Overview of 4x300 MW TPP of JSW at Jaigad

Presentation to WGEEP on Nov 18, 2010

JSW Group
JSW is a part of US $ 10 Billion O.P Jindal Group Engaged in core sector business like Steel, Aluminum, Power, Port, and Mining across the globe JSW Energy Limited (JSWEL) is the power Generating Company of the Group, formed in the year 1994 JSWEL at present has an installed capacity of 1160 MW in Bellary (the first independent power producer of Karnataka State) and 270 MW in Barmer JSWEL signed an MOU with Govt. of Maharashtra, to set up a port-based TPPJune 2005 Estimated cost of the imported-coal based 4x300 MW TPP at Jaigad in Ratnagiri District: Rs 4500 Cr.

JSW Energy Limited

In operation at Jaigad: JSW all-weather Greenfield Port since 2009 and one 300 MW unit since Aug 10 JSWEL is planning to expand generation capacity to 15000 MW by 2015
Under Execution

3 x 300 MW imported coal based TPP at Ratnagiri, Maharashtra 6 x 135 MW Lignite based TPP at Barmer, in Rajasthan

in

Property Plan showing Plant Location

Statutory Clearances Obtained

Clearance
Consent to Establish from MPCB Recommendations from Maharashtra Costal Zone Management Authority (MCZMA) Chimney Clearance from Airports Authority of India (AAI) Environmental Clearance from MOEF CRZ clearance from MOEF for sea water intake and outfall Permission for establishment of sea water intake facility from MMB Amendment to EC by MOEF Consent to Operate for Unit 1

Date
Oct 06, 2006 Mar 03, 2007 Mar 28, 2007 May17, 2007 Nov15, 2007 Apr 23, 2008 Apr 16, 2010 & Jun 28, 2010 Aug 21, 2010
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Environmental Protection Measures

The imported coal: low ash (<12%) and Sulphur of < 0.6% Closed conveyors / enclosed galleries in coal handling plant with bag filters / dust extraction and dust suppression systems at strategic points Low-NOx burners to minimize NOx formation 99.9 % efficiency ESPs to minimize PM emissions Two tall bi-flue chimneys (220 m) to ensure better dispersion Closed pneumatic dry type fly ash conveying and completely enclosed storage to ensure 100% utilization

Environmental Protection Measures.

Dry removal of bottom ash through latest technology to eliminate water consumption and to promote use of bottom ash for cement manufacturing - one of very few installations in the country Condenser cooling water requirement to be met from sea water Fresh water requirement limited to boiler makeup water from MIDC. Closed cycle Cooling Water system with cooling towers for condenser cooling, to minimize impact on marine ecosystems Insulation / Acoustic hood for machines to avoid any increase in noise level
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Environmental Protection Measures..

Green Belt development in & around plant as per guidelines Impact Study of power plant on Alphonso mango, Cashew & marine life is taken up through Konkan Krishi Vidya peeth, Dapoli (KKVD) and College of Fisheries, Ratnagiri (COF) 2 components of Impact Study: Pre-commissioning (one year) and Post-commissioning (3 years) 2 sub-components of Pre-commissioning study: Fumigation Chamber simulation experiments & baseline data collection on orchards in 10 km radius around Jaigad project site

Status of Impact Studies

The budget earmarked for the study Rs. 2.5 Cr Establishment of Laboratory at KKVD completed in 2008-09 Progress reports submitted for the period May-Dec 2008 and Annual Report for 2008-09 by KKVD and for Apr 08-May 09 by COF. Second annual reports awaited. Baseline study in progress. Yearly reports to be made available on the findings of the studies. Total expenditure as on date (including salaries & honorarium) Rs. 1.42 Cr Fumigation Chamber study completed; report awaited from KKVD

Details of Expenses on Impact Studies

Details of Instruments handed over to KKVD for Mango & Cashew plantation S. No. 1 2 3 4 5 6 7 8 A Instruments details Atomic Absorption Spectrophotometer Plant Canopy and photosynthesis analyzer Automatic Weather Station (2 No.) Portable Gas Samplers Dry & Wet Bulb Hygrometer Digital Hygrometer Air Conditioner for Laboratory Repairing & maintenance of AAS Total Price Total Price (Rs.) 14,17,500 23,26,686 2,50,000 60,000 1,000 1,500 20,000 30,000 41,06,686
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Details of Expenses on Impact Studies Contd..

Details of Equipment handed over to COF for marine study
S. No. 9 10 11 12 13 14 15 16 B Instruments details Grab Samplers & water sampler Demonstration of samplers Computer FRP Boat Yamaha Engine ERADAS Software Analytical Balance UV Visible spectrophotometer Total Price Total Price (Rs.) 57,886 12,000 84,950 1,33,150 69,525 2,87,370 1,43,440 1,25,840 9,14,161
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Details of Expenses on Impact Studies Contd..

Details of Equipment for Fumigation studies
S. No 17 18 19 20 21 22 23 Instrument Description Construction of Chambers Consultancy for Designing and standardization & monitoring of fumigation chambers Reconstruction of chamber Gas cylinders for chamber Gas cylinders for chamber Salary & Honorarium form January 08 to June 10 Grand Total till date Actual Expenses (Rs.) 8,34,260 7,00,000 75,000 40,000 23,000 75,07,940 1,42,01,047
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Fumigation Chamber

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Fumigation Chamber

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Fumigation Chamber

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Fumigation Chamber

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Fumigation Chamber

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Air Quality Monitoring Stations for Impact Study

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Basis for Sampling locations

Predominant wind direction Mango density (surveyed by KKVD) Air dispersion modeling results

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Air Dispersion Modeling Results

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Land Use and Land Cover in 10 km Radius

Source: EIC, New Delhi

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Land use and Land cover of 10 km radius

Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Class Name Water Body Open/Barren Land Agriculture Fallow Land Degraded Vegetation Vegetation Medium Density Vegetation High Density Sea River Settlement Sand Mangrove Sparse Mangrove Dense Stony Waste Miscellaneous Total Area (sq .km.) 0.17 12.28 0.35 26.69 12.60 4.38 17.69 180.12 4.15 8.03 1.11 0.56 0.74 8.57 36.36 313.81 Percent Area 0.06 3.91 0.11 8.51 4.01 1.40 5.64 57.40 1.32 2.56 0.35 0.18 0.24 2.73 11.59 100.00
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Mango Mapping in 10 km radius

Source: EIC, New Delhi

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Mango Mapping in 10 Km radius

Summary Project Area (10 km radius) Total Land Area approx. Total Plantation Area Mango Plantation Area % of land area
Basis -

31,400 ha 14,400 ha 144.94 ha 1.06 %

The above information has been drawn from the satellite imagery furnished by Environmental Information Centre, New Delhi. The above interpretation is supported with ground checks and ground truth verification.
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Status of Legal Cases

PIL in Bombay High Court PIL filed in Oct, 06 The PIL last heard on Apr 2, 2009 Despite request by the Petitioner during the various hearings, the Honble Court did not grant any stay order on the construction of the Project. The PIL is yet to be admitted. Appeal in NEAA Jul 27, 2007: One Appellant, a resident of Ratnagiri, approached the NEAA, opposing the TPP Project alleging: Improper Public Hearing Faulty EIA/EMP Report, and Severe impacts of the TPP on the surrounding environment. The MOEF, MPCB and JSWERL are the Respondents, in this case. Sept 12, 2008: Orders were passed by the NEAA, upholding the Environmental Clearance granted by the MOEF for the TPP and dismissing the Appeal as devoid of merits.

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Status of Legal Cases

Writ Petition in Delhi High Court
Jan 2009: The Order of NEAA was challenged in Delhi High Court Sept 18, 2009: The Delhi High Court delivered the judgment on the case and Rejected the contentions of the Petitioner about the
EIA report not having been properly filed or made available Improper conduct of the Public Hearing Alleged discrepancy between the two EIA Reports submitted Non-disclosure of alternative locations to the proposed Project site

Directed a re-examination of the EC by the EAC, preferably within 3 months, on the basis of Reports submitted by KKVD

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Re examination of EC by MOEF
Nov 11, 2009: As directed by the Delhi High Court, the EAC/MOEF reassessed the Environmental Clearance granted to the Project. It had also taken the views of MPCB and KKVD representatives on the Project and decided to visit the Project site. Nov 13, 2009: A Sub-Committee of the EAC/MOEF visited the project site for an on-the-spot inspection. It had visited KKVD as well the next day to review the Fumigation Chamber study underway there and interacted with the scientists involved. Jan 12, 2010: The EAC/MOEF considered the Sub-Committee report and recommended upholding of the EC granted in May 2007, albeit with certain additional conditions. Apr 16, 2010: The MOEF imposed an additional condition regarding installation of FGD system as an additional environmental safeguard measure. Jun 28, 2010: The MOEF permitted commissioning of the Project, subject to simultaneous implementation of FGD System in a time-bound manner.
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Compliance with EC Conditions

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Compliance to MOEF EC conditions dtd.17/5/07

Environmental Clearance Condition a) The detailed study regarding the impact of the project if any, on Alphanso mango, and marine fisheries as recommended in the report of Dr. B. S. Konkan Krishi Vidyapeeth shall be undertaken. b) Based on the same, additional safeguard measures as may be required will be taken by the proponent with prior approval of the Ministry of Environment and Forests. c) A copy of the report will be submitted to the Ministry. d) The cost towards undertaking the study and implementation of safeguard measures, if any, will be borne by the project. Status of compliance
a) MOU entered with KKVD on Aug 1, 2007 and a budget provision of Rs. 250 lakh made. b) Commitment to implement recommendations given to the MOEF. the

c) A copy of the annual report on baseline of mango, cashew and marine life for 2008-09 has been submitted by Krishi vidyapeeth, Dapoli. The same has been submitted to EAC-Thermal. d) Two year fumigation study has been completed by KKVD scientists. e) Project proponent has spent Rs. 142 lakhs so far against procurement of equipment and honorarium etc. in line agreement with KKVD.
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Compliance to MOEF EC conditions

Environmental Clearance Condition

contd.

Status of compliance

Space provision shall be made for installation of Adequate space provision (~20,000 sq. FGD of requisite efficiency of removal of SO2, if m) has been made for retrofitting of FGD, required at later stage. if required. Moreover, FGD plant would be installed as per the commitment given to MOEF. Cooling water blow down will be discharged from Blow down will be discharged from the the cold water side and not from the hot water cold end of the closed-loop cooling side. towers. Coal with ash content not exceeding 12 % and Being complied with. sulphur content not exceeding 0.6 % shall be used. Rain water harvesting should be adopted. Central Ground Water Authority/Board shall be consulted for finalization of appropriate rain water harvesting technology within a period of three months from the date of clearance. A rain water storage structure (capacity:-14,000 m3) has been constructed near the project site. Also CGWB, Nagpur has been approached for guidance. Other rainwater techniques like recharging pits are being implemented in the project area.
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Compliance to MOEF EC conditions

Environmental Clearance Condition

contd

Status of compliance

Two bi-flue stacks of 220 m height each with exit Stack no1 is in for operation for unit #1. velocity of at least 21m/s shall be provided with The continuous on-line monitoring is continuous online monitoring system. provided. Stack no2 is ready for operation. High efficiency Electrostatic precipitator (ESPs) having efficiency of 99.9% shall be installed so as to ensure that particulate emissions do not exceed 100mg/Nm3.
ESP 1- is in operation for unit#1 ESP 2 Mechanical & electrical work completed cable termination in progress ESP 3 Mechanical & electrical work completed cable termination in progress ESP 4 outer body erection work is completed. The same ready by Nov 2010.

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Compliance to MOEF EC conditions

Environmental Clearance Condition
Fly ash shall be collected in dry form and its 100% utilization shall be ensured from the day of the commissioning of the plant. In case of emergency, fly ash may be disposed in the ash pond through HCSD system. Borrow earth shall not be taken from ash pond area for construction of ash dyke etc. A greenbelt shall be developed all around the plant boundary and ash dyke covering an area of 120 ha.

contd

Status of compliance
A MOU has been signed with M/s Lafarge & its associates for 100% fly ash utilization. The team is monitoring the quality parameters at site. The evacuation by agency & other local brick makers has started. The HCSD system is also being implemented for emergency disposal. Order is placed on M/s BSBK. About 25 ha area has been developed including 4500 Alphanso mango, 500 nos. of cashew plantations in 5 km radius of project site. About 2500 samplings have been planted around emergency ash dyke area. Additional land is being developed for increasing green belt area. ASI has been approached for guidance on additional protection measures. As per the directions of ASI, a specific EIA report (prepared by NEERI) has been submitted on 22/6/2010.
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Adequate protection measures shall be taken to protect the Jaigad fort, a notified Archeological site, from the adverse impact of the power plant, if any, in consultation with Archeological Survey of India (ASI).

Compliance to Amended MOEF EC conditions 16/04/10 & 28/06/10

Amended Environmental Clearance Condition

contd

Status of compliance

The company shall strictly follow the schedule for Complied with. It is under design commissioning of FGD i.e 23 months for the first unit engineering stage by M/s Alstom (india) form the date of the letter of intent dated 21st June, and EPC by EDAC. 2010 followed by interval of three months for the units 2,3 & 4; till 32 months The company shall deposit 10 % of the FGD cost which is The bank guarantee of Rs 52.7 Cr is Rs 527 Crores as mentioned vide your letter dated 21st submitted to Regional Officer, Kolhapur, June, 2010 as bank guarantee in MPCB on 1st July 2010. Continuous monitoring of ambient air quality & marine/esturine environment, plant health parameters & fisheries shall be carried out regularly for the entire life of the power plant & data submitted to the Regional Office of the Ministry & the concerned department in the state government. The data shall be evaluated periodically by a third party viz. College of fisheries, Konkan Krishi Vidyapeeth Ratangiri Being complied with. One Continuous ambient air quality monitoring station has been installed. Order for additional 2 stations has been placed & expected to be in place within the next three months.

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Compliance to Amended MoEF EC conditions 16/04/10 & 28/06/10

Amended Environmental Clearance Condition Status of compliance

contd

It shall be ensured that no spillage of sea water on the Being complied with land from the pipelines of intake & outfall takes place. RCC lined channels along the pipelines shall be provided to avoid any possible contamination of land with sea water. Dense plantation of density not less than 2500 Being complied with trees/shrubs per ha (and survival rate less than 70 %) including plantations of Alphanso mango & cashew interspersed with native plant species, shall be raised within & outside the study area to act as buffer. Also plantation of coconut & casurina all along the coast line shall be provided to serve as shelter belt. Sufficient funds earmarked for the same & schedule of implementation shall be submitted within six months to the Ministry .

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Salient features of FGD

4X 50 % capacity sea water based FGD Sulphur removal efficiency: >90 % Effluent disposal through cold end of cooling tower after neutralization and aeration No separate disposal, mixed with existing cold water outfall Compliance with marine outfall norms

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Max. GLCs with FGD 24 hr & Seasonal

Incremental SO2 Conc. (g/m3) SO2 Concentration (Baseline + Incremental) (g/m3) 50% FGD 75% FGD 100 % FGD Season Max. GLC X Dist. Y (m) Dir. (m) (km) No FGD 25% FGD 50% FGD 75% FGD 100 Max. No 25% % Base FGD FGD FGD Conc.

Summe r Daily

2000 2000 2.82 SE

29.9 19.6 53.1 45.0 9 38.9 30.82 23.26 15.74 5.49 14.20 0 2 37.46 4 18.7 3 14.81 11.12 7.50 29.7 25.8 18.5 13.6 2.63 11.00 4 1 22.12 0 4

Summe Season r al 2500 2500 3.53 SE PostMonsoo n Daily

27.2 39.3 33.2 27.5 17.5 3500 2000 4.03 WSW 1 21.18 15.54 15.44 5.42 12.10 1 8 27.64 4 2 13.3 12.6 11.6 10.7 0.55 10.20 6 7 12.01 0 6 44.4 37.3 23.8 16.4 12.80 0 8 30.47 4 0

Postmonsoo Season n al 5000 2500 5.59 WSW 3.16 2.47 Winter Winter Daily 3000 3000 4.24 SE

1.80

1.39

31.6 24.58 17.67 11.04 3.6 5.48 4.35 3.23 2.12

Season al 5000 1500 5.59 ESE

16.2 15.1 12.9 11.5 0.72 10.80 8 5 14.03 2 3 37

FGD Water Scheme

CONDENSER-UNIT 1 CLOSED CIRCULATION 40000 M3/HR EVAPORATION 650 M3/HR CW PUMPS FORE BAY UNIT 1, 2 42 DEG C AERATION AND NEUTRALISATION NaOH DOSING 4500 M3/HR 4500 M3/HR 4500 M3/HR 4500 M3/HR FGD-UNIT 1

COOLING TOWER- UNIT 1

BLOWDOWN 4000 3/HR

FGD-UNIT 2

FGD-UNIT 3 FGD-UNIT 4

TO SEA

FROM SEA WATER INTAKE 18000 M3/HR AT 30 DEG C

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ASH Evacuation Plan

1. Plan by Lafarge & Associates ( trade name BEL ASH) a) Short term Laboratory facility at site completed Sample distribution to potential customers, RMC/construction industries completed Deployment of bulkers In progress. b) Mid term To start exports from JSW Port from Dec 2010 Installation of Jumbo bag machine Nov 2010 ISO Certification Jan/Feb 2011 c) Long term Setting up fly ash brick manufacturing unit at Jaigad 2011 ISO 14001 Certification 2011-12 2. Fly ash for Local customers for brick making a)Pioneer Bricks Company Ratnagiri 20-30 TPD In progress. b) Nirman products, Kolhapur - In progress.
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ASH Evacuation Plan

Contd

3. Contingency Plan High Concentrated Slurry Disposal System (HCSD) Contract award Awarded to M/s BSBK Disposal Pond with lining 23 acre area earmarked Civil work is in progress

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Mango Plantation by JSW

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JSW Plantation under KKVD supervision

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Mango Plantation

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Development of future Mango Plantation

High Density High Yield Mango Plantation 50 Acres, - Area development in progress. Technical Assistance M/s Save Konkan Ltd. Total project Cost Rs. 3.5 Cr.

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Plantation around Emergency ash Pond

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Plantation around Emergency Ash Pond

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Rain Water Harvesting

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Rain Water Harvesting

Contd.

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Corporate Social Responsibility

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Education to Society
JSW sent 50 local students to Dr Babasaheb Ambedkar Technical University for 3 year Diploma in Engineering course. After completion candidates are absorbed in JSW Group

JSW has imparted industrial training to about 20 local unemployed youth in masonry and allied works
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Water Supply scheme to Villages

JSW provided HDPE pipeline to facilitate water supply to Jaigad, Nandivade & Kunbiwadi villages.

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Ice Factory & Training centers

Tailoring Centers: 3 tailoring units have been established for the village women, in the vicinity of the project. As of now, 47 women have been trained & currently 28 more are attending classes regularly.

Ice factory built by JSW for fishermen society of Jaigad.

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Initiatives for Farmers Upliftment

Power Tiller : To encourage mechanized farming in Nandivade, a power tiller was given to Self Help Group named Shree Chandika Shetkari Swayam Sahayata Samooh. The maintenance & running cost is taken care by SHG. Till now 100 farmers have benefitted.

Paddy Seeds Distribution - To increase the productivity of paddy cultivation, hybrid seeds distributed to farmers.

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URJA; Primary Health Centre JSW started PHC in Jaigad. This PHC is having well qualified medical and Paramedical staff with all necessary medical instruments.

Student Health Check-up Camps - A Health check-up camp for all students had been organized in 12 primary schools of Jaigad Panchakroshi
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Other CSR activities Bus Shelters: Constructed Bus Shelters for the benefit of the villagers. Village Road: Completed construction of 3 km of village road Street Light: Installation of street lights for village road under progress Employment to villagers: 500 villagers have been engaged at site from Dec, 2006 for various infrastructural works Self employment: Developed 24 groups of villagers/land losers as sub-contractors Facilities for schools: Computers, tables, benches, books, notebooks etc. have been donated to the schools in the vicinity
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Thank you, for your kind attention!

Dr. Viswanadha Sastri Associate Vice-President (Env.) JSW Energy Ltd. viswanadha.sastri@jsw.in
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