCII Ports Ports I/O A120 Expansion Series I/O Link Expansion Total A120 Racks Total Micros on Expansion Link

Logic

Registers

1k

400

4.25 ms/k

None

512/512

1 port

No

None

2k

1820

2.5 ms/k

256 any mix

512/512

1 port

Up to 15 modules

3 subracks added to Micro

5 in addition to A120 I/O expandability of the Parent CPU

984-120 Compact Controllers


Controller Model PC-A984-120 PC-A984-130 PC-A984-131 PC-A984-141 PC-A984-145 PC-A984-241 PC-A984-245 PC-A984-251 PC-A984-255 Memory (Words) Extended Logic* Registers (6X) Total 1.5k 4k 4k 8k 8k 8k 8k 16k 16k 1920 1920 1920 1920 1920 1920 1920 1920 1920 24k 24k 3.5k 6k 6k 10k 10k 10k 10k 42k 42k Input/Output Ports Maximum Scan Modbus Modbus + I/O Discrete Total Bits** Total # Local TIme Port Port Series I/O I/O Drops Racks 5 ms/k 5 ms/k 5 ms/k 5 ms/k 5 ms/k 2.5 ms/k 2.5 ms/k 2.5 ms/k 2.5 ms/k 1 1 2 2 1 2 1 2 1 1 1 1 A120 A120 A120 A120 A120 A120 A120 A120 A120 256 any mix 256 any mix 256 any mix 256 any mix 256 any mix 256 any mix 256 any mix 256 any mix 256 any mix 512/512 512/512 512/512 512/512 512/512 512/512 512/512 512/512 512/512 1 1 1 1 1 1 1 1 1 4 4 4 4 4 4 4 4 4

*Includes memory configuration and I/O Traffic Cop. (888 words minimum 1k words maximum) **Includes analog in/out at 16 bits each plus discrete in/out at one bit each.

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I/O Specifications

A120-Series I/O
Model Voltage Range (Max Current/Point) Number Number Number Input Output per Points Points Common 16 8 8 8 16 16 16 16 16 16 16 16 16 0 0 0 0 0 0 0 8 8 8 8 8 4 4 4 8 0 0 0 0 0 0 0 0 0 0 0 0 0 16 4 8 8 16 16 16 4 8 4 4 4 0 0 0 0 8 8 8 1 8 8 8 8 8 8 8 8 8 16 1 1 4 8 8 8 8/1 8/8 8/1 8/1 8/1 4 4 4 1 I/O Power Required mA @ 5V Internal <15 <30 <35 <35 <22 <25 <15 <25 <50 <25 <25 <25 <25 <30, up to 4.25 A @ 24V ext. <25, 150 @ 24 V ext. <60, 150 @ 24 V ext. <70 <50 <60 <175 <25,up to 4.25 A @ 24 V ext. <60 <15, <150 @ 24 V ext. <15, <70 @ 24 V ext. <15, <150 @ 24 V ext. <50 <50 <100 mA, <100 mA @ 24 V ext. <1 mA, <200 mA @ 24V ext. Required Addressing I/O Bits 16/0 8/0 8/0 8/0 16/0 16/0 16/0 16/0 16/0 16/0 16/0 16/0 16/0 0/16 0/8 0/8 0/8 0/16 0/16 0/16 0/16 8/8 8/8 8/8 8/8 64/0 64/0 80/16 48/48

Discrete Input AS-BDEO-216 24 VDC non-isolated, True High AS-BDEP-208 230 VAC AS-BDEP-2101 115 VAC AS-BDEP-2112 115 VAC individual isolation AS-BDEP-2142 12-60 VDC AS-BDEP-2152 5 V TTL, True Low AS-BDEP-216 24 VDC, True High AS-BDEP-2172 24 VDC, True Low AS-BDEP-2181 115 VAC AS-BDEP-220 24 VDC fast response, True High AS-BDEP-257 66-154 VDC AS-BDEP-296 60 VDC AS-BDEP-297 48 VDC Discrete Output AS-BDAO-2161 24 VDC (0.5A) non-isolated AS-BDAP-204 Relay NO (2A) AS-BDAP-208 Relay NO (2A) AS-BDAP-2101 24-230 VAC (1A) AS-BDAP-216 24 VDC (0.5A) True High AS-BDAP-2172 5-24 VDC (0.3A), True Low AS-BDAP-2181 24-230 VAC (0.5A) Combo Discrete AS-BDAP-212 24 VDC in/relay out AS-BDAP-220 24 VDC in/24 VDC 2A, output AS-BDAP-252 24 VDC in/relay out Extended Temperature AS-BDAP-253 66-154 VDC in/relay out, Extended Temperature AS-BDAP-292 60 VDC in/relay out Analog Input AS-BADU-204 500 mV, Pt 100, 11 bit + Sign AS-BADU-205 10 V, 20 mA, 12 bit + Sign AS-BADU-2061 1 V, 10 V, 20 mA, 11bit + Sign 020 mA, 12 bit AS-BADU-2112 Thermocouple Type J, K, E, R, S, B, T RTD 3 or 2/4 wire 100 385 or 392, 50,500,2000,5000,10000 mVDC 420 mA 12 bit, 20 mA (16 bit & IEEE754) 2,3 AS-BADU-214 00.5V, 01V, 05V, 010V, 0.10.5V, 0.21V, 15V,210 V, 0.5V, 1V, 5V, 10V, 05 mA, 010 mA, 020 mA, 15 mA, 210 mA, 420 mA, 5 mA, 10 mA, 20 mA, RTD - Pt100, 200, 500, 1000, Ni500, 1000 0100, 0200, 0500, 01000, 02000, 15 bit 2 AS-BADU-216 Unipolar: 0-72.8 mV Bipolar: 72.8 mV Thermocouple Type J, K, L

<100, <150 @ 24 V ext.

48/32

100

80/16

1 Module requires PC-(A or E)984-xxx controller for operation. 2 Module requires loadable driver from software diskette, Part # 3 Not suited for use with CPU part number PC-x984-120

SW-IODR-001

17

I/O Specifications

A120-Series I/O
Model Voltage Range (Max Current/Point) Number Number Number Input Output per Points Points Common 0 0 0 5 5 4 4 4 4 1 4 2 4 8 1 1 0 0 0 0 2 4 2 2 8 5/1 5/1 0 0 0 0 1/1 4 I/O Power Required mA @ 5V Internal <60, <150 @ 24 V ext. <1mA, 200 mA @ 24 VDC <30, 120 @ 24 V ext. <300 mA, 200 mA @ 24 VDC <600 mA, 200 mA @ 24 VDC <25 mA, <70 mA @ 24V ext. <1 mA, <90 mA @ 24V ext. <1 mA, <90 mA @ 24V ext. <1 mA, <90 mA @ 24V ext. <100, <30 @ 24 V ext. Sensor PS @ 5 V & 24 V ext. <100, 1A @ 24 V ext. Required Addressing I/O Bits 0/32 16/96 0/128 96/96 96/96 48/48 48/48 48/48 48/48 48/48 96/16

Analog Output AS-BDAU-202 10 V, 20 mA, 11 bit + Sign AS-BDAU-2042 1V, 5V, 10V 01V, 05V, 010V 12 bit 420 mA, 020 mA 12 bit 1 AS-BDAU-208 10 V, 11 bit + Sign Intelligent AS-BMOT-2012 Single Axis Motion Incremental Encoder in/ 10 Velocity/Current Command out AS-BMOT-2022 Single Axis Motion Resolver and incremental Encoder in/DNP out AS-BVIC-2002 Variable Reluctance Coil Input (0.25 to 36 VAC) 010 kHz AS-BVIC-2052 High Speed Input (5 VDC) 025 kHz 2 AS-BVIC-212 High Speed input (12 VDC) 025 kHz AS-BVIC-2122 High Speed input (24 VDC) 025 kHz AS-BZAE-201 High speed counter, 50 kHz @ 24 V, 500 kHz @ 5 V, Relay NO, 2A, output AS-BZAE-2041 High speed counter one 1-10 kHz, three 1 kHz, 5/24 V, Four outputs 24 V, 0.5A Backplanes AS-HDTA-200 AS-HDTA-201 AS-HDTA-202

(DIN rail or panel mountable) 5 slot Primary Rack (CPU and 3 modules) 5 slot Secondary (5 module Rack) 2 slot Secondary (must be the last rack in a linear system only)

Driver Software SW-IODR-001 Module driver Software Required only where noted Power Converters AS-P120-000 105240 VAC In, 24 VDC @ 1.0 A Out AS-P120-125 105150 VDC In, 24 VDC @ 1.5 A Out Special AS-BNUL-200 AS-BNUL-202 AS-BSIM-203 AS-BSIM-216 AS-0SIM-011 Module for preqiring up to 16 pt spare slot 16 pt, <50 V (6A) wiring connection mux Analog simulator (reqs Analog in and out) Discrete simulator (reqs 24 VDC Discrete Input Eight Toggle Switch Input Simulator for Use With 24 VDC Inputs N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0 0 0, <50 mA @ 24V ext. 0, <50 mA @ 24V ext. 0/0 0/0 0/0 0/0

EEPROM Memory Options (NOT Required for PLC Operation) AS-MEEP-000 32K Byte Memory Card AS-MEEP-001 8K Byte Memory Card Manuals GM-A984-IOS Modicon 120 Series I/O Modules User Guide GM-A120-LDR Modicon Compact Ladder Logic Manual GM-A984-PCS 984-120 Compact Programmable Controller User Guide

1 Module 2 Module

requires PC-(A or E)984-xxx controller for operation. requires loadable driver from software diskette, Part # SW-IODR-001

18

Programming Software Specifications

Modsoft Lite
On-line/Off-line Development Software Description: Modsoft Lite On-line/Off-line Development Software: Documentation software package for support of Modicon Micro and 984-120 Compact controllers Includes: 2 system disks - 5.25 format System disk - 3.5 format Quick Reference Guide Modsoft Lite user manual 984 Systems manual Controllers supported: All Micro All 984-120 Compact Editors: Configuration Traffic Cop Ladder Logic Reference Data Two 10-char tags plus 50-char comment One 20-char tag plus 1500-char comment Selected Ladder Diagram Symbol Table alphanumeric Symbol Table - alphabetic Coil Cross Reference Unused References Configuration / I/O Map Page Headers/Footers Importable to desktop publisher IBM PC/XT, AT or compatible n DOS 3.0 or greater n 640 k RAM memory n Hard disk w/1.5 Mbyte available

Documentation features: Element comments Segment comments Ladder Lister features:

Communication networks Modbus RTU mode supported: (COM1 or COM2) Modbus ASCII mode (COM1 or COM2) Modbus Plus (SA-85)

Required hardware:

19

Custom Loadables

Custom Loadable Support Software Part Numbers Custom Loadable Support Software User Manual Support Host compatibility Host size Host software IBM compatible DOS 3.0 or later 640K memory, hard disk with 2 megabytes free Microsoft development tools including C Compiler Ver. 5.1 or Assembler Ver. 5.0 OR IBM C/2 Compiler Ver. 1.1 Linker Ver. 3.61 or later Library Manager Ver. 3.08 or later Make Ver. 4.06 or later Codeview Ver. 2.10 or later (optional)

Event Alarm Recording System (EARS) Part Numbers

SW-AP98-GDA GM-CLSS-001

EARS Loadable and Host SW-AP9D-EDA MMI Software User Manual Support Host compatibility Host size Host software IBM compatible DOS 3.0 or later 640K memory, hard disk with 2 megabytes free No special requirements GM-EARS-001

Engineering Unit Conversion and Alarming (EUCA) Part Numbers EUCA Loadable User Manual Support Programmer software Modsoft or other software that supports loadables SW-EUCA-D8L GM-EUCA-001

Drum Sequencer (DRUM / ICMP) Part Numbers DRUM and ICMP Loadables Configuration Software for host computer User Manual Support Host compatibility Host size Host software IBM compatible DOS 3.0 or later 640K memory, hard disk with 2 megabytes free No special requirements SW-SAx9-001, SW-AP98-SDA SW-SASI-001 GM-0984-SAS

984 Health Status (HLTH) Part Numbers HLTH Loadable User Manual Support Programmer software Modsoft or other software that supports loadables SW-HLTH-D8L GM-HLTH-001

20

Features Summary

Modicon Micro
Basic 984 Instructions Language Ladder Logic/ Function Block Basic instructions RelaysNO, NC, Transitional Timers1.0, 0.1, 0.01 second CountersUp, Down Arithmetic 4-digit Add, Sub, Mult, Div 4-digit BCD Values Data transfer Register-to-Table Table-to-Register Table-Table Block Move First-In, First-Out Search, Status Matrix Logical AND, OR, Exclusive OR Compare and Complement Bit operations Bit Modify, Bit Sense, Bit Rotate, and Sequencer/ Drum Control Program optimization Skip Constant Sweep/Single Sweep Subroutine Counter, Timer, Interrupt Communication Simple ASCII Enhanced 984 Instructions Arithmetic Double Precision Math Add, Sub, Mult, Div Floating Point Math Add, Sub, Mult, Div Compare, Sq Root Trigonometric Sin, Cos, Tan, Deg-toRad, Rad-to-Deg PID2 Data transfer Table-to-Block Block-to-Table Communication Checksum

Memory Battery backup Capacitor backup Non-volatile (loads on power-up) Time-of-Day Clock (not on CPU 311) Environmental Temperature, Operating Humidity, Operating Temperature, Storage Humidity, Storage Altitude Shock Vibration Dimensions (with connectors)

Lithium battery for 1 year 72 hours typical Internal Flash RAM 8.0 sec/day 0-60C

0-60C 0-95% non-condensing 40 - +85C 0-95% non-condensing 15,000 feet (4500 m) 15 Gs, 11 msec, 3 pulses/ axis 10-62 Hz: 0.075 mmDa 60-500 Hz: 1 g 159 mm H x 254 mm W x 76 mm D 6.25 in. H x 10 in. W x 3 in. D VDE, UL, CSA FM Class I Division 2

Agency Approval

Power Requirements Integral AC Power Supply Input (Full Load) 115 VAC @ .4 A or 230 VAC @ .2A Output 24 VDC @ 150 mA for DC inputs 5 VDC @ 250 mA for A120 I/O Expansion Integral DC Power Supply Input (Full Load) 24 VDC @ .8 A Output 5 VDC @ 250 mA for A120 I/O Expansion Communications Modbus Speed Mode Nodes Media

9,600 Bits per second Master-Slave: RTU or ASCII 247 (media dependent) twisted pair or telephone

21

Modicon 984-120 Compact


Instructions Language Basic instructions Ladder Logic/Function Block RelaysNO, NC, Transitional Timers1.0, 0.1, 0.01 second CountersUp, Down 4-digit Add, Sub, Mult, Div 4-digit BCD Values Double Precision Math Add, Sub, Mult, Div Floating Point Math Add, Sub, Mult, Div, Compare, Sq Root Trigonometric Sin, Cos, Tan, Deg-toRad, Rad-to-Deg PID2 Register-to-Table Table-to-Register Table-Table Block Move Table-to-Block Block-to-Table First-In, First-Out Search, Status Logical AND, OR, Exclusive OR Compare and Complement Bit Modify, Bit Sense and Bit Rotate Skip Constant Scan Subroutine MSTR (984-145, 245, 255 only) Checksum (MSTR on the 984-145, 245, 255) Up to 32 segments

Memory Battery backed Non-volatile (loads on power-up) Time-of-Day Clock Environmental Temperature, Operating Humidity, Operating Temperature, Storage Humidity, Storage Altitude Shock Vibration Dimensions

Lithium battery for 1 year EEPROM memory card option 8.0 sec/day 0-60C

Arithmetic

0-60C 0-95% non-condensing 40 - +85C 0-95% non-condensing 15,000 feet (4500 m) 30 Gs, 11 msec, 3 pulses/axis 10-57 Hz: 0.075 mmDa 57-150 Hz: 1 g 142 mm H x 213 mm W x 127 mm D 5.6 in. H x 8.4 in. W x 5 in. D VDE, UL, CSA FM Class I Division 2 for CPU, Power Supply, Selected I/O

Agency Approval

Data transfer

Matrix

Bit operations optimization

Power Requirements Integral Power Supply Input 20-30 VDC @ 1A Full Load Output 5 VDC @ 2.5A to the I/O Bus P120-000 Power Supply Module Input 95-270 VAC, 47/63 Hz Output 24 VDC @ 1A P120-125 Power Supply Module Input +105150 VDC 1.0A Output +24 VDC 0.11.5A Communications Modbus Speed: 19,200 Bits per second Mode: Master-Slave: RTU or ASCII Nodes: 247 (media dependent) Media: Twisted Pair or Telphone Modbus Plus Speed: 1 Megabit per second Mode: Peer-to-Peer Nodes: 32 (64 with Repeater) Media: Twisted Pair (Belden 9841) Distance: 1500 feet (6000 feet with Repeaters

Communication

Segment scheduler

22

Fully Integrated Modicon Family of Products on Modbus Plus

23

World Headquarters:

AEG Schneider Automation International S.A.S. Steinheimer Strasse 117, D-63500 Seligenstadt, Germany Tel: (49) 6182 81-2401, Fax: (49) 6182 81-2800 Germany Schneider Automation AEG Steinheimer Strasse 117 D-63500 Seligenstadt Tel: (49) 6182 81-2584 Fax: (49) 6182 81-2860 France Other Countries

North America

D Square Executive Plaza

Sales and Service Network

Telemecanique Direction Commerciale France


5 Rue Nadar F-92566 Rueil Malmaison Cedex Tel: (33.1) 41 29 82 00 Fax: (33.1) 47 51 73 84 s AEG Schneider Automation S.A. 245, Route des Lucioles-BP147 F-06903 Sophia-Antipolis Cedex Tel: (33) 92 96 20 00 Fax: (33) 93 65 37 15

Schneider European and International Division


43 Boulevard Franklin Roosevelt F-92504 Rueil Malmaison Tel: (33.1) 41 29 80 00 Fax: (33.1) 47 32 99 09 Schneider Automation AEG Steinheimer Strasse 117 D63500 Seligenstadt Tel: (49) 6182 81-2584 Fax: (49) 6182 81-2860

Palatine, IL 60067 Tel: (1) 708-397-2600 Fax: (1) 708-397-8814 s R&D/Manufacturing Companies s AEG Schneider Automation, Inc. One High Street North Andover, MA 01845 Tel: (1) 508-794-0800 Fax: (1) 508-975-9010

s AEG Schneider Automation GmbH Steinheimer Strasse 117 D-63500 Seligenstadt Tel: (49) 6182 81-2584 FAX: (49) 6182 81-2860

This literature is subject to change without notice. It does not necessarily reflect all aspects of the product or the service, their performance or applications. AEG Schneider Automation is not responsible for any errors or omissions in this presentation.

Registered Trademarks of AEG Schneider Automation: Modicon, Symax, TSX, Quantum Automation Series, Modbus, Modbus II, P190, ModConnect, Modsoft. Trademarks of AEG Schneider Automation: CoPro, ModLink, Modicon State Language (MSL). All other registermarks and trademarks are the property of their respective holders. All rights reserved. Copyright 1995, AEG Schneider Automation, Inc.

MC-MICRO-COM, Rev. C

15M10/95NEO

Printed in U.S.A.

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