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Applications manual
Table of Contents
1 Introduction 2 Bosch Water Heating Models
2.1 Sizing tankless water heaters 2.2 Bosch GWH 715 ES 2.3 Bosch GWH C 800 ES 2.4 Outdoor Installation for GWH 715 ES and GWH C 800 ES 2.5 Bosch GWH 345 ESR 2.6 Bosch GWH 450 ESR 2.7 Bosch GWH 425 EF 2.8 Bosch GWH 425 HN 2.9 Bosch GWH 425 PN 2.10 Bosch GWH 260 PN 2.11 Powerstream Pro RP17PT, RP27PT 2.12 Powerstream Pro RP1P, RP2P, RP3P, RP7P, RP9P, RP12PT 2.13 Ariston Pro GL2.5Ti, GL4Ti, GL8Ti
3 3
4 6 7 8 9 10 11 12 13 14 15 16 17
18
18 22
26
26 28 29
32
32 42
6 Maintenance Drawings
6.1 Descaling procedure 6.1 Descaling procedure diagram
44
44 45
Applications manual
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1 Introduction
The Bosch Applications Manual is intended to present some of the most common applications of the Bosch line of tankless and point of use water heaters. Application drawings are shown with both piping and corresponding electrical schematics where applicable. Auxiliary equipment depicted does not necessarily represent any one manufacturer or specic model number. There are a wide variety of techniques, practices and piping strategies possible when installing water heating appliances. It is the responsibility of the installing contractor to determine the most suitable arrangement for the application. Although this manual covers many common applications for our products, system possibilities are virtually endless. Should you encounter an application that is not covered in this manual or have any questions regarding any of its content, we encourage you to contact your local sales representative or us directly at Bosch Water Heating. This is not a substitute for any of the products installation manuals. All specications subject to change. Installation must conform with local codes or, in the absence of local codes, the National Fuel Gas Code ANSI Z 223.1/NFPA 54. In Canada: Installation must conform with CGA B149.(1,2) INSTALLATION CODES and/or local installation codes.
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Applications manual
Rule of Thumb Sizing Model Number GWH 715 ES GWH C 800 ES GWH 425 HN/PN/EF GWH 425 HN/PN/EF GWH 260 PN RP17PT RP27PT Number of Major Applications 2 2 1 0 1 1 1 Number of Minor Applications 0 1 1 2 0 0 1
Using a known volume container, record several ll times. Perform the calculation below to determine the ow rate (a one gallon ll time of 30 seconds is 2.0 gallons per minute (GPM):
Using a thermometer, measure the incoming water temperature. Subtract this temperature from the desired hot water temperature to get the degree rise. So, if the desired hot water temperature is 120F and incoming temperature is 55F, the desired degree rise is 65F. This example requires a ow rate of 2.0 GPM at a 65F rise. The data point is shown on each graph. Since the demand is above the GWH 260 PN capacity, this application would require a GWH 425 HN/PN/EF gas tankless water heater. The electrical model used for this application would be the RP27PT electric tankless water heater.
Applications manual
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GPM
8
10
20
30
40
50
60
70
80
3.5
3.0
2.5
RP27PT P
2.0
1.5
RP17PT P
1.0
0.5
0.0
10
20
30
40
50
60
70
80
90 Degree rise
Electric Appliance Sizing Chart Note: Maximum flow rates dependant on site conditions
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Applications manual
GWH 715 ES Installation Clearances Top (A) Front (B) Back Sides Floor (C) 12" 1" 0" 1" 12"
NG: 82% LP: 82% 30" h x 17" w x 11" d 67 lbs. yes Electronic Outdoor kit (PTOK) Wireless Remote (TSTAT2) Tankless Link Cascading Kit (TLINK) Freeze Prevention Kit (8700400022) Water Filter Kit (8703305356)
3ft minimum distance
Installation guidelines: GWH 715 ES Installation Specications Gas connection Water connections NG gas pressure LP gas pressure Water pressure (Static) Electrical supply Venting " Male NPT " Male NPT Minimum: 4" W.C. Maximum: 14" W.C. Minimum: 9" W.C. Maximum: 14" W.C. Minimum: 30 PSI Minimum well pressure: 40 PSI Maximum: 150 PSI 120VAC - plugs in 3" or 4" stainless steel (AL29-4C) direct vent room-sealed combustion Venting: Must be 3" or 4" AL29-4C sealed stainless steel vent pipe. Slope horizontal runs up to termination " per foot. The last horizontal section of exhaust vent pipe between last elbow and termination must slope down to the termination " per foot. Do not combination vent with any other appliance. Install condensate drain where applicable. See manual for vent terminator clearances. Gas piping: Heater will not function properly without adequate supply gas pressure. Any appliance connector should be " minimum diameter Plumbing: Install the included pressure relief valve and pipe to suitable drain. Minimum piping diameter is ". Do not solder directly to the bottom of the unit. Use unions to facilitate easy future maintenance. Use full port ball valves for isolation valves. Partially ll condensate drain tube loop (where applicable) with water prior to start up.
Applications manual
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GWH C 800 ES Installation Clearances Top (A) Front (B) Back Sides Floor (C) 12" 1" 0" 1" 12"
VENT
COMBUSTION AIR ROOF BOOT/ FLASHING (FIELD SUPPLIED
MINIMUM 1
NG: 92% LP: 92% 30" h x 17" w x 11" d 74 lbs. yes Electronic Outdoor kit (PTOK) Wireless Remote (TSTAT2) Tankless Link Cascading Kit (TLINK) Freeze Prevention Kit (8700400022) Water Filter Kit (8703305356) Concentic Termination Kit (BWH60L46)
INTAKE EXHAUST
INTAKE
VENT
GWH C 800 ES Installation Specications Gas connection Water connections NG gas pressure LP gas pressure Water pressure (Static) Electrical supply Venting " Male NPT " Male NPT Minimum: 4" W.C. Maximum: 14" W.C. Minimum: 9" W.C. Maximum: 14" W.C. Minimum: 30 PSI Minimum well pressure: 40 PSI Maximum: 150 PSI 120VAC - plugs in 3" or 4" PVC, CPVC, or ABS (Schedule 40) direct vent sealed combustion
Installation guidelines: Venting: Must be 3" or 4" PVC, CPVC or ABS (Schedule 40) vent pipe. Attach drain for internal condensate siphon and dispose of according to local codes. Do not combination vent with any other appliance. Install an external condensate drain where applicable. See manual for vent terminator clearances. Gas piping: Heater will not function properly without adequate supply gas pressure. Any appliance connector should be " minimum diameter Plumbing: Install the included pressure relief valve and pipe to suitable drain. Minimum piping diameter is ". Do not solder directly to the bottom of the unit. Use unions to facilitate easy future maintenance. Use full port ball valves for isolation valves. Partially ll condensate drain tube loop (where applicable)
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Applications manual
2.4 Outdoor Installation for GWH 715 ES, and GWH C 800 ES
Outdoor Kit (PTOK) installation: The installation of this outdoor kit (PTOK) is required when installing either of the above appliances outdoors Outdoor cap easily retrots to these indoor models Outdoor kit comes with Freeze Prevention which must be installed Exterior water piping should be protected if freezing conditions could exist
Minimum clearances:
Ref. A B C D E F G
Description Directly below or adjacent to an opening; operable windows, doors and any fresh air openings From any adjacent wall Below a gutter, sanitary pipework, eaves or overhang Above ground
Min. distances 4 ft
4 ft 3 ft 1 ft 5 ft
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GWH 345 ESR Technical Specications Gas input Maximum ow rates Thermal Efciency Dimensions Weight Modulating gas valve Ignition GWH 345 ESR: 32,000 - 95,000 Btu/h GWH 345 ESR: 3.5gpm @ 45F rise 82% 27.5" h x 15.75" w x 11.75" d 47 lbs. yes Electronic
Fig. 1 Venting congurations
Installation guidelines: Venting: Must be 3" or 4" AL29-4C sealed stainless steel vent pipe. Slope horizontal runs up to termination " per foot. The horizontal section between last elbow and termination must slope down to the termination " per foot. Do not combination vent with any other appliance. Always install an external condensate drain except when terminating horizontally with less than 3 feet of pipe. See manual for vent terminator clearances. Gas piping: Heater will not function properly without adequate supply gas pressure. Any appliance connector should be " minimum diameter Plumbing: Install the included pressure relief valve and pipe to suitable drain. Minimum piping diameter is ". Do not solder directly to the bottom of the unit. Use unions to facilitate easy future maintenance. Use full port ball valves for isolation valves. Partially ll condensate drain tube loop with water prior to start up.
GWH 345 ESR Installation Specications Gas connection Water connections NG gas pressure LP gas pressure Electrical supply Venting " Male NPT " Male NPT Minimum: 5.5" W.C. Maximum: 14" W.C. Minimum: 11" W.C. Maximum: 14" W.C. 120VAC - plugs in 3" stainless steel (AL29-4C) direct vent room-sealed combustion
GWH 450 ESR Installation Clearances Top (A) Front (B) Back Sides Floor (C) 12" 1" 0" 1" 12"
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Applications manual
GWH 450 ESR Technical Specications Gas input Maximum ow rates Thermal Efciency Dimensions Weight Modulating gas valve Ignition GWH 450 ESR: 45,000 - 120,000 Btu/h GWH 450 ESR: 4.5gpm @ 45F rise 81% 27.5" h x 15.75" w x 11.75" d 47 lbs. yes Electronic
Fig. 1 Venting congurations
Installation guidelines: Venting: Must be 3" or 4" AL29-4C sealed stainless steel vent pipe. Slope horizontal runs up to termination " per foot. The horizontal section between last elbow and termination must slope down to the termination " per foot. Do not combination vent with any other appliance. Always install an external condensate drain except when terminating horizontally with less than 3 feet of pipe. See manual for vent terminator clearances. Gas piping: Heater will not function properly without adequate supply gas pressure. Any appliance connector should be " minimum diameter Plumbing: Install the included pressure relief valve and pipe to suitable drain. Minimum piping diameter is ". Do not solder directly to the bottom of the unit. Use unions to facilitate easy future maintenance. Use full port ball valves for isolation valves. Partially ll condensate drain tube loop with water prior to start up.
GWH 450 ESR Installation Specications Gas connection Water connections NG gas pressure LP gas pressure Electrical supply Venting " Male NPT " Male NPT Minimum: 5.5" W.C. Maximum: 14" W.C. Minimum: 11" W.C. Maximum: 14" W.C. 120VAC - plugs in 3" stainless steel (AL29-4C) direct vent room-sealed combustion
GWH 450 ESR Installation Clearances Top (A) Front (B) Back Sides Floor (C) 12" 1" 0" 1" 12"
Applications manual
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Installation guidelines: Venting: 4" AL29-4C sealed stainless steel or 26 gauge galvanized vent pipe. Slope horizontal runs up to termination " per foot. Do not combination vent with any other appliance. See manual for vent terminator clearances. Gas piping: Heater will not function properly without adequate supply gas pressure. Any appliance connector should be " minimum diameter Plumbing: Install the included pressure relief valve and pipe to suitable drain. Minimum piping diameter is ". Do not solder directly to connections on the bottom of the unit. Use full port ball valves for isolation valves.
GWH 425 EF Installation Specications Gas connection Water connections NG gas pressure LP gas pressure Electrical supply Venting " Male NPT " Male NPT Minimum: 7" W.C. Maximum: 14" W.C. Minimum: 11" W.C. Maximum: 14" W.C. 120VAC - plugs in 4" stainless steel (AL29-4C) or 26 gauge galvanized
GWH 425 EF Installation Clearances Top (A) Front (B) Back Sides Floor (C) 12" 4" 0" 4" 12"
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Applications manual
GWH 425 HN Installation Clearances Top (A) Front (B) Back Sides Floor (C) 12" 4" 0" 4" 12"
NG: 80% LP: 80% 25.75" h x 16.75" w x 8.5" d 33 lbs. yes Hydro-generated Horizontal vent kit (AQ4) - power vent kit for horizontal venting
E S TA B LIS H A O NE F O O T R IS E B E F O R E A NY E LB O W S LIS TE D G AS VE NT
MINIMUM 6 FE E T (1.8M)
GWH 425 HN Installation Specications Gas connection Water connections NG gas pressure LP gas pressure Water pressure (Static) " Male NPT " Male NPT Minimum: 7" W.C. Maximum: 14" W.C. Minimum: 11" W.C. Maximum: 14" W.C. Minimum: 30 PSI Minimum well pressure: 40 PSI Maximum: 150 PSI 120VAC - plugs in 5" minimum diameter - natural draft AQ4 horizontal vent kit required for horizontal terminations
Fig. 2 Venting conguration
Installation guidelines: Venting: 5" minimum diameter do not reduce vent size Refer to installation manual for vent material options Do not combination vent with any power vented appliances Establish a one-foot rise before any elbows Minimum vent height - 6 feet Horizontal sections must slope upwards at least " for every foot of the horizontal length and be properly supported Gas piping: Heater will not function properly without adequate supply gas pressure Any appliance connector should be " minimum diameter Plumbing: Install the included pressure relief valve and pipe to suitable drain Minimum piping diameter is " Do not solder directly to connections on the bottom of the unit Use full port ball valves for isolation valves
Applications manual
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GWH 425 PN Technical Specications Power input Natural Gas: 31,000 - 117,000 BTU LP Gas: 31,000 - 117,000 BTU Minimum ow to activate Flow rates 0.6 gallons per minute (gpm) 45F 55F 65F 77F 90F rise rise rise rise rise @ @ @ @ @ 4.2 3.4 2.9 2.4 2.1 gpm gpm gpm gpm gpm
LIS TE D VE NT C AP
NG: 78% LP: 78% 25.75" h x 16.75" w x 8.5" d 33 lbs. yes Standing pilot Horizontal vent kit (AQ4) - power vent kit for horizontal venting
E S TA B LIS H A O NE F O O T R IS E B E F O R E A NY E LB O W S LIS TE D G AS VE NT
MINIMUM 6 FE E T (1.8M)
GWH 425 PN Installation Specications Gas connection Water connections NG gas pressure LP gas pressure Water pressure Electrical supply Vertical venting Horizontal venting " Male NPT " Male NPT Minimum: 7" W.C. Maximum: 14" W.C. Minimum: 11" W.C. Maximum: 14" W.C. Minimum: 30 PSI Maximum: 150 PSI 120VAC - plugs in 5" minimum diameter - natural draft AQ4 horizontal vent kit required for horizontal terminations
Fig. 4 Venting conguration
Installation guidelines: Venting: 5" minimum diameter do not reduce vent size. Refer to installation manual for vent material options Do not combination vent with any power vented appliances. Establish a one-foot rise before any elbows Minimum vent height - 6 feet. Horizontal sections must slope upwards at least " for every foot of the horizontal length and be properly supported. Gas piping: Heater will not function properly without adequate supply gas pressure. Any appliance connector should be " minimum diameter Plumbing: Install the included pressure relief valve and pipe to suitable drain. Minimum piping diameter is ". Do not solder directly to the bottom of the unit. Use full port ball valves for isolation valves.
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Applications manual
GWH 260 PN Technical Specications Gas input Natural Gas: 30,735 - 74,900 BTU LP Gas: 30,735 - 74,900 BTU Minimum ow to activate Flow rates 0.6 gallons per minute (gpm) 45F 55F 65F 77F 90F rise rise rise rise rise @ @ @ @ @ 2.6 2.1 1.7 1.5 1.3 gpm gpm gpm gpm gpm
LIS TE D G AS VE NT
LIS TE D VE NT C AP
MINIMUM 6 FE E T (1.8M)
NG: 78% LP: 78% 28.8" h x 12.2" w x 8.5" d 25 lbs. yes Standing pilot
E S TA B LIS H A O NE F O O T R IS E B E F O R E A NY E LB O W S
GWH 260 PN Installation Specications Gas connection Water connections NG gas pressure LP gas pressure Water pressure (Static) Electrical supply Venting " Male NPT " Male NPT Minimum: 7" W.C. Maximum: 14" W.C. Minimum: 11" W.C. Maximum: 14" W.C. Minimum: 30 PSI Minimum well pressure: 40PSI Maximum: 150 PSI 120VAC - plugs in 4" double wall B-vent - natural draft
Fig. 4 Venting conguration
Installation guidelines: Venting: 4" minimum diameter do not reduce vent size. Refer to installation manual for vent material options Do not combination vent with any power vented appliances. Establish a one-foot rise before any elbows Minimum vent height - 6 feet. Horizontal sections must slope upwards at least " for every foot of the horizontal length and be properly supported. Gas piping: Heater will not function properly without adequate supply gas pressure. Any appliance connector should be " minimum diameter Plumbing: Install the included pressure relief valve and pipe to suitable drain. Minimum piping diameter is ". Do not solder directly to the bottom of the unit. Use full port ball valves for isolation valves.
Applications manual
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Technical Specications Model Efciency Dimensions Weight Water ttings Activation rate Electrical requirements Volts Kilowatts Amps Wire size
U.S.A Canada U.S.A
RP17PT 90%
15 " x 15 " x 4 "
RP27PT 94%
15 " x 15 " x 4 "
20 lbs. " Male NPT 0.6 gpm 240 17.25kW 80 (2x40 amps) 80 (1x80 amps) 8 AWG
(4 conductors & ground)
22 lbs. " Male NPT 0.8 gpm 240 26.85kW 120 (3x40 amps) 120 (1x120amps) 8 AWG
(4 conductors & ground)
Canada
Check Canadian Electrical Code (C22.1-02) Single 2.6 gpm 2.3 gpm 2.0 gpm 1.7 gpm 1.5 gpm
Check Canadian Electrical Code (C22.1-02) Single 4.0 gpm 3.7 gpm 3.0 gpm 2.6 gpm 2.2 gpm
Phase 45F Rise 50F Rise 60F Rise 70F Rise 80F Rise
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Applications manual
Technical Specications Model Part # RP1P RP2P RP3P RP7P RP9P RP12PT Wire Size 8AWG 10AWG 10AWG 10AWG 8AWG 6AWG Voltage 240 277 120 240 277 240 Amps 40 20 22 11 29 30 15 35 18 50 High kW 9.50 6.00 3.40 7.20 9.50 12.00 Low kW 0.5 4.75 3.00 3.60 4.75 81 41 41 Degree rise at ow rates (GPM)* 0.75 84 42 55 28 28 63 32 84 42 90 1.0 64 32 42 21 20 48 24 64 32 72 1.5 42 21 27 14 32 16 42 21 52 2.0 32 16 24 12 32 16 42 0.75 0.75 0.50 0.75 0.50 Activation rate (GPM) 0.75
Applications manual
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Installation guidelines: Electrical: Follow local codes for electrical outlets for water heaters All models plugin to standard wall outlet. Plumbing: Use full port valves for isolation valves. Do not solder directly to the plumbing connections.
Technical Specications GL2.5Ti Tank Volume Nominal Dimensions Voltage Amperage Wire Type Heating Capacity Recovery at 90 rise Temperature range Water connections Maximum water pressure Relief valve 2.75 gallons 14" x 14" x 11" 120V 12.5 amps Plug-in 1500 watts 7 gph 65-145F " NPT 150 PSI Installed GL4Ti 3.85 gallons 14" x 14" x 14" 120V 12.5 amps Plug-in 1500 watts 7 gph 65-145F " NPT 150 PSI Installed GL8Ti 7.0 gallons 17 " x 17 " x 14 " 120V 12.5 amps Plug-in 1500 watts 7gph 65-145F " NPT 150 PSI Included
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Applications manual
Applications manual
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3.1.1 Ariston mini tank Simply tap into the cold water line and install the water heater directly at the sink. All models plug into a standard 120 volt outlet. Heater can be wall mounted, or sit on the oor.
hot
cold
hot
cold
hot
cold
Symbols
Temperature and pressure relief valve Sink
Flow direction
Ariston Pro GL8 Ti
Service valve
Drain pan
Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # POU1 CN rev 06/06
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Applications manual
3.1.2 Powerstream Pro electric point-of-use tankless water heater PowerstreamPro point-of-use water heaters come in four models to serve a wide range of applications. Finding the right model depends upon your desired temperature and ow rate. Use the table below to nd the model best suited to your customers needs. Flow controls and faucet aerators can greatly enhance performance. Note: Water heater must be lled with water and purged of air prior to supplying power.
Powerstream Pro RP1P, RP2P, RP3P, RP7P, RP9P, RP12PT hot cold
cold supply
Symbols
Service valve
hot
Powerstream Pro RP1P, RP2P, RP3P, RP7P, RP9P, RP12PT
cold
Sink
hot
Flow direction
Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # POU2 CN rev 06/07
Applications manual
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3.1.3 Bosch GWH-260PN gas tankless water heater The Bosch GWH-260PN gas tankless water heater offers a compact and lightweight design for easy installation. This unit is equipped with standing pilot ignition and is intended for low volume applications.
Symbols
Temperature and pressure relief valve
Bosch GWH 260 PN
BOSCH
hot
cold
Sink
Service valves
Flow direction
Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # POU3 CN rev 06/07
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Applications manual
Hot
Cold
Ariston Pro GL4Ti for pipe runs over 100 ft, use GL8Ti
Note: place Ariston close to the point of use to reduce wait time for hot water.
Symbols
Hot Cold
Flow direction
Service valves
Note: Cold water piping to fixtures not shown for clarity purposes.
Sink
Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # WH1 CN rev 06/07
Applications manual
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3.2.2 Powerstream Pro whole house application with domestic recirculation loop The circulator should be controlled by an external aquastat, or with a timer to run only during times of expected hot water usage.
Hot
Ariston Pro GL4Ti (for pipe runs over 100ft use GL8Ti)
Cold
Symbols
Bronze circulator pump sized according to UPC standards
(Taco Bronze 007 or Grundfos 15-42B will cover most homes up to 3 bathrooms)
Timer or Aquastat
Flow direction
Service valves
Note: Cold water piping to fixtures not shown for clarity purposes. Note: This drawing is conceptual in nature and does to address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # WH1R CN rev 06/07
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Applications manual
3.2.3 Bosch ProTankless gas water heater Below are two examples of Bosch ProTankless gas water heater installations for the whole house. One example shows an Ariston mini tank in line for reduced hot water wait time and increased temperature stability.
Hot
Cold
Ariston Pro GL4Ti for pipe runs over 100 ft, use GL8Ti
Note: place Ariston close to the point of use to reduce wait time for hot water.
Symbols
Standard tub fixture
Pressure relief valve
Hot
Cold
Flow direction
Service valves
Sink
Note: Cold water piping to fixtures not shown for clarity purposes. Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # WH2 CN revA 10/07
Applications manual
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3.2.4 Bosch ProTankless gas water heater with domestic recirculation loop The circulator should be controlled by an external aquastat, or with a timer to run only during times of expected hot water usage.
Hot
Cold
Ariston Pro GL4Ti (for pipe runs over 100ft use GL8Ti)
Symbols
Potable water expansion tank Flow check valve Pressure relief valve Sink Standard tub fixture
Service valves
Timer or Aquastat
Flow direction
Note: Cold water piping to fixtures not shown for clarity purposes. Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # WH2R CN rev 06/07
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Applications manual
Applications manual
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4.1.1 Bosch ProTankless gas water heater in parallel for commercial applications Two Bosch ProTankless units will have double the activation rate of a single unit. When sizing gas line, ensure the gas line is sized to carry the BTU load of two units plus any additional gas appliances. See the installation manuals for a gas line sizing chart.
hot
cold
hot
cold
Symbols
Pressure relief valves
Flow direction
cold
hot
Service valves
Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # P2 CN revA 10/07
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Applications manual
cold
Symbols
Flow direction
outlet inlet
hot
Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # CA1 CN revA 10/07
Applications manual
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4.3.1 GWH 345/450 ESR pressure drops and circulator guidelines The maximum amp draw for any circulator connected directly to the appliance must not exceed 1.5 amps Circulator should be sized by the professional plumbing contractor Bronze or stainless steel circulators required for all open loop applications
50 feet of head
40 feet of head
Inlet pressure
30 feet of head
10 feet of head
1 GPM
2 GPM
3 GPM
4 GPM
5 GPM
6 GPM
40 feet of head
Inlet pressure
30 feet of head
10 feet of head
0 feet of head
0 GPM 1 GPM 2 GPM 3 GPM 4 GPM 5 GPM 6 GPM
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Applications manual
4.3.2 Single unit tank loading application plumbing diagram The GWH 345/450 ESR is specically designed for this application.
PS
Symbols
Potable water expansion tank Pressure relief valve Flow direction External storage tank
Service valves
Note: Piping to fixtures not shown for clarity purposes. Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # STL CN revA 10/07
Applications manual
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4.3.2 Single unit tank loading application electrical diagram The following shows the appropriate electrical connections for plumbing diagram 4.3.2
Terminal box
PK
L N
P0
LL
PS
N L
PE
PS
PCB
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Applications manual
DHW
P2
P1
PS
Symbols
Potable water expansion tank Flow direction Radiant piping Storage tank
Service valves
Note: Piping to fixtures not shown for clarity purposes. Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # ROL CN revA 10/07
Applications manual
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5.1.1 Radiant space heating and DHW electrical diagram The following shows the appropriate electrical connections for plumbing diagram 5.1.1
Terminal box
PK
L N
P0
LL
PS
N L
PE
PS
PCB
T Stat T Stat
24 VAC POWER
SR 502
FUSE 1 AMP
ZONE1
ZONE2
ZC
X1
X2 ZR
ZONE1
ZONE2
Neutral 120Vac
P1
P2
Radiant Space Heating and DHW Electrical Diagram
Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # EROL CN revA 10/07
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Applications manual
Fan Coil
DHW
P1
PK
Symbols
Potable water expansion tank Flow check valve Pressure relief valve Storage tank
Fan Coil
Air seperator
Service valves
Tank Aquastat
Flow direction
Note: Piping to fixtures not shown for clarity purposes. Note: This drawing is conceptual in nature and does to address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # FCOL CN revA 10/07
Applications manual
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5.1.2 Fan Coil space heating and DHW electrical diagram The following shows the appropriate electrical connections for plumbing diagram 5.1.2
Terminal box
PK
L N
P0
LL
PS
N L
PK
T Stat
R W T T
24 VAC COM
TT
LR LS
N H 3
N/O
N/C
N/C
N/O
Neutral 120Vac
AQUASTAT
P1
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Applications manual
5.1.3 Baseboard/ Radiant Panel space heating and DHW plumbing diagram
DHW
P1
PK
Symbols
Potable water expansion tank Flow check valve Pressure relief valve Flow direction
Baseboard/ Radiant Panel
Storage tank
Air seperator
Tank Aquastat
Service valves
Note: Piping to fixtures not shown for clarity purposes. Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # BB OL CN revA 10/07
Applications manual
| 37
5.1.3 Baseboard/Radiant Panel space heating and DHW electrical diagram The following shows the appropriate electrical connections for plumbing diagram 5.1.3
Terminal box
PK
L N
P0
LL
PS
N L
PK
T Stat
24 VAC POWER
SR 503
FUSE 1 AMP
or equivalent
ZONE1 ZONE2 ZONE3 THREE ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY
TT
LR LS
ZC
X1
X2 ZR
ZONE1
ZONE2
ZONE3
Neutral 120Vac
AQUASTAT
P1
38 |
Applications manual
5.1.4 Baseboard/ Radiant Panel space heating and DHW (with Ariston mini tank) plumbing diagram
PK
PS
Cold water feed
DHW
Aquastat well with 12k ohm thermistor (insulate piping around thermistor)
Symbols
Ariston GL8Ti mini water tank Flow check valve Pressure relief valve Bronze circulator sized according to UPC standards Potable water expansion tank
Baseboard/ Radiant Panel
Flow direction
Note: Piping to fixtures not shown for clarity purposes. Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # BBAOL CN revA 10/07
Applications manual
| 39
5.1.4 Baseboard/Radiant Panel space heating and DHW (with Ariston mini tank) electrical diagram The following shows the appropriate electrical connections for plumbing diagram 5.1.4
Terminal box
PK
L N
P0
LL
PS
N L
PK
PS
PCB
TT
LR LS
Room Thermostat
Baseboard/Radiant Panel Space Heating and DHW (with Ariston mini tank) Electrical Diagram
Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # EBBAOL CN revA 10/07
40 |
Applications manual
5.1.5 Baseboard/ Radiant Panel space heating and DHW (without storage tank) plumbing diagram
PK
DHW
PS
Cold water feed
Insulate piping
Symbols
Piping Insulation Flow check valve Pressure relief valve Bronze circulator sized according to UPC standards Flow direction
Baseboard/ Radiant Panel
Service valves
Note: Piping to fixtures not shown for clarity purposes. Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # BBNTOL CN revA 10/07
Applications manual
| 41
5.1.5 Baseboard/Radiant Panel space heating and DHW (without storage tank) electrical diagram The following shows the appropriate electrical connections for plumbing diagram 5.1.5
Terminal box
PK
L N
P0
LL
PS
N L
PE
PK
PS
PCB
Baseboard/Radiant Panel Space Heating and DHW Without Storage Tank Electrical Diagram
Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # BBNTOL CN revA 10/07
42 |
Applications manual
DHW
P1
Cold feed
PK
Symbols
Potable water expansion tank Flow check valve Pressure relief valve Flow direction Indirect hot water tank
Baseboard/ Radiant Panel
Air seperator
Tank Aquastat
Service valves
Note: Piping to fixtures not shown for clarity purposes. Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # IDBBOL CN revA 10/07
Applications manual
| 43
5.2.1 Baseboard/Radiant Panel space heating and DHW electrical diagram The following shows the appropriate electrical connections for plumbing diagram 5.2.1
Terminal box
PK
L N
P0
LL
PS
N L
PK
T Stat
24 VAC POWER
SR 503
FUSE 1 AMP
or equivalent
ZONE1 ZONE2 ZONE3 THREE ZONE SWITCHING RELAY WITH OPTIONAL PRIORITY
TT
LR LS
ZC
X1
X2 ZR
ZONE1
ZONE2
ZONE3
Neutral 120Vac
AQUASTAT
P1
Note: This drawing is conceptual in nature and does not address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # EID BBOL CN revA 10/07
44 |
Applications manual
6 Maintenance Drawings
Bosch appliances are designed to last for many years. In order to keep the heater operating properly, periodic maintenance is required. Please consult the installation manual for maintenance intervals. A descaling procedure drawing is included to assist in clearing the water heater of mineral deposits that may build up over time.
Applications manual
| 45
Symbols
Circulating pump Flow direction
Note: This drawing is conceptual in nature and does not purport to address all design, installation or safety considerations. Additional safety and/or auxiliary equipment may be needed. This diagram is for reference use by officials, designers and licensed installers. It is expected that installers have adequate knowledge of accepted industry practices for the equipment, procedures, and applications involved. Drawing is not to scale.
Drawing # MD1 CN revA 10/07
46 |
Applications manual
Applications manual
| 47
48 |
Applications manual
Applications manual
| 49
BBT North America Corporation Bosch Group Bosch Water Heating 50 Wentworth Ave Londonderry, NH 03053 Telephone (603) 882-1100 Fax (603) 584-1681 www.protankless.com techsupport@protankless.com