HIGH STATIC PRESSURE DUCT TYPE AIR CONDITIONER

T E C H N I C A L M A N UA L
AR90

CONTENTS
1. FEATURES ........................................................................ 2 2. DIMENSIONS .................................................................... 4 3. WIRING DIAGRAM............................................................ 6 4. PERFORMANCE DATA ..................................................... 9 5. OPERATION DETAILS .................................................... 11 6. INSTALLATION INSTRUCTIONS .................................... 12 7. SPECIFICATIONS ........................................................... 13

1. FEATURES
q High static pressure Recommended external static pressure is 200Pa (Max. 300Pa). q Functional LCD wired remote controller (See the next page for details.) Weekly timer Air conditioner ON/OFF can be set for one whole week, including 2 times a day. Auto restart function in case of power failure Zone control Only preset air conditioners can be stopped by pressing the ZONE CONTROL button. q Energy saving operation ENERGY SAVE mode uses a computer program to economically control unit operation by raising the set temperature slightly in the cooling mode and lowering the set temperature in the heating mode. q Pipe length up to 50m with height differential up to 30m q Easy maintenance Fan motor maintenance Fan motor maintenance can be performed from top, bottom, right side, or left side. (Fig. 1) Fan motor hooks to the panel and is safe and easy to mount and dismount. (Fig. 2) q Remote sensor unit (Option) Temperature sensor unit to be placed in the room

TOP ACCESS

SIDE ACCESS (BOTH SIDES)

PILOT PLATE

MOTOR

BOTTOM ACCESS

Fig. 1

Fig. 2

REMOTE CONTROLLER
WIRE REMOTE CONTROLLER WITH WEEKLY TIMER
REMOTE CONTROLLER WITH WEEKLY TIMER
DAY CODE 1 MON 2 TUE 3 WED 4 THU 5 FRI 6 SAT

TIMER MODE

SET TIME

TEMP./DAY

FAN CONTROL

MASTER CONTROL

CLOCK ADJUST

ZONE SET

ENERGY SAVE DAY OFF

START/STOP

FEATURES Three kinds of timer setup (OFF/ON/WEEKLY) are possible. Function of weekly timer
Setting of different on-off time by day Setting of set on-off time twice a day Setting of time in 5 minute steps Timer operation of a reserved day can be temporarily cancelled by pushing the DAY OFF button. Time setting can be left until the next day. 1 START/STOP Button
Pressed to start and stop operation.

11

12

2 OPERATION Lamp
Lights during operation and when the timer is on.

Display

REMOTE CONTROLLER WITH WEEKLY TIMER

DAY CODE 1 MON 2 TUE 3 WED 4 THU 5 FRI 6 SAT

3 DAY OFF Button

13
Temporary cancellation of one day timer

4 ENERGY SAVE Button

Turns energy save mode on and off.
TIMER MODE SET TIME TEMP./DAY FAN CONTROL

14
MASTER CONTROL

5 ENERGY SAVE Button

Lights when the unit is in the energy save mode.

10
CLOCK ADJUST

ZONE SET

ENERGY SAVE DAY OFF

START/STOP

6 SET Button
1 2 3 4
Sets the date, hour, minute and on-off time.

7 ZONE Button
Use to turn zone control on and off.

8 ZONE Lamp
Lights when the unit is in the zone control mode.

8 7

5 6

9 CLOCK ADJUST Button 10 TIMER MODE Button

Changes the timer mode (NON STOP, OFF TIMER, ON TIMER, WEEKLY TIMER).

11 SET TIME Button

Sets the current time and on-off time.

12 TEMP./DAY Button
Sets the indoor temperature / day.

Display panel
15 16 17

#13 FAN CONTROL Button

14 MASTER CONTROL Button

Selects the operating mode (HEAT, FAN, COOL).

NON STOP OFFON TIMER WEEKLY

1 2

CLOCK
OFF ON

TEMP.
C

TIMER
NEXT DAY

ON OFF

DAY DAY OFF

AUTO HIGH MED LOW

HEAT FAN COOL

DEFROST TEST

15 16 17 18 #19 20 21

Clock Display Set Temperature / Day Display (TEMP./DAY) Operation Mode Display Timer Mode Display Fan Speed Display DEFROST Display TEST Display

18

19

20

21

#NOTE :
This model does not have a fan speed function.

2. DIMENSIONS
s INDOOR UNIT s OUTDOOR UNIT
(Unit : mm)

1,550 650 1,410 660 700 600

450

1,300

650

q SAMPLE INSTALLATION

1,380

(Unit : mm)
HOOK METAL

AIR FLOW OUTLET CONTROL BOX SAFETY DRAIN PORT

AIR FLOW INLET COUPLING PIPE MAIN DRAIN PORT

38.1 (DRAIN PIPE) LIQUID : 12.7 FLARE GAS : 28.58 FLANGE

1,550 (MAXIMUM) 25.4 (SAFETY DRAIN)

1,450

450

713 (MAXIMUM)

600

3. WIRING DIAGRAM
Note :

Models : AR 90T AR 90E

Y : Europe version T : Australia version

CN. 8 CN. 7

CN. 15 (FLOAT SWITCH) CN. 6 (DRAIN PUMP)

1 2 1 2 1 2 1 2

1 2 3

GRAY GRAY BLACK BLACK

THERMISTOR (PIPE TEMP.) THERMISTOR (ROOM TEMP.)

1 2

CN. 5

CN. 1

CONTROL BOARD

CN. 17

BLACK WHITE

RED FUSE T3.15A 250V WHITE F101 BLACK

GREEN

RED

N L

WHITE BLACK

PURPLE BLUE THERMAL PROTECTOR

CR COMPOSITE

BLACK WHITE RED

FAN MOTOR

MAGNETIC RELAY

TO POWER

FM

3 2 1 4 5 6 3 2 1 4 5 6

BLUE BLUE BLACK WHITE RED

R S

BLUE BLACK WHITE RED

TERMINAL
T

2 1 (N)

FILTER BOARD

TERMINAL

TO OUTDOOR TO REMOTE UNIT CONTROL UNIT

5 4 3 1 3 5

1 2 3 1 2 3

3 2 1 3 2 1

TERMINAL
2 3 1

Model : AO 90EP

W1

RED

THERMISTOR (OUTDOOR TEMP.)

BLACK BLACK WHITE

CN. 9

CN. 7
E

THERMISTOR (DISCHARGE TEMP.)

GREEN GREEN

6 5 4 3 2 1 1 2 3 3 2 1

1 2 PINK 3 4 RED 5

BLACK

GREEN/YELLOW

CN. 10

EARTH

INTERNAL OVERLOAD PROTECTOR COMPRESSOR A

WHITE

PURPLE

COMPRESSOR B
4 3

POWER RELAY B
WHITE 6 YELLOW 5 ORANGE 4 BLUE 3 BROWN 2 RED

BLUE

BLUE

EV

BLACK

WHITE

RED

MAGNETIC RELAY A

CR COMPOSITE

BLACK

WHITE

32

W A1

EXPANSION VALVE COIL

RED

CN. 4

T2

CN. 11

T2

T1

T3

CN. 13

T1

T3

PURPLE

INTERNAL OVERLOAD PROTECTOR 1

RED

CN. 18

POWER RELAY A

RED

PRINTED CIRCUIT BOARD

PRESSURE SWITCH 3 2 PINK 1
PINK

3 2 1 3 2 1

MAGNETIC RELAY B

32

W A2

CR COMPOSITE

CN. 3

CN. 16

54321

54321 FAN CAPACITOR

31 R BLACK

A2

RED

PURPLE

BLACK

WHITE

BLACK

31 R BLACK

A1

FAN CAPACITOR

CN. 6

BLACK

YELLOW BLACK WHITE RED BLUE

RED

WHITE

PURPLE

BLACK

BLACK

FM

BELT HEATER A

BLACK

BELT HEATER B

YELLOW BLACK WHITE RED BLUE

FAN MOTOR A FM

FAN MOTOR B

PINK BLUE GREEN/YELLOW GREEN/YELLOW

2
UNIT

T
POWER

N
EARTH

TERMINAL

Model : AO 90TP

W1

RED

THERMISTOR (DISCHARGE TEMP.) THERMISTOR (PIPE TEMP.) THERMISTOR (OUTDOOR TEMP.)

GREEN GREEN BROWN BROWN BLACK BLACK WHITE

6 5 4 3 2 1 1 2 3 3 2 1

1 2 PINK 3 4 RED 5

BLACK

CN. 9

CN. 7

E
CN. 10

GREEN/YELLOW

EARTH

INTERNAL OVERLOAD PROTECTOR COMPRESSOR A

WHITE

4
PURPLE

3
PURPLE

INTERNAL OVERLOAD PROTECTOR 1

RED

CN. 18

POWER RELAY A

RED

PRINTED CIRCUIT BOARD

PRESSURE SWITCH 3 2 PINK 1
CN. 13

T1

T3

PINK

COMPRESSOR B
4
BLUE

POWER RELAY B
3
BLUE

EV

CN. 11

T2
BLACK WHITE

T1

T3

RED

MAGNETIC RELAY A

CR COMPOSITE

BLACK

WHITE

32

W A1

EXPANSION VALVE COIL

RED

CN. 4

T2

WHITE 6 YELLOW 5 ORANGE 4 BLUE 3 BROWN 2 RED

SOLENOID COIL 3 2 BLACK 1 3 2 1

BLACK

4WV

MAGNETIC RELAY B

32

W A2

CR COMPOSITE

CN. 3

CN. 16

54321

54321 FAN CAPACITOR

31 R BLACK
RED

S
WHITE

T
BLACK

A2
PURPLE

BLACK

31 R BLACK
RED BLACK

S
WHITE

T
BLACK

A1
PURPLE

FAN CAPACITOR

CN. 6

BLACK

YELLOW BLACK WHITE RED BLUE

FM

BELT HEATER A

BLACK

BELT HEATER B

YELLOW BLACK WHITE RED BLUE

FAN MOTOR A FM

FAN MOTOR B

PINK BLUE GREEN/YELLOW GREEN/YELLOW

2
UNIT

T
POWER

N
EARTH

TERMINAL

4. PERFORMANCE DATA
s COOLING MODEL
COOLING 120
Capacity (%)

110 100 90 80 70 Indoor DB/WB (C) 31/22.5 27/19 23/16.5 19/13 31/22.5

Total input (%)

110 100

27/19 23/16.5

90 80 0 5 10 15 20 25 30 35 40 45 50 19/13

Outdoor DB (C)

s REVERSE MODEL
COOLING 120 120 HEATING 15 20 27

Capacity (%)

100 90 80 70

Indoor DB/WB (C) 31/22.5 27/19 23/16.5 19/13 31/22.5

Capacity (%)

110

110 100 90 80 70

Indoor DB (C)

Total input (%)

100 23/16.5 90 80 0 5 10 15 20 25 30 35 40 45 50 19/13

Total input (%)

110

27/19

110 100 90 80

27 20 15

Outdoor DB (C)
9

-5/ 0 / 5 / 10/ 15/ 20/ -6 -2 3 7.5 12 17.5 Outdoor DB (C)

s COOLING SENSIBLE CAPACITY

INDOOR TEMP. (C) DB WB 19 13 23 16.5 27 19 31 22.5 25 Total 22.9 24.7 27.0 29.3 Sens. 17.3 17.9 21.4 24.8 OUTDOOR TEMP. (C) 30 35 40 Total Sens. Total Sens. Total Sens. 21.8 16.9 20.9 16.4 19.9 15.8 23.6 17.5 22.9 17.0 21.7 16.4 26.1 21.1 25.4 20.9 24.2 20.2 28.7 24.7 27.9 24.5 26.7 24.1 Total 18.5 20.3 22.7 25.4

(Unit : kW)

45 Sens. 14.9 15.7 19.4 23.3

s FAN CURVE
(Pa) (mmAq) 30 415V 250 25

External static pressure

200

20

Standard

150

15 380V

100

10 3000 900

3500 1000

4000 1100

4500 1200 1300

5000 (m3/h) ( /Sec)

Air Flow

s CAPACITY BY AIR FLOW

COOLING
30.0 35.0

HEATING

Capacity (kW)

25.0

Capacity (kW)
6000 (m3/h) ( /Sec) 1000 1100 1200 1300 1400 1500 1600 4000 5000

30.0

20.0

25.0

3000 900

3000 900

6000 (m3/h) ( /Sec) 1000 1100 1200 1300 1400 1500 1600 4000 5000

Air Flow

Air Flow

s OUTLET AIR TEMPERATURE

COOLING
20.0

HEATING
50.0

Temp (C)

Temp (C)
6000 (m3/h) ( /Sec) 1000 1100 1200 1300 1400 1500 1600 4000 5000

15.0

45.0

10.0

40.0

5.0 3000 900

35.0 3000 900 6000 (m3/h) ( /Sec) 1000 1100 1200 1300 1400 1500 1600 4000 5000

Air Flow
10

Air Flow

5. OPERATION DETAILS
s TEMPERATURE AND HUMIDITY RANGE
Cooling Mode *Heating Mode

OUTDOOR TEMPERATURE

COOLING MODEL HEAT & COOL MODEL (Reverse Cycle)

Approx. 00 to 52C Approx. 00 to 46C

Approx. -10 to 21C

INDOOR TEMPERATURE

Approx. 18 to 30C

Approx. below 30C

INDOOR HUMIDITY

Approx. 80% or less

Do not use this unit for any purpose other than the cooling, (*) heating, dehumidifying and circulating air of rooms in ordinary dwellings.

s REFRIGERANT CHARGE
Actual pipe length 30m (99ft) 7,000g (247 oz) 6 ,000g (212 oz) 40m (132ft) 8,000g (282 oz) 6,500g (229 oz) 50m (164ft) 9,000g (317 oz) 7,000g (247 oz) Additional refrigerant (R407C) 100g/m (3.5 oz / 3.3 ft) 50g/m (1.8 oz / 3.3 ft)

Full charge amount HEAT & COOL MODEL Full charge amount COOLING MODEL

Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation! There is no extra refrigerant in the outdoor unit for air purging! Use a vacuum pump for R407C exclusively. Using the same vacuum pump for different refrigerant may damage the vacuum pump or the unit. When moving and installing the air conditioner, do not mix gas other than the specified refrigerant R407C inside the refrigerant circuit. When charging the refrigerant R407C, always use an electronic balance for refrigerant charging (to measure the refrigerant by weight). When charging the refrigerant, take into account the slight change in the composition of the gas and liquid phases, and always charge from the liquid phase side whose composition is stable. Gas
Service hose Gauge manifold

LO HI

Use a clean gauge manifold and charging hose for R407C exclusively.
Vacuum pump

Liquid

Add refrigerant from the charging valve after the completion of the work. Use a brand-new refrigerant piping when replacing the air conditioner using the refrigerant except R407C and R410A.
11

6. INSTALLATION INSTRUCTIONS
s INDOOR UNIT
SERVICE SPACE
Leave the space reguired to service the air conditioner. (Fig.1) (1) If a service hole is provided at the bottom of the product.
Fig.1 200 890

INSTALLING THE DUCT

Follow the procedure in the following figure to install the duct. Flange positions for connecting the duct.
1,250 *20 370 14 Inlet port flange Unit : mm

30 1,920

400

Service hole Unit : mm

*25 350

15 35

75 Outlet port flange 7 x 150 pitch = 1,050

2 x 160 pitch = 320

(2) If the service hole referenced in (1) is not provided.

*Spacing between flange and drain pan Install the air inlet grille for air circulation. The correct temperature cannot be detected.

Unit 900 900 Air Outlet Grille (Room) Unit : mm Air Inlet Grille

INSTALLING DRAIN PIPE

Position of drain piping and refrigerant piping.
60 50 95 40 404 318 235

s OUTDOOR UNIT
Provide the space shown in Fig.2 so that the air flow is not blocked. Installing the unit individually
Fig. 2 10mm or more

200 Safety drain pipe 25.4mm (O.D.)

427 50

Main drain pipe 38.1mm (O.D.) Front

The installed drain pipe should have a downward gradient of 1/50 to 1/100. Make sure that the drain pipe is installed without rises. Use general hard polyvinylchloride pipe (VP25) and connect it with adhesive (polyvinylchloride) so that there is no leakage. Do not perform air bleeding. Main drain On the main drain, provide one trap near the indoor unit.
Unit H1=100 mm (Approx.) H2=50 to 100 mm

500mm or more

200mm or more

10mm or more L1 Top blower outlet L2

Drain pipe H2 H1 H (1,200 mm or less) H (1,200 mm or less)

Trap

Safety drain There is no need to provide a trap for the safety drain. If the safety drain is connected to the main drain, make the connection below the main trap.
Unit Main

Front air intake

Rear air intake

Drain Pipe Safety

Once installation is complete, check the flow of drain water.

There is no limit to the height of the side wall. The height of the wall (H) at the front and rear should be 1,200mm or less. If the wall height exceeds 1,200mm, add dimension (h) to the respective service space dimensions L1 and L2.
12

7. SPECIFICATIONS
TYPE COOLING ONLY TYPE Model Input Power Cooling Capacity Heating Cooling Heating Input Watts Starting Current Moisture Removal E.E.R. Cooling Heating Fan Speed Indoor Outdoor Air Flow Indoor Outdoor Standard Static Pressure Net Dimensions HxWxD Gross Indoor Outdoor Indoor Outdoor Weights Net / Gross Refrigerant Type Connection Method / Pipe Size Max. Pipe Length / Height Operation Range Cooling Heating Indoor Outdoor m C 0 to 52 kg 243 / 280 R407C Flange / 28.58 (Large) 50 / 30 0 to 46 -10 to 21 Flare / 12.70 (Small) mm m /h ( /s) Pa
3

DUCT TYPE AIR CONDITIONER COOLING & HEATING TYPE AR AO 90T 90TP

Indoor Unit Outdoor Unit V/ /Hz kW BTU/h kW BTU/h

AR 90E AO 90EP 380 - 415 / 3 / 50 24.8 - 25.4 84,500 - 86,500 18.3 - 17.6 kW A /h kW/kW 11.0 - 11.0 63 7.5 2.25 - 2.31 r.p.m. 1,140 When static pressure is 200Pa 730 4,300 (1,194) When static pressure is 200Pa 5,800 (1,611) 200 450 x 1,550 x 700 1,380 x 1.300 x 650 550 x 1,750 x 825 1,535 x 1,400 x 700 85 / 100

380 - 415 / 3 / 50 24.8 - 25.4 84,500 - 86,500 28.9 - 29.5 98,500 - 100,500 19.5 - 19.5 19.5 - 19.5 12.2 - 12.5 12.2 - 12.5 63 7.5 2.03 - 2.03 2.36 - 2.36

Ampacity

Cooling Heating

245 / 282

Note : Y : Europe version T : Australia version

13

FUJITSU GENERAL (Euro) GmbH

A SUBSIDIARY OF FUJITSU GENERAL LIMITED

Werftstrae 20, D-40549 Dsseldorf, F.R. Germany

TEL : (49) 211 50098 0

FUJITSU GENERAL (U.K.) CO. LIMITED

A SUBSIDIARY OF FUJITSU GENERAL LIMITED

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FUJITSU GENERAL(AUST.) PTY LIMITED

ACN 001 229 554

A SUBSIDIARY OF FUJITSU GENERAL LIMITED

HEAD OFFICE SYDNEY : 100 Holbeche Road, Arndell Park, N.S.W. 2148 MELBOURNE : Unit 7, 14 Lionel Road, Mount Waverley, VIC. 3149 (also all Tasmanian enquiries) BRISBANE : Suite 1, Level 5, 301 Coronation Drive, Milton, QLD. 4064 ADELAIDE : 146 Fullarton Road, Rose Park, S.A. 5067 PERTH : Suite 3, 5 Mumford Place, Balcatta W.A. 6021

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A SUBSIDIARY OF FUJITSU GENERAL LIMITED

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TEL: (04) 568 8761

0009J-903-1749

September 2000 Printed in Japan